A wall panel keel hanger and its installation method

Abstract

A wall panel keel hanging piece and its installation method. This keel hanging piece is fixedly assembled on the keel to form a keel assembly. A wall panel slot is provided on the keel hanging piece. Through the setting of the wall panel slot, it is convenient to assemble and insert the wall panel structure, improving the assembly efficiency. Through the setting of this keel hanging piece, there is no need to open a groove structure on the keel, ensuring that the keel has good strength, thus ensuring the overall strength of the prefabricated wall; there are a wall panel fixing part and a keel fixing part on the keel hanging piece. The wall panel slot is arranged on the wall panel fixing part. The wall panel structure is fixed on the wall panel fixing part through the wall panel slot, improving the disassembly and assembly convenience of the wall panel structure, thereby improving the assembly efficiency of the prefabricated wall panel structure; the keel fixing part is used to assemble this keel hanging piece on the keel. Through the setting of this keel hanging piece, there is no need to set a wall panel slot on the keel, thus ensuring the overall strength of the keel and further ensuring the stability of the prefabricated wall panel.

Description

Technical Field

[0001] The present invention belongs to the technical field of prefabricated wall panels, and particularly relates to a wall panel keel hanging piece and an installation method thereof. Background Art

[0002] Wall panels, also known as wainscoting and wall panels, are a new type of decorative wall material developed in recent years, generally using wood and other materials as the base material. Wall panels have the advantages of light weight, fire prevention, moth prevention, safe use, obvious decorative effects, etc., so they are more and more popular among people and are used more and more widely. At present, most wall panels are installed by connecting to the wall with self-tapping screws or adhesives. Using screws is likely to damage the wall panel structure and the wall structure, while using adhesives to directly paste the wall panel on the wall, the chemical substances in the glue will inevitably pollute the external environment, and the environmental protection effect is poor. Moreover, when installed in these two ways, the wall panels are greatly affected by the environmental temperature. Since the thermal expansion coefficients of the wall panels and the wall are different, when the environment changes, the different expansion and contraction amounts of the wall and the wall panels are likely to cause the wall panels to deform, which will affect the decorative effect of the wall panels.

[0003] The invention with the application number CN202121522187.3 discloses a keel hanging piece for modular wall decoration, including at least two keels and two hanging pieces. The hanging piece includes a rectangular hanging piece strip. On one side surface of the hanging piece strip, a decorative strip is provided along its length direction, and the decorative strip is perpendicular to the hanging piece strip. On both sides of the middle part of the decorative strip along its length direction, fixing strips are provided, and the fixing strips are parallel to the hanging piece strip; at one end of the other side surface of the hanging piece strip, a hanging part is provided; in the above prefabricated wall panel, the wall panel is assembled by two spliced keel hanging pieces, and the connection strength between the keel hangings is poor, affecting the overall assembly strength of the wall panel. Summary of the Invention

[0004] Aiming at the above deficiencies, the technical problem to be solved by the present invention is to provide a wall panel keel hanging piece and an installation method thereof. This hanging piece has better strength and is convenient for splicing adjacent wall panels, improving the splicing efficiency.

[0005] To solve the above technical problems, the technical solution adopted by the present invention is,

[0006] A wall panel keel hanging piece, on which a wall panel fixing part and a keel fixing part are provided. A wall panel slot is provided in the wall panel fixing part, and the wall panel is assembled on the keel hanging piece through the wall panel slot, and the keel hanging piece is assembled on the keel through the keel fixing part.

[0007] As a preferred solution of the present invention, two slot units are provided in the wall panel fixing part, the slot units are arranged oppositely, and a wall panel slot is formed between adjacent slot units.

[0008] As a preferred embodiment of the present invention, the openings of adjacent slot units are arranged opposite to each other.

[0009] As a preferred embodiment of the present invention, a keel fixing groove is provided on the keel fixing part, and the keel hanging part is fixed on the keel through the keel fixing groove.

[0010] As a preferred embodiment of the present invention, the keel hanging part includes a hanging plate and a fixing groove plate. The wallboard fixing part and the fixing groove plate are respectively arranged on both sides of the hanging plate, and a keel fixing groove is formed between adjacent fixing groove plates.

[0011] As a preferred embodiment of the present invention, hanging fixing holes are provided on the hanging plate, and the hanging fixing holes are arranged towards the keel fixing groove.

[0012] As a preferred embodiment of the present invention, lightweight grooves are provided on both sides of the hanging plate, and the lightweight grooves are arranged on both sides of the keel fixing groove.

[0013] As a preferred embodiment of the present invention, the wallboard slot includes a unit slot plate, an installation gap is provided between adjacent unit slot plates, and the hanging fixing holes are arranged in the installation gap.

[0014] As a preferred embodiment of the present invention, through grooves are provided on the unit slot plate.

[0015] The installation method of the above wallboard keel hanging part includes the following steps:

[0016] S1, prefabricate the keel hanging part and the keel;

[0017] S2, insert the keel fixing groove of the keel hanging part onto the keel;

[0018] S3, adjust the position of the keel hanging part so that the hanging fixing holes are aligned with the bolt holes on the keel, and connect the keel hanging part and the keel through bolts.

[0019] The beneficial effects of the present invention are as follows: (1) Through the setting of the present keel hanging part, there is no need to set wallboard slots on the keel, thus ensuring the overall strength of the keel and further ensuring the stability of the prefabricated wallboard.

[0020] (2) The wallboard structure is fixed on the wallboard fixing part through the wallboard slot, improving the disassembly and assembly convenience of the wallboard structure, and thus improving the assembly efficiency of the prefabricated wallboard structure. Description of the Drawings

[0021] Figure 1 is a schematic structural diagram of the keel hanging part.

[0022] Figure 2 is a connection schematic diagram of the wallboard installation buckle, the wallboard, the keel hanging part, and the keel.

[0023] Figure 3 It is a schematic structural diagram of a wall panel installation buckle.

[0024] Reference numerals: This wall panel installation buckle 1, buckle limiting part 1-1, buckle insertion part 1-2, installation buckle plate 1-3, installation guiding rib 1-4, guiding groove through hole 1-5, insertion plate 1-6, insertion plate groove 1-7, buckle screw hole 1-8, groove 1-9, wall panel 2, wall panel positioning groove 2-1, keel 3, keel hanging part 4, wall panel slot 4-3, slot unit 4-4, keel fixing groove 4-5, hanging plate 4-6, fixing groove plate 4-7, hanging part fixing hole 4-8, lightweight groove 4-9, unit slot plate 4-10, through groove 4-11, hanging part slot 4-12, edge fixing hole 4-13, center fixing hole 4-14. Detailed implementation manners

[0025] The present invention will be further described below with reference to the accompanying drawings.

[0026] A wall panel keel hanging part, this keel hanging part 4 is fixedly assembled on the keel 3 to form a keel assembly. A wall panel slot 4-3 is provided on the keel hanging part 4. Through the setting of the wall panel slot 4-3, it is convenient to assemble and insert the wall panel structure, improving the assembly efficiency. Through the setting of this keel hanging part, there is no need to open a groove structure on the keel 3, ensuring that the keel 3 has good strength, thereby ensuring the overall strength of the assembled wall.

[0027] In this embodiment, the wall panel structure includes a wall panel 2 and a wall panel installation buckle 1. The wall panel installation buckle 1 is fixedly assembled on the back of the wall panel 2, and the wall panel installation buckle 1 is assembled on both side edges of the wall panel 2, facilitating the assembly of the wall panel installation buckle 1 and the keel hanging part 4. An insertion plate 1-6 is provided on the wall panel installation buckle 1. The wall panel structure and the keel assembly are assembled by inserting the insertion plate 1-6 of the wall panel installation buckle 1 into the wall panel slot 4-3 of the keel hanging part 4.

[0028] The keel hanging part 4 is provided with a wall panel fixing part and a keel fixing part. The wall panel slot 4-3 is arranged on the wall panel fixing part. The wall panel structure is fixed on the wall panel fixing part through the wall panel slot 4-3, improving the disassembly and assembly convenience of the wall panel structure, thereby improving the assembly efficiency of the assembled wall panel structure; the keel fixing part is used to assemble this keel hanging part 4 on the keel 3. Through the setting of this keel hanging part, there is no need to set a wall panel slot 4-3 on the keel 3, thereby ensuring the overall strength of the keel 3 and further ensuring the stability of the assembled wall panel.

[0029] In this embodiment, two wall panel installation buckles 1 are assembled in the keel hanging part 4, that is, two adjacent wall panel structures can be assembled through this keel hanging part 4. On the one hand, it can reduce the number of keel assemblies used for assembling the wall panel structure, and on the other hand, it can unify the seams between the wall panel structures.

[0030] To facilitate the assembly of two wall panel installation buckles 1 within the same keel hanger 4, two slot units 4-4 are provided within the wall panel fixing portion. The slot units 4-4 are arranged opposite to each other, and a wall panel slot 4-3 is formed between adjacent slot units 4-4. The insertion plates 1-6 on two adjacent wall panel structures are respectively inserted into different slot units 4-4, thereby enabling a single keel hanger 4 to hang two wall panel structures.

[0031] In this embodiment, the wall panel slot 4-3 is formed by two unit slot plates 4-10. Each unit slot plate 4-10 forms a slot unit 4-4, and the insertion plate 1-6 on the wall panel structure is inserted into one unit slot plate 4-10.

[0032] To unify the joint size of each adjacent wall panel structure, the openings of adjacent slot units 4-4 within the keel hanger 4 are arranged opposite to each other, that is, the unit slot plates 4-10 are arranged opposite to each other, so that one side of adjacent slot units 4-4 is in a relative state.

[0033] The keel hanger 4 includes a hanger plate 4-6 and a fixing groove plate 4-7. The wall panel slot 4-3 and the fixing groove plate 4-7 are respectively arranged on both sides of the hanger plate 4-6, facilitating the transitional connection of the wall panel structure and the keel 3 through the keel hanger 4. Two fixing groove plates 4-7 are connected to one side of the hanger plate 4-6, and a keel fixing groove 4-5 is formed between adjacent fixing groove plates 4-7. The keel hanger 4 is fixed on the keel 3 through the keel fixing groove 4-5.

[0034] In this embodiment, a hanger slot 4-12 is provided on the hanger plate 4-6. The plate member within the hanger slot 4-12 is bent outward to form the unit slot plate 4-10, thereby forming a slot unit 4-4 with three open sides. A gap for inserting the insertion plate 1-6 is provided between the unit slot plate 4-10 and the hanger plate 4-6.

[0035] Hanger fixing holes 4-8 are provided on the hanger plate 4-6. The hanger fixing holes 4-8 are arranged facing the keel fixing groove 4-5, that is, the hanger fixing holes 4-8 are arranged within the area of the keel fixing groove 4-5. Bolts are provided within the hanger fixing holes 4-8, and the keel 3 is fixed within the keel fixing groove 4-5 through the bolts to ensure the assembly strength of the keel hanger 4 and the keel 3. Preferably, the hanger fixing holes 4-8 include edge fixing holes 4-13 and a center fixing hole 4-14. The center fixing hole 4-14 is arranged at the center position of the hanger plate 4-6, and the edge fixing holes 4-13 are arranged on the edge of the hanger plate 4-6. The keel hanger 4 and the keel 3 are assembled through the edge fixing holes 4-13 and the center fixing hole 4-14 to improve the assembly strength.

[0036] There is an installation gap between adjacent unit slot boards 4-10. The hanger fixing holes 4-8 are arranged within the installation gap, facilitating the screwing of bolts within the hanger fixing holes 4-8 through the installation gap and improving the assembly convenience.

[0037] Lightweight grooves 4-9 are provided on both sides of the hanger plate. The lightweight grooves 4-9 are arranged on both sides of the keel fixing groove 4-5. Without affecting the strength of the keel hanger 4, the mass of the keel hanger 4 can be reduced through the setting of the lightweight grooves 4-9.

[0038] A through slot 4-11 is provided on the unit slot board 4-10. Without affecting the strength of the unit insertion board 4-10, the mass of the keel hanger 4 is further reduced.

[0039] In this embodiment, the wall panel fixing portion includes at least one wall panel slot 4-3. When there are multiple wall panel slots 4-3, the wall panel slots 4-3 are all on the same vertical line. The keel fixing portion includes at least one keel fixing groove 4-5. When there are multiple keel fixing grooves 4-5, the keel fixing grooves 4-5 are all on the same vertical line. The keel 3 is fixed through multiple keel fixing grooves 4-5.

[0040] The wall panel installation buckle 1 includes a buckle limiting portion 1-1 and a buckle insertion portion 1-2. The wall panel installation buckle 1 is positioned and installed on the wall panel 2 through the buckle limiting portion 1-1, ensuring the installation accuracy between the wall panel installation buckle 1 and the wall panel 2, thereby ensuring that the dimensions of each wall panel installation buckle 1 installed on the wall panel are consistent, facilitating the dimensional accuracy of the subsequent installation of the wall panel 2, and improving the aesthetics after the installation of the wall panel 2 is completed. The wall panel installation buckle 1 is assembled on the keel of the wall through the buckle insertion portion 1-2, facilitating the connection between the wall panel 2 and the keel 3 and improving the assembly convenience of the wall panel 2.

[0041] The wall panel installation buckle 1 includes an installation buckle plate 1-3. The buckle limiting portion 1-1 and the buckle insertion portion 1-2 are respectively arranged on the two end faces of the installation buckle plate 1-3, facilitating the transition connection between the two end faces of the installation buckle plate 1-3 and the wall panel 2 and the keel 3 respectively, and improving the assembly convenience of the wall panel 2.

[0042] The buckle limiting portion 1-1 includes an installation guiding rib 1-4. The wall panel installation buckle 1 is positioned and installed on the wall panel 2 through the installation guiding rib 1-4. In this embodiment, the installation guiding rib 1-4 is a long groove, that is, the installation guiding rib 1-4 is arranged along the height direction of the installation buckle plate 1-3, and the length of the installation guiding rib 1-4 is the same as the height of the installation buckle plate 1-3. In some other embodiments, the buckle limiting portion 1-1 includes multiple installation guiding ribs 1-4 arranged on the same straight line, and the installation position of the installation buckle plate 1-3 is positioned through the multiple installation guiding ribs 1-4.

[0043] In this embodiment, the installation guide rib 1-4 is formed by bending the installation buckle plate 1-3, and is formed by one-time stamping using a stamping machine, which is convenient for processing the wall panel installation buckle 1 and reduces the production cost of the wall panel installation buckle 1. In some other embodiments, a raised strip is provided at the buckle limit part 1-1 to increase the thickness at the buckle limit part 1-1 to form the installation guide rib 1-4. This implementation method is likely to increase the quality of the wall panel installation buckle 1 and the production material cost.

[0044] Guide groove through holes 1-5 are evenly distributed in the installation guide rib 1-4. The installation guide rib 1-4 is fixed in the wall panel positioning groove 2-1 of the wall panel 2 through the guide groove through holes 1-5. Buckle screw holes 1-8 are provided on the buckle insertion part 1-2. The guide groove through holes 1-5 and the buckle screw holes 1-8 are used for installing self-tapping screws or wall tops. When assembling the wall panel installation buckle 1, first fix the installation guide rib 1-4 in the wall panel positioning groove 2-1 of the wall panel 2 through screws, and then connect the wall panel installation buckle 1 and the wall panel 2 through the buckle screw holes 1-8.

[0045] An insertion plate 1-6 is provided on the buckle insertion part 1-2. The insertion plate 1-6 is used to insert the wall panel installation buckle 1 on the keel 3, thereby realizing the connection between the wall panel 2 and the wall body. A plug-in gap is formed between the end face of the insertion plate 1-6 and the installation buckle plate 1-3. Through the setting of the plug-in gap, it is convenient to insert the wall panel installation buckle 1 on the keel 3 and improve the installation convenience; in this embodiment, a single insertion plate 1-6 is provided on the buckle insertion part 1-2 to improve the assembly convenience of the buckle insertion part 1-2. In some other embodiments, multiple insertion plates 1-6 are provided on the plate insertion part 1-2, and the multiple insertion plates 1-6 are arranged along the same vertical line. Through the setting of the multiple insertion plates 1-6, the assembly stability between the wall panel installation buckle 1 and the keel 3 can be improved.

[0046] In some preferred embodiments, the thickness of the plug-in gap is 1 to 1.3 times the side wall thickness of the keel 3. On the one hand, it is convenient to insert the wall panel installation buckle 1 on the keel 3 and improve the installation convenience. On the other hand, it can prevent the gap between the wall panel installation buckle 1 and the keel 3 from being too large, resulting in wall panel shaking.

[0047] In this embodiment, to reduce the production cost of the wall panel installation buckle 1, an insertion plate groove 1-7 is provided on the buckle insertion part 1-2, and the plate piece in the insertion plate groove 1-7 is bent to form the insertion plate 1-6, that is, there is no need to connect other plate pieces on the installation buckle plate 1-3 to form the insertion plate 1-6. On the one hand, the quality of the wall panel installation buckle 1 is reduced, and on the other hand, the production cost of the wall panel installation buckle 1 can be saved.

[0048] In this embodiment, the buckle limiting part 1-1 and the buckle inserting part 1-2 of the buckle plate are arranged in parallel. That is, the installation guide ribs 1-4 on the buckle limiting part 1-1 and the inserting plates 1-6 of the buckle inserting part 1-2 are both arranged along the height direction of the wall panel installation buckle 1, which is convenient for the wall panel installation buckle 1 to conduct transitional connection on the wall panel 2 and the keel 3.

[0049] Both sides of the buckle inserting part 1-2 are provided with grooves 1-9, and the grooves 1-9 are used for lightening the wall panel installation buckle 1, and further improving the stability of the installation of the wall panel 2.

[0050] On the wall panel 2 adapted to the wall panel installation buckle 1, there is a wall panel positioning groove 2-1, and the wall panel positioning groove 2-1 is arranged along the vertical or horizontal direction of the wall panel 2, so as to facilitate the uniform installation of a plurality of wall panel installation buckles 1 on the wall panel 2, thereby facilitating the stable assembly of the wall panel 2 on the keel 3.

[0051] The installation method of the above-mentioned wall panel keel hanging part includes the following steps.

[0052] S1, prefabricate the keel hanging part 4 and the keel;

[0053] S2, insert the keel fixing groove 4-5 of the keel hanging part 4 onto the keel;

[0054] S3, adjust the position of the keel hanging part 4 so that the hanging part fixing hole 4-8 is aligned with the bolt hole on the keel, and connect the keel hanging part 4 and the keel 3 through bolts. When fixing the bolts, first fix the bolt on the central fixing hole 4-14 to limit the installation position of the keel hanging part 4, and then fix the bolt on the edge fixing hole 4-13 to make the keel hanging part 4 and the keel 3 tightly fastened.

[0055] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention; therefore, the present invention will not be limited to these embodiments shown herein, but rather to the broadest scope consistent with the principles and novel features disclosed herein.

[0056] Although more terms corresponding to the reference numerals in the drawings are used herein, the possibility of using other terms is not excluded; these terms are used only to more conveniently describe and explain the essence of the present invention; interpreting them as any additional limitation is contrary to the spirit of the present invention.

Claims

1. A wall panel keel hanger, characterized in that, the keel hanger (4) is provided with a wall panel fixing part and a keel fixing part. A wall panel slot (4-3) is arranged in the wall panel fixing part. The wall panel is assembled on the keel hanger (4) through the wall panel slot (4-3), and the keel hanger (4) is assembled on the keel (3) through a keel fixing component; two slot units (4-4) are arranged in the wall panel fixing part. The slot units (4-4) are arranged oppositely, and a wall panel slot (4-3) is formed between adjacent slot units (4-4); the openings of adjacent slot units (4-4) are arranged oppositely; a keel fixing groove (4-5) is arranged on the keel fixing part. The keel hanger (4) is fixed on the keel through the keel fixing groove (4-5); the keel hanger (4) includes a hanger plate (4-6) and a fixing groove plate (4-7). The wall panel fixing part and the fixing groove plate (4-7) are respectively arranged on both sides of the hanger plate (4-6), and a keel fixing groove (4-5) is formed between adjacent fixing groove plates (4-7).

2. A wall panel keel hanger according to claim 1, characterized in that, hanger fixing holes (4-8) are arranged on the hanger plate (4-6), and the hanger fixing holes (4-8) are arranged towards the keel fixing groove (4-5).

3. A wall panel keel hanger according to claim 1, characterized in that, lightweight grooves (4-9) are arranged on both sides of the hanger plate, and the lightweight grooves (4-9) are arranged on both sides of the keel fixing groove (4-5).

4. A wall panel keel hanger according to claim 2, characterized in that, the wall panel slot (4-3) includes a unit slot plate (4-10). An installation gap is arranged between adjacent unit slot plates (4-10), and the hanger fixing holes (4-8) are arranged in the installation gap.

5. A wall panel keel hanger according to claim 4, characterized in that, through slots (4-11) are arranged on the unit slot plate (4-10).

6. An installation method of a wall panel keel hanger according to any one of claims 1-5, characterized in that, includes the following steps, S1, prefabricate the keel hanger (4) and the keel; S2, insert the keel fixing groove (4-5) of the keel hanger (4) into the keel; S3, adjust the position of the keel hanger (4) so that the hanger fixing holes (4-8) are directly opposite to the bolt holes on the keel, and connect the keel hanger (4) and the keel (3) through bolts.

Images