A welding pin flower biting forming device for a terminal and a processing technology thereof

By designing a welding needle texturing forming device, the synchronous pressing and automatic screening of four-sided texturing of welding needles are realized, solving the problems of low welding needle processing efficiency and mixed defective products, and improving production efficiency and quality consistency.

CN116532593BActive Publication Date: 2026-02-13TIANLI ELECTRICAL MACHINERY (NINGBO) CO LTD
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Patent Information

Application Number
CN202310575167.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-22
Publication Date
2026-02-13
Estimated Expiration
2043-05-22

AI Technical Summary

Technical Problem

The existing four-sided texturing process for welding pins is inefficient, has large positional errors, and defective products are easily mixed with good products, affecting the quality of the entire batch of goods.

Method used

Design a welding needle texturing forming device, including a bearing component, an automatic feeding component, a texturing pressing component, and a screening component. The device presses the welding needle with texturing on all four sides by synchronously driving the left and right molds, and uses movable double guide rails to separate good and defective products.

Benefits of technology

This improved the efficiency and positional consistency of the four-sided welt pattern generation, reduced the possibility of defective products mixing with good products, and ensured the quality of the entire batch of goods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application provides a kind of for terminal's welding pin bite flower forming device, including bearing assembly, automatic feeding assembly and electric control module;Bearing assembly is equipped with bite flower pressing assembly and screening component in sequence;Bite flower pressing assembly side is equipped with welding pin propulsion component, other side is equipped with welding pin limiting component;The space surrounded by lower mould, upper mould, left mould and right mould of bite flower pressing assembly is used to accommodate welding pin;Left mould and right mould are all by upper mould synchronous drive;Screening component includes movable double guide rail, for the welding pin of different quality judged by electric control module is guided into different area;The present application also proposes a kind of welding pin bite flower processing technology, so that the bite flower of four sides of welding pin can be formed at a time, to improve the generation efficiency, improve the consistency of four side bite flower position;Make double guide rail movable, can automatically guide the welding pin of different quality judged by electric control module into different area, avoid defective product to mix into good product, to ensure the quality of whole batch of welding pin goods.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of welding needle processing, and particularly relates to a welding needle flower biting forming device for a terminal and a processing technology thereof. BACKGROUND

[0002] In the current welding needle processing for a terminal, the two ends of the welding needle are generally subjected to flower biting processing.

[0003] In the processing, the two faces of the welding needle are first pressed to form the flower biting, then the welding needle is turned 90 degrees along the axial direction, and the other two faces of the welding needle are pressed to form the flower biting, so that the four faces of the welding needle are all provided with the flower biting; however, since the pressing of the four faces of the flower biting is divided into two steps, the generation efficiency is low, and the position error of the two times of flower biting pressing is large.

[0004] In addition, in the processing, the operator improperly uses the equipment and makes a mistake, for example, the operator incorrectly adjusts the pressing depth of the flower biting, which causes the appearance of defective products, and the defective products are mixed into the good products, which is difficult to find out, and further affects the quality of the whole batch of welding needle goods.

[0005] In order to improve the generation efficiency and the quality of the four faces of the welding needle flower biting pressing, and prevent the improper use of the operator from causing the mixing of the defective products into the good products, a new welding needle flower biting forming device and a processing technology of the welding needle flower biting are needed. SUMMARY

[0006] In view of the above problems, the present application provides a device for efficiently pressing the four faces of the welding needle flower biting, the position error of the four faces of the flower biting is small, and the mixing of the defective products into the good products is prevented, and provides a processing technology for processing the welding needle flower biting by using the device.

[0007] The technical scheme adopted by the present application to solve the above problems is as follows: a welding needle flower biting forming device for a terminal, comprising a bearing assembly, an automatic feeding assembly arranged on the bearing assembly, and an electric control module arranged in the bearing assembly; a flower biting pressing assembly and a screening assembly are sequentially arranged on the bearing assembly along the discharging direction of the automatic feeding assembly; the flower biting pressing assembly is provided with a welding needle pushing assembly on one side and a welding needle limiting assembly on the other side; the flower biting pressing assembly comprises a lower die, an upper die, a left die and a right die; the lower die, the upper die, the left die and the right die form a space for accommodating the welding needle; the left die and the right die are synchronously driven by the upper die, when the upper die is pressed downward towards the welding needle and cooperates with the lower die to press the flower biting on the upper and lower faces of the welding needle, the left die and the right die are synchronously driven to move towards the welding needle to press the flower biting on the left and right faces of the welding needle; the screening assembly comprises movable double guide rails; the double guide rails comprise a first guide rail and a second guide rail; one end of the first guide rail or the second guide rail is connected with the discharging port of the flower biting pressing assembly through movement, and is used for guiding the good products judged by the electric control module into a good product area and guiding the defective products into a defective product area.

[0008] Compared with the prior art, the application has the advantages that the left and right molds are synchronously driven by the upper mold, the upper mold can cooperate with the lower mold to press the upper and lower surfaces of the welding pin when the upper mold is pressed down, the left and right molds cooperate to press the left and right surfaces of the welding pin, the four surfaces of the welding pin can be formed at one time, the forming efficiency is improved, the consistency of the four surfaces is improved, and the position error of the four surfaces caused by twice pressing is reduced; the movable double guide rails are arranged, different quality welding pins can be automatically guided into different areas by the automatic control module, and the mixing of defective products into good products is avoided, so that the quality of the whole batch of welding pins is ensured.

[0009] As an improvement, the upper mold comprises two driving pieces arranged on both sides; the first inclined angle is arranged on the side of the driving piece close to the welding pin; the second inclined angle is arranged on the side of the left mold away from the welding pin; the third inclined angle is arranged on the side of the right mold away from the welding pin; the two first inclined angles on the two driving pieces are respectively matched with the second inclined angle and the third inclined angle, and when the first inclined angles on both sides are pressed down, the second inclined angle and the third inclined angle are respectively pressed to move to the left and right sides to drive the left and right molds to press the welding pin; the first cavity is arranged in the left mold, and the second cavity is arranged in the right mold; the first reset piece is arranged in the first cavity, and the second reset piece is arranged in the second cavity; the first reset piece and the second reset piece are in abutment with the lower mold, so that when the upper mold is reset, the left and right molds are reset; the automatic driving of the upper mold to the left and right molds and the automatic reset of the left and right molds after the reset of the upper mold are realized, so that the forming efficiency is improved.

[0010] As an improvement, the bite pressing assembly further comprises a bracket arranged on the bearing assembly; the first cylinder controlled by the automatic control module is arranged on the bracket; the first cylinder is connected with the upper mold; the first cylinder provides power for the downward pressing and reset movement of the upper mold, so that the left and right molds are also pressed to press the bite when the upper mold is pressed down.

[0011] As an improvement, the side of the lower mold, the upper mold, the left mold and the right mold facing the welding pin is provided with a pressing piece, and the two ends of the pressing piece are provided with bite patterns; the four bites at the two ends of the welding pin are pressed at one time, and the production efficiency is further improved.

[0012] As an improvement, the screening assembly further comprises a second cylinder controlled by the automatic control module arranged on one side of the double guide rails; the second cylinder is connected with the double guide rails to drive the movement of the double guide rails; when the automatic control module judges that the quality of the welding pin is poor, the double guide rails automatically separate the defective product from the good product.

[0013] As improvement, the first guide rail is linear, and the other end is provided with a good product bin; the second guide rail is L-shaped downward bending, and the other end is provided with a poor product bin; the poor product and the good product are separated, and the poor product is prevented from mixing into the good product, thereby affecting the quality of the whole batch of welding needle goods.

[0014] As improvement, the automatic feeding assembly comprises a material vibrating disc controlled by an electric control module, a straight vibrating track controlled by an electric control module is arranged on the material discharging side of the material vibrating disc; a lifting mechanism controlled by an electric control module is arranged on the material discharging side of the straight vibrating track; the height of the lifting mechanism before lifting is equal to the material discharging port of the straight vibrating track, and the height after lifting is equal to the material inlet of the flower biting and pressing assembly, so as to lift the welding needle sent by the straight vibrating track to the flower biting and pressing assembly, and automatic feeding is realized.

[0015] As improvement, the welding needle advancing assembly is arranged above the straight vibrating track and on the feeding side of the lifting mechanism; the welding needle advancing assembly comprises a third cylinder controlled by an electric control module and an advancing rod driven by the third cylinder, so that the welding needle lifted by the lifting mechanism is advanced to the flower biting and pressing assembly in stages, and automatic production is further realized, and the small welding needle is accurately sent into the flower biting and pressing assembly.

[0016] As improvement, the welding needle limiting assembly is arranged on the material discharging port of the flower biting and pressing assembly; the welding needle limiting assembly comprises a fourth cylinder controlled by an electric control module and a limiting rod controlled to be extended and retracted by the fourth cylinder; when the limiting rod is extended, it is used for abutting against the frontmost welding needle in the flower biting and pressing assembly, and when the limiting rod is retracted, the frontmost welding needle in the flower biting and pressing assembly is pushed out, so as to realize automatic discharging.

[0017] The technical scheme adopted by the present application to solve the above problems is: a welding needle flower biting processing technology for a terminal, comprising a welding needle flower biting forming device for the terminal, and the steps are as follows,

[0018] S1: the welding needle without biting is put into the material vibrating disc, and is automatically conveyed to the straight vibrating track through vibration of the material vibrating disc; the welding needle without biting is automatically conveyed to the lifting mechanism through the straight vibrating track, before lifting, the height of the lifting mechanism is equal to the straight vibrating track, and after lifting, the height of the lifting mechanism is equal to the material inlet of the flower biting and pressing assembly;

[0019] S2: the height of the advancing rod is equal to the height of the lifting mechanism after lifting, the advancing rod driven by the third cylinder is pushed forward, and the welding needle without biting is pushed into the flower biting and pressing assembly.

[0020] S3: the limiting rod driven by the fourth cylinder is extended, the material discharging port of the flower biting and pressing assembly is closed, the frontmost welding needle pushed into the flower biting and pressing assembly abuts against the limiting rod, and the welding needle behind is limited below the pressing piece.

[0021] S4: the upper die presses down towards the welding needle, and the lower die presses on both sides of the welding needle to press out the undercut, at the same time, the first inclined angle on both sides of the two driving pieces presses down to extrude the second inclined angle and the third inclined angle to move to the left and right sides, so as to drive the left die and the right die to press the welding needle, so that the undercut on both sides of the welding needle is pressed out synchronously;

[0022] S5: the limiting rod driven by the fourth cylinder is retracted to open the discharge port of the undercut pressing assembly;

[0023] S6: the advancing rod driven by the third cylinder repeats the step S2 to push the welding needle without undercut into the undercut pressing assembly, and meanwhile, the welding needle with the undercut at the front end is pushed out of the undercut pressing assembly;

[0024] S7: after the judgment of the electric control module, if the operator does not operate the electric control module, it is judged as a good product, the second cylinder drives the first guide rail to be connected with the discharge port of the undercut pressing assembly, so that the welding needle with the undercut falls into the good product bin; after the judgment of the electric control module, if the operator operates the electric control module, it is judged as a defective product, the second cylinder drives the second guide rail to be connected with the discharge port of the undercut pressing assembly, so that the welding needle with the undercut falls into the defective product bin.

[0025] Compared with the prior art, the advantages of the present application are that the automatic feeding of the undercut welding needle is realized through the material shaking disc, the straight vibration track and the lifting mechanism; the automatic feeding is further realized through the advancing of the advancing rod, and due to the limiting of the extending limiting rod, the advancing rod can push the welding needle to the front end of the undercut pressing assembly, and the welding needle behind is limited below the pressing piece to accurately press out the undercut; the synchronous pressing out of the undercut on the four sides of the welding needle is realized through the downward pressing of the upper die and the synchronous driving of the left die and the right die to move, and the cooperation of the lower die; the automatic discharge of the welding needle is realized through the repeated feeding of the advancing rod, and the unprocessed welding needle automatically pushes out the processed welding needle at the front end; the separation of the good product and the defective product is realized through the judgment of the electric control module and the movement of the double guide rails. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0027] Figure 2 It is a structural section view of the undercut pressing assembly;

[0028] Figure 3 It is a schematic diagram of the cooperation structure of the lower die, the upper die, the left die and the right die;

[0029] Figure 4 It is a schematic diagram of the cooperation structure of the first cylinder and the upper die;

[0030] Figure 5 It is a schematic diagram of the structure of the pressing piece;

[0031] Figure 6Structure diagram of the screening assembly;

[0032] Figure 7 Structure diagram of the double guide rail;

[0033] Figure 8 Structure diagram of the automatic feeding assembly;

[0034] Figure 9 Structure diagram of the welding needle pushing assembly;

[0035] Figure 10 Structure diagram of the welding needle limiting assembly.

[0036] As shown in the figure: 1, the bearing assembly; 2, the automatic feeding assembly, 21, the material shaking disc, 22, the straight vibration track, 23, the lifting mechanism; 3, the flower biting pressing assembly, 31, the lower mold, 32, the upper mold, 33, the left mold, 34, the right mold, 35, the support, 36, the first cylinder, 37, the pressing piece, 321, the driving piece, 331, the second inclined angle, 332, the first cavity, 333, the first reset piece, 341, the third inclined angle, 342, the second cavity, 343, the second reset piece, 371, the flower biting pattern, 3221, the first inclined angle; 4, the screening assembly, 41, the double guide rail, 42, the good product bin, 43, the defective product bin, 44, the second cylinder, 411, the first guide rail, 412, the second guide rail; 5, the welding needle pushing assembly, 51, the third cylinder, 52, the pushing rod; 6, the welding needle limiting assembly, 61, the fourth cylinder, 62, the limiting rod. DETAILED DESCRIPTION

[0037] The embodiments of the present application will be further described below with reference to the accompanying drawings.

[0038] As Figure 1 , Figure 2 , Figure 6As shown, a solder pin bite flower forming device for terminal includes a bearing assembly 1, an automatic feeding assembly 2 arranged on the bearing assembly 1, and an electric control module 7 arranged in the bearing assembly 1; the bearing assembly 1 is sequentially provided with a bite flower pressing assembly 3 and a screening assembly 4 along the discharging direction of the automatic feeding assembly 2; the bite flower pressing assembly 3 is provided with a solder pin pushing assembly 5 on one side, which is used for pushing the solder pin transmitted by the automatic feeding assembly 2 into the bite flower pressing assembly 3 for processing, and pushing the solder pin out of the bite flower pressing assembly 3 after processing; the other side is provided with a solder pin limiting assembly 6, which is used for cooperating with the solder pin pushing assembly 5 to push the solder pin to the position where the bite flower needs to be pressed; the bite flower pressing assembly 3 includes a lower die 31, an upper die 32, a left die 33 and a right die 34; the space surrounded by the lower die 31, the upper die 32, the left die 33 and the right die 34 is used for accommodating the solder pin; the left die 33 and the right die 34 are synchronously driven by the upper die 32, when the upper die 32 presses downward towards the solder pin and cooperates with the lower die 31 to press the bite flower on the upper and lower surfaces of the solder pin, the left die 33 and the right die 34 are synchronously driven to move towards the solder pin to press the bite flower on the left and right surfaces of the solder pin; the screening assembly 4 includes a movable double guide rail 41; the double guide rail 41 includes a first guide rail 411 and a second guide rail 412; one end of the first guide rail 411 or the second guide rail 412 is connected with the discharging port of the bite flower pressing assembly 3 through movement, which is used for guiding the good products judged by the electric control module 7 into the good product area, and guiding the defective products into the defective product area.

[0039] Before use, the equipment manager sets the program of the electric control module 7; when the invention automatically produces the bite flower pressing according to the parameter setting of the equipment manager, the produced solder pin is judged as a good product; when the operator improperly uses the invention, once the electric control module 7 is operated arbitrarily, for example, the pressing depth of the bite flower is arbitrarily changed, the produced solder pin is judged as a defective product.

[0040] When the solder pin is successfully fed by the automatic feeding assembly 2 and pushed into the set position in the bite flower pressing assembly 3 by the solder pin pushing assembly 5, at this time, the left die 33 and the right die 34 are synchronously driven by the upper die 32, the upper die 32 can cooperate with the lower die 31 to press the bite flower on the upper and lower surfaces of the solder pin when the upper die 32 presses downward, and the left die 33 and the right die 34 cooperate to press the bite flower on the left and right surfaces of the solder pin, so that the bite flower on the four surfaces of the solder pin can be formed at one time, thereby improving the generation efficiency, and because the limiting rod is extended to limit, the pushing rod can push the solder pin to the front end of the bite flower pressing assembly, and the solder pin behind is limited below the pressing piece to accurately press the bite flower; after the bite flower pressing is completed, the solder pin pushing assembly 5 continues to push the solder pin without pressing the bite flower into the bite flower pressing assembly 3, and pushes the solder pin with pressed bite flower out; because the invention is also provided with the movable double guide rail 41, the good products judged by the electric control module 7 can be guided into the good product area, and the defective products are guided into the defective product area, so that the defective products are prevented from mixing into the good products, thereby ensuring the quality of the whole batch of solder pin goods.

[0041] Please refer to Figure 2 ,Figure 3 The upper die 32 comprises two driving pieces 321 arranged on both sides; the first bevel 3211 is arranged on the side close to the welding needle; the second bevel 331 is arranged on the side far from the welding needle of the left die 33; the third bevel 341 is arranged on the side far from the welding needle of the right die 34; the two first bevels 3211 on the two driving pieces 321 are respectively matched with the second bevel 331 and the third bevel 341; when the upper die 32 is pressed down, the two first bevels 3211 press down respectively, and the second bevel 331 and the third bevel 341 move to the left and right sides to drive the left die 33 and the right die 34 to press the welding needle; the first cavity 332 is arranged in the left die 33, and the second cavity 342 is arranged in the right die 34; the first reset piece 333 is arranged in the first cavity 332, and the second reset piece 343 is arranged in the second cavity 342; the first reset piece 333 and the second reset piece 343 are in contact with the lower die 31; when the upper die 32 is reset upward, the left die 33 and the right die 34 are automatically reset by the first reset piece 333 and the second reset piece 343.

[0042] Please refer to Figure 4 The bite flower pressing assembly 3 further comprises a bracket 35 arranged on the bearing assembly 1; the bracket 35 is provided with the first cylinder 36 controlled by the electric control module 7; the first cylinder 36 is connected with the upper die 32. In use, the first cylinder 36 drives the upper die 32 to provide power for the downward pressing and resetting movement of the upper die 32, so that the left die 33 and the right die 34 are also driven to press the bite flower towards the welding needle when the upper die 32 is pressed down.

[0043] Please refer to Figure 5 The side of the lower die 31, the upper die 32, the left die 33 and the right die 34 towards the welding needle is provided with the pressing piece 37, and the two ends of the pressing piece 37 are provided with the bite flower pattern 371. In use, four bite flowers can be pressed on both ends of the welding needle at the same time, which further improves the production efficiency.

[0044] Please refer to Figure 6 The screening assembly 4 further comprises the second cylinder 44 controlled by the electric control module 7 arranged on one side of the double guide rail 41; the second cylinder 44 is connected with the double guide rail 41 to drive the movement of the double guide rail 41. In use, when the operator uses the present application improperly, for example, the parameters of the pressing depth of the bite flower in the electric control module 7 are adjusted incorrectly, the electric control module 7 will automatically judge that the quality of the welding needle is bad, and will automatically control the double guide rail 41 to move through the second cylinder 44, so as to automatically separate the defective products from the good products.

[0045] Please continue to refer to Figure 6 , Figure 7The first guide rail 411 is linear, and the other end of the first guide rail 411 is provided with a good product bin 42; the second guide rail 412 is L-shaped and is bent downward, and the other end of the second guide rail 412 is provided with a poor product bin 43. The poor product bin and the good product bin are separated, so that the poor product is prevented from mixing into the good product, and the quality of the whole batch of welding needle goods is affected.

[0046] Please refer to Figure 8 The automatic feeding assembly 2 comprises a material vibrating disc 21 controlled by the electric control module 7, and a straight vibrating track 22 controlled by the electric control module 7 is arranged on the side of the material vibrating disc 21. A lifting mechanism 23 controlled by the electric control module 7 is arranged on the side of the straight vibrating track 22, the height of the lifting mechanism 23 before lifting is equal to the outlet of the straight vibrating track 22, and the height of the lifting mechanism 23 after lifting is equal to the inlet of the flower biting and pressing assembly 3, so as to lift the welding needle sent by the straight vibrating track 22 to the flower biting and pressing assembly 3, and automatic feeding is realized, and the production efficiency is improved.

[0047] Please refer to Figure 9 The welding needle pushing assembly 5 is arranged above the straight vibrating track 22 and on the side of the inlet of the lifting mechanism 23. The welding needle pushing assembly 5 comprises a third cylinder 51 controlled by the electric control module 7 and a pushing rod 52 driven by the third cylinder 51, so as to push the welding needle lifted by the lifting mechanism 23 to the flower biting and pressing assembly 3 in stages. In use, the pushing rod 52 is matched with the lifting of the lifting mechanism 23, and the welding needle lifted by the lifting mechanism 23 is pushed to the flower biting and pressing assembly 3 in stages, and automatic production is further realized, and the small welding needle is accurately sent into the flower biting and pressing assembly.

[0048] Please refer to Figure 10 The welding needle limiting assembly 6 is arranged on the outlet of the flower biting and pressing assembly 3. The welding needle limiting assembly 6 comprises a fourth cylinder 61 controlled by the electric control module 7 and a limiting rod 62 driven by the fourth cylinder 61. When the limiting rod 62 is extended, the limiting rod 62 is used for abutting against the welding needle at the forefront of the flower biting and pressing assembly 3, and when the limiting rod 62 is retracted, the welding needle at the forefront of the flower biting and pressing assembly 3 is pushed out.

[0049] The welding needle biting and pressing assembly is used for pressing the biting and pressing of the welding needle, and the machining process comprises the following steps:

[0050] S1: The welding needle without biting is placed into the material vibrating disc 21, and is automatically conveyed to the straight vibrating track 22 through vibration of the material vibrating disc 21. The welding needle without biting is automatically conveyed to the lifting mechanism 23 through the straight vibrating track 22. Before lifting, the height of the lifting mechanism 23 is equal to the straight vibrating track 22, and after lifting, the height of the lifting mechanism 23 is equal to the inlet of the flower biting and pressing assembly 3.

[0051] S2: The height of the pushing rod 52 is equal to the height of the lifting mechanism 23 after lifting, the pushing rod 52 driven by the third cylinder 51 is pushed forward, and the welding needle without biting is pushed into the flower biting and pressing assembly 3.

[0052] S3: The limit rod 62 driven by the fourth cylinder 61 extends, closes the discharge port of the bite pressing assembly 3, so that the advancing rod 52 pushes the front end of the welding needle into the bite pressing assembly 3 and the welding needle behind it is limited below the pressing piece 37.

[0053] S4: The upper die 32 is pressed down on the welding needle, and the lower die 31 is pressed on both sides of the welding needle to press the bite, and at the same time, the first inclined angle 3211 on both sides of the two driving pieces 321 is pressed down, respectively, to extrude the second inclined angle 331 and the third inclined angle 341 to move to the left and right sides, so as to drive the left die 33 and the right die 34 to press the welding needle, so as to synchronously press the bites on both sides of the welding needle.

[0054] S5: The limit rod 62 driven by the fourth cylinder 61 retracts, opening the discharge port of the bite pressing assembly 3.

[0055] S6: The advancing rod 52 driven by the third cylinder 51 repeats the steps described in S2, pushing the welding needle without bite into the bite pressing assembly 3, while pushing the front end of the welding needle with bite out of the bite pressing assembly 3.

[0056] S7: After the judgment of the electric control module 7, if the operator does not operate the electric control module 7, it is judged as a good product, and the second cylinder 44 drives the first guide rail 411 to be connected with the discharge port of the bite pressing assembly 3, so that the welding needle with bite falls into the good product bin 42; after the judgment of the electric control module 7, if the operator operates the electric control module 7, it is judged as a defective product, and the second cylinder 44 drives the second guide rail 412 to be connected with the discharge port of the bite pressing assembly 3, so that the welding needle with bite falls into the defective product bin 43.

[0057] When using this processing method, the automatic feeding of the bite welding needle is realized through the material shaking disc 21, the straight vibration track 22 and the lifting mechanism 23, which improves the production efficiency; further automation production is realized through the advancing of the advancing rod 52, and due to the extension of the limit rod 62, the advancing rod 52 can push the welding needle to the front end of the bite pressing assembly 3, and the welding needle behind it is limited below the pressing piece 37, so as to accurately press the bite; through the downward pressing of the upper die 32 and the synchronous driving of the left die 33 and the right die 34 to move, cooperating with the lower die 31, the bites on both ends of the welding needle are synchronously pressed on four sides, which improves the efficiency of bite pressing and the consistency of four-side bite position; through the continuous advancing of the advancing rod 52, the automatic discharge of the welding needle is realized, which further improves the production efficiency; through the setting of the judgment standard of the electric control module 7 for defective products, when the electric control module 7 judges that the product is defective, the double guide rails 41 will be driven to move, realizing the separation of good products and defective products.

[0058] The above description is only for the best embodiments of the present application, but should not be understood as limiting the claims. The present application is not limited to the above embodiments, and the specific structure allows variations. Any variations within the scope of the independent claims of the present application are within the scope of the present application.

Claims

1. A welding pin knurling forming device for terminal blocks, comprising a support assembly (1), an automatic feeding assembly (2) disposed on the support assembly (1), and an electrical control module (7) disposed inside the support assembly (1); characterized in that: The bearing component (1) is provided with a texturing pressing component (3) and a screening component (4) in sequence along the discharge direction of the automatic feeding component (2); the texturing pressing component (3) is provided with a welding needle pushing component (5) on one side and a welding needle limiting component (6) on the other side; the texturing pressing component (3) includes a lower mold (31), an upper mold (32), a left mold (33) and a right mold (34); the space enclosed by the lower mold (31), the upper mold (32), the left mold (33) and the right mold (34) is used to accommodate the welding needle; the left mold (33) and the right mold (34) are both driven synchronously by the upper mold (32), when When the upper mold (32) presses down on the welding needle and cooperates with the lower mold (31) to press out the etching on the upper and lower sides of the welding needle, the left mold (33) and the right mold (34) move towards the welding needle simultaneously to press out the etching on the left and right sides of the welding needle; the screening component (4) includes a movable double guide rail (41); the double guide rail (41) includes a first guide rail (411) and a second guide rail (412); one end of the first guide rail (411) or the second guide rail (412) is connected to the discharge port of the etching pressing component (3) by movement, and is used to guide the good products judged by the electronic control module (7) into the good product area and the defective products into the defective product area.

2. The welding pin knurling forming device for terminal blocks according to claim 1, characterized in that: The upper mold (32) includes two drive plates (321) disposed on both sides; the drive plate (321) has a first oblique angle (3211) on the side closer to the welding needle; the left mold (33) has a second oblique angle (331) on the side away from the welding needle; the right mold (34) has a third oblique angle (341) on the side away from the welding needle; the two first oblique angles (3211) on the two drive plates (321) respectively cooperate with the second oblique angle (331) and the third oblique angle (341), and when the first oblique angles (3211) on both sides are pressed down, they respectively squeeze the second oblique angle (331). The third oblique angle (341) moves to the left and right sides to drive the left mold (33) and right mold (34) to press the welding needle; the left mold (33) is provided with a first cavity (332), and the right mold (34) is provided with a second cavity (342); the first cavity (332) is provided with a first reset member (333), and the second cavity (342) is provided with a second reset member (343); the first reset member (333) and the second reset member (343) both abut against the lower mold (31) so that when the upper mold (32) is reset, the left mold (33) and the right mold (34) are reset accordingly.

3. The welding pin knurling forming device for terminal blocks according to claim 2, characterized in that: The textured pressing component (3) further includes a bracket (35) disposed on the bearing component (1); the bracket (35) is provided with a first cylinder (36) controlled by the electronic control module (7); the first cylinder (36) is connected to the upper mold (32).

4. The welding pin knurling forming device for terminal blocks according to claim 3, characterized in that: The lower mold (31), upper mold (32), left mold (33) and right mold (34) are all provided with pressing plates (37) on the side facing the welding pin, and the pressing plates (37) are provided with bite patterns (371) at both ends.

5. The welding pin knurling forming device for terminal blocks according to claim 1, characterized in that: The screening component (4) further includes a second cylinder (44) controlled by an electronic control module (7) disposed on one side of the double guide rail (41); the second cylinder (44) is connected to the double guide rail (41) to drive the movement of the double guide rail (41).

6. The welding pin knurling forming device for terminal blocks according to claim 5, characterized in that: The first guide rail (411) is straight, and its other end is provided with a good product compartment (42); the second guide rail (412) is an L-shaped rail bent downwards, and its other end is provided with a defective product compartment (43).

7. The welding pin knurling forming device for terminal blocks according to claim 1, characterized in that: The automatic feeding component (2) includes a vibrating disc (21) controlled by an electronic control module (7). The vibrating disc (21) has a straight vibrating track (22) controlled by the electronic control module (7) on one side of the material discharge. The straight vibrating track (22) has a lifting mechanism (23) controlled by the electronic control module (7) on one side of the material discharge. The lifting mechanism (23) is at the same height as the discharge port of the straight vibrating track (22) before lifting and at the same height as the feed port of the texturing pressing component (3) after lifting. It is used to lift the welding needles sent out by the straight vibrating track (22) to the texturing pressing component (3).

8. The welding pin knurling forming device for terminal blocks according to claim 7, characterized in that: The welding needle pushing assembly (5) is located above the linear vibration track (22) on the side of the lifting mechanism (23) for feeding. The welding needle pushing assembly (5) includes a third cylinder (51) controlled by the electronic control module (7) and a push rod (52) driven by the third cylinder (51) so as to push the welding needle after it has been lifted by the lifting mechanism (23) into the knitting pressing assembly (3) in stages.

9. A welding pin knurling forming device for terminal blocks according to claim 8, characterized in that: The welding needle limiting component (6) is located at the discharge port of the knitting pressing component (3); the welding needle limiting component (6) includes a fourth cylinder (61) controlled by an electronic control module (7) and a limiting rod (62) that is controlled to extend and retract by the fourth cylinder (61); when the limiting rod (62) extends, it is used to abut against the welding needle at the foremost end of the knitting pressing component (3), and when it retracts, it is used to push out the welding needle at the foremost end of the knitting pressing component (3).

10. A process for knurling welding pins for terminal blocks, characterized in that: The welding pin knurling forming device for terminal blocks, including any one of claims 1-9, comprises the following steps: S1: Place the un-engraved welding needle into the vibrating plate (21), and automatically convey it to the straight vibration track (22) through vibration of the vibrating plate (21); the un-engraved welding needle is automatically conveyed to the lifting mechanism (23) through the straight vibration track (22). Before lifting, the height of the lifting mechanism (23) is equal to that of the straight vibration track (22). After lifting, the height of the lifting mechanism (23) is equal to that of the feed port of the engraving pressing component (3). S2: The height of the push rod (52) is equal to the height after the lifting mechanism (23) is lifted. The push rod (52) driven by the third cylinder (51) pushes forward, pushing the un-engraved welding needle into the engraving pressing assembly (3). S3: The limit rod (62) driven by the fourth cylinder (61) extends and closes the discharge port of the embossing pressing assembly (3), so that the push rod (52) pushes into the frontmost welding pin of the embossing pressing assembly (3) to abut the limit rod (62), and the welding pins thereafter are limited to the bottom of the pressing plate (37). S4: The upper mold (32) presses down on the welding needle, and works with the lower mold (31) to press the grooves on the upper and lower sides of the welding needle. At the same time, when the first angle (3211) on both sides of the two drive plates (321) press down, the second angle (331) and the third angle (341) are squeezed to move to the left and right sides respectively, so as to drive the left mold (33) and the right mold (34) to press the welding needle, so as to press the grooves on the left and right sides of the welding needle simultaneously. S5: The limit rod (62) driven by the fourth cylinder (61) retracts, opening the discharge port of the stitching pressing assembly (3); S6: The push rod (52) driven by the third cylinder (51) repeats the steps described in S2, pushing the un-engraved welding needle into the engraving pressing assembly (3), and at the same time pushing out the welding needle with engraving at the front end out of the engraving pressing assembly (3). S7: If the operator has not operated the electronic control module (7) after the judgment of the electronic control module (7), it is judged as a good product. The second cylinder (44) drives the first guide rail (411) to connect with the discharge port of the crimping component (3), so that the crimped welding needle falls into the good product bin (42). If the operator has operated the electronic control module (7) after the judgment of the electronic control module (7), it is judged as a defective product. The second cylinder (44) drives the second guide rail (412) to connect with the discharge port of the crimping component (3), so that the crimped welding needle falls into the defective product bin (43).

Citation Information

Patent Citations

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