Spherical anti-blue light resin lens and its preparation process

Abstract

The invention discloses a spherical anti-blue light resin lens and a preparation process thereof, comprising a substrate, a light-converting film, a first hydrophobic film, a first composite film and a second composite film; the preparation process comprises: step one, hardening the substrate; step two, generating an anti-reflection film; step three, secondary hardening; step four, generating a light-converting film; step five, generating a hydrophobic film; step six, generating a composite film; step seven, sticking a protective film; the invention utilizes a hydrophobic film to repel water vapor on a relatively hydrophilic composite film, and guides the sliding path of droplets, thereby accelerating the condensation and sliding of water vapor, thereby avoiding the phenomenon of fine water droplets condensing and sliding on the entire lens, and reducing the interference of water droplets on the field of vision; the invention integrates antibacterial and conductive components in the composite film, thereby avoiding the reduction of the antibacterial and antistatic effects of the lens due to the coverage of other film layers; the invention converts harmful blue light into beneficial blue light through a light-converting film, and can effectively protect the eyes.

Description

Technical Field

[0001] The invention relates to the technical field of resin lenses, in particular to a spherical anti-blue light resin lens and a preparation process thereof. Background Art

[0002] Among visible light, blue-violet light belongs to short-wave. Due to the strong scattering of short-wave and the focus of blue light caused by dispersion in front of the retina, it will interfere with vision and cause blurred vision. High-energy blue light can damage the photoreceptor cells of the retina and cause macular degeneration, thus affecting vision. Due to the widespread and long-term use of LED light sources and computers, symptoms of eye fatigue and decreased sleep quality occur frequently, which is widely attributed to the influence of blue light emitted by the screen. Anti-blue light glasses can effectively alleviate the adverse effects caused by blue light. Existing anti-blue light glasses include reflective and absorptive types, which are achieved by coating or dyeing processes, but during use, It still has the following defects: First, the existing anti-blue light resin lenses use a hydrophilic layer or a hydrophobic layer to achieve an anti-fog effect. The hydrophobic layer of the existing lenses achieves anti-fog by gathering water vapor on the mirror surface into water droplets and falling off. However, since the sliding trajectory of the water droplets is distributed on the entire lens, it will interfere with the field of vision when sliding; second, the existing coating method is to cover layer by layer, which will cause interference between some functional films and affect their effectiveness; third, the anti-blue light function of the existing lenses is to absorb and shield the blue light, and the blue light energy is not utilized. In addition, the absorption and shielding will cause the eyes to lack blue light exposure for a long time, thereby causing eye diseases. Summary of the invention

[0003] The purpose of the present invention is to provide a spherical anti-blue light resin lens and a preparation process thereof to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a spherical anti-blue light resin lens, comprising a substrate, a first hard film fixedly connected to the lower surface of the substrate, a light-converting film fixedly connected to the lower surface of the first hard film, a first hydrophobic film fixedly connected to the lower surface of the light-converting film, a first composite film and a second hydrophobic film fixedly connected to the lower surface of the first hydrophobic film, a second hard film fixedly connected to the upper surface of the substrate, an anti-reflection film fixedly connected to the upper surface of the second hard film, a third hard film fixedly connected to the upper surface of the anti-reflection film, a third hydrophobic film fixedly connected to the upper surface of the third hard film, and a second composite film and a fourth hydrophobic film fixedly connected to the upper surface of the third hydrophobic film.

[0005] Preferably, the first composite film comprises a first antibacterial component and a first conductive component, the second composite film comprises a second antibacterial component and a second conductive component, the first antibacterial component and the second antibacterial component are both nanosilver, and the first conductive component and the second conductive component are both tin oxide.

[0006] Preferably, the mass percentage contents of the first antibacterial component and the first conductive component are 80-90% and 10-20% respectively.

[0007] Preferably, the mass percentage contents of the second antibacterial component and the second conductive component are 20-30% and 70-80% respectively.

[0008] Preferably, the second hydrophobic membrane and the fourth hydrophobic membrane are both provided with a plurality of concentric annular grooves, the first composite membrane and the second composite membrane are respectively provided in the annular grooves, notches are provided on the annular grooves, and adjacent annular grooves are conductively connected via the notches.

[0009] Preferably, a first protective film is adhered and fixed to the lower surface of the second hydrophobic film, and a second protective film is adhered and fixed to the upper surface of the fourth hydrophobic film.

[0010] The preparation process of the spherical anti-blue light resin lens includes the following steps: first, hardening the substrate; second, forming an anti-reflection film; third, secondary hardening; fourth, forming a light-converting film; fifth, forming a hydrophobic film; sixth, forming a composite film; and seventh, pasting a protective film.

[0011] In the above step 1, firstly, the substrate is ultrasonically cleaned, and a hard coating is formed on the outer wall thereof by using vacuum coating technology, namely, a first hard coating and a second hard coating;

[0012] In the above step 2, an anti-reflection film is coated on the surface of the second hard coating formed in step 1;

[0013] In the above step 3, a third hard coating is applied to the surface of the anti-reflection film formed in step 2;

[0014] In the above step 4, a light-converting film is coated on the surface of the first hard coating film generated in step 1;

[0015] In the above step 5, a hydrophobic film is plated on the surface of the third hardened film generated in step 3 and the light-converting film generated in step 4, the hydrophobic film is covered with a protective film with a pre-processed shape, and an annular groove and a notch are etched on the hydrophobic film by an etching technology, so that the hydrophobic film on the surface of the third hardened film is separated into a third hydrophobic film and a fourth hydrophobic film, and the hydrophobic film on the surface of the light-converting film is separated into a first hydrophobic film and a second hydrophobic film;

[0016] In the above step 6, a composite film is plated in the annular groove and the notch formed in step 5, that is, a second composite film is formed on the surface of the third hydrophobic film, and a first composite film is formed on the surface of the first hydrophobic film, to obtain a finished lens;

[0017] In the above step 7, the finished lenses obtained in step 6 are subjected to quality inspection, and qualified products are coated with a protective film for protection.

[0018] Preferably, in step 4, the light conversion film contains a blue-violet light conversion agent.

[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention utilizes a hydrophobic film to repel water vapor onto a relatively hydrophilic composite film, and guides the sliding path of the droplets, thereby accelerating the condensation and sliding of water vapor, thereby avoiding the phenomenon of dense water droplets condensing and sliding on the entire lens, and can reduce the interference of water droplets on the field of vision; the present invention integrates antibacterial and conductive components into the composite film, thereby avoiding the reduction of the antibacterial and antistatic effects of the lens due to the coverage of other film layers; the present invention converts harmful blue light into beneficial blue light through a light conversion film, which can effectively protect the eyes. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall front view cutaway structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the three-dimensional structure of the second hydrophobic membrane of the present invention;

[0022] Figure 3 It is a schematic diagram of the three-dimensional structure of the first composite film of the present invention;

[0023] Figure 4 It is a process flow chart of the present invention.

[0024] In the figure: 1, substrate; 2, first hard film; 3, light-converting film; 4, first hydrophobic film; 5, first composite film; 51, first antibacterial component; 52, first conductive component; 6, second hydrophobic film; 61, annular groove; 62, notch; 7, first protective film; 8, second hard film; 9, anti-reflection film; 10, third hard film; 11, third hydrophobic film; 12, second composite film; 121, second antibacterial component; 122, second conductive component; 13, fourth hydrophobic film; 14, second protective film. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figure 1-3An embodiment of the present invention is as follows: a spherical anti-blue light resin lens, comprising a substrate 1, a first hard film 2 is fixedly connected to the lower surface of the substrate 1, a light-converting film 3 is fixedly connected to the lower surface of the first hard film 2, a first hydrophobic film 4 is fixedly connected to the lower surface of the light-converting film 3, a first composite film 5 and a second hydrophobic film 6 are fixedly connected to the lower surface of the first hydrophobic film 4, a second hard film 8 is fixedly connected to the upper surface of the substrate 1, an anti-reflection film 9 is fixedly connected to the upper surface of the second hard film 8, a third hard film 10 is fixedly connected to the upper surface of the anti-reflection film 9, a third hard film 10 is fixedly connected to the upper surface of the third hard film 10, a third hydrophobic film 11 is fixedly connected to the upper surface of the third hydrophobic film 11, a second composite film 12 and a fourth hydrophobic film 13 are fixedly connected; the first composite film 5 comprises a first antibacterial component 51 and a first conductive component 52, and the second composite film 12 comprises a second antibacterial component 12 1 and the second conductive component 122, the first antibacterial component 51 and the second antibacterial component 121 are both nanosilver, and the first conductive component 52 and the second conductive component 122 are both tin oxide; the mass percentage contents of the first antibacterial component 51 and the first conductive component 52 are 80-90% and 10-20% respectively; the mass percentage contents of the second antibacterial component 121 and the second conductive component 122 are 20-30% and 70-80% respectively; the second hydrophobic film 6 and the fourth hydrophobic film 13 are both provided with a plurality of concentric annular grooves 61, the first composite film 5 and the second composite film 12 are respectively provided in the annular grooves 61, the annular grooves 61 are provided with notches 62, and adjacent annular grooves 61 are conductively connected through the notches 62; the first protective film 7 is adhered and fixed to the lower surface of the second hydrophobic film 6, and the second protective film 14 is adhered and fixed to the upper surface of the fourth hydrophobic film 13.

[0027] See also Figure 4 The present invention provides an embodiment: a preparation process of a spherical anti-blue light resin lens, comprising step 1, hardening the substrate; step 2, forming an anti-reflection film; step 3, secondary hardening; step 4, forming a light conversion film; step 5, forming a hydrophobic film; step 6, forming a composite film; step 7, pasting a protective film;

[0028] In the above step 1, firstly, the substrate 1 is ultrasonically cleaned, and a hard film, namely, a first hard film 2 and a second hard film 8, is coated on its outer wall by using vacuum coating technology;

[0029] In the above step 2, an anti-reflection film 9 is coated on the surface of the second hardened film 8 generated in step 1;

[0030] In the above step 3, a third hard coating 10 is coated on the surface of the anti-reflection film 9 generated in step 2;

[0031] In the above step 4, a light-converting film 3 is plated on the surface of the first hardened film 2 generated in step 1; wherein the light-converting film 3 contains a blue-violet light-converting agent;

[0032] In the above step 5, a hydrophobic film is plated on the surface of the third hardened film 10 generated in step 3 and the light-converting film 3 generated in step 4, and the hydrophobic film is covered with a protective film with a pre-processed shape, and a ring groove 61 and a notch 62 are etched on the hydrophobic film by etching technology, so that the hydrophobic film on the surface of the third hardened film 10 is separated into a third hydrophobic film 11 and a fourth hydrophobic film 13, and the hydrophobic film on the surface of the light-converting film 3 is separated into a first hydrophobic film 4 and a second hydrophobic film 6;

[0033] In the above step 6, a composite film is plated in the annular groove 61 and the notch 62 formed in step 5, that is, a second composite film 12 is formed on the surface of the third hydrophobic film 11, and a first composite film 5 is formed on the surface of the first hydrophobic film 4, to obtain a finished lens;

[0034] In the above step 7, the finished lenses obtained in step 6 are subjected to quality inspection, and qualified products are coated with a protective film for protection.

[0035] Based on the above, the advantages of the present invention are that the strength of the substrate 1 is improved by coating the first hard film 2 and the second hard film 8 on the substrate 1, the blue-violet light is converted into the beneficial blue light of 465-500nm by the light conversion film 3, the imaging intensity and resolution are improved by the anti-reflection film 9, the lens strength is further strengthened by the third hard film 10, and the water vapor is quickly concentrated on the first composite film 5 and the second composite film 12 by the hydrophobic effect of the second hydrophobic film 6 and the fourth hydrophobic film 13, thereby accelerating the aggregation and dripping of water droplets, and the first composite film 5 and the second composite film 12 are used to form a plurality of composite films. The composite film 12 guides the flow of water droplets, the first antibacterial component 51 and the second antibacterial component 121 are used to improve the antibacterial effect of the lens surface, the first conductive component 52 and the second conductive component 122 are used to improve the static removal ability of the lens, the first hydrophobic film 4 and the second hydrophobic film 6 are an integrated structure, the third hydrophobic film 11 and the fourth hydrophobic film 13 are an integrated structure, the annular groove 61 and the notch 62 are used to form a water droplet path, the first protective film 7 and the second protective film 14 are used to protect the lens to prevent dust and scratches during transportation and storage.

[0036] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A process for preparing a spherical anti-blue light resin lens, the spherical anti-blue light resin lens comprising a substrate (1), characterized in that: The lower surface of the substrate (1) is fixedly connected to a first hardened film (2), the lower surface of the first hardened film (2) is fixedly connected to a light-converting film (3), the lower surface of the light-converting film (3) is fixedly connected to a first hydrophobic film (4), the lower surface of the first hydrophobic film (4) is fixedly connected to a first composite film (5) and a second hydrophobic film (6), the upper surface of the substrate (1) is fixedly connected to a second hardened film (8), the upper surface of the second hardened film (8) is fixedly connected to an anti-reflection film (9), the upper surface of the anti-reflection film (9) is fixedly connected to a third hardened film (10), the upper surface of the third hardened film (10) is fixedly connected to a third hydrophobic film (11), and the upper surface of the third hydrophobic film (11) is fixedly connected to a second composite film (12) and a fourth hydrophobic film (13); The preparation process includes step 1, hardening the substrate; step 2, forming an anti-reflection film; step 3, secondary hardening; step 4, forming a light-converting film; step 5, forming a hydrophobic film; step 6, forming a composite film; step 7, pasting a protective film; In the above step 1, firstly, the substrate (1) is ultrasonically cleaned, and a hard coating is formed on the outer wall thereof using vacuum coating technology, namely, a first hard coating (2) and a second hard coating (8); In the above step 2, an anti-reflection film (9) is coated on the surface of the second hardened film (8) generated in step 1; In the above step 3, a third hard coating (10) is coated on the surface of the anti-reflection film (9) generated in step 2; In the above step 4, a light-converting film (3) is coated on the surface of the first hardened film (2) generated in step 1; In the above step 5, a hydrophobic film is coated on the surface of the third hardened film (10) generated in step 3 and the light-converting film (3) generated in step 4, the hydrophobic film is covered with a protective film having a pre-processed shape, and a ring groove (61) and a notch (62) are etched on the hydrophobic film by etching technology, so that the hydrophobic film on the surface of the third hardened film (10) is separated into a third hydrophobic film (11) and a fourth hydrophobic film (13), and the hydrophobic film on the surface of the light-converting film (3) is separated into a first hydrophobic film (4) and a second hydrophobic film (6); In the above step 6, a composite film is plated inside the annular groove (61) and the notch (62) formed in step 5, that is, a second composite film (12) is formed on the surface of the third hydrophobic film (11), and a first composite film (5) is formed on the surface of the first hydrophobic film (4), thereby obtaining a finished lens; In the above step 7, the finished lenses obtained in step 6 are subjected to quality inspection, and qualified products are coated with a protective film for protection.

2. The process for preparing the spherical anti-blue light resin lens according to claim 1, characterized in that: The first composite film (5) comprises a first antibacterial component (51) and a first conductive component (52), and the second composite film (12) comprises a second antibacterial component (121) and a second conductive component (122), the first antibacterial component (51) and the second antibacterial component (121) are both nanosilver, and the first conductive component (52) and the second conductive component (122) are both tin oxide.

3. The process for preparing the spherical anti-blue light resin lens according to claim 2, characterized in that: The mass percentage contents of the first antibacterial component (51) and the first conductive component (52) are 80-90% and 10-20% respectively.

4. The process for preparing the spherical anti-blue light resin lens according to claim 2, characterized in that: The mass percentage contents of the second antibacterial component (121) and the second conductive component (122) are 20-30% and 70-80% respectively.

5. The process for preparing the spherical anti-blue light resin lens according to claim 1, characterized in that: The second hydrophobic membrane (6) and the fourth hydrophobic membrane (13) are both provided with a plurality of concentric annular grooves (61), the first composite membrane (5) and the second composite membrane (12) are respectively arranged in the annular grooves (61), notches (62) are provided in the annular grooves (61), and adjacent annular grooves (61) are conductively connected via the notches (62).

6. The process for preparing the spherical anti-blue light resin lens according to claim 5, characterized in that: The first protective film (7) is adhesively fixed to the lower surface of the second hydrophobic film (6), and the second protective film (14) is adhesively fixed to the upper surface of the fourth hydrophobic film (13).

7. The process for preparing the spherical anti-blue light resin lens according to claim 1, characterized in that: In the step 4, the light conversion film (3) contains a blue-violet light conversion agent.

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