Water circulation filtering device of oxford fabric water jet loom
By designing a water circulation filtration device with a PLC controller and cleaning components on the water jet loom, the problem of filter clogging was solved, automatic cleaning of the filter was achieved, and the stability of water circulation and production efficiency were ensured.
Patent Information
- Application Number
- CN202310513218.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-09
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2043-05-09
AI Technical Summary
After prolonged use, the water circulation filtration device of a water jet loom is prone to clogging, leading to reduced water pressure and affecting the normal operation of the loom.
A water circulation filtration device was designed, comprising a PLC controller, a water level sensor, a solenoid valve, a positioning mechanism, a telescopic component, and a cleaning component. The water level sensor detects filter clogging, the PLC controller issues an alarm, and the cleaning component automatically cleans the filter, achieving timely cleaning of the filter.
This enabled timely cleaning of the filter screen, ensured stable circulating water flow, prevented downtime, extended the service life of the filter screen, and improved production efficiency.
Smart Images

Figure CN116550025B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of textile machinery, and particularly relates to a water circulation filtering device of an oxford fabric water-jet loom. BACKGROUND
[0002] The water-jet loom belongs to the jet loom, which uses water as weft medium, generates frictional traction force on the weft yarn through water flow, and introduces the weft yarn fixed on the bobbin into the shed. Since the water flow has good aggregation, the water-jet loom does not have any water flow diffusion device, and even so the reed width of the water-jet loom can reach more than two meters. The water-jet loom has good water flow bunching, and the frictional traction force of water on the weft yarn is also good, so that the weft yarn flight speed and the loom speed of the water-jet loom are the highest among all kinds of looms.
[0003] The water-jet loom needs a large amount of water to be sprayed through the nozzle in the process of use, and the used water flows into the water collecting tank, and then flows into the water tank of the water-jet loom from the water collecting tank. The water does not pass through the filter directly and flows into the nozzle, which is easy to cause blockage. Therefore, the water circulation filtering device is provided on the existing water-jet loom, but the filter screen will be blocked by the accumulated sundries after long-term use, which is easy to cause the decrease of the circulation water flow, resulting in the decrease of water pressure and affecting the normal operation of the loom. SUMMARY
[0004] The present application relates to the field of textile machinery, and particularly relates to a water circulation filtering device of an oxford fabric water-jet loom.
[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:
[0006] The utility model provides an oxford cloth water jet loom's water circulation filter device, including the bottom plate, be provided with PLC controller on the bottom plate, the middle part of top of bottom plate is provided with mounting plate, the upper end of mounting plate is provided with support shaft, be provided with positioning mechanism and carousel on support shaft, one side of carousel is provided with inlet pipe and shunt pipe, and the other side is provided with outlet pipe, the bottom of shunt pipe and outlet pipe all is provided with mounting support, the inside of shunt pipe is provided with solenoid valve, the one end of shunt pipe and outlet pipe close carousel all is provided with first cover, the inside of the one end of outlet pipe close carousel is provided with filter screen and water level sensor, be provided with three annular evenly distributed through -hole on carousel, one of through -hole is provided with second annular piece, the remaining two through -hole all are provided with first annular piece, both sides of first annular piece all are provided with telescopic component, one side of second annular piece is provided with telescopic component, the inboard of second annular piece is provided with cleaning assembly, the positioning mechanism includes the casing, support shaft passes through casing, the inside of casing is provided with positioning wheel and limiting component, positioning wheel is covered in the outside of support shaft, and is provided with three annular evenly distributed positioning groove on positioning wheel, limiting component is provided with three, limiting component includes connecting plate, be provided with guide rod on connecting plate and pass through, the one end of guide rod close positioning wheel is provided with positioning peg, and be provided with first elastic piece between connecting plate and positioning peg, telescopic component includes third annular piece and electromagnet, and be provided with telescopic piece, second elastic piece and bellows between the two, cleaning assembly includes mounting rod and dust collection device, be provided with driving element on mounting rod, the output of driving element is provided with cleaning brush, the suction side of dust collection device is provided with second cover, and the exhaust side is provided with dust box.
[0007] Preferably, the shunt pipe is provided with two, and both are communicated with the inlet pipe, the outlet pipe is provided with two, two outlet pipes are respectively arranged corresponding to two shunt pipes.
[0008] Preferably, the mounting plate is fixedly connected with the support shaft, the casing is cylindrical, and the casing is rotationally connected with the support shaft, the carousel is coaxially arranged with the casing, and the two are fixedly connected.
[0009] Preferably, the support shaft is fixedly connected with the positioning wheel, the three limiting components are annularly and uniformly arranged around the support shaft, the connecting plate is fixedly connected with the inner wall of the casing, the support shaft is parallelly arranged with the guide rod, and the connecting plate is slidingly connected with the guide rod.
[0010] Preferably, the end portions of the positioning groove and the positioning peg close to the positioning wheel are both arc-shaped structures.
[0011] Preferably, the end of the first and second ring-shaped members is provided with a groove for accommodating an electromagnet, the third ring-shaped member is made of ferromagnetic metal, and the side of the third ring-shaped member away from the second elastic member is provided with a sealing gasket.
[0012] Preferably, the telescopic members are provided in plurality, and the plurality of telescopic members are uniformly arranged around the third ring-shaped member.
[0013] Preferably, the second elastic member is arranged outside the corrugated pipe.
[0014] Preferably, the mounting rod is arranged inside the third ring-shaped member of the telescopic assembly at the end of the second ring-shaped member, the second cover body is in the shape of a horn, and the dust suction device is fixedly connected with the second ring-shaped member.
[0015] Preferably, the electromagnetic valve, the water level sensor, and the electromagnet are electrically connected with the PLC controller.
[0016] In summary, due to the adoption of the above technical solutions, the application has the following advantages:
[0017] 1. The water level sensor is arranged to detect the water level in time when the water flow decreases due to the clogging of the filter screen, so that the PLC controller can issue an alarm, and then the position of the cleaning assembly can be manually switched by rotating the rotary disc. The cleaning assembly is provided with a driving member, a cleaning brush, and a dust suction device. The driving member can drive the cleaning brush to rotate, and the cleaning brush can be attached to the surface of the filter screen to brush off the dirt attached to the filter screen. At the same time, the dust suction device can suck away the dirt. Therefore, the device can clean the filter screen in time to ensure the stability of the flow of the circulating water.
[0018] 2. The first ring-shaped member, the second ring-shaped member, and the telescopic assembly are arranged to switch the position of the cleaning assembly to clean the filter screen. The telescopic assembly is provided with a third ring-shaped member, a second elastic member, a corrugated pipe, and an electromagnet. When the electromagnet is powered on, the third ring-shaped member can be attracted to approach the electromagnet, so that the connection of the pipes is disconnected. Then, the position of the cleaning assembly can be freely switched by rotating the rotary disc. Therefore, the device can clean the filter screens on the two pipes while ensuring the water circulation, so that the filter screens can be cleaned without stopping the machine, thereby avoiding the reduction of production efficiency caused by stopping the machine.
[0019] 3. The positioning mechanism is arranged to prevent the rotary disc from shaking after the position is switched, improve the stability of the telescopic assembly after the pipes are connected, and ensure the smooth circulation of the water.
[0020] 4、The application can realize automatic detection of water level by setting water level sensor, electromagnetic valve, electromagnet and PLC controller, and the PLC controller can send alarm to remind workers to switch cleaning components in time, so that the device can reduce the phenomenon of long-term blockage of filter screen and help to prolong the service life of filter screen. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 A first perspective view of the overall structure of the device according to an embodiment of the application is shown.
[0022] Figure 2 A second perspective view of the overall structure of the device according to an embodiment of the application is shown.
[0023] Figure 3 A schematic view of the internal structure of the water outlet pipe and the first cover body according to an embodiment of the application is shown.
[0024] Figure 4 A schematic view of the internal structure of the shunt pipe according to an embodiment of the application is shown.
[0025] Figure 5 A schematic view of the rotating disc structure according to an embodiment of the application is shown.
[0026] Figure 6 A schematic view of the positioning mechanism structure according to an embodiment of the application is shown.
[0027] Figure 7 A first perspective view of the first annular member and the telescopic assembly according to an embodiment of the application is shown.
[0028] Figure 8 A second perspective view of the first annular member and the telescopic assembly according to an embodiment of the application is shown.
[0029] Figure 9 A first perspective view of the second annular member and the telescopic assembly according to an embodiment of the application is shown.
[0030] Figure 10 A second perspective view of the second annular member and the telescopic assembly according to an embodiment of the application is shown.
[0031] LEGEND:
[0032] 1, bottom plate; 2, PLC controller; 3, water inlet pipe; 4, shunt pipe; 5, water outlet pipe; 6, mounting bracket; 7, electromagnetic valve; 8, first cover; 9, filter screen; 10, water level sensor; 11, mounting plate; 12, support shaft; 13, housing; 14, turntable; 15, through hole; 16, positioning wheel; 17, positioning groove; 18, connecting plate; 19, guide rod; 20, positioning bolt; 21, first elastic member; 22, first annular member; 23, second annular member; 24, third annular member; 25, telescopic member; 26, second elastic member; 27, bellows; 28, electromagnet; 29, sealing washer; 30, mounting rod; 31, driving member; 32, cleaning brush; 33, dust suction device; 34, second cover; 35, dust box. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0034] Please refer to Figures 1-10 , the present application provides a technical solution:
[0035] A water circulation filtering device of an oxford fabric water jet loom, comprising a bottom plate 1, a PLC controller 2 is arranged on the bottom plate 1, a mounting plate 11 is arranged at the middle part of the top of the bottom plate 1, a support shaft 12 is arranged at the upper end of the mounting plate 11, a positioning mechanism and a turntable 14 are arranged on the support shaft 12, a water inlet pipe 3 and a shunt pipe 4 are arranged on one side of the turntable 14, and a water outlet pipe 5 is arranged on the other side, mounting brackets 6 are arranged at the bottom of the shunt pipe 4 and the water outlet pipe 5, an electromagnetic valve 7 is arranged in the shunt pipe 4, first cover bodies 8 are arranged at the end of the shunt pipe 4 and the water outlet pipe 5 close to the turntable 14, a filter screen 9 and a water level sensor 10 are arranged in the inside of the end of the water outlet pipe 5 close to the turntable 14, three annular through holes 15 are arranged on the turntable 14 and are uniformly distributed, a second annular member 23 is arranged in one of the through holes 15, first annular members 22 are arranged in the remaining two through holes 15, telescopic assemblies are arranged on both sides of the first annular members 22, telescopic assemblies are arranged on one side of the second annular member 23, and cleaning assemblies are arranged on the inner side of the second annular member 23.
[0036] Specifically, as Figure 1 , Figure 2 , Figure 5 and Figure 6As shown, the positioning mechanism comprises a shell 13, the support shaft 12 penetrates through the shell 13, the inside of the shell 13 is provided with a positioning wheel 16 and a limiting assembly, the positioning wheel 16 is sleeved on the outside of the support shaft 12, and three annularly and uniformly distributed positioning grooves 17 are arranged on the positioning wheel 16, the limiting assembly is provided with three, the limiting assembly comprises a connecting plate 18, a guide rod 19 is arranged to penetrate through the connecting plate 18, a positioning bolt 20 is arranged at the end of the guide rod 19 close to the positioning wheel 16, and a first elastic member 21 is arranged between the connecting plate 18 and the positioning bolt 20. The mounting plate 11 is fixedly connected with the support shaft 12, the shell 13 is cylindrical, and the shell 13 is rotationally connected with the support shaft 12, the rotating disc 14 is coaxially arranged with the shell 13, and the two are fixedly connected. The support shaft 12 is fixedly connected with the positioning wheel 16, the three limiting assemblies are annularly and uniformly arranged around the support shaft 12, the connecting plate 18 is fixedly connected with the inner wall of the shell 13, the support shaft 12 is arranged in parallel with the guide rod 19, and the connecting plate 18 is slidably connected with the guide rod 19. The end part of the positioning groove 17 and the positioning bolt 20 close to the positioning wheel 16 are both in the form of a circular arc. The positioning bolt 20 can enter the positioning groove 17 under the elastic force of the first elastic member 21, so that the rotating disc 14 is not easily rotated, and the stability of the device during use is improved. At the same time, the rotating disc 14 can be rotated by applying sufficient force, and the position of the cleaning assembly can be switched.
[0037] Specifically, as shown in Figure 1 , Figure 2 , Figure 7 , Figure 8 , Figure 9 and Figure 10 , the telescopic assembly comprises a third annular member 24 and an electromagnet 28, and a telescopic member 25, a second elastic member 26 and a bellows 27 are arranged therebetween. The end part of the first annular member 22 and the second annular member 23 is provided with a groove for accommodating the electromagnet 28, the third annular member 24 is made of ferromagnetic metal material, and a sealing gasket 29 is arranged on the side of the third annular member 24 away from the second elastic member 26. The telescopic member 25 is provided with a plurality of telescopic members 25, and the plurality of telescopic members 25 are annularly and uniformly arranged around the third annular member 24. The second elastic member 26 is arranged on the outside of the bellows 27. The telescopic member 25 plays a connecting role, so that the third annular member 24 can only move in a straight line. Through the cooperation of the electromagnet 28 and the second elastic member 26, the third annular member 24 can move telescopically. When the electromagnet 28 is powered on, the third annular member 24 is attracted to be close to the electromagnet 28, so that the pipeline is disconnected. When the electromagnet 28 is powered off, the elastic force of the second elastic member 26 pushes the third annular member 24 to abut against the first cover body 8, so that the pipeline is connected. The bellows 27 can ensure that the circulating water passes normally and is not easy to leak.
[0038] Specifically, as shown in Figure 1 , Figure 9 and Figure 10As shown, the cleaning assembly includes a mounting rod 30 and a dust suction device 33, the mounting rod 30 is provided with a driving member 31, the output end of the driving member 31 is provided with a cleaning brush 32, the air suction side of the dust suction device 33 is provided with a second cover body 34, and the air exhaust side is provided with a dust box 35. The mounting rod 30 is arranged on the inner side of the third ring-shaped part 24 of the telescopic assembly at the end of the second ring-shaped part 23, the second cover body 34 is a horn shape, and the dust suction device 33 is fixedly connected with the second ring-shaped part 23. The cleaning brush 32 can be attached to the surface of the filter screen 9, and under the driving of the driving member 31, the cleaning brush 32 can rotate to brush off the sundries on the filter screen 9, and cooperate with the dust suction device 33 to suck the sundries into the dust box 35 for centralized treatment.
[0039] Specifically, as shown in Figure 1 、 Figure 2 、 Figure 3 and Figure 4 , two shunt pipes 4 are arranged, and both are communicated with the water inlet pipe 3, two water outlet pipes 5 are arranged, and two water outlet pipes 5 are arranged correspondingly with two shunt pipes 4 respectively. The electromagnetic valve 7, the water level sensor 10 and the electromagnet 28 are electrically connected with the PLC controller 2. The shunt pipe 4 and the water outlet pipe 5 are communicated by the first ring-shaped part 22 and the telescopic assembly, and two groups are arranged to realize the synchronization of water circulation and filter screen 9 cleaning, so that cleaning is not needed during shutdown, which helps to improve production efficiency.
[0040] In summary, the water circulation and filtration device of the oxford fabric water-jet loom provided by the embodiment is characterized in that the water inlet pipe 3 and the water outlet pipe 5 are respectively connected with water pipes, the first ring-shaped part 22 is located between the shunt pipe 4 and the water outlet pipe 5, the electromagnet 28 is kept off, the third ring-shaped part 24 is pushed to adhere to the first cover body 8 under the elastic force of the second elastic member 26, so that the water inlet pipe 3 and the water outlet pipe 5 are communicated, at this time, the electromagnetic valve 7 in one shunt pipe 4 is opened, and the circulating water can complete filtration through the filter screen 9. The water level sensor 10 can detect the water level in real time during the circulating water flow, after the filter screen 9 is blocked, the circulating water flow is reduced, the water level is lowered, when the water level is lowered to a threshold value, the PLC controller 2 issues an alarm, the worker then stops the water circulation, the electromagnet 28 is powered on, the third ring-shaped part 24 is attracted to be close, then the rotating disc 14 is rotated to make the second ring-shaped part 23 located between the shunt pipe 4 and the water outlet pipe 5, then the electromagnet 28 is powered off, and finally the water circulation is continued, at this time, the driving member 31 and the dust suction device 33 are started to clean the filter screen 9.
[0041] The foregoing description of the embodiments enables one of ordinary skill in the art to make or use the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A water circulation filtering device of an oxford water jet loom, comprising a base plate (1), a PLC controller (2) is arranged on the base plate (1), characterized in that, The middle part of the top of the bottom plate (1) is provided with a mounting plate (11), the upper end of the mounting plate (11) is provided with a support shaft (12), the support shaft (12) is provided with a positioning mechanism and a rotating disc (14), one side of the rotating disc (14) is provided with a water inlet pipe (3) and a shunt pipe (4), and the other side is provided with a water outlet pipe (5), the bottom of the shunt pipe (4) and the water outlet pipe (5) is provided with a mounting bracket (6), the inside of the shunt pipe (4) is provided with an electromagnetic valve (7), one end of the shunt pipe (4) and the water outlet pipe (5) close to the rotating disc (14) is provided with a first cover body (8), the inside of one end of the water outlet pipe (5) close to the rotating disc (14) is provided with a filter screen (9) and a water level sensor (10), the rotating disc (14) is provided with three annular uniformly distributed through holes (15), one of the through holes (15) is provided with a second annular part (23), the remaining two through holes (15) are provided with a first annular part (22), the two sides of the first annular part (22) are provided with an extension assembly, one side of the second annular part (23) is provided with an extension assembly, the inside of the second annular part (23) is provided with a cleaning assembly, the shunt pipe (4) is provided with two, and both are communicated with the water inlet pipe (3), the water outlet pipe (5) is provided with two, and the two water outlet pipes (5) are correspondingly provided with two shunt pipes (4); The positioning mechanism comprises a shell (13), the support shaft (12) penetrates the shell (13), the inside of the shell (13) is provided with a positioning wheel (16) and a limiting assembly, the positioning wheel (16) is sleeved on the outside of the support shaft (12), and the positioning wheel (16) is provided with three annular uniformly distributed positioning grooves (17), the mounting plate (11) is fixedly connected with the support shaft (12), the shell (13) is cylindrical, and the shell (13) is rotationally connected with the support shaft (12), the rotating disc (14) is coaxially arranged with the shell (13), and the two are fixedly connected; The limiting assembly is provided with three, the limiting assembly comprises a connecting plate (18), a guide rod (19) penetrates the connecting plate (18), one end of the guide rod (19) close to the positioning wheel (16) is provided with a positioning bolt (20), a first elastic element (21) is arranged between the connecting plate (18) and the positioning bolt (20), the support shaft (12) is fixedly connected with the positioning wheel (16), the three limiting assemblies are annularly and uniformly arranged around the support shaft (12), the connecting plate (18) is fixedly connected with the inner wall of the shell (13), the support shaft (12) is arranged in parallel with the guide rod (19), the connecting plate (18) is slidingly connected with the guide rod (19), and the end portions of the positioning grooves (17) and the positioning bolt (20) close to the positioning wheel (16) are all arc structures. The telescopic assembly comprises a third ring (24) and an electromagnet (28), and is provided with a telescopic piece (25), a second elastic piece (26) and a bellows (27) between the third ring (24) and the electromagnet (28), the end of the first ring (22) and the second ring (23) is provided with a groove for accommodating the electromagnet (28), the third ring (24) is made of ferromagnetic metal, and the side of the third ring (24) away from the second elastic piece (26) is provided with a sealing washer (29), the telescopic piece (25) is provided with a plurality of telescopic pieces (25) which are uniformly arranged around the third ring (24), and the second elastic piece (26) is arranged outside the bellows (27); The cleaning assembly comprises a mounting rod (30) and a dust suction device (33), the mounting rod (30) is provided with a driving piece (31), the output end of the driving piece (31) is provided with a cleaning brush (32), the air suction side of the dust suction device (33) is provided with a second cover body (34), and the air exhaust side is provided with a dust box (35), the mounting rod (30) is arranged on the inner side of the third ring (24) of the telescopic assembly at the end of the second ring (23), the second cover body (34) is in the shape of a horn, the dust suction device (33) is fixedly connected with the second ring (23), and the electromagnetic valve (7), the water level sensor (10) and the electromagnet (28) are electrically connected with the PLC controller (2).
Citation Information
Patent Citations
Rice planting, irrigating and draining device with protective structure
CN109042238A
Cooling water pipeline system capable of removing oil sludge on filter screens on line
CN113082810A
Lampblack monitor
CN211955117U
Pipeline centrifugal pump with silencing structure
CN212003605U
A connection device for water supply and drainage pipes in building engineering
CN215111185U