A cofferdam equipment for repairing canal slope lining plates and its assembly method
The modular design of the canal slope lining plate for cofferdam repair, which uses water tank modules, sealed water bladders and tracked vehicle modules, solves the problem that existing equipment cannot be used for large-area repairs. It achieves structural stability and safety, and is easy to install without polluting the water source.
Patent Information
- Application Number
- CN202310423165.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-19
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2043-04-19
AI Technical Summary
Existing cofferdam equipment for repairing channel slope lining panels is not suitable for large-area repairs, posing safety hazards and structural stability issues, especially in dynamic water operations where support instability and water pressure imbalance occur.
A cofferdam repair device for channel slope lining slabs was designed, comprising a water tank module, a sealed water bladder, a tracked vehicle module, and support components. The modular design forms a semi-enclosed structure, the tracked vehicle module provides power and support, and the combination of a buoyancy tank and a locking mechanism achieves structural stability and convenient installation.
It achieves stability and safety in large-area repair, has high structural stability, is easy to install and disassemble, does not require additional positioning support to balance water pressure, and does not pollute water sources.
Smart Images

Figure CN116556273B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of channel slope repair, and particularly relates to a cofferdam device for repairing lining plates of a channel slope and an assembly method thereof. Background Art
[0002] Affected by complex geological conditions, high groundwater, floods, frost heaving and other factors, the lining plates on the channel slope are prone to various degrees of cracking, bulging, subsidence and other damage phenomena, which affect the water supply efficiency and water supply safety. Therefore, it is urgent to efficiently and high-qualityly complete the maintenance and repair construction of the channel slope lining plates. The existing maintenance and repair construction related to the lining plates is generally carried out under the water conveyance state.
[0003] At present, the technical solutions of the cofferdam devices for ensuring the maintenance and repair construction of the lining plates under the water conveyance state mainly fall into two categories: semi-enclosed type and slope-attached type. The semi-enclosed cofferdam is provided with a longitudinal cofferdam along the water flow direction, and transverse cofferdams are respectively arranged at the upstream and downstream. A U-shaped layout is formed by enclosing between the longitudinal cofferdam and the transverse cofferdams, and a construction dry area is formed on one side of the enclosed channel; as the name implies, the slope-attached cofferdam means that the device structure is closely attached to the channel slope surface. A seal is provided between the bottom of the device structure and the slope surface, and the top bears the water pressure, forming a sealed outer cover with a limited air height with the slope surface, so as to construct a semi-closed construction dry area.
[0004] However, both of the above two solutions have deficiencies. The semi-enclosed cofferdam scheme uses struts, tie rods and other methods to balance the lateral force generated by the water pressure on the cofferdam. This scheme has the operation safety risks of support instability and cofferdam overturning in the dynamic water operation. At the same time, the lateral force in this scheme increases linearly with the expansion of the operation width, which in turn leads to limited effective operation width along the water flow direction and cannot meet the large-area repair requirements; the slope-attached cofferdam is suitable for small-scale and rapid maintenance and repair work. Due to its semi-closed structure and low effective internal air height, there are major safety hazards. Once an accident occurs, it is very likely to cause major safety accidents similar to the water intake of underwater submersibles. At the same time, the water pressure on the top of this cofferdam is mainly resisted by the lining plate bearing pressure. The bearing capacity of the lining plate is limited, which determines that this cofferdam cannot be applicable to large-area repair requirements in terms of its structural form. Summary of the Invention
[0005] The purpose of the present invention is to overcome the defects and problems in the prior art that the cofferdam device cannot be applicable to large-area repair, and to provide a cofferdam device for repairing lining plates of a channel slope that can be applicable to large-area repair and an assembly method thereof.
[0006] To achieve the above purpose, the technical solution of the present invention is:
[0007] A cofferdam device for repairing canal slope lining plates, comprising a water tank module, a sealed water bag and a first crawler vehicle module. The water tank module is arranged along the water flow direction and fits against the upper side of the canal bottom. The periphery of the water tank module is sealed and both ends are conductive. The sealed water bag is arranged on the lower sides of both ends of the water tank module along the direction perpendicular to the water flow. The lower side of the sealed water bag fits against the canal bottom and both canal slope lining plates. Support components are arranged on the left and right sides of both ends of the water tank module. The support components are arranged on the upper side of the sealed water bag along the direction perpendicular to the water flow. The upper side of the sealed water bag fits against the lower sides of the water tank module and the support components. The upper sides of the four support components are sealed. The first crawler vehicle module is arranged between two support components on one side of the water tank module. The first crawler vehicle module is connected to the water tank module and the two support components. A flow-through area is formed by enclosing the water tank module, the first crawler vehicle module and the two support components on one side of the water tank module. The lower side of the first crawler vehicle module fits against the canal slope lining plate located in the flow-through area. A construction dry area is formed by enclosing the water tank module and the two support components on the other side of it. The two support components located in the construction dry area are sealed on both sides along the water flow direction.
[0008] The first crawler vehicle module includes a plurality of first crawler vehicles. The plurality of first crawler vehicles are arranged in a stepped manner on the upper side of the canal slope lining plate located in the flow-through area. A first support frame is arranged on the upper side of the first crawler vehicle. A buoyancy water tank is connected inside the first support frame. First connecting plates are arranged on both the left and right sides of the first support frame. Adjacent two of the first crawler vehicles along the direction perpendicular to the water flow are connected to each other through the first connecting plates. Adjacent two of the first crawler vehicles along the water flow direction are connected to each other through the first support frames. A water hydraulic motor for driving the first crawler vehicle to move is arranged inside the crawler of the first crawler vehicle.
[0009] All four support components include a second crawler vehicle module and a frame module connected to the upper side of the second crawler vehicle module. The four second crawler vehicle modules are respectively connected to the upper sides of the sealed water bags located on the canal slope lining plates. The upper sides of the four frame modules are flush with the upper side of the water tank module. Baffles are arranged on the upper sides of the four frame modules. The two second crawler vehicle modules located in the flow-through area are respectively connected to both sides of the first crawler vehicle module along the water flow direction. Baffles are arranged on both sides along the water flow direction of the two frame modules and the two second crawler vehicle modules located in the construction dry area.
[0010] The second crawler vehicle module includes a plurality of second crawler vehicles, which are arranged in a stepped manner on the upper side of the canal slope lining plate. A second support frame is arranged on the upper side of the second crawler vehicle. A buoyancy water tank is connected inside the second support frame. Second connecting plates are arranged on both the left and right sides of the second support frame. Adjacent second crawler vehicles are connected to each other through the second connecting plates. A water hydraulic motor for driving the second crawler vehicle to move is arranged inside the crawler of the second crawler vehicle. A connecting block for embedding a sealed water bag is arranged on the lower side of the second crawler vehicle between the two crawlers.
[0011] The frame module includes a plurality of first truss components, which are respectively connected to the upper sides of the plurality of second crawler vehicles one by one. Adjacent first truss components are connected to each other. The plurality of first truss components enclose an inverted stepped structure. The first truss component includes a plurality of first truss bars, and the plurality of first truss bars enclose a rectangular frame.
[0012] The water tank module includes a plurality of second truss components, which are distributed in a rectangular array on the upper side of the canal bottom. Each second truss component includes a plurality of second truss bars, and the plurality of second truss bars enclose a rectangular frame. Steel plates are connected to the four sides perpendicular to the water flow direction of each second truss component.
[0013] There are two water tank modules, which are symmetrically arranged on the upper side of the canal bottom. Grooves matching the sealed water bags are opened on the lower sides of both ends of the two water tank modules. The two water tank modules are connected to each other through a plurality of locking mechanisms.
[0014] The locking mechanism includes a first bracket, a second bracket, a leg, and a lock pin oil cylinder. The first bracket and the second bracket are both located at the connection surface inside one of the water tank modules. One end of the leg is connected to the first bracket, and the other end passes through the second bracket and is hinged to the piston rod of the lock pin oil cylinder. The cylinder barrel of the lock pin oil cylinder is hinged to the second bracket. A plurality of locking oil cylinders are arranged on one side of the first bracket. The output ends of the plurality of locking oil cylinders pass through the first bracket and are connected to the connection surface inside one of the water tank modules. A plurality of rotating parts are arranged between the first bracket and the second bracket. One end of the rotating part is hinged to the first bracket, and the other end is hinged to the second bracket. A locking pin is arranged at one end of the rotating part. The locking pin passes through the connection surfaces of the two water tank modules in sequence and is located inside the other water tank module.
[0015] The rotating member includes a first pin shaft, a second pin shaft, and two cranks. The two cranks are symmetrically arranged on both sides of the first bracket. One end of the first pin shaft is connected to the large end of one of the cranks, and the other end sequentially passes through the first bracket, the other crank, and the connection surfaces in the two water tank modules and then is connected to the locking pin. One end of the second pin shaft is connected to the small end of one of the cranks, and the other end passes through the second bracket and is connected to the small end of the other crank.
[0016] An assembly method for a cofferdam device for repairing canal slope lining plates, the assembly method comprising the following steps:
[0017] S1. Place the water tank module on the upper side of the canal bottom along the water flow direction;
[0018] S2. Connect the first crawler module to one side of the water tank module, and then connect the two second crawler modules to one side of the two ends of the water tank module. The first crawler module is located between the two second crawler modules. Then splice the first crawler module and the two second crawler modules in sequence. At this time, the first crawler module and the second crawler modules cover the canal slope lining plate. Finally, connect the frame module on the upper side of the two second crawler modules, and install a baffle on the upper side of the frame module. The baffle is flush with the upper end surface of the water tank module to form a flow-through area;
[0019] S3. Connect the two second crawler modules to the other side of the two ends of the water tank module, and then connect the frame module on the upper side of the two second crawler modules, and install a baffle on the upper side of the frame module. The baffle is flush with the upper end surface of the water tank module to form a construction dry area;
[0020] S4. Arrange sealing water bags at the bottom of the second crawler module and the water tank module, and then inject water into the sealing water bags. After the sealing water bags are inflated, they are in contact with both the canal bottom and the two canal slope lining plates. At this time, the assembly is completed.
[0021] Compared with the prior art, the beneficial effects of the present invention are:
[0022] 1. In the cofferdam device for repairing canal slope lining plates and its assembly method of the present invention, through modularization, the flow-through area is designed as a semi-surrounding structure. The slope part is covered by the first crawler module. The first crawler module not only provides one surface of the semi-surrounding structure, but also can be used as a power device for underwater walking. The first crawler module forms a sealed semi-surrounding structure with the two end faces of the device and the side faces of the middle water tank module. The water pressure received by this semi-surrounding structure is balanced in the cross-sectional direction. Compared with the prior art, there is no need to add additional positioning supports on the device to balance the water pressure, solving the problem of unbalanced water pressure and being applicable to large-area repairs. Therefore, the present invention is not only applicable to large-area repairs, but also has a stable structure.
[0023] 2. In the equipment for repairing cofferdams of canal slope lining slabs and its assembly method of the present invention, both the first crawler vehicle module and the second crawler vehicle module adopt the connection method of support frames, which not only ensures the structural strength but also facilitates the connection between each module. The first crawler vehicle module and the second crawler vehicle are driven by water hydraulic motors, and the water hydraulic motors are driven by clean water without polluting the water source. By setting buoyancy water tanks, the pressure of the first crawler vehicle module and the second crawler vehicle module on the canal slope lining slabs can be reduced to avoid damaging the canal slope lining slabs due to excessive pressure. Therefore, the structure of the present invention is stable and the installation is convenient.
[0024] 3. In the equipment for repairing cofferdams of canal slope lining slabs and its assembly method of the present invention, both the frame module and the water tank module adopt truss structures. The frame module is in an inverted stepped shape, with a relatively stable structure, which is convenient for connecting between each module and makes the weight of the equipment lighter, facilitating the removal of the equipment after repairing the lining slabs. By setting a locking mechanism, after the water tank module is placed at the bottom of the canal, the two water tank modules can be automatically connected together through the locking mechanism, which is convenient for operation. Therefore, the structure of the present invention is stable and the operation is convenient.
[0025] 4. In the equipment for repairing cofferdams of canal slope lining slabs and its assembly method of the present invention, after passing the locking pin through the limit hole on the connection surface of the water tank module, control the locking pin oil cylinder to work, drive the support leg and the first support to rotate along the second support. After rotation, control the locking oil cylinder to work, so that the distance between the two water tank modules becomes smaller, and at the same time the locking pin is stuck outside the limit hole, and the two water tank modules are connected and locked. When it is necessary to separate the two water tank modules, only need to make the locking oil cylinder and the locking pin oil cylinder work in reverse in sequence, and then pull one of the water tank modules. After the locking pin passes through the limit hole, the two water tank modules are separated. Therefore, the structure of the present invention is stable and the installation and disassembly are convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is an assembly schematic diagram of the equipment for repairing cofferdams of canal slope lining slabs in the present invention.
[0027] Figure 2 It is a top view schematic diagram of the equipment for repairing cofferdams of canal slope lining slabs in the present invention.
[0028] Figure 3 It is a bottom view schematic diagram of the equipment for repairing cofferdams of canal slope lining slabs in the present invention.
[0029] Figure 4 It is a structural schematic diagram of the first crawler vehicle module and the second crawler vehicle module in the present invention.
[0030] Figure 5 It is a structural schematic diagram of the first crawler vehicle and the first support frame in the present invention.
[0031] Figure 6It is a front view schematic diagram of the first crawler vehicle and the first support frame in the present invention.
[0032] Figure 7 It is a structural schematic diagram of the second crawler vehicle and the second support frame in the present invention.
[0033] Figure 8 It is a front view schematic diagram of the second crawler vehicle and the second support frame in the present invention.
[0034] Figure 9 It is a structural schematic diagram of the frame module in the present invention.
[0035] Figure 10 It is a structural schematic diagram of the first truss assembly in the present invention. [[ID=]17]
[0036] Figure 11 It is a structural schematic diagram of the water tank module in the present invention.
[0037] Figure 12 It is a partial sectional schematic diagram of two second truss assemblies in the present invention.
[0038] Figure 13 It is Figure 12 an enlarged schematic diagram of part A in
[0039] Figure 14 It is a structural schematic diagram of the locking mechanism in the present invention.
[0040] Figure 15 It is a sectional schematic diagram of the rotating part in the present invention.
[0041] In the figure: canal bottom 1, canal slope lining board 2, water tank module 3, second truss assembly 31, groove 32, second truss rod 311, steel plate 312, limit hole 313, sealed water bag 4, first crawler vehicle module 5, first crawler vehicle 51, first support frame 52, first connecting plate 53, second crawler vehicle module 6, second crawler vehicle 61, second support frame 62, second connecting plate 63, connecting block 64, frame module 7, first truss assembly 71, first truss rod 711, baffle 712, locking mechanism 8, first support 81, second support 82, leg 83, locking oil cylinder 84, lock pin oil cylinder 85, locking pin 86, rotating part 87, first pin shaft 871, second pin shaft 872, crank 873, flow-through area 9, construction dry area 10, buoyancy water tank 11, water hydraulic motor 12. Detailed implementation manners
[0042] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation manners.
[0043] See Figures 1 to 15, a cofferdam device for repairing canal slope lining plates, comprising a water tank module 3, a sealed water bag 4 and a first crawler vehicle module 5. The water tank module 3 is arranged along the water flow direction and fits the upper side of the canal bottom 1. The periphery of the water tank module 3 is sealed and both ends are conducting. The sealed water bag 4 is arranged on the lower sides of both ends of the water tank module 3 along the direction perpendicular to the water flow. The lower side of the sealed water bag 4 fits the canal bottom 1 and both canal slope lining plates 2. Support components are arranged on the left and right sides of both ends of the water tank module 3. The support components are arranged on the upper side of the sealed water bag 4 along the direction perpendicular to the water flow. The upper side of the sealed water bag 4 fits the lower sides of the water tank module 3 and the support components. The upper sides of the four support components are sealed. The first crawler vehicle module 5 is arranged between two support components on one side of the water tank module 3. The first crawler vehicle module 5 is connected to the water tank module 3 and both support components. A flow-through area 9 is formed by enclosing the water tank module 3, the first crawler vehicle module 5 and two support components on one side of the water tank module 3. The lower side of the first crawler vehicle module 5 fits the canal slope lining plate 2 within the flow-through area 9. A construction dry area 10 is formed by enclosing the water tank module 3 and two support components on the other side of it. The two support components in the construction dry area 10 are sealed on both sides along the water flow direction.
[0044] The first crawler vehicle module 5 includes a plurality of first crawler vehicles 51. The plurality of first crawler vehicles 51 are arranged in a stepped manner on the upper side of the canal slope lining plate 2 within the flow-through area 9. A first support frame 52 is arranged on the upper side of the first crawler vehicle 51. A buoyancy water tank 11 is connected within the first support frame 52. First connecting plates 53 are arranged on the left and right sides of the first support frame 52. Adjacent two of the first crawler vehicles 51 along the direction perpendicular to the water flow are connected to each other through the first connecting plates 53. Adjacent two of the first crawler vehicles 51 along the water flow direction are connected to each other through the first support frame 52. A water hydraulic motor 12 for driving the first crawler vehicle 51 to move is arranged within the crawler of the first crawler vehicle 51.
[0045] All four support components include a second crawler vehicle module 6 and a frame module 7 connected to the upper side of the second crawler vehicle module 6. The four second crawler vehicle modules 6 are respectively connected to the upper side of the sealed water bag 4 where it is located on the canal slope lining plate 2. The upper sides of the four frame modules 7 are flush with the upper side of the water tank module 3. Baffles 712 are arranged on the upper sides of the four frame modules 7. Two of the second crawler vehicle modules 6 within the flow-through area 9 are respectively connected to both sides of the first crawler vehicle module 5 along the water flow direction. Baffles 712 are arranged on both sides along the water flow direction of the two frame modules 7 and the two second crawler vehicle modules 6 within the construction dry area 10.
[0046] The second crawler vehicle module 6 includes a plurality of second crawler vehicles 61, which are arranged in a stepped manner on the upper side of the canal slope lining plate 2. A second support frame 62 is arranged on the upper side of the second crawler vehicle 61. A buoyancy water tank 11 is connected inside the second support frame 62. Second connecting plates 63 are arranged on both the left and right sides of the second support frame 62. Adjacent two of the second crawler vehicles 61 are connected to each other through the second connecting plates 63. A water hydraulic motor 12 for driving the movement of the second crawler vehicle 61 is arranged inside the crawler of the second crawler vehicle 61. A connecting block 64 for embedding the sealing water bag 4 is arranged on the lower side of the second crawler vehicle 61 between the two crawlers.
[0047] The frame module 7 includes a plurality of first truss components 71, and the plurality of first truss components 71 are respectively connected to the upper sides of the plurality of second crawler vehicles 61 in one-to-one correspondence. Adjacent two of the first truss components 71 are connected to each other. The plurality of first truss components 71 enclose an inverted stepped structure. The first truss component 71 includes a plurality of first truss bars 711, and the plurality of first truss bars 711 enclose a rectangular frame.
[0048] The water tank module 3 includes a plurality of second truss components 31, and the plurality of second truss components 31 are distributed in a rectangular array on the upper side of the canal bottom 1. Each second truss component 31 includes a plurality of second truss bars 311, and the plurality of second truss bars 311 enclose a rectangular frame. Steel plates 312 are connected to the four sides perpendicular to the water flow direction of each second truss component 31.
[0049] There are two water tank modules 3, and the two water tank modules 3 are symmetrically arranged on the upper side of the canal bottom 1. Grooves 32 matching the sealing water bag 4 are opened on the lower sides of both ends of the two water tank modules 3. The two water tank modules 3 are connected to each other through a plurality of locking mechanisms 8.
[0050] The locking mechanism 8 includes a first bracket 81, a second bracket 82, a leg 83, and a locking pin cylinder 85. The first bracket 81 and the second bracket 82 are both located at the connection surface within one of the water tank modules 3. One end of the leg 83 is connected to the first bracket 81, and the other end passes through the second bracket 82 and is hinged to the piston rod of the locking pin cylinder 85. The cylinder barrel of the locking pin cylinder 85 is hinged to the second bracket 82. A plurality of locking cylinders 84 are provided on one side of the first bracket 81. The output ends of the plurality of locking cylinders 84 pass through the first bracket 81 and are connected to the connection surface within one of the water tank modules 3. A plurality of rotating members 87 are provided between the first bracket 81 and the second bracket 82. One end of the rotating member 87 is hinged to the first bracket 81, and the other end is hinged to the second bracket 82. A locking pin 86 is provided at one end of the rotating member 87. The locking pin 86 passes through the connection surfaces of the two water tank modules 3 in sequence and is located within the other water tank module 3.
[0051] The rotating member 87 includes a first pin shaft 871, a second pin shaft 872, and two crank arms 873. The two crank arms 873 are symmetrically arranged on both sides of the first bracket 81. One end of the first pin shaft 871 is connected to the large end of one of the crank arms 873, and the other end passes through the first bracket 81, the other crank arm 873, and the connection surfaces within the two water tank modules 3 in sequence and is connected to the locking pin 86. One end of the second pin shaft 872 is connected to the small end of one of the crank arms 873, and the other end passes through the second bracket 82 and is connected to the small end of the other crank arm 873.
[0052] An assembly method for a cofferdam device for repairing canal slope lining plates, the assembly method comprising the following steps:
[0053] [[ID=*9]]S1. Place the water tank module 3 on the upper side of the canal bottom 1 along the water flow direction;
[0054] S2. Connect the first crawler module 5 to one side of the water tank module 3, and then connect the two second crawler modules 6 to one side of the two ends of the water tank module 3. The first crawler module 5 is located between the two second crawler modules 6. Then splice the first crawler module 5 and the two second crawler modules 6 in sequence. At this time, the first crawler module 5 and the second crawler modules 6 cover the canal slope lining plate 2. Finally, connect the frame module 7 on the upper side of the two second crawler modules 6, and install a baffle 712 on the upper side of the frame module 7. The baffle 712 is flush with the upper end surface of the water tank module 3 to form a flow-through area 9;
[0055] S3. Connect the other two second crawler vehicle modules 6 to the other sides of the two ends of the water tank module 3, and then connect the frame module 7 to the upper sides of the other two second crawler vehicle modules 6. A baffle 712 is installed on the upper side of the frame module 7, and the baffle 712 is flush with the upper end surface of the water tank module 3 to form a construction dry area 10;
[0056] S4. Arrange the sealed water bags 4 at the bottoms of the second crawler vehicle modules 6 and the water tank module 3, and then inject water into the sealed water bags 4. After the sealed water bags 4 are propped up, they are in contact with the bottom of the channel 1 and the two channel slope lining plates 2. At this time, the assembly is completed.
[0057] The principle of the present invention is described as follows:
[0058] A limiting hole 313 is provided in the steel plate 312 on the connecting surface of the water tank module 3 on the left side. The length of the locking pin 86 is less than the length of the limiting hole 313, and the length of the locking pin 86 is greater than the width of the limiting hole 313. When installing the water tank module 3, after passing the locking pin 86 through the limiting hole 313 in the steel plate 312, control the locking pin cylinder 85 to work, drive the support leg 83 and the first bracket 81 to rotate along the second bracket 82, and at the same time the locking pin 86 rotates 90 degrees. At this time, the locking pin 86 cannot pass through the limiting hole 313. Then control the locking cylinder 84 to work, reduce the distance between the two water tank modules 3, and at the same time the locking pin 86 is stuck outside the limiting hole 313, and the two water tank modules 3 are locked. Then start the water hydraulic motor 12, and the water hydraulic motor 12 drives the first crawler vehicle 51 and the second crawler vehicle 61 to move downward along the channel slope lining plate 2. When moving to contact the steel plate 312 of the water tank module 3, stop the water hydraulic motor 12, and then connect and lock the first crawler vehicle 51 and the second crawler vehicle 61 to the water tank module 3. Then place the first crawler vehicle 51 and the second crawler vehicle 61 underwater one by one in sequence, move and splice them. Finally, connect and lock the frame module 7 to the second crawler vehicle module 6 and the water tank module 3. After the installation is completed, drain the water in the construction dry area 10 to repair the channel slope lining plate 2. After the repair is completed, underwater, by closing the two end faces of the water tank module 3 and then using a submersible pump to pump out the water in the water tank module 3 at the two end faces, the entire device can be floated and lifted off the bottom of the channel 1. After the whole device leaves the bottom of the channel 1, it is towed by the tractors on both sides of the channel and moved to the next lining plate maintenance point to carry out the repair work of the next lining plate.
[0059] Embodiment 1:
[0060] See Figures 1 to 8, A cofferdam repair device for canal slope lining plates, comprising a water tank module 3, two sealed water bags 4, and a first crawler vehicle module 5. The water tank module 3 is arranged along the water flow direction and is located above the canal bottom 1. The periphery of the water tank module 3 is sealed and both ends are conductive. The two sealed water bags 4 are arranged on the lower sides of both ends of the water tank module 3 along the direction perpendicular to the water flow. The sealed water bags 4 are in contact with the canal bottom 1 and both canal slope lining plates 2. Support components are arranged on the left and right sides of both ends of the water tank module 3. The four support components are respectively arranged on the upper sides of the sealed water bags 4 along the direction perpendicular to the water flow. The upper sides of the four support components are sealed. The first crawler vehicle module 5 is connected to the left side of the water tank module 3. The first crawler vehicle module 5 is located between the two support components and is connected to both support components. A flow-through area 9 is formed by enclosing the water tank module 3, the first crawler vehicle module 5, and the two support components on the left side. The lower side of the first crawler vehicle module 5 is in contact with the canal slope lining plate 2 located in the flow-through area 9. A construction dry area 10 is formed by enclosing the water tank module 3 and the two support components on the right side. The two support components located in the construction dry area 10 are sealed on both sides along the water flow direction. The four support components all include a second crawler vehicle module 6 and a frame module 7 connected to the upper side of the second crawler vehicle module 6. The four second crawler vehicle modules 6 are respectively connected to the upper sides of the sealed water bags 4 located on the canal slope lining plates 2. The upper sides of the four frame modules 7 are flush with the upper side of the water tank module 3. Baffles 712 are arranged on the upper sides of the four frame modules 7. The two second crawler vehicle modules 6 located in the flow-through area 9 are respectively connected to both sides of the first crawler vehicle module 5 along the water flow direction. Baffles 712 are arranged on both sides of the two frame modules 7 located in the construction dry area 10 along the water flow direction.
[0061] The first crawler vehicle module 5 includes a plurality of first crawler vehicles 51. The plurality of first crawler vehicles 51 are arranged in a stepped manner on the upper side of the canal slope lining plate 2 located in the flow-through area 9. A first support frame 52 is arranged on the upper side of the first crawler vehicle 51. A buoyancy water tank 11 is connected inside the first support frame 52. First connecting plates 53 are arranged on the left and right sides of the first support frame 52. Adjacent two of the first crawler vehicles 51 along the direction perpendicular to the water flow are connected to each other through the first connecting plate 53. Adjacent two of the first crawler vehicles 51 along the water flow direction are connected to each other through the first support frame 52. A water hydraulic motor 12 for driving the first crawler vehicle 51 to move is arranged inside the crawler of the first crawler vehicle 51.
[0062] The second crawler module 6 includes a plurality of second crawlers 61 which are arranged in a stepped manner on the upper side of the canal slope lining plate 2. A second support frame 62 is arranged on the upper side of the second crawler 61, and a buoyancy water tank 11 is connected inside the second support frame 62. Second connecting plates 63 are arranged on both the left and right sides of the second support frame 62, and adjacent second crawlers 61 are connected to each other through the second connecting plates 63. A water hydraulic motor 12 for driving the movement of the second crawler 61 is arranged inside the crawler of the second crawler 61. A connecting block 64 for embedding the sealing water bag 4 is arranged on the lower side of the second crawler 61 between the two crawlers.
[0063] An assembly method for a canal slope lining plate repair cofferdam device, the assembly method comprising the following steps:
[0064] S1. Place the water tank module 3 on the upper side of the canal bottom 1;
[0065] S2. Connect a plurality of first crawlers 51 to the water tank module 3 on the left side, then connect two second crawlers 61 to the left side of the water tank module 3. The two second crawlers 61 are located at the two ends of the water tank module 3. Then, arrange the plurality of first crawlers 51 and the two second crawlers 61 in sequence to form a row of crawlers, and then splice multiple rows of crawlers according to the above steps. Then, splice the multiple rows of crawlers from bottom to top in sequence. The multiple rows of crawlers cover the canal slope lining plate 2 in a stepped manner. Each second crawler 61 is spliced to form the second crawler module 6. A frame module 7 is spliced on the second crawler module 6, and a baffle 712 is installed on the upper side of the frame module 7, and the baffle 712 is flush with the upper end surface of the water tank module 3 to form a flow-through area 9;
[0066] S3. Connect the two second crawlers 61 to the two ends of the water tank module 3 on the right side, and then splice the remaining second crawlers 61 from bottom to top in sequence on the two second crawlers 61. The two rows of second crawlers 61 cover the canal slope lining plate 2 in a stepped manner. Then, each second crawler 61 is spliced to form the second crawler module 6. A frame module 7 is spliced on the second crawler module 6, and baffles 712 are installed on the upper side and the two sides perpendicular to the water flow direction of the frame module 7;
[0067] S4. Arrange the sealing water bags 4 at the bottoms of the second crawler module 6 and the water tank module 3, and then inject water into the sealing water bags 4. After the sealing water bags 4 are inflated, they are in contact with both the canal bottom 1 and the two canal slope lining plates 2. At this time, the assembly is completed.
[0068] Embodiment 2:
[0069] The basic content is the same as that of Embodiment 1, the difference being:
[0070] See Figures 9 to 10, the frame module 7 includes a plurality of first truss components 71. A plurality of the first truss components 71 are respectively connected to the upper sides of a plurality of second crawler vehicles 61 in a one-to-one correspondence. Two adjacent first truss components 71 are connected to each other. The plurality of first truss components 71 enclose to form a triangular structure. The first truss component 71 includes a plurality of first truss bars 711, and the plurality of first truss bars 711 enclose to form a rectangular frame.
[0071] Embodiment 3:
[0072] The basic content is the same as that of Embodiment 1, except that:
[0073] See Figures 11 to 12 , the water tank module 3 includes a plurality of second truss components 31. The plurality of second truss components 31 are distributed in a rectangular array on the upper side of the canal bottom 1. Each second truss component 31 includes a plurality of second truss bars 311, and the plurality of second truss bars 311 enclose to form a rectangular frame. Steel plates 312 are connected to the four sides of each second truss component 31 along the direction perpendicular to the water flow.
[0074] Embodiment 4:
[0075] The basic content is the same as that of Embodiment 1, except that:
[0076] See Figures 12 to 15, there are two water tank modules 3, and the two water tank modules 3 are symmetrically arranged on the upper side of the canal bottom 1. Grooves 32 matching the sealed water bags 4 are provided on the lower sides of both ends of the two water tank modules 3. The two water tank modules 3 are connected to each other by a plurality of locking mechanisms 8. The locking mechanism 8 includes a first bracket 81, a second bracket 82, a leg 83, and a locking pin oil cylinder 85. Both the first bracket 81 and the second bracket 82 are located at the connection surface inside one of the water tank modules 3. One end of the leg 83 is connected to the first bracket 81, and the other end passes through the second bracket 82 and is hinged to the piston rod of the locking pin oil cylinder 85. The cylinder barrel of the locking pin oil cylinder 85 is hinged to the second bracket 82. A plurality of locking oil cylinders 84 are arranged on one side of the first bracket 81. The output ends of the plurality of locking oil cylinders 84 pass through the first bracket 81 and are connected to the connection surface inside one of the water tank modules 3. A plurality of rotating members 87 are arranged between the first bracket 81 and the second bracket 82. One end of the rotating member 87 is hinged to the first bracket 81, and the other end is hinged to the second bracket 82. A locking pin 86 is arranged at one end of the rotating member 87. The locking pin 86 passes through the connection surfaces of the two water tank modules 3 in sequence and is located inside the other water tank module 3. The rotating member 87 includes a first pin shaft 871, a second pin shaft 872, and two crank arms 873. The two crank arms 873 are symmetrically arranged on both sides of the first bracket 81. One end of the first pin shaft 871 is connected to the large end of one of the crank arms 873, and the other end passes through the first bracket 81, the other crank arm 873, and the connection surfaces inside the two water tank modules 3 in sequence and is connected to the locking pin 86. One end of the second pin shaft 872 is connected to the small end of one of the crank arms 873, and the other end passes through the second bracket 82 and is connected to the small end of the other crank arm 873.
Claims
1. A cofferdam device for repairing canal slope lining slabs, characterized in that: It includes a water tank module (3), a sealed water bag (4) and a first crawler vehicle module (5). The water tank module (3) is arranged along the water flow direction and fits against the upper side of the canal bottom (1). The periphery of the water tank module (3) is sealed and both ends are conductive. The sealed water bag (4) is arranged on the lower sides of both ends of the water tank module (3) perpendicular to the water flow direction. The lower side of the sealed water bag (4) fits against both the canal bottom (1) and two canal slope lining plates (2). Support components are arranged on the left and right sides of both ends of the water tank module (3). The support components are arranged on the upper side of the sealed water bag (4) perpendicular to the water flow direction. The upper side of the sealed water bag (4) fits against both the lower sides of the water tank module (3) and the support components. The upper sides of the four support components are sealed. The first crawler vehicle module (5) is arranged between two support components on one side of the water tank module (3). The first crawler vehicle module (5) is connected to both the water tank module (3) and the two support components. The water tank module (3), the first crawler vehicle module (5) and the two support components on one side of the water tank module (3) enclose to form a flow-through area (9). The lower side of the first crawler vehicle module (5) fits against the canal slope lining plate (2) within the flow-through area (9). The water tank module (3) and the two support components on the other side of it enclose to form a construction dry area (10). The two support components located in the construction dry area (10) are sealed on both sides along the water flow direction; There are two water tank modules (3). The two water tank modules (3) are symmetrically arranged on the upper side of the canal bottom (1). Grooves (32) matching the sealed water bag (4) are opened on the lower sides of both ends of the two water tank modules (3). The two water tank modules (3) are connected to each other through a plurality of locking mechanisms (8). The water tank module (3) includes a plurality of second truss components (31). The plurality of second truss components (31) are distributed in a rectangular array on the upper side of the canal bottom (1). Each second truss component (31) includes a plurality of second truss bars (311). The plurality of second truss bars (311) enclose to form a rectangular frame. Steel plates (312) are connected to the four sides perpendicular to the water flow direction of each second truss component (31); The locking mechanism (8) includes a first bracket (81), a second bracket (82), a support leg (83), and a locking pin cylinder (85). The first bracket (81) and the second bracket (82) are both located at the connection surface within one of the water tank modules (3). One end of the support leg (83) is connected to the first bracket (81), and the other end passes through the second bracket (82) and is hinged to the piston rod of the locking pin cylinder (85). The cylinder barrel of the locking pin cylinder (85) is hinged to the second bracket (82). On one side of the first bracket (81), a plurality of locking cylinders (84) are provided. The output ends of the plurality of locking cylinders (84) pass through the first bracket (81) and are connected to the connection surface within one of the water tank modules (3). A plurality of rotating members (87) are provided between the first bracket (81) and the second bracket (82). One end of the rotating member (87) is hinged to the first bracket (81), and the other end is hinged to the second bracket (82). A locking pin (86) is provided at one end of the rotating member (87). The locking pin (86) passes through the connection surfaces of the two water tank modules (3) in sequence and is located within the other water tank module (3). A limiting hole (313) is formed in the steel plate (312) on the connection surface of the water tank module (3) on the left side. The length of the locking pin (86) is less than the length of the limiting hole (313), and the length of the locking pin (86) is greater than the width of the limiting hole (313).
2. The cofferdam equipment for repairing canal slope lining slabs according to claim 1, wherein: The first crawler vehicle module (5) includes a plurality of first crawler vehicles (51). The plurality of first crawler vehicles (51) are arranged in a stepped manner on the upper side of the canal slope lining plate (2) located in the flow-through area (9). A first support frame (52) is provided on the upper side of the first crawler vehicle (51). A buoyancy water tank (11) is connected within the first support frame (52). First connecting plates (53) are provided on both the left and right sides of the first support frame (52). Adjacent two of the first crawler vehicles (51) in the direction perpendicular to the water flow are connected to each other through the first connecting plate (53), and adjacent two of the first crawler vehicles (51) in the water flow direction are connected to each other through the first support frame (52). A water hydraulic motor (12) for driving the first crawler vehicle (51) to move is provided within the crawler of the first crawler vehicle (51).
3. The cofferdam equipment for repairing canal slope lining plates according to claim 1, characterized in that: Each of the four support components includes a second crawler vehicle module (6) and a frame module (7) connected to the upper side of the second crawler vehicle module (6). The four second crawler vehicle modules (6) are respectively connected to the upper side of the sealed water bag (4) located on the canal slope lining plate (2). The upper sides of the four frame modules (7) are flush with the upper side of the water tank module (3). Baffles (712) are provided on the upper sides of the four frame modules (7). Two of the second crawler vehicle modules (6) located in the flow-through area (9) are respectively connected to both sides of the first crawler vehicle module (5) along the water flow direction. Baffles (712) are provided on both sides of the two frame modules (7) and the two second crawler vehicle modules (6) located in the construction dry area (10) along the water flow direction.
4. The cofferdam equipment for repairing canal slope lining plates according to claim 3, characterized in that: The second crawler vehicle module (6) includes a plurality of second crawler vehicles (61). The plurality of second crawler vehicles (61) are arranged in a stepped manner on the upper side of the canal slope lining plate (2). A second support frame (62) is provided on the upper side of the second crawler vehicle (61). A buoyancy water tank (11) is connected inside the second support frame (62). Second connecting plates (63) are provided on both the left and right sides of the second support frame (62). Adjacent second crawler vehicles (61) are connected to each other through the second connecting plates (63). A water hydraulic motor (12) for driving the second crawler vehicle (61) to move is provided inside the crawler of the second crawler vehicle (61). A connecting block (64) for embedding the sealed water bag (4) is provided on the lower side of the second crawler vehicle (61) between the two crawlers.
5. The cofferdam equipment for repairing canal slope lining slabs according to claim 3, characterized in that: The frame module (7) includes a plurality of first truss components (71). The plurality of first truss components (71) are respectively connected to the upper sides of the plurality of second crawler vehicles (61) in a one-to-one correspondence. Adjacent first truss components (71) are connected to each other. The plurality of first truss components (71) enclose an inverted stepped structure. The first truss component (71) includes a plurality of first truss bars (711). The plurality of first truss bars (711) enclose a rectangular frame.
6. The cofferdam device for repairing canal slope lining plates according to claim 1, characterized in that: The rotating member (87) includes a first pin shaft (871), a second pin shaft (872), and two crank arms (873). The two crank arms (873) are symmetrically arranged on both sides of the first support (81). One end of the first pin shaft (871) is connected to the large end of one of the crank arms (873), and the other end sequentially passes through the first support (81), the other crank arm (873), and the connection surfaces inside the two water tank modules (3) and is then connected to the locking pin (86). One end of the second pin shaft (872) is connected to the small end of one of the crank arms (873), and the other end passes through the second support (82) and is then connected to the small end of the other crank arm (873).
7. An assembly method for the cofferdam equipment for repairing the canal slope lining slab described in claim 3, characterized in that: The assembly method includes the following steps: S1. Place the water tank module (3) on the upper side of the canal bottom (1) along the water flow direction; S2. Connect the first crawler vehicle module (5) to one side of the water tank module (3), then connect the two second crawler vehicle modules (6) to one side of the two ends of the water tank module (3). The first crawler vehicle module (5) is located between the two second crawler vehicle modules (6). Then splice the first crawler vehicle module (5) and the two second crawler vehicle modules (6) in sequence. At this time, the first crawler vehicle module (5) and the second crawler vehicle module (6) cover the canal slope lining plate (2). Finally, connect the frame module (7) to the upper side of the two second crawler vehicle modules (6). A baffle (712) is installed on the upper side of the frame module (7). The baffle (712) is flush with the upper end surface of the water tank module (3) to form a flow-through area (9). S3. Connect the other two second crawler vehicle modules (6) to the other side of the two ends of the water tank module (3), and then connect the frame module (7) to the upper side of the other two second crawler vehicle modules (6). A baffle (712) is installed on the upper side of the frame module (7). The baffle (712) is flush with the upper end surface of the water tank module (3) to form a construction dry area (10). S4. Arrange the sealed water bags (4) at the bottom of the second crawler vehicle module (6) and the water tank module (3), and then inject water into the sealed water bags (4). After the sealed water bags (4) are propped up, they are in contact with the canal bottom (1) and the two canal slope lining plates (2). At this time, the assembly is completed.
Citation Information
Patent Citations
Spliced chamber cofferdam for repair of canal lining projects
CN104790417A
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