A high voltage contact box apparatus and method of making the same

Abstract

This application relates to the technical field of high-voltage contact box equipment, and in particular to a high-voltage contact box device and its manufacturing method. The method includes: obtaining contact box parameters and cabinet height; setting insulating mold parameters based on the contact box parameters and cabinet height; obtaining contact box weight and adjacent contact box spacing data; setting the casting material pouring amount based on the contact box weight, and adjusting the casting material pouring amount based on the adjacent contact box spacing; setting insulating mold parameters based on the casting material pouring amount, contact box weight, and adjacent contact box spacing data, and setting casting parameters based on the casting material pouring amount, to generate an epoxy resin base. By utilizing the insulation and mechanical strength of epoxy resin to replace the original metal support, the insulation of the high-voltage contact box is improved, solving the problem of reduced insulation in high-voltage contact boxes during electrical preventive testing, enhancing safety assurance for the stable operation of the power system, and simultaneously reducing rework procedures and maintenance costs.

Description

Technical Field

[0001] This application relates to the field of high-voltage contact box equipment technology, and in particular to a high-voltage contact box equipment and its manufacturing method. Background Technology

[0002] The contact box is a crucial component of a power distribution switchgear, used to install stationary contacts. It typically includes a box body, usually located in the busbar compartment on one side of the partition, and installed on the partition within the switchgear cabinet. The box body connects to the truck compartment. The stationary contacts are fixed within the box body to connect or disconnect with the stud contacts of the circuit breaker in the truck compartment. In high-voltage switchgear, the contact box primarily serves as insulation and a transitional connection, playing a vital role in the electrical performance and mechanical stability of the switchgear.

[0003] During the use of high-voltage switchgear, contact boxes often age due to various physical and chemical factors. Firstly, high-voltage switchgear is electrical equipment filled with a large amount of electricity. Partial discharge easily generates ozone, a highly oxidizing substance that readily oxidizes and degrades insulating materials—this is electrical aging. Secondly, besides electrical aging, there is also thermal aging. During operation, high-voltage switchgear easily generates significant heat, causing thermal degradation of polymer insulating materials and the generation or release of low-molecular-weight substances—this is common thermal aging. Thermal aging significantly reduces the insulation and mechanical properties of insulating materials, thus lowering the insulation of the contact box and consequently affecting the overall safe and stable operation of the power system. Summary of the Invention

[0004] The purpose of this application is to solve the above-mentioned technical problems by providing a high-voltage contact box device and its manufacturing method, which aims to improve the insulation of the contact box and achieve rapid repair of the contact box.

[0005] In some embodiments of this application, the insulation of the high-voltage contact box is improved by replacing the original metal bracket with epoxy resin due to its insulation and mechanical strength. This solves the problem of reduced insulation of the high-voltage contact box during electrical preventive testing, enhances safety assurance for the stable normal operation of the power system, and reduces rework procedures and maintenance costs.

[0006] In some embodiments of this application, the parameters of the insulating mold are set by measuring the height of the contact box support and the cabinet and combining the weight of the contact box itself, so as to ensure the adaptability of the insulating mold. The insulating mold is made by using the insulating plate to prevent the epoxy resin from not forming during the casting process.

[0007] In some embodiments of this application, the amount of casting material to be poured is set by obtaining the weight of the contact box, and the pouring time is dynamically adjusted. The strong adhesive force of epoxy resin is used to bond the contact box and epoxy resin into a whole, thereby increasing the corrosion resistance, heat resistance, acid and alkali resistance, organic solvent resistance and insulation strength of the contact box.

[0008] Some embodiments of this application provide a method for manufacturing a high-voltage contact box device, including:

[0009] Obtain the contact box parameters and cabinet height, and set the insulating mold parameters based on the contact box parameters and the cabinet height;

[0010] Obtain the weight of the contact box and the distance between adjacent contact boxes, set the amount of casting material to be poured based on the weight of the contact box, and correct the amount of casting material to be poured based on the distance between adjacent contact boxes;

[0011] The insulating mold parameters are set according to the amount of casting material, the weight of the contact box, and the spacing between adjacent contact boxes, and the casting parameters are set according to the amount of casting material to generate an epoxy resin base.

[0012] In some embodiments of this application, when setting the amount of casting material to be poured based on the weight of the contact box, the following methods are included:

[0013] A preset contact box weight matrix C is defined as C(C1, C2, C3, C4), where C1 is the preset weight of the first contact box, C2 is the preset weight of the second contact box, C3 is the preset weight of the third contact box, and C4 is the preset weight of the fourth contact box, and C1 < C2 < C3 < C4.

[0014] A matrix D of the amount of casting materials is set, and D(D1, D2, D3, D4) is defined, where D1 is the amount of the first casting material, D2 is the amount of the second casting material, D3 is the amount of the third casting material, and D4 is the amount of the fourth casting material, and D1 < D2 < D3 < D4.

[0015] Obtain the weight c of the contact box, and set the real-time pouring amount d of the pouring material based on the weight a of the contact box;

[0016] If c < C1, set the real-time pouring material pouring volume d to D1 < d < D2;

[0017] If C1 < c < C2, set the real-time pouring material pouring quantity d to D2 < d < D3;

[0018] If C2 < c < C3, set the real-time pouring material pouring quantity d to D3 < d < D4;

[0019] If C3 < c < C4, set the real-time pouring material pouring volume d to d > D4.

[0020] In some embodiments of this application, when adjusting the amount of casting material to be poured based on the spacing between adjacent contact boxes, the following methods are included:

[0021] If there are contact boxes on both sides of the target contact box, obtain the distance between the target contact box and the two side contact boxes and generate an average value, and set the average value as the contact box distance e;

[0022] If there is a contact box on one side of the target contact box, obtain the contact box distance e between the target contact box and the contact box on one side;

[0023] Based on the contact box spacing e, a pouring volume correction coefficient n is set to correct the pouring volume d of the pouring material.

[0024] In some embodiments of this application, when setting the pouring volume correction coefficient n based on the contact box spacing e, the following are included:

[0025] The preset contact box spacing matrix E is set as E(E1, E2, E3, E4), where E1 is the preset first contact box spacing, E2 is the preset second contact box spacing, E3 is the preset third contact box spacing, and E4 is the preset fourth contact box spacing, and E1 < E2 < E3 < E4.

[0026] A preset pouring volume correction coefficient matrix N is defined as N(n1, n2, n3, n4), where n1 is the preset first pouring volume correction coefficient, n2 is the preset second pouring volume correction coefficient, n3 is the preset third pouring volume correction coefficient, and n4 is the preset fourth pouring volume correction coefficient, and 0.8 < n1 < n2 < n3 < n4 < 1.

[0027] If e < E1, set the pouring volume correction coefficient n = n1, and the corrected pouring volume of the pouring material d = n1 * Di;

[0028] If E1 < e < E2, set the pouring volume correction coefficient n = n2, and the corrected pouring volume of the pouring material d = n2 * Di;

[0029] If E2 < e < E3, set the pouring volume correction coefficient n = n3, and the corrected pouring volume of the pouring material d = n3 * Di;

[0030] If E3 < e < E4, set the pouring volume correction coefficient n = n4, and the corrected pouring volume of the pouring material d = n4 * Di;

[0031] If e > E4, the amount of pouring material is not adjusted.

[0032] In some embodiments of this application, setting the pouring parameters based on the pouring volume of the pouring material includes:

[0033] The real-time pouring speed v is set according to the pouring volume d of the pouring material;

[0034] Acquire real-time ambient temperature data, set a pouring speed compensation coefficient m based on the ambient temperature t, and correct the real-time pouring speed v based on the pouring speed compensation coefficient m.

[0035] In some embodiments of this application, when setting the real-time pouring speed v based on the pouring volume d of the pouring material, the following is included:

[0036] A preset pouring speed matrix V is defined as V(V1, V2, V3, V4), where V1 is the preset first pouring speed, V2 is the preset second pouring speed, V3 is the preset third pouring speed, and V4 is the preset fourth pouring speed, and V1 < V2 < V3 < V4.

[0037] If D1 < d < D2, set the real-time pouring speed v to the preset first pouring speed V1, i.e., v = V1;

[0038] If D2 < d < D3, set the real-time pouring speed v to the preset second pouring speed V2, i.e., v = V2;

[0039] If D3 < d < D4, set the real-time pouring speed v to the preset third pouring speed V3, i.e., v = V3;

[0040] If d > D4, set the real-time pouring speed v to the preset fourth pouring speed V4, i.e., v = V4.

[0041] In some embodiments of this application, when setting the pouring speed compensation coefficient m based on the ambient temperature t, the following are included:

[0042] A preset ambient temperature matrix T is defined as T(T1, T2, T3, T4), where T1 is the preset first ambient temperature, T2 is the preset second ambient temperature, T3 is the preset third ambient temperature, and T4 is the preset fourth ambient temperature, and T1 < T2 < T3 < T4.

[0043] A preset pouring speed compensation coefficient matrix M is defined as M(m1, m2, m3, m4), where m1 is the preset first pouring speed compensation coefficient; m2 is the preset second pouring speed compensation coefficient; m3 is the preset third pouring speed compensation coefficient; m4 is the preset fourth pouring speed compensation coefficient; and 0.8 < m1 < m2 < 1 < m3 < m4 < 1.2.

[0044] If t < T1, set the pouring speed compensation system m = m1, and the corrected real-time pouring speed v = m1 * Vi;

[0045] If T1 < t < T2, set the pouring speed compensation coefficient m = m2, and the corrected real-time pouring speed v = m2 * Vi;

[0046] If T2 < t < T3, the pouring speed v is not real-time;

[0047] If T3 < t < T4, set the pouring speed compensation coefficient m = m3, and the corrected real-time pouring speed v = m3 * Vi;

[0048] If t > T4, set the pouring speed compensation system m = m4, and the corrected real-time pouring speed v = m4 * Vi.

[0049] In some embodiments of this application, when setting the insulating mold parameters based on the contact box parameters and the cabinet, the following are included:

[0050] Obtain the height of the contact box and the height of the cabinet, generate a height difference 'a' based on the height of the cabinet and the height of the contact box, and set the height 'b' of the insulating mold based on the height difference 'a'.

[0051] In some embodiments of this application, when setting the height b of the insulating mold according to the height difference a, the following are included:

[0052] A preset height difference matrix A is defined as A(A1, A2, A3, A4), where A1 is the preset first height difference, A2 is the preset second height difference, A3 is the preset third height difference, and A4 is the preset fourth height difference, and A1 < A2 < A3 < A4.

[0053] A preset insulating mold height matrix B is defined as B(B1, B2, B3, B4), where B1 is the preset first insulating mold height, B2 is the preset second insulating mold height, B3 is the preset third insulating mold height, and B4 is the preset fourth insulating mold height, and B1 < B2 < B3 < B4.

[0054] If A1 < a < A2, set the height b of the insulating mold to the preset first insulating mold height B1, that is, b = B1;

[0055] If A2 < a < A3, set the height b of the insulating mold to the preset second insulating mold height B2, that is, b = B2;

[0056] If A3 < a < A4, set the height b of the insulating mold to the preset height B3 of the third insulating mold, that is, b = B3;

[0057] If a > A4, set the height b of the insulating mold to the preset fourth insulating mold height B4, that is, b = B4.

[0058] Some embodiments of this application provide a high-voltage contact box device, characterized in that it includes:

[0059] The enclosure includes the busbar outlet, stationary contact mounting insert, and busbar limiting insert.

[0060] An epoxy resin base is connected to the box body and is used to support the box body.

[0061] Compared with the prior art, the high-voltage contact box device and its manufacturing method described in this application have the following advantages:

[0062] By utilizing the insulation and mechanical strength of epoxy resin to replace the original metal bracket, the insulation of the high-voltage contact box is improved, thus solving the problem of reduced insulation in the high-voltage contact box during electrical preventive testing. This enhances safety and ensures the stable operation of the power system, while reducing rework procedures and maintenance costs.

[0063] By measuring the height of the contact box support and the cabinet, and considering the weight of the contact box itself, the parameters of the insulating mold are set to ensure the compatibility of the insulating mold. The insulating mold is made using an insulating board to prevent the epoxy resin from failing to form during the casting process.

[0064] By obtaining the weight of the contact box, the amount of pouring material is set, and the pouring time is dynamically adjusted. Taking advantage of the strong adhesive force of epoxy resin, the contact box and epoxy resin are bonded into a whole, which increases the corrosion resistance, heat resistance, acid and alkali resistance, organic solvent resistance and insulation strength of the contact box. Attached Figure Description

[0065] Figure 1 This is a schematic diagram of a high-voltage contact box device in a preferred embodiment of this application. Detailed Implementation

[0066] The specific embodiments of this application will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this application, but are not intended to limit the scope of this application.

[0067] In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0068] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, unless otherwise stated, "a plurality of" means two or more.

[0069] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0070] like Figure 1 As shown, a preferred embodiment of this application describes a method for manufacturing a high-voltage contact box device, comprising:

[0071] S101: Obtain contact box parameters and cabinet height, and set insulation mold parameters according to contact box parameters and cabinet height;

[0072] S102: Obtain the weight of the contact box and the distance between adjacent contact boxes, set the amount of pouring material according to the weight of the contact box, and correct the amount of pouring material according to the distance between adjacent contact boxes;

[0073] S103: Set the insulating mold parameters according to the amount of casting material, the weight of the contact box and the distance between adjacent contact boxes, and set the casting parameters according to the amount of casting material to generate the epoxy resin base.

[0074] Specifically, by measuring the height of the contact box support and the cabinet, and combining this with the weight of the contact box itself, the specific production parameters for the insulating mold are set.

[0075] Specifically, when setting the amount of casting material to be poured based on the weight of the contact box, the following is included:

[0076] A preset contact box weight matrix C is defined as C(C1, C2, C3, C4), where C1 is the preset weight of the first contact box, C2 is the preset weight of the second contact box, C3 is the preset weight of the third contact box, and C4 is the preset weight of the fourth contact box, and C1 < C2 < C3 < C4.

[0077] A matrix D of the amount of casting materials is set, and D(D1, D2, D3, D4) is defined, where D1 is the amount of the first casting material, D2 is the amount of the second casting material, D3 is the amount of the third casting material, and D4 is the amount of the fourth casting material, and D1 < D2 < D3 < D4.

[0078] Obtain the weight c of the contact box, and set the real-time pouring amount d of the pouring material based on the weight a of the contact box;

[0079] If c < C1, set the real-time pouring material pouring volume d to D1 < d < D2;

[0080] If C1 < c < C2, set the real-time pouring material pouring quantity d to D2 < d < D3;

[0081] If C2 < c < C3, set the real-time pouring material pouring quantity d to D3 < d < D4;

[0082] If C3 < c < C4, set the real-time pouring material pouring volume d to d > D4.

[0083] It is understood that in the above embodiments, by setting the casting material casting amount matrix and the contact box weight matrix, the casting material casting amount is dynamically adjusted according to the contact box weight, so as to save costs as much as possible while ensuring the stability of the epoxy resin base.

[0084] In a preferred embodiment of this application, when adjusting the amount of casting material according to the spacing between adjacent contact boxes, the following steps are included:

[0085] If there are contact boxes on both sides of the target contact box, obtain the distance between the target contact box and the two side contact boxes and generate an average value, and set the average value as the contact box distance e;

[0086] If there is a contact box on one side of the target contact box, obtain the contact box distance e between the target contact box and the contact box on one side;

[0087] Based on the contact box spacing e, set the pouring volume correction coefficient n, and correct the pouring volume d of the pouring material.

[0088] Specifically, when setting the pouring volume correction factor n based on the contact box spacing e, it includes:

[0089] The preset contact box spacing matrix E is set as E(E1, E2, E3, E4), where E1 is the preset first contact box spacing, E2 is the preset second contact box spacing, E3 is the preset third contact box spacing, and E4 is the preset fourth contact box spacing, and E1 < E2 < E3 < E4.

[0090] A preset pouring volume correction coefficient matrix N is defined as N(n1, n2, n3, n4), where n1 is the preset first pouring volume correction coefficient, n2 is the preset second pouring volume correction coefficient, n3 is the preset third pouring volume correction coefficient, and n4 is the preset fourth pouring volume correction coefficient, and 0.8 < n1 < n2 < n3 < n4 < 1.

[0091] If e < E1, set the pouring volume correction coefficient n = n1, and the corrected pouring volume of the pouring material d = n1 * Di;

[0092] If E1 < e < E2, set the pouring volume correction coefficient n = n2, and the corrected pouring volume of the pouring material d = n2 * Di;

[0093] If E2 < e < E3, set the pouring volume correction coefficient n = n3, and the corrected pouring volume of the pouring material d = n3 * Di;

[0094] If E3 < e < E4, set the pouring volume correction coefficient n = n4, and the corrected pouring volume of the pouring material d = n4 * Di;

[0095] If e > E4, the amount of pouring material is not adjusted.

[0096] It is understood that in the above embodiments, by obtaining the contact box spacing, setting a correction coefficient to correct the real-time pouring amount of the pouring material, and adjusting the pouring amount to adjust the size of the epoxy resin base, a reasonable gap is ensured between adjacent contact boxes, avoiding interference between contact boxes, and improving safety assurance for the stable normal operation of the power system.

[0097] In a preferred embodiment of this application, setting the pouring parameters based on the pouring volume of the pouring material includes:

[0098] The real-time pouring speed v is set according to the pouring volume d of the pouring material;

[0099] Obtain real-time ambient temperature data, set the pouring speed compensation coefficient m based on the ambient temperature t, and correct the real-time pouring speed v based on the pouring speed compensation coefficient m.

[0100] Specifically, when setting the real-time pouring speed v based on the pouring volume d of the pouring material, it includes:

[0101] A preset pouring speed matrix V is defined as V(V1, V2, V3, V4), where V1 is the preset first pouring speed, V2 is the preset second pouring speed, V3 is the preset third pouring speed, and V4 is the preset fourth pouring speed, and V1 < V2 < V3 < V4.

[0102] If D1 < d < D2, set the real-time pouring speed v to the preset first pouring speed V1, i.e., v = V1;

[0103] If D2 < d < D3, set the real-time pouring speed v to the preset second pouring speed V2, i.e., v = V2;

[0104] If D3 < d < D4, set the real-time pouring speed v to the preset third pouring speed V3, i.e., v = V3;

[0105] If d > D4, set the real-time pouring speed v to the preset fourth pouring speed V4, i.e., v = V4.

[0106] Specifically, when setting the pouring speed compensation coefficient m based on the ambient temperature t, it includes:

[0107] A preset ambient temperature matrix T is defined as T(T1, T2, T3, T4), where T1 is the preset first ambient temperature, T2 is the preset second ambient temperature, T3 is the preset third ambient temperature, and T4 is the preset fourth ambient temperature, and T1 < T2 < T3 < T4.

[0108] A preset pouring speed compensation coefficient matrix M is defined as M(m1, m2, m3, m4), where m1 is the preset first pouring speed compensation coefficient; m2 is the preset second pouring speed compensation coefficient; m3 is the preset third pouring speed compensation coefficient; m4 is the preset fourth pouring speed compensation coefficient; and 0.8 < m1 < m2 < 1 < m3 < m4 < 1.2.

[0109] If t < T1, set the pouring speed compensation system m = m1, and the corrected real-time pouring speed v = m1 * Vi;

[0110] If T1 < t < T2, set the pouring speed compensation coefficient m = m2, and the corrected real-time pouring speed v = m2 * Vi;

[0111] If T2 < t < T3, the pouring speed v is not real-time;

[0112] If T3 < t < T4, set the pouring speed compensation coefficient m = m3, and the corrected real-time pouring speed v = m3 * Vi;

[0113] If t > T4, set the pouring speed compensation system m = m4, and the corrected real-time pouring speed v = m4 * Vi.

[0114] Specifically, by setting a pouring speed matrix, different pouring speeds are set according to different pouring volumes to prevent epoxy resin from failing to form properly or flowing outside the insulating mold during pouring. Simultaneously, a compensation coefficient is set by acquiring real-time ambient temperature to correct the real-time pouring speed, preventing partial solidification of the pouring material during pouring. Furthermore, after pouring, any epoxy resin remaining on the outside of the mold and in the contact box is promptly cleaned to prevent it from hardening and becoming difficult to remove.

[0115] It is understood that in the above embodiments, by obtaining the weight of the contact box to set the amount of casting material to be poured, and dynamically adjusting the pouring time, the strong adhesive force of epoxy resin is used to bond the contact box and epoxy resin into a whole, thereby increasing the contact box's corrosion resistance, heat resistance, acid and alkali resistance, organic solvent resistance and insulation strength.

[0116] In a preferred embodiment of this application, when setting the insulating mold parameters based on the contact box parameters and the cabinet, the following steps are included:

[0117] Obtain the height of the contact box and the cabinet height, generate a height difference 'a' based on the cabinet height and the contact box height, and set the height 'b' of the insulating mold based on the height difference 'a'.

[0118] Specifically, when setting the height b of the insulating mold based on the height difference a, it includes:

[0119] A preset height difference matrix A is defined as A(A1, A2, A3, A4), where A1 is the preset first height difference, A2 is the preset second height difference, A3 is the preset third height difference, and A4 is the preset fourth height difference, and A1 < A2 < A3 < A4.

[0120] A preset insulating mold height matrix B is defined as B(B1, B2, B3, B4), where B1 is the preset first insulating mold height, B2 is the preset second insulating mold height, B3 is the preset third insulating mold height, and B4 is the preset fourth insulating mold height, and B1 < B2 < B3 < B4.

[0121] If A1 < a < A2, set the height b of the insulating mold to the preset first insulating mold height B1, that is, b = B1;

[0122] If A2 < a < A3, set the height b of the insulating mold to the preset second insulating mold height B2, that is, b = B2;

[0123] If A3 < a < A4, set the height b of the insulating mold to the preset height B3 of the third insulating mold, that is, b = B3;

[0124] If a > A4, set the height b of the insulating mold to the preset fourth insulating mold height B4, that is, b = B4.

[0125] Specifically, by obtaining the height difference between the contact box and the cabinet, the height of the insulating mold is set, thereby controlling the height of the epoxy resin base and ensuring the compatibility of the epoxy resin base.

[0126] It is understandable that in the above embodiments, by measuring the height of the contact box support and the cabinet and combining the weight of the contact box itself, the parameters of the insulating mold are set to ensure the compatibility of the insulating mold. The insulating mold is made using the insulating plate to prevent the epoxy resin from not forming during the casting process.

[0127] In another preferred embodiment of the high-voltage contact box device manufacturing method based on any of the above preferred embodiments, this embodiment provides a high-voltage contact box device, comprising:

[0128] The enclosure includes the busbar outlet, stationary contact mounting insert, and busbar limiting insert.

[0129] The epoxy resin base is connected to the box body and is used to support the box body.

[0130] Specifically, the strong adhesive force of epoxy resin is used to bond the contact box and epoxy resin into a whole.

[0131] Specifically, the largest surface of the epoxy resin casting is in complete contact with the contact box, which increases the insulation between the high-voltage contact box and the cabinet, increases the mechanical strength to support the contact box, and improves the insulation of the high-voltage contact box.

[0132] According to the first concept of this application, the insulation of the high-voltage contact box is improved by replacing the original metal bracket with epoxy resin, which has better insulation and mechanical strength. This solves the problem of reduced insulation of the high-voltage contact box during electrical preventive testing, enhances safety assurance for the stable operation of the power system, and reduces rework procedures and maintenance costs.

[0133] According to the second concept of this application, by measuring the height of the contact box support and the cabinet and combining it with the weight of the contact box itself, the parameters of the insulating mold are set to ensure the compatibility of the insulating mold. The insulating mold is made using an insulating plate to prevent the epoxy resin from not forming during the casting process.

[0134] According to the third concept of this application, the amount of casting material to be poured is set by obtaining the weight of the contact box, and the pouring time is dynamically adjusted. Utilizing the strong adhesive force of epoxy resin, the contact box and epoxy resin are bonded together as a whole, thereby increasing the contact box's corrosion resistance, heat resistance, acid and alkali resistance, organic solvent resistance, and insulation strength.

[0135] The above description is only a preferred embodiment of this application. It should be noted that for those skilled in the art, several improvements and substitutions can be made without departing from the technical principles of this application, and these improvements and substitutions should also be considered within the scope of protection of this application.

Claims

1. A method for manufacturing a high-voltage contact box device, characterized in that, include: Obtain the contact box parameters and cabinet height, and set the insulating mold parameters based on the contact box parameters and the cabinet height; Obtain the weight of the contact box and the distance between adjacent contact boxes, set the amount of casting material to be poured based on the weight of the contact box, and correct the amount of casting material to be poured based on the distance between adjacent contact boxes; The insulating mold parameters are set according to the amount of casting material, the weight of the contact box, and the distance between adjacent contact boxes, and the casting parameters are set according to the amount of casting material to generate an epoxy resin base. When setting the amount of casting material to be poured based on the weight of the contact box, the following are included: A preset contact box weight matrix C is defined as C(C1, C2, C3, C4), where C1 is the preset weight of the first contact box, C2 is the preset weight of the second contact box, C3 is the preset weight of the third contact box, and C4 is the preset weight of the fourth contact box, and C1 < C2 < C3 < C4. A matrix D of the amount of casting materials is set, and D(D1, D2, D3, D4) is defined, where D1 is the amount of the first casting material, D2 is the amount of the second casting material, D3 is the amount of the third casting material, and D4 is the amount of the fourth casting material, and D1 < D2 < D3 < D4. Obtain the weight c of the contact box, and set the real-time pouring amount d of the pouring material based on the weight a of the contact box; If c < C1, set the real-time pouring material pouring volume d to D1 < d < D2; If C1 < c < C2, set the real-time pouring material pouring quantity d to D2 < d < D3; If C2 < c < C3, set the real-time pouring material pouring quantity d to D3 < d < D4; If C3 < c < C4, set the real-time pouring material pouring volume d to d > D4; When adjusting the amount of casting material to be poured based on the spacing between adjacent contact boxes, the following is included: If there are contact boxes on both sides of the target contact box, obtain the distance between the target contact box and the two side contact boxes and generate an average value, and set the average value as the contact box distance e; If there is a contact box on one side of the target contact box, obtain the contact box distance e between the target contact box and the contact box on one side; Based on the contact box spacing e, a pouring volume correction coefficient n is set to correct the pouring volume d of the pouring material; When setting the pouring parameters based on the pouring volume of the pouring material, the following are included: The real-time pouring speed v is set according to the pouring volume d of the pouring material; Acquire real-time ambient temperature data, set a pouring speed compensation coefficient m based on the ambient temperature t, and correct the real-time pouring speed v based on the pouring speed compensation coefficient m.

2. The method for manufacturing the high-voltage contact box equipment as described in claim 1, characterized in that, When setting the pouring volume correction coefficient n based on the contact box spacing e, it includes: The preset contact box spacing matrix E is set as E(E1, E2, E3, E4), where E1 is the preset first contact box spacing, E2 is the preset second contact box spacing, E3 is the preset third contact box spacing, and E4 is the preset fourth contact box spacing, and E1 < E2 < E3 < E4. A preset pouring volume correction coefficient matrix N is defined as N(n1, n2, n3, n4), where n1 is the preset first pouring volume correction coefficient, n2 is the preset second pouring volume correction coefficient, n3 is the preset third pouring volume correction coefficient, and n4 is the preset fourth pouring volume correction coefficient, and 0.8 < n1 < n2 < n3 < n4 < 1. If e < E1, set the pouring volume correction coefficient n = n1, and the corrected pouring volume of the pouring material d = n1 * Di; If E1 < e < E2, set the pouring volume correction coefficient n = n2, and the corrected pouring volume of the pouring material d = n2 * Di; If E2 < e < E3, set the pouring volume correction coefficient n = n3, and the corrected pouring volume of the pouring material d = n3 * Di; If E3 < e < E4, set the pouring volume correction coefficient n = n4, and the corrected pouring volume of the pouring material d = n4 * Di; If e > E4, the amount of pouring material is not adjusted.

3. The method for manufacturing the high-voltage contact box equipment as described in claim 2, characterized in that, When setting the real-time pouring speed v based on the pouring volume d of the pouring material, it includes: A preset pouring speed matrix V is defined as V(V1, V2, V3, V4), where V1 is the preset first pouring speed, V2 is the preset second pouring speed, V3 is the preset third pouring speed, and V4 is the preset fourth pouring speed, and V1 < V2 < V3 < V4. If D1 < d < D2, set the real-time pouring speed v to the preset first pouring speed V1, i.e., v = V1; If D2 < d < D3, set the real-time pouring speed v to the preset second pouring speed V2, i.e., v = V2; If D3 < d < D4, set the real-time pouring speed v to the preset third pouring speed V3, i.e., v = V3; If d > D4, set the real-time pouring speed v to the preset fourth pouring speed V4, i.e., v = V4.

4. The method for manufacturing the high-voltage contact box equipment as described in claim 3, characterized in that, When setting the pouring speed compensation coefficient m based on the ambient temperature t, it includes: A preset ambient temperature matrix T is defined as T(T1, T2, T3, T4), where T1 is the preset first ambient temperature, T2 is the preset second ambient temperature, T3 is the preset third ambient temperature, and T4 is the preset fourth ambient temperature, and T1 < T2 < T3 < T4. A preset pouring speed compensation coefficient matrix M is defined as M(m1, m2, m3, m4), where m1 is the preset first pouring speed compensation coefficient; m2 is the preset second pouring speed compensation coefficient; m3 is the preset third pouring speed compensation coefficient; m4 is the preset fourth pouring speed compensation coefficient; and 0.8 < m1 < m2 < 1 < m3 < m4 < 1.

2. If t < T1, set the pouring speed compensation system m = m1, and the corrected real-time pouring speed v = m1 * Vi; If T1 < t < T2, set the pouring speed compensation coefficient m = m2, and the corrected real-time pouring speed v = m2 * Vi; If T2 < t < T3, the pouring speed v is not real-time; If T3 < t < T4, set the pouring speed compensation coefficient m = m3, and the corrected real-time pouring speed v = m3 * Vi; If t > T4, set the pouring speed compensation system m = m4, and the corrected real-time pouring speed v = m4 * Vi.

5. The method for manufacturing the high-voltage contact box equipment as described in claim 1, characterized in that, When setting the insulating mold parameters according to the contact box parameters and the cabinet, the following is included: Obtain the height of the contact box and the height of the cabinet, generate a height difference 'a' based on the height of the cabinet and the height of the contact box, and set the height 'b' of the insulating mold based on the height difference 'a'.

6. The method for manufacturing the high-voltage contact box equipment as described in claim 5, characterized in that, When setting the height b of the insulating mold based on the height difference a, the following is included: A preset height difference matrix A is defined as A(A1, A2, A3, A4), where A1 is the preset first height difference, A2 is the preset second height difference, A3 is the preset third height difference, and A4 is the preset fourth height difference, and A1 < A2 < A3 < A4. A preset insulating mold height matrix B is defined as B(B1, B2, B3, B4), where B1 is the preset first insulating mold height, B2 is the preset second insulating mold height, B3 is the preset third insulating mold height, and B4 is the preset fourth insulating mold height, and B1 < B2 < B3 < B4. If A1 < a < A2, set the height b of the insulating mold to the preset first insulating mold height B1, that is, b = B1; If A2 < a < A3, set the height b of the insulating mold to the preset second insulating mold height B2, that is, b = B2; If A3 < a < A4, set the height b of the insulating mold to the preset height B3 of the third insulating mold, that is, b = B3; If a > A4, set the height b of the insulating mold to the preset fourth insulating mold height B4, that is, b = B4.

7. A high-voltage contact box device, comprising the manufacturing method of any one of claims 1-6, characterized in that, include: The enclosure includes the busbar outlet, stationary contact mounting insert, and busbar limiting insert. An epoxy resin base is connected to the box body and is used to support the box body.

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