High-power power supply oil cooling heat dissipation structure

By setting up multi-channel heat dissipation oil circuits and components within the high-power power supply and optimizing the medium flow path, the problem of poor heat dissipation in large-scale power supplies is solved, achieving efficient and safe heat dissipation.

CN116546790BActive Publication Date: 2025-10-21HUBEI JIACHENDA NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202310577983.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-22
Publication Date
2025-10-21
Estimated Expiration
2043-05-22

AI Technical Summary

Technical Problem

In existing high-power power supplies, under large-scale conditions, the temperature of the oil-cooled medium is relatively high at the end of the pipeline, resulting in weak heat dissipation and affecting heat dissipation efficiency.

Method used

The heat sink is equipped with a multi-channel cooling oil path, including an inflow channel, an outflow channel, and multiple cooling channels. It is sealed and protected by components such as a flow divider, connectors, connecting pipes, a fixing box, and a sealing cover, thereby optimizing the medium flow path.

Benefits of technology

It improves heat dissipation efficiency, prevents the medium temperature from getting too high, ensures uniform medium flow, prevents oil leakage and pollution, and improves the heat dissipation effect and safety of the power supply.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of power supply heat dissipation structures, and discloses a high-power power supply oil cooling heat dissipation structure which comprises a heat dissipation cover and a heat dissipation oil circuit, the heat dissipation oil circuit comprises inflow channels, outflow channels and heat dissipation channels, the inflow channels and the outflow channels are arranged in parallel, the heat dissipation channels are arranged in the heat dissipation cover, the two ends of the heat dissipation channels are connected with the inflow channels and the outflow channels respectively, the heat dissipation channels are arranged in multiple, and the inner diameters of the heat dissipation channels are smaller than the inner diameters of the inflow channels and the outflow channels. The heat dissipation oil circuit composed of the inflow channels, the outflow channels and the heat dissipation channels is arranged in the heat dissipation cover, the heat dissipation channels are arranged in multiple, the heat dissipation oil circuit forms multiple-channel liquid cooling medium flow pipelines, the length of each flow pipeline is shortened, the problem that the temperature is too high due to the fact that the liquid cooling medium flows in the heat dissipation oil circuit for too long is prevented, and therefore the heat dissipation efficiency of the oil cooling heat dissipation structure is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of power supply heat dissipation structures, and in particular to an oil-cooled heat dissipation structure for a high-power power supply. Background Art

[0002] High-power power supplies generate a lot of heat during use. If they are not cooled in time, the internal electrical components of the power supply will be damaged, affecting the normal processing and production. In order to improve the heat dissipation efficiency of high-power power supplies, an oil-cooled heat dissipation structure is usually set in the high-power power supply. The circulation of oil-cooling medium is used to keep the temperature of the high-power power supply within a safe range.

[0003] The existing utility model with publication number CN217445734U discloses an oil-cooled power supply, including an oil-cooling box, a power supply body arranged in the oil-cooling box, and a circulation component arranged on one side of the oil-cooling box; it solves the technical problem in the prior art that the heat of the internal cooling oil of the oil-cooled power supply cannot be quickly dissipated in harsh environments, affecting the normal use of the power supply, and realizes that the heat of the cooling oil of the oil-cooled power supply can be effectively dissipated, ensuring the normal use of the power supply.

[0004] In the above technical solution, in order to realize the circulation of the oil-cooling medium, a first pipeline and a second pipeline are set. However, when the power supply specification is large, in order to make the pipeline cover the power supply, the length of the first pipeline and the second pipeline will be lengthened, so that the temperature of the oil-cooling medium at the end positions of the flow direction in the first pipeline and the second pipeline will be relatively high, resulting in a relatively weak cooling effect of the pipeline, thereby reducing the heat dissipation efficiency of the power supply. Summary of the Invention

[0005] In view of this, the present invention proposes an oil-cooled heat dissipation structure for a high-power power supply, in which a multi-channel heat dissipation oil path is arranged in a heat dissipation cover, which can improve the heat dissipation efficiency of the power supply.

[0006] The technical solution of the present invention is implemented as follows: The present invention provides a high-power power supply oil cooling heat dissipation structure, including a heat dissipation cover and a heat dissipation oil circuit, wherein the heat dissipation oil circuit includes an inlet channel, an outflow channel and a heat dissipation channel, wherein:

[0007] The inflow channel and the outflow channel are both opened in the heat dissipation cover, and the inflow channel and the outflow channel are arranged in parallel;

[0008] The heat dissipation channel is opened in the heat dissipation cover, and its two ends are respectively connected to the inlet channel and the outlet channel. There are multiple heat dissipation channels, and their inner diameters are smaller than those of the inlet channel and the outlet channel.

[0009] On the basis of the above technical solution, preferably, it further comprises two joints and two connecting pipes, wherein,

[0010] The joint is fixedly arranged on the heat dissipation cover;

[0011] The connecting pipes are fixedly arranged on the heat dissipation cover, wherein one of the connecting pipes is connected to one of the joints and the inflow channel, and the other connecting pipe is connected to the other of the joints and the outflow channel.

[0012] More preferably, a diverter plate is further included, which is fixedly arranged in the inflow channel and located at one end of the connecting pipe. A plurality of diverter grooves are divergently provided on the diverter plate.

[0013] More preferably, the side of the diverter plate close to the connecting pipe is inclined, and the thickness of the diverter plate gradually increases from the end away from the heat dissipation channel to the end close to the heat dissipation channel.

[0014] On the basis of the above technical solution, preferably, it further comprises a fixing box and a sealing cover, wherein,

[0015] The fixing box is fixedly arranged on the heat dissipation cover, and the fixing box is located outside the two joints;

[0016] The sealing cover is detachably fixed to the fixing box and is used to seal the opening of the fixing box. Two reinforcement cylinders are provided on the sealing cover in a threaded manner, and the reinforcement cylinders are sleeved with the joint.

[0017] More preferably, the end of the joint away from the heat dissipation cover is tapered, and the outer diameter of the end of the joint away from the heat dissipation cover is smaller than the outer diameter of the end of the joint close to the heat dissipation cover.

[0018] More preferably, the inner diameter of the reinforcement tube is larger than the outer diameter of the end of the joint away from the heat dissipation cover, and smaller than the outer diameter of the end of the joint close to the heat dissipation cover.

[0019] More preferably, a partition plate is fixedly provided on the sealing cover, the partition plate is in contact with the heat dissipation cover and the fixing box, the partition plate divides the cavity in the fixing box into two parts, and the two joints are respectively located on both sides of the partition plate.

[0020] More preferably, the fixing box is provided with a card slot and a slide slot;

[0021] The sealing cover is slidably arranged in the sliding groove. A hook is fixedly arranged on the sealing cover, and the hook is engaged with the sliding groove.

[0022] More preferably, it further comprises fins, wherein a plurality of fins are fixedly provided on the inner and outer sides of the heat dissipation cover, respectively, and the fins close to the hook are spaced 1-3 mm apart from the hook.

[0023] The high-power power supply oil cooling and heat dissipation structure of the present invention has the following beneficial effects compared with the prior art:

[0024] (1) A heat dissipation oil circuit consisting of an inflow channel, an outflow channel, and a heat dissipation channel is provided in the heat dissipation cover, and a plurality of heat dissipation channels are provided, so that the heat dissipation oil circuit forms a multi-channel liquid cooling medium circulation pipeline, shortening the length of each circulation pipeline, preventing the problem of excessive temperature caused by the liquid cooling medium circulating in the heat dissipation oil circuit for too long, thereby improving the heat dissipation efficiency of the oil-cooled heat dissipation structure;

[0025] (2) By making the inner diameter of the heat dissipation channel smaller than the inner diameters of the inflow channel and the outflow channel, and providing a diverter plate in the inflow channel, the liquid cooling medium can flow quickly and evenly into each heat dissipation channel, thereby improving the heat dissipation effect of the oil-cooled heat dissipation structure;

[0026] (3) By setting a fixing box and a sealing cover, the joint can be sealed and protected to prevent the surrounding environment from being polluted when the joint leaks oil. By setting a partition plate on the sealing cover, the flow direction of the liquid cooling medium can be prevented from being affected when the joint leaks oil. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0028] Figure 1 A three-dimensional diagram of a high-power power supply oil cooling and heat dissipation structure of the present invention;

[0029] Figure 2 A side view of a heat dissipation cover in an oil-cooled heat dissipation structure for a high-power power supply according to the present invention;

[0030] Figure 3 This is a high-power power supply oil cooling and heat dissipation structure of the present invention Figure 2 Cross-sectional view at AA in the middle;

[0031] Figure 4 This is a three-dimensional diagram of a diverter plate in a high-power power supply oil-cooling and heat dissipation structure of the present invention;

[0032] Figure 5This is an exploded view of a fixing box in a high-power power supply oil-cooling and heat dissipation structure of the present invention;

[0033] Figure 6 This is a front view of a fixing box in a high-power power supply oil-cooling and heat dissipation structure of the present invention;

[0034] Figure 7 This is a cross-sectional view of a hook portion in a high-power power supply oil cooling and heat dissipation structure of the present invention;

[0035] Figure 8 This is a cross-sectional view of a fixed sleeve in a high-power power supply oil cooling and heat dissipation structure of the present invention;

[0036] Figure 9 This is a three-dimensional diagram of the middle partition of a high-power power supply oil-cooling and heat dissipation structure of the present invention;

[0037] Figure 10 It is a three-dimensional diagram of the heat dissipation cover in a high-power power supply oil-cooling heat dissipation structure of the present invention.

[0038] Among them: 1. Heat dissipation cover; 2. Heat dissipation oil circuit; 21. Inflow channel; 22. Outflow channel; 23. Heat dissipation channel; 3. Joint; 4. Connecting pipe; 5. Diverter plate; 501. Diverter groove; 6. Fixing box; 601. Slot; 602. Slide groove; 7. Sealing cover; 71. Reinforcement cylinder; 72. Spacer; 73. Hook; 8. Fin. DETAILED DESCRIPTION

[0039] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0040] like Figure 1-10 As shown, a high-power power supply oil-cooling heat dissipation structure of the present invention includes a heat dissipation cover 1 and a heat dissipation oil circuit 2.

[0041] The heat dissipation cover 1 is a prior art, and is the outer shell of a high-power power supply.

[0042] The heat dissipation oil circuit 2 is used to circulate the oil cooling medium. The heat dissipation oil circuit 2 includes an inlet channel 21, an outlet channel 22 and a heat dissipation channel 23. The inlet channel 21 and the outflow channel 22 are both opened in the heat dissipation cover 1, and the inlet channel 21 and the outflow channel 22 are arranged in parallel. The heat dissipation channel 23 is opened in the heat dissipation cover 1, and its two ends are respectively connected to the inlet channel 21 and the outflow channel 22. There are multiple heat dissipation channels 23, and their inner diameters are smaller than the inner diameters of the inlet channel 21 and the outflow channel 22; Figure 3As shown, multiple heat dissipation channels 23 are connected between the inflow channel 21 and the outflow channel 22, so that the heat dissipation medium can be divided into multiple paths when flowing from the inflow channel 21 to the outflow channel 22. Compared with the method of using a continuous S-shaped pipe, the length of the channel can be greatly reduced, preventing the temperature of the oil-cooling medium from rising too high when flowing in the channel, thereby affecting the heat dissipation efficiency of the power supply; at the same time, because the inner diameter of the heat dissipation channel 23 is smaller than the inner diameter of the inflow channel 21 and the outflow channel 22, the oil-cooling medium in the inflow channel 21 can fully flow into each heat dissipation channel 23, preventing the problem of no oil-cooling medium flowing in individual heat dissipation channels 23.

[0043] In order to ensure the normal operation of the heat dissipation oil circuit 2, two joints 3 and two connecting pipes 4 can be provided on the heat dissipation cover 1. The joints 3 are fixedly provided on the heat dissipation cover 1, and the connecting pipes 4 are fixedly provided on the heat dissipation cover 1. One connecting pipe 4 is connected to one joint 3 and the inflow channel 21, and the other connecting pipe 4 is connected to the other joint 3 and the outflow channel 22; Figure 10 As shown, by providing a connecting pipe 4 to connect the heat dissipation oil circuit 2 and the joint 3, the two joints 3 can be arranged adjacent to each other, which not only facilitates the connection of the pipeline to the joint 3, but also facilitates the protection of the joint 3.

[0044] Furthermore, in order to improve the flow uniformity of the oil cooling medium when it enters the inflow channel 21, a diverter plate 5 can be provided, so that the diverter plate 5 is fixedly arranged in the inflow channel 21 and located at one end of the connecting pipe 4, and a plurality of diverter grooves 501 are divergently opened on the diverter plate 5; Figure 3 and Figure 4 As shown, when the oil-cooling medium enters the inflow channel 21, the diversion of the diverter groove 501 can make the oil-cooling medium flow into the inflow channel 21 in a divergent manner; in addition, the side of the diverter plate 5 close to the connecting pipe 4 can be set to be inclined, so that the thickness of the diverter plate 5 gradually increases from the end away from the heat dissipation channel 23 to the end close to the heat dissipation channel 23. When the oil-cooling medium enters the inflow channel 21, the oil-cooling medium can flow toward the side of the inflow channel 21 away from the heat dissipation channel 23, rather than flowing toward the side of the heat dissipation channel 23, and the uniformity of the oil-cooling medium entering the heat dissipation channel 23 can also be improved.

[0045] In order to prevent the joint 3 from affecting the device when oil leakage occurs, a fixing box 6 and a sealing cover 7 can also be provided. The fixing box 6 is fixedly provided on the heat dissipation cover 1, and the fixing box 6 is located on the outside of the two joints 3. The sealing cover 7 is detachably fixed on the fixing box 6 to seal the opening of the fixing box 6. Two reinforcement cylinders 71 are provided on the sealing cover 7 by means of threaded engagement. The reinforcement cylinder 71 is sleeved with the joint 3; Figure 5 and Figure 6As shown, the fixing box 6, the sealing cover 7 and the reinforcement cylinder 71 are used to seal the joint 3. When oil leakage occurs at the joint 3, the oil cooling medium will not flow into the surrounding environment, thereby achieving a certain protective effect.

[0046] Furthermore, the end of the connector 3 away from the heat dissipation cover 1 can be set to a conical shape, so that the outer diameter of the end of the connector 3 away from the heat dissipation cover 1 is smaller than the outer diameter of the end of the connector 3 close to the heat dissipation cover 1, which can facilitate the connection of the oil cooling medium pipeline and the connector 3; correspondingly, the inner diameter of the reinforcement cylinder 71 is larger than the outer diameter of the end of the connector 3 away from the heat dissipation cover 1, and smaller than the outer diameter of the end of the connector 3 close to the heat dissipation cover 1. When the reinforcement cylinder 71 is rotated, the reinforcement cylinder 71 can be made to resist the outer wall of the connector 3, thereby improving the sealing effect of the connector 3.

[0047] Furthermore, a partition plate 72 can be fixedly provided on the sealing cover 7 so that the partition plate 72 is in contact with the heat dissipation cover 1 and the fixed box 6. The partition plate 72 divides the cavity in the fixed box 6 into two parts, and the two joints 3 are respectively located on both sides of the partition plate 72. When both joints 3 leak oil, the two joints 3 can be sealed separately to prevent the flow direction of the oil-cooling medium from being affected.

[0048] As a preferred embodiment, for the fixed connection between the sealing cover 7 and the fixing box 6, a card slot 601 and a slide groove 602 can be provided on the fixing box 6, so that the sealing cover 7 is slidably set in the slide groove 602, and a hook 73 is fixedly provided on the sealing cover 7, so that the hook 73 is engaged with the card slot 601; Figure 5 As shown, the sealing cover 7 is assembled and disassembled by sliding the sealing cover 7 and the sliding groove 602 , and the sealing cover 7 is fixed by the engagement of the hook 73 and the locking groove 601 .

[0049] Furthermore, in order to improve the heat dissipation effect of the power supply, fins 8 can be provided, so that a plurality of fins 8 are fixedly provided on the inner and outer sides of the heat dissipation cover 1 to increase the heat dissipation area of ​​the power supply. The fins 8 close to the hook 73 can also be spaced 1-3 mm apart from the hook 73, such as Figure 6 As shown, by setting a gap of 1-3 mm between the fin 8 and the hook 73, the hook 73 is not easily separated from the slot 601, thereby ensuring the secure fixation of the sealing cover 7.

[0050] The method of using the high-power power supply oil cooling and heat dissipation structure of the present invention is as follows:

[0051] First, pass the inflow and outflow pipelines of the oil-cooling medium through the reinforcement cylinder 71 and connect them to the joint 3. Then slide the sealing cover 7 into the slide groove 602 and fix the sealing cover 7 by the engagement of the hook 73 and the groove 601. Finally, twist the reinforcement cylinder 71 so that the reinforcement cylinder 71 can support and fix the joint 3 and the cooling medium pipeline outside the joint 3. When the oil-cooling medium flows into the joint 3, it first enters the inflow channel 21 and flows to the outflow channel 22 through multiple heat dissipation channels 23, thereby flowing from another joint 3 to the outflow pipeline of the oil-cooling medium, taking away the heat in the heat dissipation cover 1.

[0052] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A high-power power supply oil-cooling heat dissipation structure, comprising a heat dissipation cover (1) and a heat dissipation oil circuit (2), characterized in that: The heat dissipation oil circuit (2) comprises an inflow channel (21), an outflow channel (22) and a heat dissipation channel (23), wherein: The inflow channel (21) and the outflow channel (22) are both opened in the heat dissipation cover (1), and the inflow channel (21) and the outflow channel (22) are arranged in parallel; The heat dissipation channel (23) is provided in the heat dissipation cover (1), and its two ends are respectively connected to the inflow channel (21) and the outflow channel (22), a plurality of heat dissipation channels (23) are provided, and the inner diameter of each heat dissipation channel is smaller than the inner diameter of the inflow channel (21) and the outflow channel (22); It also includes two joints (3) and two connecting pipes (4), wherein the joints (3) are fixedly arranged on the heat dissipation cover (1); the connecting pipes (4) are fixedly arranged on the heat dissipation cover (1), one of the connecting pipes (4) is connected to one of the joints (3) and the inflow channel (21), and the other of the connecting pipes (4) is connected to the other of the joints (3) and the outflow channel (22); It also includes a diverter plate (5), the diverter plate (5) is fixedly arranged in the inflow channel (21) and located at one end of the connecting pipe (4), and a plurality of diverter grooves (501) are divergently formed on the diverter plate (5); The side of the diverter plate (5) close to the connecting pipe (4) is inclined, and the thickness of the diverter plate (5) gradually increases from the end away from the heat dissipation channel (23) to the end close to the heat dissipation channel (23).

2. The high-power power supply oil cooling and heat dissipation structure according to claim 1, characterized in that: It also includes a fixing box (6) and a sealing cover (7), wherein: The fixing box (6) is fixedly arranged on the heat dissipation cover (1), and the fixing box (6) is located outside the two joints (3); The sealing cover (7) is detachably fixed to the fixing box (6) and is used to seal the opening of the fixing box (6). Two reinforcement cylinders (71) are provided on the sealing cover (7) in a threaded manner, and the reinforcement cylinders (71) are sleeved with the joint (3).

3. The high-power power supply oil cooling and heat dissipation structure according to claim 2, characterized in that: The end of the joint (3) away from the heat dissipation cover (1) is in a conical shape, and the outer diameter of the end of the joint (3) away from the heat dissipation cover (1) is smaller than the outer diameter of the end of the joint (3) close to the heat dissipation cover (1).

4. The high-power power supply oil cooling and heat dissipation structure according to claim 3, characterized in that: The inner diameter of the reinforcement tube (71) is larger than the outer diameter of the end of the joint (3) away from the heat dissipation cover (1), and smaller than the outer diameter of the end of the joint (3) close to the heat dissipation cover (1).

5. The high-power power supply oil cooling and heat dissipation structure according to claim 4, characterized in that: A partition plate (72) is fixedly provided on the sealing cover (7), the partition plate (72) abuts against the heat dissipation cover (1) and the fixing box (6), the partition plate (72) divides the cavity in the fixing box (6) into two parts, and the two joints (3) are respectively located on both sides of the partition plate (72).

6. The high-power power supply oil cooling and heat dissipation structure according to claim 5, characterized in that: The fixing box (6) is provided with a clamping slot (601) and a sliding slot (602); The sealing cover (7) is slidably arranged in the sliding groove (602), and a hook (73) is fixedly arranged on the sealing cover (7), and the hook (73) is engaged with the groove (601).

7. The high-power power supply oil cooling and heat dissipation structure according to claim 6, characterized in that: It also includes fins (8), a plurality of which are fixedly provided on the inner and outer sides of the heat dissipation cover (1), and the fins (8) close to the hooks (73) are spaced 1-3 mm apart from the hooks (73).

Citation Information

Patent Citations

  • Oil cooling power supply

    CN217445734U

  • Heat dissipation structure and electronic device

    CN109788717A

  • Leak-proof cold plate

    CN216288411U