Rail structure and rail

By designing a track connection device and a protective replacement device, only the worn protective replacement device needs to be replaced, which solves the problems of high track maintenance costs and resource waste, and achieves stable track use and resource conservation.

CN116575274BActive Publication Date: 2025-11-18SHANGHAI INST OF ELECTROMECHANICAL ENG
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Patent Information

Application Number
CN202310639956.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-31
Publication Date
2025-11-18
Estimated Expiration
2043-05-31

AI Technical Summary

Technical Problem

Existing technologies have high track maintenance costs and difficulties, and the replacement process results in significant resource waste, especially when the track is severely worn at bends, making it difficult to replace the entire track section.

Method used

The system employs a track connection device and a protective replacement device, including a slab support track, a protective replacement device, and sleepers. The slab support track is connected via the track connection device, and the protective replacement device is detachably installed on the top of the slab support track. The track can be restored to use simply by replacing the worn protective replacement device.

Benefits of technology

It reduces the cost of maintaining the track, minimizes material waste, saves resources, and ensures the normal use of the track through a stable connection device.

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Abstract

The present application provides a kind of track structure and track.The track structure includes track connecting device, plate support track, guard replacement device and sleeper;Two plate support tracks are connected by track connecting device, sleeper is arranged on the two sides of track connecting device, for supporting plate support track;Guard replacement device is detachably installed at the top of plate support track, for supporting external train.Guard replacement device includes upper guard frame, upper guard frame includes U-shaped frame, limiting clamping strip and limiting plug column;The top of the connecting support bar is protected by the upper guard frame provided in the present application, when the train moves, the train wheel and the upper guard frame contact, the upper guard frame supports the train, the train wheel and the upper guard frame contact friction, when the upper guard frame needs to be replaced due to wear, only the upper guard frame needs to be replaced, without replacing the whole track, the track can be restored to normal use, reducing the cost of maintaining the track, while reducing the replacement material of the track, to achieve resource saving.
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Description

Technical Field

[0001] This invention relates to the field of track technology, specifically to a track structure and track, and more particularly to a damaged track replacement device. Background Technology

[0002] Rail transit refers to a type of transportation or system where vehicles need to run on specific tracks. The most typical rail transit system is the railway system, which consists of traditional trains and standard railways. With the diversified development of train and railway technologies, rail transit has taken on more and more types, not only covering long-distance land transportation but also being widely used in short- and medium-distance urban public transportation.

[0003] In rail transit, tracks need to be laid to facilitate vehicle movement. When the train moves, the train wheels wear down the tracks, especially at points where the tracks are about to bend. Due to the pull of the locomotive on the carriages, the carriage wheels experience intense friction with the tracks, resulting in severe damage. Currently, the repair of severely damaged tracks mostly involves replacing them directly. However, this method of track maintenance is costly and difficult. Furthermore, once the tracks are replaced, they are difficult to recycle, failing to achieve the goal of saving resources.

[0004] Patent document CN 211312021 U discloses a railway track that is easy to replace, including a sleeper body, a track body on top of the sleeper body, pressure plates on the left and right sides of the top of the sleeper body, the bottom of the pressure plates contacting the surface of the track body, connecting blocks fixedly connected to the front and rear sides of the top of the sleeper body, a rocker arm movably connected to the surface of the connecting block via a pin, a connecting plate fixedly connected to the end of the rocker arm away from the connecting block, and a bolt on the left side of the connecting plate. Although this track can improve the speed of track replacement, it still requires the replacement of the entire track section, and still suffers from the drawbacks of high track maintenance costs and waste of resources. Summary of the Invention

[0005] In view of the deficiencies in the prior art, the purpose of this invention is to provide a track structure and track.

[0006] According to the present invention, a track structure includes a track connecting device, a plate supporting the track, a protective replacement device, and sleepers;

[0007] The two plate support rails are connected by a rail connection device, and sleepers are placed on both sides of the rail connection device to support the plate support rails;

[0008] The protective replacement device is detachably installed on the top of the plate support rail to support external trains.

[0009] Preferably, the track connecting device includes a connecting support frame and a pressure plate disposed on the connecting support frame;

[0010] The connecting support frame includes a bottom support plate, a connecting block, side inserts, and a track sub-plate fixed to the upper middle position of the bottom support plate; the track sub-plate has an I-shaped cross-section; and the upper end of the track sub-plate is symmetrically fixed with side inserts.

[0011] The number of connecting blocks is multiple, and the connecting blocks are fixed on the bottom support plate and evenly arranged along the circumference of the track sub-plate;

[0012] The bottom of the pressing plate is engaged with the plate support track.

[0013] Preferably, the plate support track includes an I-shaped connecting support bar, with track grooves symmetrically formed at the top of the connecting support bar, and multiple upper insertion holes formed between two track grooves along the length of the connecting support bar; mounting holes are also provided on both sides of the connecting support bar.

[0014] The two sides of the track subplate are in contact with two connecting support bars respectively, and the side insert is inserted into the mounting hole; the bottom of the pressure plate is engaged with the edge of the connecting support bar.

[0015] Preferably, the protective replacement device includes an upper protective frame, which includes a U-shaped frame, a limiting strip, and a limiting post;

[0016] The U-shaped frame is symmetrically and fixedly connected with limit strips on the left and right sides, and multiple limit pins are fixedly connected between the two limit strips;

[0017] The U-shaped frame is fitted onto the upper end of the connecting support bar, the limiting pin is inserted into the upper insertion hole, and the limiting clip is inserted into the track groove.

[0018] Preferably, multiple locking plates are provided on both sides of the upper protective frame, and a locking block is fixedly connected to one end of each locking plate. Multiple side insertion fixing holes are provided on the side wall of the U-shaped frame. One end of the locking plate is inserted into the side insertion fixing hole, and the locking block is inserted into the connecting support bar.

[0019] Preferably, a fixed connection device is provided between the two plate support rails. The fixed connection device includes two connecting strips disposed on both sides of the connecting support strip, and the two ends of the two connecting strips are connected to each other. A limit protrusion is fixed to the bottom of the connecting strip, and the limit protrusion is inserted into the connecting support strip.

[0020] Preferably, side insert plates are fixedly connected to both sides of the bottom of the track sub-plate, and a side slot is provided on the side wall at the bottom end of the connecting support bar, and the side insert plate is slidably inserted into the inside of the side slot.

[0021] Preferably, the internal structure of the connecting bracket is provided with a rod insertion cavity and a spiral connection cavity;

[0022] The insertion rod sliding cavity and the spiral connecting cavity are interconnected. The spiral connecting cavity is provided with a threaded structure, and the end of the spiral connecting cavity passes through the bottom support plate.

[0023] The bottom support plate is also provided with a connecting slot, and the two insertion rod sliding cavities are connected through the connecting slot;

[0024] The bottom support plate is equipped with multiple auxiliary positioning devices inside;

[0025] The auxiliary positioning device includes an auxiliary insertion rod, a spring, and a threaded post;

[0026] A spring is sleeved on an auxiliary insert rod, and the end of the auxiliary insert rod is fastened to a threaded post.

[0027] The spring is set inside the insert rod slide cavity, one end of the threaded column is set in the helical connection cavity, the threaded column matches the thread structure, and one end of the auxiliary insert rod passes through the insert rod slide cavity and is inserted into the helical connection cavity to contact the other end of the threaded column;

[0028] The bottom of the connecting support bar is fixedly connected to a low insertion strip, and the low insertion strip is disposed inside the connecting placement groove; the other end of the auxiliary insertion rod passes through the insertion rod sliding cavity and is inserted into the interior of the low insertion strip;

[0029] Preferably, the connecting placement groove is provided with an upwardly inclined chute.

[0030] According to the present invention, a track is provided, employing the aforementioned track structure.

[0031] Compared with the prior art, the present invention has the following beneficial effects:

[0032] 1. The upper protective frame of this invention protects the top of the connecting support bar. When the train moves, the train wheels contact the upper protective frame, which supports the train. The train wheels and the upper protective frame rub against each other. When the upper protective frame is worn and needs to be replaced, only the upper protective frame needs to be disassembled and replaced. The entire track can be restored to normal use without replacing it, which reduces the cost of track maintenance and the amount of material used for track replacement, thus saving resources.

[0033] 2. The present invention connects two plate support rails together by setting a rail connection device, so that the spliced ​​plate support rails can be used to position the protective replacement device, connect the upper protective frame and the train rails to support the train, and at the same time use a fixed connection device to connect the two plate support rails to enhance the connection effect of the two plate support rails, so as to ensure the stability of the installation of the protective replacement device. Attached Figure Description

[0034] Other features, objects, and advantages of the present invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0035] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0036] Figure 2 This is a partial structural schematic diagram of the present invention;

[0037] Figure 3 This is a schematic diagram of the track connection device of the present invention;

[0038] Figure 4 This is a schematic cross-sectional view of the support structure in the connection of the present invention;

[0039] Figure 5 This is a schematic diagram of the auxiliary positioning device of the present invention;

[0040] Figure 6 This is a schematic diagram of the plate-supported track structure of the present invention;

[0041] Figure 7 This is a schematic diagram of the protective replacement device of the present invention;

[0042] Figure 8 This is a schematic diagram of the upper protective frame structure of the present invention;

[0043] Figure 9 This is a schematic diagram of the card slot insertion plate structure of the present invention;

[0044] Figure 10 This is a schematic diagram of the fixed connection device of the present invention. The figure shows:

[0045] Detailed Implementation

[0046] The present invention will now be described in detail with reference to specific embodiments. These embodiments will help those skilled in the art to further understand the present invention, but do not limit the invention in any way. It should be noted that those skilled in the art can make several changes and improvements without departing from the concept of the present invention. These all fall within the protection scope of the present invention.

[0047] This invention provides a track structure, such as Figure 1-10 As shown, it includes a track connecting device 1, a slab support track 2, a protective replacement device 3, and sleepers 5; the two slab support tracks 2 are connected by the track connecting device 1, and the sleepers 5 are arranged on both sides of the track connecting device 1 to support the slab support track 2; the protective replacement device 3 is detachably installed on the top of the slab support track 2 to support external trains.

[0048] The track connecting device 1 includes a connecting support frame 11 and a pressing plate 13 disposed on the connecting support frame 11. Preferably, the pressing plate 13 is installed at the four corners of the connecting support frame 11. The connecting support frame 11 includes a bottom support plate 111, connecting blocks 116, side inserts 118, and a track sub-plate 112 fixed at the upper middle position of the bottom support plate 111. The track sub-plate 112 has an I-shaped cross-section. The side inserts 118 are symmetrically fixedly connected to the upper end of the track sub-plate 112. There are multiple connecting blocks 116, which are fixed on the bottom support plate 111 and evenly arranged along the circumference of the track sub-plate 112. Preferably, the pressing plate 13 is screwed to the connecting blocks 116, and four connecting blocks 116 are respectively installed at the four corners of the track sub-plate 112. The bottom of the pressing plate 13 is engaged with the plate support track 2.

[0049] like Figure 6 As shown, the plate support track 2 includes an I-shaped connecting support bar 21. The track sub-plate 112 and the connecting support bar 21 have the same shape. The top of the connecting support bar 21 is symmetrically provided with track grooves 24. Multiple upper insertion holes 23 are provided between the two track grooves 24 along the length of the connecting support bar 21. Mounting holes 26 are also provided on both sides of the connecting support bar 21. The two sides of the track sub-plate 112 are in contact with the two connecting support bars 21 respectively, and the side insertion post 118 is inserted into the mounting hole 26. The bottom of the pressing plate 13 is engaged with the edge of the connecting support bar 21.

[0050] like Figure 7-8 As shown, the protective replacement device 3 includes an upper protective frame 31, which includes a U-shaped frame 311, a limiting strip 314, and a limiting post 313. The U-shaped frame 311 is symmetrically and fixedly connected with the limiting strip 314 on the left and right sides. The length direction of the limiting strip 314 is consistent with the length direction of the U-shaped frame 311. Between two limiting strips 314, along the length direction of the U-shaped frame 311, a plurality of limiting posts 313 are fixedly connected. The U-shaped frame 311 is sleeved on the upper end of the connecting support bar 21. The limiting posts 313 are inserted into the upper insertion hole 23, and the limiting strips 314 are inserted into the track groove 24.

[0051] like Figure 9 As shown, multiple locking plates 32 are provided on both sides of the upper protective frame 31. In a preferred embodiment, the locking plates 32 are generally L-shaped, and a locking block 321 is fixedly connected to one end of each locking plate 32. Multiple side-insertion fixing holes 312 are provided on the side wall of the U-shaped frame 311. One end of the locking plate 32 is inserted into the side-insertion fixing hole 312, and the locking block 321 is inserted into the connecting support bar 21. Specifically, a first mounting groove 27 is provided on the connecting support bar 21, and the locking block 321 is inserted into the first mounting groove 27.

[0052] like Figure 1 , Figure 2 , Figure 10 As shown, to improve the connection between the two plate support rails 2, a fixing connection device 4 is provided between the two plate support rails 2. The fixing connection device 4 includes two connecting strips 41 disposed on both sides of the connecting support strip 21. The two ends of the two connecting strips 41 are connected to each other. Specifically, the two ends of the two connecting strips 41 are connected together by nuts. A limiting protrusion strip 42 is fixed to the bottom of the connecting strip 41. The limiting protrusion strip 42 is inserted into the connecting support strip 21. Specifically, as shown... Figure 6 As shown, a second mounting groove 28 is provided on the connecting support bar 21, extending along the length of the connecting support bar 21. The limiting protrusion 42 is inserted into the second mounting groove 28. This invention connects two plate support rails 2 together using screws, ensuring that the connecting support bar 21 and the rail sub-plate 112 fit together. This guarantees the stability of the connection between the plate support rail 2 and the rail connecting device 1, strengthens the integrity between the rail connecting device 1 and the plate support rail 2, and facilitates the restriction and support of the protective replacement device 3 by the rail connecting device 1 and the plate support rail 2.

[0053] Both sides of the bottom of the track subplate 112 are fixedly connected to side insert plates 117. A side slot 25 is provided on the side wall at the bottom end of the connecting support bar 21, and the side insert plate 117 is slidably inserted into the side slot 25. This design improves the lateral support strength between the track connecting device 1 and the plate support rail 2, preventing the track connecting device 1 and the plate support rail 2 from separating when the train turns, thus enhancing the stability of the connection between the track connecting device 1 and the plate support rail 2.

[0054] like Figure 4As shown, the connecting support frame 11 has a rod insertion cavity 114 and a spiral connection cavity 115 inside. Specifically, the rod insertion cavity 114 and the spiral connection cavity 115 are both located inside the bottom support plate 111. The rod insertion cavity 114 and the spiral connection cavity 115 are interconnected. The spiral connection cavity 115 has a threaded structure, and its end penetrates the bottom support plate 111. The bottom support plate 111 also has a connection placement groove 113. The two rod insertion cavities 114 are connected through the connection placement groove 113, meaning that the ends of both rod insertion cavities 114 are connected to the connection placement groove 113. The bottom support plate 111 also has multiple auxiliary positioning devices 12 inside. In a preferred embodiment, the connecting support frame 11 has rod insertion cavities 114 and spiral connection cavities 115 at its four corners, and multiple auxiliary positioning devices 12 are symmetrically arranged at the four corners of the bottom support plate 111.

[0055] like Figure 5 As shown, the auxiliary positioning device 12 includes an auxiliary rod 121, a spring 122, and a threaded post 123; the spring 122 is sleeved on the auxiliary rod 121, and the end of the auxiliary rod 121 is fastened to the threaded post 123.

[0056] A portion of the auxiliary insert rod 121 and the spring 122 are disposed inside the insert rod sliding cavity 114. One end of the threaded post 123 is disposed in the helical connection cavity 115, and the threaded post 123 matches the threaded structure. One end of the auxiliary insert rod 121 passes through the insert rod sliding cavity 114 and is inserted into the helical connection cavity 115, contacting the other end of the threaded post 123. A low insertion strip 22 is fixedly connected to the bottom of the connecting support strip 21, and the low insertion strip 22 is disposed inside the connecting placement groove 113. The other end of the auxiliary insert rod 121 passes through the insert rod sliding cavity 114 and is inserted into the low insertion strip. Inside 22; by rotating the threaded post 123, the threaded post 123 and the threaded groove are connected, causing the threaded post 123 to push one end of the auxiliary insert rod 121 into the low insert strip 22, fixing the low insert strip 22 in the connecting placement groove 113. Simultaneously, the connection effect of the side insert post 118 being inserted into the connecting support strip 21 and the side insert plate 117 being inserted into the side slot 25 is strengthened, thereby improving the connection effect between the track connecting device 1 and the plate support track 2, ensuring stable support of the protective replacement device 3 by the track connecting device 1 and the plate support track 2. This invention uses an auxiliary positioning device to insert one end of the connecting support strip, connecting the connecting support strip and the track connecting device into a whole, facilitating stable fixation between the track connecting device and the plate support track, thus achieving the technical effect of stable support of the protective replacement device by the track connecting device and the plate support track.

[0057] In a preferred embodiment, an upwardly inclined chute is provided on the connection placement groove 113 near the edge of the bottom support plate 111.

[0058] The present invention also provides a track employing the aforementioned track structure.

[0059] The working principle of this invention is as follows:

[0060] When the track connecting device 1, the plate support rail 2, and the protective replacement device 3 are in use, and the upper protective frame 31 is severely worn by the train, the workers remove the locking plate 32 from the U-shaped frame 311, pull the locking block 321 away from the connecting support bar 21, and after removing the locking plate 32 from the upper protective frame 31, the workers lift the damaged upper protective frame 31 away from the plate support rail 2, and place the upper protective frame 31 that needs to be replaced on the plate support rail 2. The U-shaped frame 3... 11 is set on the connecting support bar 21, the limiting plug 313 is inserted into the upper insertion hole 23, the limiting clip 314 is inserted into the inside of the track groove 24, and the clip plate 32 is inserted into the side insertion fixing hole 312. The clip plate 32 is fixed on the U-shaped frame 311 with screws, and the clip block 321 is inserted into the connecting support bar 21, so that the upper protective frame 31 is fixed on the connecting support bar 21, so as to facilitate the support of the upper protective frame 31 for the train and ensure the normal use of the replaced upper protective frame 31.

[0061] In the description of this application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0062] Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above, and those skilled in the art can make various changes or modifications within the scope of the claims, which do not affect the essence of the present invention. Unless otherwise specified, the embodiments and features described in this application can be arbitrarily combined with each other.

Claims

1. A track structure, characterized in that, Includes track connection device (1), slab support track (2), protective replacement device (3) and sleepers (5); The two plate support rails (2) are connected by a rail connection device (1), and sleepers (5) are set on both sides of the rail connection device (1) to support the plate support rails (2). The protective replacement device (3) is detachably installed on the top of the plate support rail (2) to support external trains; The protective replacement device (3) includes an upper protective frame (31), and the upper protective frame (31) includes a U-shaped frame (311). The track connection device (1) includes a connecting support frame (11) and a pressing plate (13) disposed on the connecting support frame (11). The connecting support frame (11) includes a bottom support plate (111), a connecting block (116), a side insert (118), and a track sub-plate (112) fixed at the upper middle position of the bottom support plate (111); the track sub-plate (112) has an I-shaped cross-section; the upper end of the track sub-plate (112) is symmetrically fixed with side inserts (118). The number of connecting blocks (116) is multiple. The connecting blocks (116) are fixed on the bottom support plate (111) and are evenly arranged along the circumference of the track sub-plate (112). The bottom of the pressure plate (13) is engaged with the plate support track (2); The upper protective frame (31) is provided with multiple slotting plates (32) on both sides. One end of the slotting plate (32) is fixedly connected to a slotting block (321). The side wall of the U-shaped frame (311) is provided with multiple side insertion fixing holes (312). One end of the slotting plate (32) is inserted into the side insertion fixing hole (312), and the slotting block (321) is inserted into the connecting support bar (21). The connecting support frame (11) has a rod insertion cavity (114) and a spiral connection cavity (115) inside. The insertion rod sliding cavity (114) and the spiral connecting cavity (115) are interconnected. The spiral connecting cavity (115) is provided with a threaded structure, and the end of the spiral connecting cavity (115) passes through the bottom support plate (111). The bottom support plate (111) is also provided with a connecting placement groove (113), and the two insertion rod sliding cavities (114) are connected through the connecting placement groove (113); The bottom support plate (111) is provided with multiple auxiliary positioning devices (12). The auxiliary positioning device (12) includes an auxiliary insertion rod (121), a spring (122), and a threaded post (123). A spring (122) is sleeved on an auxiliary insert (121), and the end of the auxiliary insert (121) is fastened to a threaded post (123); A spring (122) is disposed inside the insert rod slide cavity (114), one end of the threaded post (123) is disposed in the spiral connection cavity (115), the threaded post (123) is matched with the thread structure, one end of the auxiliary insert rod (121) passes through the insert rod slide cavity (114) and is inserted into the spiral connection cavity (115) and contacts the other end of the threaded post (123); The bottom of the connecting support bar (21) is fixedly connected to a low plug bar (22), and the low plug bar (22) is disposed inside the connecting placement groove (113); the other end of the auxiliary plug bar (121) passes through the plug bar slide cavity (114) and is inserted into the interior of the low plug bar (22).

2. The track structure according to claim 1, characterized in that, The plate support track (2) includes an I-shaped connecting support bar (21). The top of the connecting support bar (21) is symmetrically provided with track grooves (24). Multiple upper insertion holes (23) are provided between the two track grooves (24) along the length of the connecting support bar (21). Mounting holes (26) are also provided on both sides of the connecting support bar (21). The two sides of the track subplate (112) are in contact with two connecting support bars (21) respectively, and the side insert (118) is inserted into the mounting hole (26); the bottom of the pressure plate (13) is engaged with the edge of the connecting support bar (21).

3. The track structure according to claim 2, characterized in that, The upper protective frame (31) also includes a limiting strip (314) and a limiting insert (313). The U-shaped frame (311) is symmetrically connected to the left and right sides of the inside of the frame. Multiple limiting pins (313) are fixedly connected between the two limiting pins (314). The U-shaped frame (311) is fitted onto the upper end of the connecting support bar (21), the limiting plug (313) is inserted into the upper insertion hole (23), and the limiting clip (314) is inserted into the track groove (24).

4. The track structure according to claim 1, characterized in that, A fixed connection device (4) is provided between the two plate support rails (2). The fixed connection device (4) includes two connecting strips (41) arranged on both sides of the connecting support strip (21). The two ends of the two connecting strips (41) are connected to each other. A limiting protrusion strip (42) is fixed at the bottom of the connecting strip (41). The limiting protrusion strip (42) is inserted into the connecting support strip (21).

5. The track structure according to claim 1, characterized in that, The bottom sides of the track subplate (112) are fixedly connected to side insert plates (117), and a side slot (25) is provided on the side wall at the bottom end of the connecting support bar (21). The side insert plate (117) is slidably inserted into the inside of the side slot (25).

6. The track structure according to claim 1, characterized in that, The connecting placement groove (113) is provided with an upwardly inclined chute.

Citation Information

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