An integrated cast building construction apparatus and method

By using a design with detachable and foldable inner panels, combined with unfolding and support components, the problem of cumbersome steel formwork fixing is solved, enabling rapid assembly and disassembly of the formwork, thus improving construction efficiency and space utilization.

CN116556658BActive Publication Date: 2025-12-05KASHGAR GUANGJIAN GRP CO LTD
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Patent Information

Application Number
CN202310588430.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-24
Publication Date
2025-12-05
Estimated Expiration
2043-05-24

AI Technical Summary

Technical Problem

Existing steel formwork requires bolts and screws for fixing and auxiliary support during integrated casting, which makes assembly and disassembly cumbersome and results in low construction efficiency.

Method used

The design employs a detachable inner panel and a foldable fixed inner panel, combined with unfolding and support components. The template can be quickly unfolded and disassembled through drive pulleys, gear pairs, and conveyor belts, avoiding bolt fixation.

Benefits of technology

It enables rapid assembly and disassembly of templates, reduces construction difficulty, reduces transportation and storage space requirements, and supports rapid installation of houses of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of integrated pouring building house construction device and method, belong to building construction technical field, including fixed base plate, fixed base plate is fixedly installed with square tube, multiple through holes are provided on fixed base plate, expansion assembly is provided on square tube, expansion assembly all includes 4 expansion side plates that are evenly slidably installed on square tube, support assembly is all provided on expansion side plate, by being set as detachable type to the dismounting inner plate, dismounting outer plate one, dismounting outer plate two and being set as collapsible mode to fixed inner plate, the floor area when transportation or storage can be greatly reduced, by the cooperation of expansion assembly and support assembly, the assembly of each inner plate and outer plate can be quickly realized, and bolt is not needed to be fixed, so that the difficulty of the assembly and disassembly of inner plate and outer plate can be greatly reduced, and different sizes of house can be quickly installed by multiple devices to be spliced with each other, so that steel formwork can be realized.
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Description

Technical Field

[0001] This invention relates to the field of building construction technology, and in particular to an integrated casting construction device and method for buildings. Background Technology

[0002] Integrated casting is a new type of building construction technology that integrates multiple processes such as concrete pouring, steel bar processing, and formwork fabrication into one process, completing the entire building structure in one pour. Integrated casting technology uses steel formwork, which can be reused, saving resources and greatly shortening the construction cycle. However, existing steel formwork requires multiple supports and fixing of individual formwork pieces during assembly, which is quite cumbersome.

[0003] Chinese patent application CN113374243A discloses an integrated cast-in-place building construction process, including the following steps: S1, constructing building pile foundations at the construction site according to the construction drawings; S2, after the pile foundations are assembled, cleaning the loose soil and mud left during pile foundation construction, leveling the site with an excavator, and compacting it with a road roller; S3, constructing a template on the surface of the pile foundations, fixing connecting columns to the back of the templates with fixing seats, and adjusting the position of the moving columns inside the connecting columns until the support seats contact the ground to support the templates; then installing a top plate on the top of the templates, and engaging the second locking block and second locking groove of the top plate with the first locking groove and first locking block on the top of the templates; then connecting the tie rods to two corresponding templates, and limiting the position of the two templates with corresponding fastening nuts. Although the above patent can achieve the assembly of steel templates, it requires fixing with bolts and screws and auxiliary support for the steel templates, and disassembly is also relatively cumbersome. Therefore, this invention provides an integrated cast-in-place building construction device and method. Summary of the Invention

[0004] This invention addresses the shortcomings of existing technologies by providing an integrated casting construction device and method, overcoming the problems of needing to fix the structure with bolts and screws, requiring auxiliary support from steel formwork, and making disassembly equally cumbersome.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an integrated casting construction device for buildings, comprising a fixed base plate, on which a square tube is fixedly installed, and multiple through holes are provided on the fixed base plate. An unfolding assembly is provided on the square tube, the unfolding assembly comprising four unfolding side plates evenly slidably installed on the square tube, each unfolding side plate having a fixed inner plate fixedly installed on it, and each unfolding side plate having a support assembly. Each support assembly includes two detachable inner plates and two unfolding slide plates. A first strip support plate and a second strip support plate are rotatably installed on the fixed inner plate, the first and second strip support plates rotating in coordination. Fixed slide plates are symmetrically slidably installed on the fixed inner plate, and the two unfolding slide plates respectively engage with the two fixed slide plates. The sliding connection of the plates is achieved by fixing support plates on both the inner and outer plates. Symmetrical short rods are fixedly installed on the unfolded sliding plate. Each of the strip-shaped support plate 1, strip-shaped support plate 2, and support plate has two through holes that mate with the short rods. When the short rods engage with the corresponding through holes on the strip-shaped support plate 1, strip-shaped support plate 2, and support plate, the inner and outer plates are in a fixed state. A T-shaped pressing plate is slidably installed on the inner plate. An outer plate 1 is movably positioned between the T-shaped pressing plate and the inner plate, and an outer plate 2 is movably positioned between the T-shaped pressing plate and the inner plate. The outer plate 1 and the inner plate, as well as the outer plate 2 and the inner plate, are fixed by moving the T-shaped pressing plate.

[0006] Furthermore, the unfolding assembly also includes four drive pulleys rotatably mounted on the square tube. Each unfolding side plate is rotatably mounted with an unfolding pulley. The four unfolding pulleys are positioned differently on the unfolding side plates. A torsion spring is provided between the unfolding pulleys and the unfolding side plates. An unfolding screw is fixedly mounted on the unfolding pulley. The unfolding screw and the corresponding drive pulley form a helical pair.

[0007] Furthermore, a drive gear is fixedly installed on the first strip support rotating plate, and a transmission gear is rotatably installed on the unfolded side plate. The transmission gear and the drive gear mesh to form a gear pair. Pulleys are fixedly installed on both the second strip support rotating plate and the transmission gear. A transmission belt is provided between the pulley on the second strip support rotating plate and the pulley on the transmission gear.

[0008] Furthermore, the support assembly also includes two limiting short rods fixedly mounted on the fixed inner plate. The two limiting short rods are used to limit the rotational position of the first and second strip support rotating plates, respectively. The two ends of the first and second strip support rotating plates are cylindrical, and the through holes on the first and second strip support rotating plates are all set on the cylindrical ends. The thickness of the cylinders at both ends of the second strip support rotating plate and the distance between the support fixing plate and the disassembly inner plate are the same.

[0009] Furthermore, two auxiliary slide rods are symmetrically fixed on both the first and second strip support rotating plates, and strip-shaped slide grooves are provided on both the unfolding slide plates. The two auxiliary slide rods on the first strip support rotating plate and the two auxiliary slide rods on the second strip support rotating plate are respectively movably connected to the two unfolding slide plates.

[0010] Furthermore, fixed lead screws are symmetrically and rotatably mounted on the unfolded side plate, and torsion springs are provided between the fixed lead screws and the unfolded side plate. The fixed lead screws and corresponding fixed slide plates form a helical pair, and fixed gears are fixedly mounted on the fixed lead screws. Fixed ring plates are rotatably mounted on the unfolded side plate, and arc-shaped racks are symmetrically fixedly mounted on the fixed ring plates. The arc-shaped racks mesh with the corresponding fixed gears to form a gear rack pair.

[0011] Furthermore, a transmission circular plate is rotatably mounted on the drive gear, a torsion spring is provided between the drive gear and the transmission circular plate, an auxiliary pulley is fixedly mounted on the transmission circular plate, a drive conveyor belt is provided between the auxiliary pulley and the unfolding pulley, transmission short rods are symmetrically fixedly mounted on the fixed ring plate, and transmission strips are symmetrically mounted on the transmission circular plate. The transmission short rods and transmission strips are used to enable the transmission circular plate to drive the fixed ring plate to rotate.

[0012] Furthermore, a top cover plate is fixedly installed on the square tube, a cross-shaped pressing plate is slidably installed on the top cover plate, a pressing screw is fixedly installed on the lower surface of the cross-shaped pressing plate, a pulley is rotatably installed on the top cover plate, the pulley and the pressing screw on the top cover plate form a helical pair, a spring is provided between the T-shaped pressing plate and the fixed inner plate, the lower surface of the cross-shaped pressing plate contacts the T-shaped pressing plate, and the cross-shaped pressing plate is used to push the T-shaped pressing plate to slide.

[0013] A method for using an integrated casting construction device for buildings includes the following steps:

[0014] Step 1: Fix the base plate to the foundation with bolts to secure the device. Then drive the four drive pulleys to rotate. Under the action of the unfolding screw, the unfolding side plate moves away from the square tube. Finally, the unfolding side plate moves to the position furthest from the square tube, which means that the four fixed inner plates move to the position furthest from the square tube, thereby unfolding the fixed inner plates.

[0015] Step 2: Attach the multiple disassembled inner panels to both sides of the four fixed inner panels respectively, and continue to drive the drive pulley to rotate. At this time, the unfolding screw cannot rotate, thus causing the unfolding screw and unfolding pulley to rotate synchronously. This causes the first and second strip support rotating plates to rotate in opposite directions. Under the action of the auxiliary slide rod, the unfolding slide plate and the first strip support rotating plate move synchronously, ultimately causing the through holes on the first and second strip support rotating plates to coincide with the through holes on the support fixing plate. The cylinders at both ends of the first and second strip support rotating plates are positioned between the disassembled inner panels and the support fixing plate, thus providing support for the disassembled inner panels.

[0016] Step 3: Continue to drive the four drive pulleys to rotate. The torsion spring between the drive gear and the transmission belt is compressed. Under the action of the transmission short rod and the transmission strip, the fixed ring plate rotates, which in turn drives the fixed screw to rotate. This causes the fixed slide plate to move closer to the fixed inner plate, so that the two unfolding slide plates move closer to the fixed inner plate. Finally, the fixed short rod engages with the corresponding through holes on the strip support rotating plate one, the strip support rotating plate two, and the support fixed plate, thus fixing the disassembled inner plate.

[0017] Step 4: Place the outer panel 1 and outer panel 2 onto the corresponding fixed inner panel and disassembly inner panel respectively, then drive the pulley on the upper cover to rotate, causing the cross-shaped pressing plate to move downwards, which in turn causes the four T-shaped pressing plates to move downwards, thus fixing the fixed inner panel and outer panel 1, as well as the outer panel 2 and disassembly inner panel. Finally, pour the concrete into the cavity formed between the outer panel 1 and outer panel 2 and the fixed inner panel and disassembly inner panel.

[0018] Step 5: After the concrete in the cavity formed between the disassembled outer plate 1 and the disassembled outer plate 2 and the fixed inner plate and the disassembled inner plate has solidified after the pouring is completed, the above steps are reversed to achieve rapid disassembly of the device.

[0019] The beneficial effects of this invention compared with the prior art are: (1) By setting the disassembly of the inner panel, the disassembly of the first outer panel, and the disassembly of the second outer panel to be detachable, and setting the fixing of the inner panel to be foldable, this invention can greatly reduce the floor space occupied during transportation or storage. (2) By setting the unfolding component and the supporting component to cooperate with each other, this invention can quickly assemble each inner panel and outer panel without the need for bolts, thereby greatly reducing the difficulty of assembling and disassembling the inner panel and outer panel. (3) This invention can also be spliced ​​together by multiple devices, thereby enabling the rapid installation of steel formwork for houses of different sizes. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0021] Figure 2 This is a schematic diagram of the structure of the unfolding component of the present invention.

[0022] Figure 3 for Figure 2 A magnified view of a portion of point A in the middle.

[0023] Figure 4 This is a schematic diagram of the structure of the unfolded side panel of the present invention.

[0024] Figure 5 This is a schematic diagram of the structure of the T-shaped pressing plate of the present invention.

[0025] Figure 6 for Figure 5 A magnified view of a portion of point B in the middle.

[0026] Figure 7 This is a top view of the overall structure of the present invention.

[0027] Figure 8 This is a schematic diagram of the structure of the support component of the present invention.

[0028] Figure 9 for Figure 8 A magnified view of a portion of point C.

[0029] Figure 10 This is a schematic diagram of the structure of the unfolded sliding plate of the present invention.

[0030] Figure 11 for Figure 10 A magnified view of a portion of point D.

[0031] Figure 12 This is a schematic diagram of the structure of the limiting short rod of the present invention.

[0032] Figure 13 for Figure 12 A magnified view of a portion of point E in the middle.

[0033] Figure 14 This is a front view of the support component of the present invention.

[0034] Reference numerals: 101-Square tube; 102-Fixed inner panel; 103-Removed inner panel; 104-Removed outer panel one; 105-Removed outer panel two; 106-T-shaped pressing plate; 107-Cross pressing plate; 108-Expanded side panel; 109-Expanding screw; 110-Expanding pulley; 111-Expanding motor; 112-Drive pulley; 113-Auxiliary conveyor belt; 114-Auxiliary bevel gear; 115-Pressing screw; 116-Auxiliary fixing motor; 117-Top cover plate; 118-Pressing conveyor belt; 119-Fixed sliding plate; 120 - Unfold the slide plate; 121- Auxiliary slide bar; 122- Strip support rotating plate one; 123- Strip support rotating plate two; 124- Fixed base plate; 125- Limiting short rod; 126- Transmission gear; 127- Transmission belt; 128- Drive gear; 129- Support fixing plate; 130- Fixed short rod; 131- Drive belt; 132- Arc rack; 133- Fixed gear; 134- Fixed lead screw; 135- Fixed ring plate; 136- Transmission short rod; 137- Transmission circular plate; 138- Transmission strip plate; 139- Auxiliary pulley. Implementation

[0035] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

[0036] Example: Reference Figures 1-14 An integrated casting construction device for buildings includes a fixed base plate 124, on which a square tube 101 is fixedly installed. The fixed base plate 124 has multiple through holes. An unfolding assembly is provided on the square tube 101. The unfolding assembly includes four unfolding side plates 108 evenly and slidably installed on the square tube 101. A fixed inner plate 102 is fixedly installed on each unfolding side plate 108. Four drive pulleys 112 are rotatably installed on the square tube 101, and unfolding pulleys 110 are rotatably installed on each unfolding side plate 108. The unfolding pulleys 110 are positioned differently on the unfolding side plate 108, thus preventing the four unfolding screws 109 from contacting each other when the fixed inner plate 102 is in the position closest to the square tube 101. A torsion spring is provided between the unfolding pulleys 110 and the unfolding side plate 108. One end of the torsion spring is fixedly connected to the unfolding side plate 108, and the other end of the torsion spring is fixedly connected to the unfolding pulleys 110. The unfolding screws 109 are fixedly installed on the unfolding pulleys 110, and the unfolding screws 109 form a helical pair with the corresponding drive pulleys 112.

[0037] An unfolding motor 111 is fixedly mounted on the square tube 101. Pulleys are fixedly mounted on the output shafts on both sides of the unfolding motor 111. Auxiliary bevel gears 114 are rotatably mounted on both sides of the square tube 101. Bevel gears are fixedly mounted on the drive pulleys 112 on both sides of the unfolding motor 111. The auxiliary bevel gears 114 mesh with the bevel gears on the drive pulleys 112 on both sides of the unfolding motor 111 to form a gear pair. Pulleys are fixedly mounted on the side of the auxiliary bevel gears 114. A conveyor belt is provided between one of the two pulleys on the unfolding motor 111 and the drive pulley 112 closest to the unfolding motor 111. An auxiliary conveyor belt 113 is provided between the other pulley on the unfolding motor 111, the pulleys on the two auxiliary bevel gears 114, and the drive pulley 112 farthest from the unfolding motor 111.

[0038] Two through holes are provided on each of the four sides of the square tube 101. When the fixed inner plate 102 is in the position closest to the square tube 101, the through holes on the square tube 101 are used to provide moving space for the unfolding screw 109 and the unfolding side plate 108.

[0039] Under the action of the auxiliary conveyor belt 113 and the auxiliary bevel gear 114, the start-up motor 111 drives the four drive pulleys 112 to rotate synchronously. Under the action of the torsion spring between the unfolding side plate 108 and the unfolding pulley 110, the unfolding pulley 110 cannot rotate freely, that is, the unfolding screw 109 cannot rotate, which causes the unfolding screw 109 to move, so that the unfolding side plate 108 moves away from the square tube 101, thereby causing the fixed inner plate 102 to move away from the square tube 101.

[0040] Each unfolded side panel 108 is equipped with a support assembly, which includes two detachable inner panels 103 and two unfolding slide plates 120. A strip-shaped support rotating plate 122 and a strip-shaped support rotating plate 2 123 are rotatably mounted on the fixed inner panel 102. The strip-shaped support rotating plate 122 and the strip-shaped support rotating plate 2 123 are rotatably engaged. A drive gear 128 is fixedly mounted on the strip-shaped support rotating plate 122. A transmission gear 126 is rotatably mounted on the unfolded side panel 108. The transmission gear 126 and the drive gear 128 mesh to form a gear pair. Pulleys are fixedly mounted on both the strip-shaped support rotating plate 2 123 and the transmission gear 126. A transmission belt 127 is provided between the pulley on the strip-shaped support rotating plate 2 123 and the pulley on the transmission gear 126. Two limiting rods 125 are fixedly mounted on the fixed inner panel 102. The two limiting rods 125 are used to limit the rotational position of the strip-shaped support rotating plate 122 and the strip-shaped support rotating plate 2 123, respectively.

[0041] A transmission circular plate 137 is rotatably mounted on the drive gear 128. A torsion spring is provided between the drive gear 128 and the transmission circular plate 137. One end of the torsion spring is fixedly connected to the drive gear 128, and the other end of the torsion spring is fixedly connected to the transmission circular plate 137. An auxiliary pulley 139 is fixedly mounted on the transmission circular plate 137. A drive conveyor belt 131 is provided between the auxiliary pulley 139 and the unfolding pulley 110.

[0042] After the fixed inner plate 102 moves to its furthest position from the square tube 101, the unfolding screw 109 can no longer move, causing the drive pulley 112 and the unfolding screw 109 to rotate synchronously. The torsion spring between the unfolding pulley 110 and the unfolding side plate 108 is compressed. Under the action of the torsion spring between the transmission circular plate 137 and the drive gear 128, the drive gear 128 and the transmission circular plate 137 rotate synchronously. Under the action of the transmission gear 126 and the transmission conveyor belt 127, the strip... Support plate 122 and strip support plate 2 123 rotate in opposite directions, eventually causing them to contact the two limiting rods 125 respectively. Under the action of the limiting rods 125, the strip support plate 122 and strip support plate 2 123 can no longer rotate, that is, the drive gear 128 can no longer rotate, and the unfolding screw 109 continues to rotate. The torsion spring between the drive gear 128 and the transmission circular plate 137 is compressed.

[0043] Fixed sliding plates 119 are symmetrically slidably mounted on the fixed inner plate 102. Two unfolding sliding plates 120 are slidably connected to the two fixed sliding plates 119 respectively. Support fixing plates 129 are fixedly mounted on the disassembly inner plate 103. Fixed short rods 130 are symmetrically fixed on the unfolding sliding plates 120. Two through holes that cooperate with the fixed short rods 130 are provided on the first strip support rotating plate 122, the second strip support rotating plate 123, and the support fixing plate 129. The two ends of the first strip support rotating plate 122 and the second strip support rotating plate 123 are cylindrical. The through holes on the first strip support rotating plate 122 and the second strip support rotating plate 123 are all located on the cylindrical ends. The thickness of the cylinders at both ends of the second strip support rotating plate 123 and the distance between the support fixing plate 129 and the disassembly inner plate 103 are the same.

[0044] Two auxiliary slide rods 121 are symmetrically fixed on both the first strip support rotating plate 122 and the second strip support rotating plate 123. The unfolding slide plate 120 is provided with a strip-shaped slide groove. The two auxiliary slide rods 121 on the first strip support rotating plate 122 and the two auxiliary slide rods 121 on the second strip support rotating plate 123 are respectively movably connected to the two unfolding slide plates 120.

[0045] When the first strip support rotating plate 122 and the second strip support rotating plate 123 rotate to contact the limiting short rod 125, the cylinders at both ends of the first strip support rotating plate 122 and the second strip support rotating plate 123 are located between the disassembly inner plate 103 and the support fixing plate 129, and the through holes on the cylinders coincide with the through holes on the support fixing plate 129. When the first strip support rotating plate 122 and the second strip support rotating plate 123 rotate, under the action of the auxiliary sliding rod 121, the two unfolding slide plates 120 move away from the unfolding side plate 108 respectively. When the first strip support rotating plate 122 and the second strip support rotating plate 123 cannot move, the axis of the fixing short rod 130 and the axis of the through hole on the cylinder are on the same straight line.

[0046] A fixed lead screw 134 is symmetrically and rotatably mounted on the unfolded side plate 108. A torsion spring is provided between the fixed lead screw 134 and the unfolded side plate 108. One end of the torsion spring is fixedly connected to the unfolded side plate 108, and the other end of the torsion spring is fixedly connected to the fixed lead screw 134. The fixed lead screw 134 and the corresponding fixed slide plate 119 form a helical pair. A fixed gear 133 is fixedly mounted on each of the fixed lead screws 134. A fixed ring plate 135 is rotatably mounted on the unfolded side plate 108. An arc-shaped rack 132 is symmetrically fixedly mounted on the fixed ring plate 135. The arc-shaped rack 132 meshes with the corresponding fixed gear 133 to form a gear rack pair. A transmission short rod 136 is symmetrically fixedly mounted on the fixed ring plate 135. A transmission bar 138 is symmetrically mounted on the transmission round plate 137. The transmission short rod 136 and the transmission bar 138 are used to realize the transmission round plate 137 driving the fixed ring plate 135 to rotate.

[0047] Initially, the torsion spring between the unfolding side plate 108 and the fixing screw 134 is not compressed, and the transmission short rod 136 and the transmission strip plate 138 are not in contact. When the strip support rotating plate one 122 and the strip support rotating plate two 123 cannot move, the transmission strip plate 138 contacts the transmission short rod 136, continuing to drive the unfolding screw 109 to rotate, that is, continuing to drive the transmission circular plate 137 to rotate. The torsion spring between the driving gear 128 and the transmission circular plate 137 is compressed, and under the action of the transmission strip plate 138, it pushes the transmission short rod 136 to move, that is, drives the fixing ring plate 138 to move. When 35 rotates, the arc-shaped rack 132 moves, which in turn drives the fixed gear 133 to rotate, that is, drives the fixed lead screw 134 to rotate, causing the fixed slide plate 119 to move closer to the fixed inner plate 102, which in turn causes the unfolding slide plate 120 to move closer to the disassembly inner plate 103, thereby causing the fixed short rod 130 to move closer to the disassembly inner plate 103, and finally causing the fixed short rod 130 to engage with the corresponding through holes on the strip support rotating plate one 122, the strip support rotating plate two 123, and the support fixing plate 129 respectively.

[0048] A T-shaped pressing plate 106 is slidably mounted on the fixed inner plate 102. A spring is provided between the fixed inner plate 102 and the T-shaped pressing plate 106. Two through holes are provided on the fixed inner plate 102, the disassembly inner plate 103, the disassembly outer plate one 104, and the disassembly outer plate two 105. Six short posts are provided on the T-shaped pressing plate 106. The disassembly outer plate one 104 is movably arranged between the T-shaped pressing plate 106 and the fixed inner plate 102. The disassembly outer plate two 105 is movably arranged between the T-shaped pressing plate 106 and the disassembly inner plate 103. The disassembly outer plate one 104 and the fixed inner plate 102, as well as the disassembly outer plate two 105 and the disassembly inner plate 103, are fixed by moving the T-shaped pressing plate 106.

[0049] A top cover plate 117 is fixedly installed on the square tube 101. A cross-shaped pressing plate 107 is slidably installed on the top cover plate 117. A pressing screw 115 is fixedly installed on the lower surface of the cross-shaped pressing plate 107. A pulley is rotatably installed on the top cover plate 117. An auxiliary fixing motor 116 is fixedly installed on the top cover plate 117. A pulley is fixedly installed on the output shaft of the auxiliary fixing motor 116. A pressing conveyor belt 118 is provided between the pulley on the output shaft of the auxiliary fixing motor 116 and the pulley on the top cover plate 117. The pulley on the top cover plate 117 and the pressing screw 115 form a helical pair. A spring is provided between the T-shaped pressing plate 106 and the fixed inner plate 102. The lower surface of the cross-shaped pressing plate 107 contacts the T-shaped pressing plate 106. The cross-shaped pressing plate 107 is used to push the T-shaped pressing plate 106 to slide.

[0050] First, the through holes on the outer panel 104 and the inner panel 102 are aligned, and the through holes on the outer panel 105 and the inner panel 103 are aligned. Then, the auxiliary fixing motor 116 is started. Under the action of the pressing conveyor belt 118, the pulley on the upper cover plate 117 is driven to rotate, which in turn drives the pressing screw 115 to move downward, so that the cross pressing plate 107 moves downward, which in turn causes the T-shaped pressing plate 106 to move downward. The spring between the T-shaped pressing plate 106 and the inner panel 102 is compressed, and the short post on the T-shaped pressing plate 106 engages with the through holes on the inner panel 102, the inner panel 103, the outer panel 104, and the inner panel 105. This achieves the fixing of the outer panel 104 and the inner panel 102, as well as the fixing of the outer panel 105 and the inner panel 103.

[0051] Working principle: The fixed base plate 124 is fixedly installed on the foundation with bolts, thus fixing the device. Then, the unfolding motor 111 is started to drive the four drive pulleys 112 to rotate. Under the action of the unfolding screw 109, the unfolding side plate 108 moves away from the square tube 101. Finally, the unfolding side plate 108 moves to the position farthest from the square tube 101, thus moving the four fixed inner plates 102 to the position farthest from the square tube 101, thereby realizing the unfolding of the fixed inner plates 102.

[0052] Then, the multiple disassembled inner plates 103 are respectively attached to the two sides of the four fixed inner plates 102, and the drive pulley 112 continues to rotate. At this time, the unfolding screw 109 cannot rotate, so that the unfolding screw 109 and the unfolding pulley 110 rotate synchronously, which in turn causes the first strip support rotating plate 122 and the second strip support rotating plate 123 to rotate in opposite directions. Under the action of the auxiliary slide rod 121, the unfolding slide plate 120 and the first strip support rotating plate 122 move synchronously, so that the through holes on the first strip support rotating plate 122 and the second strip support rotating plate 123 coincide with the through holes on the support fixing plate 129. The cylinders at both ends of the first strip support rotating plate 122 and the cylinders at both ends of the second strip support rotating plate 123 are between the disassembled inner plate 103 and the support fixing plate 129, thus achieving support for the disassembled inner plate 103.

[0053] The four drive pulleys 112 continue to rotate, compressing the torsion spring between the drive gear 128 and the transmission belt 127. Under the action of the transmission short rod 136 and the transmission strip 138, the fixed ring plate 135 rotates, which in turn drives the fixed screw 134 to rotate, causing the fixed slide plate 119 to move closer to the fixed inner plate 102. This causes the two unfolding slide plates 120 to move closer to the fixed inner plate 102, and finally the fixed short rod 130 engages with the corresponding through holes on the strip support rotating plate one 122, the strip support rotating plate two 123, and the support fixing plate 129, thus fixing the disassembled inner plate 103.

[0054] The outer panel 104 and the outer panel 105 are placed on the corresponding fixed inner panel 102 and the inner panel 103, respectively, so that the through holes on the outer panel 104 and the fixed inner panel 102 coincide, and the through holes on the outer panel 105 and the inner panel 103 coincide. Then, the auxiliary fixing motor 116 is restarted to drive the pulley on the upper cover plate 117 to rotate. Under the action of the pressing screw 115, the cross pressing plate 107 moves downward, thereby... The four T-shaped pressing plates 106 move downwards, and the short columns on the T-shaped pressing plates 106 engage with the through holes on the fixed inner plate 102, the disassembled inner plate 103, the disassembled outer plate one 104, and the disassembled outer plate two 105, thereby fixing the fixed inner plate 102 and the disassembled outer plate one 104, as well as the disassembled outer plate two 105 and the disassembled inner plate 103. Finally, the cavity formed between the disassembled outer plate one 104 and the disassembled outer plate two 105 and the fixed inner plate 102 and the disassembled inner plate 103 is poured.

[0055] After the pouring is completed, and the concrete in the cavity formed between the disassembled outer plate 104 and the disassembled outer plate 2 105 and the fixed inner plate 102 and the disassembled inner plate 103 has solidified, the above steps are reversed to achieve rapid disassembly of the device.

[0056] The present invention also discloses a method for using an integrated casting construction device for buildings, comprising the following steps.

[0057] Step 1: Fix the base plate 124 to the foundation with bolts to fix the device. Then drive the four drive pulleys 112 to rotate. Under the action of the unfolding screw 109, the unfolding side plate 108 moves away from the square tube 101. Finally, the unfolding side plate 108 moves to the position farthest from the square tube 101, so that the four fixed inner plates 102 move to the position farthest from the square tube 101, thereby realizing the unfolding of the fixed inner plates 102.

[0058] Step 2: Place the multiple disassembled inner plates 103 against the two sides of the four fixed inner plates 102 respectively, and continue to drive the drive pulley 112 to rotate. At this time, the unfolding screw 109 cannot rotate, so that the unfolding screw 109 and the unfolding pulley 110 rotate synchronously, thereby causing the strip support rotating plate one 122 and the strip support rotating plate two 123 to rotate in opposite directions. Under the action of the auxiliary slide rod 121, the unfolding slide plate 120 and the strip support rotating plate one 122 move synchronously, so that the through holes on the strip support rotating plate one 122 and the strip support rotating plate two 123 coincide with the through holes on the support fixing plate 129. The cylinders at both ends of the strip support rotating plate one 122 and the cylinders at both ends of the strip support rotating plate two 123 are between the disassembled inner plate 103 and the support fixing plate 129, thus achieving support for the disassembled inner plate 103.

[0059] Step 3: Continue to drive the four drive pulleys 112 to rotate. The torsion spring between the drive gear 128 and the transmission belt 127 is compressed. Under the action of the transmission short rod 136 and the transmission strip plate 138, the fixed ring plate 135 rotates, which in turn drives the fixed screw 134 to rotate. This causes the fixed slide plate 119 to move closer to the fixed inner plate 102, which in turn causes the two unfolding slide plates 120 to move closer to the fixed inner plate 102. Finally, the fixed short rod 130 engages with the corresponding through holes on the strip support rotating plate one 122, the strip support rotating plate two 123, and the support fixing plate 129, thus fixing the disassembled inner plate 103.

[0060] Step 4: Place the outer panel 104 and the outer panel 2 105 onto the corresponding inner panel 102 and the inner panel 103, respectively. Then drive the pulley on the upper cover plate 117 to rotate, causing the cross-shaped pressing plate 107 to move downwards, which in turn causes the four T-shaped pressing plates 106 to move downwards. This achieves the fixation of the inner panel 102 and the outer panel 104, as well as the fixation of the outer panel 2 105 and the inner panel 103. Finally, pour the concrete into the cavity formed between the outer panel 104 and the outer panel 2 105 and the inner panel 102 and the inner panel 103.

[0061] Step 5: After the concrete in the cavity formed between the disassembled outer plate 104 and the disassembled outer plate 2 105 and the fixed inner plate 102 and the disassembled inner plate 103 has solidified after the pouring is completed, the above steps are reversed to achieve rapid disassembly of the device.

[0062] This invention is not limited to the specific embodiments described above. Any modifications made by those skilled in the art based on the above concept without creative effort are within the protection scope of this invention.

Claims

1. An integrated construction house construction device, comprising a fixed base plate (124), a square tube (101) fixedly installed on the fixed base plate (124), and a plurality of through holes provided on the fixed base plate (124), characterized in that: the square tube (101) is provided with an unfolding assembly, the unfolding assembly comprising four unfolding side plates (108) uniformly slidably installed on the square tube (101), and each of the unfolding side plates (108) is fixedly provided with a fixed inner plate (102); each of the unfolding side plates (108) is provided with a supporting assembly, the supporting assembly comprising two detachable inner plates (103) and two unfolding sliding plates (120), a strip-shaped supporting rotating plate one (122) and a strip-shaped supporting rotating plate two (123) are rotatably installed on the fixed inner plate (102), the strip-shaped supporting rotating plate one (122) and the strip-shaped supporting rotating plate two (123) are rotatably matched, two fixed sliding plates (119) are symmetrically slidably installed on the fixed inner plate (102), the two unfolding sliding plates (120) are respectively slidably connected with the two fixed sliding plates (119), a supporting fixed plate (129) is fixedly installed on each of the detachable inner plates (103), a fixed short rod (130) is symmetrically fixedly provided on the unfolding sliding plate (120), the strip-shaped supporting rotating plate one (122), the strip-shaped supporting rotating plate two (123), and the supporting fixed plate (129) are each provided with two through holes matched with the fixed short rod (130), when the fixed short rod (130) is respectively engaged with the corresponding through holes of the strip-shaped supporting rotating plate one (122), the strip-shaped supporting rotating plate two (123), and the supporting fixed plate (129), the fixed inner plate (102) and the detachable inner plate (103) are in a fixed state, a T-shaped pressing plate (106) is slidably installed on the fixed inner plate (102), a detachable outer plate one (104) is movably arranged between the T-shaped pressing plate (106) and the fixed inner plate (102), a detachable outer plate two (105) is movably arranged between the T-shaped pressing plate (106) and the detachable inner plate (103), and the detachable outer plate one (104) and the fixed inner plate (102) are fixed, and the detachable outer plate two (105) and the detachable inner plate (103) are fixed by moving the T-shaped pressing plate (106); the unfolding assembly further comprises four drive pulleys (112) rotatably installed on the square tube (101), each of the unfolding side plates (108) is rotatably provided with an unfolding pulley (110), the positions of the four unfolding pulleys (110) on the unfolding side plates (108) are different, a torsion spring is arranged between the unfolding pulley (110) and the unfolding side plate (108), an unfolding lead screw (109) is fixedly installed on the unfolding pulley (110), and the unfolding lead screw (109) and the corresponding drive pulley (112) form a screw pair.

2. A construction apparatus for the integrated construction of building structures as claimed in claim 1, characterized in that The strip-shaped support rotating plate one (122) is fixedly installed with a driving gear (128), the unfolding side plate (108) is rotatably installed with a transmission gear (126), the transmission gear (126) and the driving gear (128) are engaged to form a gear pair, the strip-shaped support rotating plate two (123) and the transmission gear (126) are both fixedly installed with a belt wheel, and the belt wheel on the strip-shaped support rotating plate two (123) and the belt wheel on the transmission gear (126) are provided with a transmission belt (127) therebetween.

3. A construction apparatus for the integrated construction of building structures as claimed in claim 2, characterised in that: The support assembly further comprises two limiting short rods (125) fixedly installed on the fixed inner plate (102), the two limiting short rods (125) are respectively used for limiting the rotating positions of the strip-shaped support rotating plate one (122) and the strip-shaped support rotating plate two (123), the two ends of the strip-shaped support rotating plate one (122) and the strip-shaped support rotating plate two (123) are cylindrical, the through holes on the strip-shaped support rotating plate one (122) and the strip-shaped support rotating plate two (123) are arranged on the cylindrical ends, the thicknesses of the two ends of the strip-shaped support rotating plate two (123) and the thicknesses of the two ends of the strip-shaped support rotating plate two (123) are same as the distance between the support fixed plate (129) and the dismounting inner plate (103).

4. A construction apparatus for the integrated casting of building structures according to claim 3, characterized in that: The strip-shaped support rotating plate one (122) and the strip-shaped support rotating plate two (123) are both symmetrically fixedly provided with two auxiliary sliding rods (121), the unfolding sliding plates (120) are both provided with strip-shaped sliding grooves, and the two auxiliary sliding rods (121) on the strip-shaped support rotating plate one (122) and the two auxiliary sliding rods (121) on the strip-shaped support rotating plate two (123) are respectively movably connected with the two unfolding sliding plates (120).

5. A construction apparatus for the integrated casting of building structures according to claim 4, characterized in that: The unfolding side plate (108) is symmetrically rotatably installed with a fixed screw rod (134), a torsion spring is arranged between the fixed screw rod (134) and the unfolding side plate (108), the fixed screw rod (134) and the corresponding fixed sliding plate (119) form a screw pair, the fixed screw rod (134) is fixedly installed with a fixed gear (133), the unfolding side plate (108) is rotatably installed with a fixed ring plate (135), the fixed ring plate (135) is symmetrically fixedly installed with an arc-shaped rack (132), and the arc-shaped rack (132) and the corresponding fixed gear (133) are engaged to form a gear and rack pair.

6. A construction apparatus for the integrated casting of building structures according to claim 5, characterized in that: The driving gear (128) is rotatably installed with a transmission circular plate (137), a torsion spring is arranged between the driving gear (128) and the transmission circular plate (137), the transmission circular plate (137) is fixedly installed with an auxiliary belt wheel (139), a driving transmission belt (131) is arranged between the auxiliary belt wheel (139) and the unfolding belt wheel (110), the fixed ring plate (135) is symmetrically fixedly provided with a transmission short rod (136), the transmission circular plate (137) is symmetrically provided with a transmission strip plate (138), and the transmission short rod (136) and the transmission strip plate (138) are used for realizing the rotation of the fixed ring plate (135) driven by the transmission circular plate (137).

7. An integrated cast-in-place building construction apparatus as claimed in claim 6, wherein: The square barrel (101) is fixedly installed with an upper cover plate (117), the upper cover plate (117) is slidably installed with a cross pressing plate (107), the lower surface of the cross pressing plate (107) is fixedly installed with a pressing screw rod (115), the upper cover plate (117) is rotatably installed with a pulley, and the pulley and the pressing screw rod (115) on the upper cover plate (117) form a screw pair, a spring is arranged between the T-shaped pressing plate (106) and the fixed inner plate (102), the lower surface of the cross pressing plate (107) is in contact with the T-shaped pressing plate (106), and the cross pressing plate (107) is used for slidingly driving the T-shaped pressing plate (106).

8. A method of using the integrated cast-in-place building construction apparatus of claim 7, wherein, The method comprises the following steps: Step one: the fixed bottom plate (124) is fixedly installed on the foundation through bolts, that is, the device is fixed, and then the four drive pulleys (112) are driven to rotate, under the action of the unfolding screw rod (109), the unfolding side plate (108) is moved away from the square barrel (101), and finally the unfolding side plate (108) is moved to the position farthest from the square barrel (101), that is, the four fixed inner plates (102) are moved to the position farthest from the square barrel (101), so that the fixed inner plate (102) is unfolded; Step two: the plurality of disassembly inner plates (103) are respectively attached to the two sides of the four fixed inner plates (102), the drive pulleys (112) are continuously driven to rotate, at this time, the unfolding screw rod (109) cannot rotate, so that the unfolding screw rod (109) and the unfolding pulley (110) are synchronously rotated, and then the strip-shaped support rotating plate one (122) and the strip-shaped support rotating plate two (123) are rotated in opposite directions, under the action of the auxiliary sliding rod (121), the unfolding sliding plate (120) and the strip-shaped support rotating plate one (122) are synchronously moved, finally, the through holes on the strip-shaped support rotating plate one (122) and the strip-shaped support rotating plate two (123) are coincided with the through holes on the support fixed plate (129), and the cylinders at the two ends of the strip-shaped support rotating plate one (122) and the cylinders at the two ends of the strip-shaped support rotating plate two (123) are between the disassembly inner plate (103) and the support fixed plate (129), so that the disassembly inner plate (103) is supported; Step three: the four drive pulleys (112) are continuously driven to rotate, the torsion spring between the drive gear (128) and the transmission belt (127) is compressed, under the action of the transmission short rod (136) and the transmission strip plate (138), the fixed ring plate (135) is rotated, then the fixed screw rod (134) is driven to rotate, and then the fixed sliding plate (119) is moved to the direction close to the fixed inner plate (102), that is, the two unfolding sliding plates (120) are moved to the direction close to the fixed inner plate (102), finally, the fixed short rod (130) is respectively engaged with the corresponding through holes on the strip-shaped support rotating plate one (122), the strip-shaped support rotating plate two (123) and the support fixed plate (129), so that the disassembly inner plate (103) is fixed; Step four: respectively place the disassembly outer plate one (104) and the disassembly outer plate two (105) to the corresponding fixed inner plate (102) and the disassembly inner plate (103), then drive the wheel on the upper cover plate (117) to rotate, make the cross pressing plate (107) move downward, and then make the four T-shaped pressing plates (106) move downward, that is, realize the fixation of the fixed inner plate (102) and the disassembly outer plate one (104) and the fixation of the disassembly outer plate two (105) and the disassembly inner plate (103), and finally pour into the cavity formed between the disassembly outer plate one (104) and the disassembly outer plate two (105) and the fixed inner plate (102) and the disassembly inner plate (103); Step five: after the concrete in the cavity formed between the disassembly outer plate one (104) and the disassembly outer plate two (105) and the fixed inner plate (102) and the disassembly inner plate (103) is solidified, reverse the above steps to realize the quick disassembly of the device.

Citation Information

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