Lightweight valve body die casting mold

Abstract

The application discloses a light-weight valve body die-casting die and relates to the technical field of die-casting dies.The supporting mechanism is provided with a lateral movement mechanism fixedly installed on one side of the outer wall of the supporting mechanism.In the application, the die-casting mechanism at the top is moved to one side under the action of external force, and then the two driving motors drive the driving rods to make the adjusting blocks rotate vertically by 90 DEG, so that the valve body at the top is separated from the inside of the die-casting mechanism and falls and is placed in the inside of the conveying mechanism for conveying, thereby realizing automatic demolding treatment, and the valve body mechanism is formed by a plurality of die plates, so that the parting surface between the die plates is simple, demolding is facilitated, the equipment is integrated with injection molding, cooling, demolding and conveying, the process of manual operation can be effectively reduced, cost is saved, and the efficiency of die-casting forming is greatly improved.

Description

Technical Field

[0001] This invention relates to the field of mold processing technology, specifically a lightweight valve body die-casting mold. Background Technology

[0002] The valve body is a major component of a valve; different mechanical manufacturing methods are used depending on the pressure rating. For example, casting and forging are employed. It has a wide range of applications in various industrial fields, and in the field of mold technology, it is well known that different structural forms of die-casting molds are used to achieve the die-casting process of products.

[0003] In the prior art, such as the valve body die-casting mold in Chinese patent application CN 214720429 U, a fixed mold assembly and a moving mold assembly are provided opposite to the fixed mold assembly. The fixed mold assembly includes a fixed template, a fixed core, and fixed mold inserts. The fixed core is disposed within the fixed template, and the fixed mold inserts are disposed within the fixed core. The fixed mold inserts are arranged in blocks and are detachably connected to the fixed core. The moving mold assembly includes a moving template, a moving core, moving mold inserts, and a sliding unit. The moving core is disposed within the moving template, and the moving mold inserts are disposed within the moving core. The moving mold inserts are arranged in blocks and are detachably connected to the moving core. The sliding unit is disposed on the moving template and located on both sides of the moving core. The sliding unit drives the moving core to move horizontally. Through the above method, this utility model can extend the service life of the mold and reduce the mold replacement cost. Moreover, replacing individual small inserts facilitates operation, reduces mold maintenance time, and improves production efficiency.

[0004] While the aforementioned equipment can extend the service life of molds and reduce mold replacement costs, and facilitate operation by replacing individual small inserts, thereby reducing mold maintenance time and improving production efficiency, some complex workpieces require demolding after cooling and forming during the die-casting process of lightweight valve bodies. This requires manual demolding using irregular demolding equipment, which can easily damage the workpieces. This is not only time-consuming and labor-intensive, increasing labor costs, but also makes it difficult to accurately locate the parting surface of the mold during the design process due to its complex shape, resulting in lower precision after the valve body is processed. Summary of the Invention

[0005] The purpose of this invention is to provide a lightweight valve body die-casting mold to solve the problem mentioned in the background art that it is difficult to accurately demold the equipment during the cooling and forming of the die-casting mold, which requires the assistance of external equipment, leading to easy damage to the workpiece and a decrease in the precision of the mold itself after processing.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a lightweight valve body die-casting mold, comprising a support mechanism, a transverse moving mechanism fixedly installed on one side of the outer wall of the support mechanism, a rotating demolding mechanism fixedly installed on the top of the transverse moving mechanism, a pressing mechanism fixedly installed at the top center of the support mechanism, two demolding drive mechanisms fixedly installed on the outer wall of the support mechanism, and a transport mechanism fixedly installed on the inner wall of the support mechanism.

[0007] The molding mechanism includes a cylinder, the output end of which is fixedly fitted with a top pressing plate, the top of which is fixedly connected to an injection molding tube, the outer wall of which is movably fitted with a bottom pressing plate, the outer wall of which has two sets of embedding grooves, the inner wall of which is movably fitted with embedding blocks, and the outer side of which is fixedly fitted with a side pressing plate.

[0008] Preferably, the rotating demolding mechanism includes an adjusting base, the adjusting base having a set of rotating grooves pre-set inside, a drive rod being movably inserted inside the set of rotating grooves, an adjusting block being fixedly sleeved on the outer wall of the drive rod, a drive motor being fixedly inserted on the outer wall of the drive rod, and a motor mounting bracket being fixedly sleeved on the outer wall of each drive motor, and the outer wall of the adjusting base being fixedly connected to one side of the outer wall of the two motor mounting brackets.

[0009] Preferably, the lateral movement mechanism includes a second mounting plate, a mounting groove is provided on one side of the outer wall of the second mounting plate, a first electric telescopic rod is fixedly inserted between the inner surface walls of the mounting groove, a linkage plate is fixedly sleeved on the output end of the first electric telescopic rod, a first placement plate is fixedly installed on one side of the outer wall of the linkage plate, and two sliders are fixedly installed on the outer surface wall of the first placement plate.

[0010] Preferably, the support mechanism includes a support base plate, and two first mounting plates are fixedly installed on the top of the support base plate. Each of the two first mounting plates has a sliding groove on one side of its outer wall.

[0011] Preferably, two telescopic guide posts are fixedly installed on the top of each of the two first mounting plates, and a top plate is fixedly sleeved between the tops of the two telescopic guide posts.

[0012] Preferably, a hole is provided at the center of the top of the top plate, and four support plates are fixedly inserted into the bottom of the supporting base plate.

[0013] Preferably, the demolding drive mechanism includes two first mounting brackets, each with a mounting hole at its bottom, and a second electric telescopic rod is fixedly mounted on the inner wall of each mounting hole.

[0014] Preferably, the transport mechanism includes a conveyor frame, the inside of which is pre-set with a set of rotating holes, bearings are fixedly inserted into the inner surface of each set of rotating holes, and rollers are fixedly inserted between the inner surface of multiple sets of bearings.

[0015] Preferably, a conveyor belt is movably sleeved between the outer walls of the multiple sets of rollers, a second placement plate is fixedly installed on the outer wall of the conveyor belt, and four support columns are fixedly inserted at the bottom of the conveyor frame.

[0016] Preferably, the outer walls of the cylinders are all fixedly inserted into the holes, the outer walls of the conveying frame are all fixedly inserted into the support base plate, the outer walls of the two sliders are all slidably embedded in the sliding grooves, the outer walls of the two first mounting plates are fixedly installed on one side of the outer wall of the second mounting plate, one side of the outer wall of the two first mounting frames is fixedly connected to the outer wall of the top plate, the bottom of the adjusting base is fixedly installed at the top center of the first placement plate, the output ends of the two second electric telescopic rods are all fixedly connected to one side of the outer wall of the side pressure template, and the top of the adjusting block is fixedly connected to the bottom of the bottom pressure template.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] In this invention, through the action of a lateral moving mechanism, a rotating demolding mechanism, a pressing mechanism, a demolding drive mechanism, and a transport mechanism, the raw material is first injected into the inside of the pressing mechanism via an injection tube. This effectively allows the lightweight valve body to cool and solidify inside the pressing mechanism. After cooling and solidification, two second electric telescopic rods pull the side pressing templates to move in opposite directions, causing the two side pressing templates to separate from the outer wall of the bottom pressing template, thus allowing flow on both sides. Subsequently, the first electric telescopic rod drives the linkage plate to move laterally, thereby moving the top pressing mechanism and the valve body to one side. Then, two drive motors drive the drive rod to rotate the adjusting block vertically by 90°, which allows the top valve body to separate from the inside of the pressing mechanism and fall into the transport mechanism for conveying, thus enabling automated demolding. Furthermore, the valve body forming mechanism using multiple pressing templates simplifies the parting surface between the forming modules and the fixed mold, facilitating demolding.

[0019] The equipment integrates injection molding, cooling, demolding, and transportation into a single production process, which can effectively reduce manual operations, saving costs and greatly improving the efficiency of die casting. Attached Figure Description

[0020] Figure 1 This is a perspective view of the main structure of a lightweight valve body die-casting mold according to the present invention;

[0021] Figure 2 This is a bottom-view perspective view of the lightweight valve body die-casting mold of the present invention;

[0022] Figure 3 This is an exploded view of the support mechanism in a lightweight valve body die-casting mold according to the present invention;

[0023] Figure 4 This is an exploded view of the lateral movement mechanism in a lightweight valve body die-casting mold according to the present invention;

[0024] Figure 5 This is an exploded view of the rotating demolding mechanism in a lightweight valve body die-casting mold according to the present invention;

[0025] Figure 6 This is an exploded view of the die-casting mechanism in a lightweight valve body die-casting mold according to the present invention;

[0026] Figure 7 This is an exploded view of the demolding drive mechanism in a lightweight valve body die-casting mold according to the present invention;

[0027] Figure 8 This is a split view of the transport mechanism in a lightweight valve body die-casting mold according to the present invention.

[0028] In the diagram: 1. Support mechanism; 101. Support base plate; 102. First mounting plate; 103. Sliding groove; 104. Telescopic guide column; 105. Top plate; 106. Hole; 107. Support plate;

[0029] 2. Lateral movement mechanism; 201. Second mounting plate; 202. Mounting slot; 203. First electric telescopic rod; 204. Linkage plate; 205. First placement plate; 206. Slider;

[0030] 3. Rotary demolding mechanism; 301. Adjusting base; 302. Rotating groove; 303. Drive rod; 304. Adjusting block; 305. Drive motor; 306. Motor mounting bracket;

[0031] 4. Compression molding mechanism; 401. Cylinder; 402. Top compression platen; 403. Injection tube; 404. Bottom compression platen; 405. Inserting groove; 406. Inserting block; 407. Side compression platen;

[0032] 5. Demolding drive mechanism; 501. First mounting bracket; 502. Mounting hole; 503. Second electric telescopic rod;

[0033] 6. Transport mechanism; 601. Conveyor frame; 602. Rotating hole; 603. Bearing; 604. Roller; 605. Conveyor belt; 606. Second placement plate; 607. Support column. Detailed Implementation

[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example

[0035] Reference Figure 1 - Figure 8 As shown: A lightweight valve body die-casting mold includes a support mechanism 1, a transverse moving mechanism 2 fixedly installed on one side of the outer wall of the support mechanism 1, a rotating demolding mechanism 3 fixedly installed on the top of the transverse moving mechanism 2, a pressing mechanism 4 fixedly installed at the top center of the support mechanism 1, two demolding drive mechanisms 5 fixedly installed on the outer wall of the support mechanism 1, and a transport mechanism 6 fixedly installed on the inner wall of the support mechanism 1.

[0036] The molding mechanism 4 includes a cylinder 401. The output end of the cylinder 401 is fixedly fitted with a top pressing template 402. The top of the top pressing template 402 is fixedly connected to an injection tube 403. The outer wall of the top pressing template 402 is movably fitted with a bottom pressing template 404. The outer wall of the bottom pressing template 404 is provided with two sets of embedding grooves 405. The inner surface of the two sets of embedding grooves 405 is movably fitted with embedding blocks 406. The outer side of the outer wall of the two sets of embedding blocks 406 is fixedly fitted with a side pressing template 407.

[0037] First, the two sets of embedding blocks 406 can be movably embedded in the two sets of embedding slots 405 respectively, and the two side pressure plates 407 can be movably embedded on one side of the outer wall of the bottom pressure plate 404 respectively. Finally, the cylinder 401 drives the top pressure plate 402 to extend and retract to the top of the bottom pressure plate 404, forming a cavity between the inner surface walls of the top pressure plate 402, the bottom pressure plate 404 and the two side pressure plates 407. This allows the raw material to be injected into the cavity and then cooled and formed inside, thus forming the valve body product. Example

[0038] according to Figures 4-7As shown, the rotating demolding mechanism 3 includes an adjusting base 301. A set of rotating grooves 302 are pre-set inside the adjusting base 301. A drive rod 303 is movably inserted inside the set of rotating grooves 302. An adjusting block 304 is fixedly sleeved on the outer wall of the drive rod 303. A drive motor 305 is fixedly inserted on the outer wall of the drive rod 303. Motor mounting brackets 306 are fixedly sleeved on the outer walls of the drive motors 305. The outer wall of the adjusting base 301 is fixedly connected to one side of the outer wall of the two motor mounting brackets 306. The transverse moving mechanism 2 includes a second mounting plate 201. A mounting groove 202 is opened on one side of the outer wall of the second mounting plate 201. A first electric telescopic rod 203 is fixedly inserted between the inner surface walls of the mounting groove 202. The output end of the electric telescopic rod 203 is fixedly fitted with a linkage plate 204. A first placement plate 205 is fixedly installed on one side of the outer wall of the linkage plate 204. Two sliders 206 are fixedly installed on the outer wall of the first placement plate 205. The support mechanism 1 includes a support base plate 101. Two first mounting plates 102 are fixedly installed on the top of the support base plate 101. A sliding groove 103 is opened on one side of the outer wall of each of the two first mounting plates 102. Two telescopic guide columns 104 are fixedly installed on the top of each of the two first mounting plates 102. A top plate 105 is fixedly fitted between the tops of the two telescopic guide columns 104. A hole 106 is opened at the center of the top of the top of the top plate 105. Four support discs 107 are fixedly inserted into the bottom of the support base plate 101.

[0039] In use, the two drive motors 305 first drive the drive rods 303 to rotate inside a set of rotating slots 302. During the rotation, the drive rods 303 drive the adjusting block 304 to rotate longitudinally. During the rotation, the bottom pressing plate 404 and the adjusting block 304 are made perpendicular to each other. During the vertical process, the top-injected product can be demolded. Example

[0040] according to Figures 2-8As shown, the demolding drive mechanism 5 includes two first mounting brackets 501, each with a mounting hole 502 at its bottom. A second electric telescopic rod 503 is fixedly mounted on the inner wall of each mounting hole 502. The transport mechanism 6 includes a conveyor frame 601. A set of rotating holes 602 are pre-set inside the conveyor frame 601. Bearings 603 are fixedly inserted into the inner wall of each set of rotating holes 602. Rollers 604 are fixedly inserted between the inner walls of multiple sets of bearings 603. A conveyor belt 605 is movably sleeved between the outer walls of multiple sets of rollers 604. A second placement plate 606 is fixedly mounted on the outer wall of the conveyor belt 605. Four support columns 60 are fixedly inserted into the bottom of the conveyor frame 601. 7. The outer walls of cylinder 401 are all fixedly inserted into the inside of hole 106, the outer walls of conveyor frame 601 are all fixedly inserted into the inside of support base plate 101, the outer walls of two sliders 206 are all slidably embedded in the inside of sliding groove 103, the outer walls of two first mounting plates 102 are fixedly installed on one side of the outer wall of second mounting plate 201, one side of the outer wall of two first mounting brackets 501 is fixedly connected to the outer wall of top plate 105, the bottom of adjusting base 301 is fixedly installed at the top center of first placement plate 205, the output ends of two second electric telescopic rods 503 are all fixedly connected to one side of the outer wall of side pressure template 407, and the top of adjusting block 304 is fixedly connected to the bottom of bottom pressure template 404.

[0041] Firstly, under the action of a set of bearings 603, the inner ring and outer ring can rotate under the action of the internal balls. During the rotation, the rollers 604 are driven to rotate, thereby driving the conveyor belt 605 to rotate, so as to continuously convey the valve body inside the second placement plate 606 and transport it.

[0042] The operating method and working principle of this device are as follows: At the beginning of operation, the raw material enters the molding mechanism 4 through the injection tube 403. The material then cools and solidifies inside the molding mechanism 4. After cooling and solidification, the two second electric telescopic rods 503 drive the two side pressing plates 407 to move in opposite directions, disengaging them from the outer wall of the molding mechanism 4, thus connecting the two sides of the two molding mechanisms 4. Simultaneously, the top cylinder 401 drives the top pressing plate 402 to move towards each other, causing the multiple pressing plates to separate. Then, the first electric telescopic rod 203, through its telescopic property, pushes the linkage plate 204 and the first placement plate 205 to move longitudinally. During this movement, the two sliders 206 slide and embed themselves inside the sliding groove 103, and in conjunction with the longitudinal movement, drive the first placement plate 205 to move longitudinally. Plate 205 and linkage plate 204 move to one side of the outer wall of the equipment. After moving to one side, the two drive motors 305 can drive the drive rod 303 to rotate inside a set of rotating grooves 302, and drive the adjusting block 304 and the bottom pressing plate 404 at the top to rotate, so that they are kept in a 90-degree position relationship. The valve body that is cooled and formed inside the pressing mechanism 4 can be placed into the inside of the transport mechanism 6 for conveying, thereby performing automated demolding. Through the valve body forming mechanism of multiple pressing plates, the parting surface between the forming module splicing and the fixed mold is simple, which facilitates demolding. The equipment integrates injection molding, cooling, demolding and transportation into one production process, which can effectively reduce the manual operation process, not only saving costs, but also greatly improving the efficiency of die casting.

[0043] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A lightweight valve body die-casting mold, characterized in that: The support mechanism (1) includes a lateral moving mechanism (2) fixedly installed on one side of the outer wall of the support mechanism (1), a rotating demolding mechanism (3) fixedly installed on the top of the lateral moving mechanism (2), a pressing mechanism (4) fixedly installed at the top center of the support mechanism (1), two demolding drive mechanisms (5) fixedly installed on the outer wall of the support mechanism (1), and a transport mechanism (6) fixedly installed on the inner wall of the support mechanism (1). The molding mechanism (4) includes a cylinder (401), the output end of the cylinder (401) is fixedly fitted with a top molding plate (402), the top of the top molding plate (402) is fixedly connected to an injection tube (403), the outer wall of the top molding plate (402) is movably fitted with a bottom molding plate (404), the outer wall of the bottom molding plate (404) is provided with two sets of embedding grooves (405), the inner surface of the two sets of embedding grooves (405) is movably fitted with embedding blocks (406), and one side of the outer wall of the two sets of embedding blocks (406) is fixedly fitted with a side molding plate (407). The demolding drive mechanism (5) includes two first mounting brackets (501), each of the two first mounting brackets (501) has a mounting hole (502) at its bottom, and a second electric telescopic rod (503) is fixedly installed on the inner surface of each of the two mounting holes (502). The rotating demolding mechanism (3) includes an adjusting base (301), the adjusting base (301) has a set of rotating grooves (302) pre-set inside, a drive rod (303) is movably inserted inside the set of rotating grooves (302), an adjusting block (304) is fixedly sleeved on the outer wall of the drive rod (303), a drive motor (305) is fixedly inserted on the outer wall of the drive rod (303), and a motor mounting bracket (306) is fixedly sleeved on the outer wall of each drive motor (305). The outer wall of the adjusting base (301) is fixedly connected to one side of the outer wall of the two motor mounting brackets (306); the transverse moving mechanism (2) includes a second mounting plate (201). The second mounting plate (201) has a mounting groove (202) on one side of its outer wall. A first electric telescopic rod (203) is fixedly inserted between the inner surface walls of the mounting groove (202). A linkage plate (204) is fixedly sleeved on the output end of the first electric telescopic rod (203). A first placement plate (205) is fixedly installed on one side of the outer wall of the linkage plate (204). Two sliders (206) are fixedly installed on the outer wall of the first placement plate (205). The output ends of the two second electric telescopic rods (503) are fixedly connected to one side of the outer wall of the side pressure template (407). The top of the adjusting block (304) is fixedly connected to the bottom of the bottom pressure template (404).

2. The lightweight valve body die-casting mold according to claim 1, characterized in that: The support mechanism (1) includes a support base plate (101), and two first mounting plates (102) are fixedly installed on the top of the support base plate (101). A sliding groove (103) is provided on one side of the outer wall of each of the two first mounting plates (102).

3. The lightweight valve body die-casting mold according to claim 2, characterized in that: Two telescopic guide posts (104) are fixedly installed on the top of each of the two first mounting plates (102), and a top plate (105) is fixedly sleeved between the tops of the two telescopic guide posts (104).

4. The lightweight valve body die-casting mold according to claim 3, characterized in that: The top plate (105) has a hole (106) at the center of the top, and four support plates (107) are fixedly inserted into the bottom of the support base plate (101).

5. A lightweight valve body die-casting mold according to claim 4, characterized in that: The transport mechanism (6) includes a conveyor frame (601), and a set of rotating holes (602) are pre-set inside the conveyor frame (601). Bearings (603) are fixedly inserted into the inner surface of the set of rotating holes (602), and rollers (604) are fixedly inserted between the inner surface of the multiple sets of bearings (603).

6. A lightweight valve body die-casting mold according to claim 5, characterized in that: A conveyor belt (605) is movably sleeved between the outer walls of the multiple sets of rollers (604). A second placement plate (606) is fixedly installed on the outer wall of the conveyor belt (605). Four support columns (607) are fixedly inserted into the bottom of the conveyor frame (601).

7. A lightweight valve body die-casting mold according to claim 6, characterized in that: The outer walls of the cylinder (401) are all fixedly inserted into the hole (106), the outer walls of the conveyor frame (601) are all fixedly inserted into the support base plate (101), the outer walls of the two sliders (206) are all slidably embedded in the sliding groove (103), the outer walls of the two first mounting plates (102) are fixedly installed on one side of the outer wall of the second mounting plate (201), the outer walls of the two first mounting brackets (501) are fixedly connected to the outer wall of the top plate (105), and the bottom of the adjusting base (301) is fixedly installed at the top center of the first placement plate (205).

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