A gas distribution system for carbonization equipment

By using the design of carbon source partitions and gas pipelines in the carbonization equipment, uniform distribution of carbon dioxide gas is achieved, solving the problem of uneven gas distribution in traditional carbonization equipment and improving the carbonization effect and qualified rate of the product.

CN116617947BActive Publication Date: 2025-09-19SHANDONG HANBO YUZHOU NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202310760310.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-26
Publication Date
2025-09-19
Estimated Expiration
2043-06-26

AI Technical Summary

Technical Problem

The gas distribution system of traditional carbonization equipment causes uneven distribution of carbon dioxide gas, which affects the carbonization degree and depth of carbonized products and reduces the product qualification rate.

Method used

A carbon source baffle is used to evenly set multiple air outlets in the carbonization equipment, and the carbon dioxide gas is evenly distributed through the gas pipeline. The rotatable carbon source baffle and fan are combined to control the airflow to ensure that the gas flows evenly into the carbonized preform.

Benefits of technology

The uniform distribution of carbonization gas is achieved, the carbonization effect and product qualification rate of carbonized products are improved, and the mechanical properties of the products are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an air distribution system for carbonization equipment, comprising a carbonization equipment and a carbon source partition. The carbonization equipment is used to carbonize carbonization preforms, and the carbonization equipment has a hollow cavity, in which a gas pipeline is provided, the gas pipeline is used to transport gas containing carbon dioxide, and a plurality of gas outlets are provided on the gas pipeline. The carbonization equipment has an air inlet and an exhaust port, the air inlet is connected to the gas pipeline, and the exhaust port is connected to the hollow cavity. The carbon source partition is provided in the hollow cavity, and a plurality of gas outlets are evenly provided on the carbon source partition. On the air distribution path from the air inlet to the exhaust port, the gas pipeline is located upstream of the carbon source partition, and the carbonization preform is located downstream of the carbon source partition. The air distribution system for carbonization equipment disclosed by the present invention, the uniform arrangement of the plurality of gas outlets makes the air flow evenly distributed and the effect stable, which helps to improve the carbonization effect of the product to be carbonized and improve the qualified rate of the product.
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Description

Technical Field

[0001] The present invention relates to the technical field of carbonization reaction devices, and in particular to a gas distribution system for carbonization equipment. Background Art

[0002] Carbonized cementitious materials, rich in calcium silicate, magnesium silicate, calcium hydroxide, and magnesium hydroxide, can form high-strength carbonized products under carbon dioxide curing. This technology is energy-efficient and environmentally friendly. Carbonized cementitious materials, rich in calcium silicate and magnesium, are often sourced from industrial solid waste, including steel slag, magnesium slag, furnace slag, carbide slag, fly ash, and construction waste. This technology also saves energy and reduces emissions. During the curing process, each ton of carbonized cementitious materials absorbs 0.1 to 0.2 tons of carbon dioxide.

[0003] The specific mechanism of the reaction between steel slag and carbon dioxide is as follows: first, the water molecules in the product diffuse in the capillary pores of the steel slag preform; then the carbon dioxide diffuses and calcium ions precipitate, the carbon dioxide reacts with water to form carbonic acid, and then ionizes into carbonate ions; the carbonate ions and calcium ions combine to form calcium carbonate, thus forming a high-strength carbonized product.

[0004] It can be seen that the more calcium carbonate is produced, the stronger the product. However, in traditional carbonization curing equipment, the air inlets are often located at both ends and in the middle of the device. Moreover, to achieve industrial production of carbonized products, the width of the carbonization equipment is designed to be too long, resulting in uneven distribution of carbon dioxide gas within the equipment. Carbonized products have different degrees and depths of carbonization, which reduces the product qualification rate.

[0005] Therefore, how to make the gas distribution system of the carbonization equipment distribute gas evenly and stably to improve the qualified rate of the product is a technical problem that those skilled in the art currently need to solve. Summary of the Invention

[0006] In view of this, an object of the present invention is to provide a gas distribution system for carbonization equipment, so as to make the gas distribution uniform and stable, thereby improving the qualified rate of products.

[0007] In order to achieve the above object, the present invention provides the following technical solutions:

[0008] A gas distribution system for carbonization equipment, comprising:

[0009] A carbonization device for carbonizing a carbonized preform, the carbonization device having a hollow cavity, a gas pipeline disposed in the hollow cavity, the gas pipeline being used to transport a gas containing carbon dioxide, the gas pipeline being provided with a plurality of gas outlets; the carbonization device having an air inlet and an air outlet, the air inlet being in communication with the gas pipeline, and the air outlet being in communication with the hollow cavity;

[0010] A carbon source separator is arranged in the hollow cavity and close to the gas pipeline. A plurality of air outlet holes are evenly arranged on the carbon source separator. On the air distribution path from the air inlet to the exhaust port, the gas pipeline is located upstream of the carbon source separator, and the carbonized preform is located downstream of the carbon source separator.

[0011] Preferably, in the above-mentioned gas distribution system for carbonization equipment, the gas delivery pipeline is arranged on one side of the carbon source separator, and the carbonized preform is arranged on the other side of the carbon source separator; or,

[0012] The carbon source separator forms a separator cavity with an internal accommodation space, the gas pipeline is arranged inside the separator cavity, and the carbonized preform is arranged outside the separator cavity; or,

[0013] The carbon source separator forms a separator cavity with an internal accommodation space, the gas pipeline is arranged outside the separator cavity, and the carbonized preform is arranged inside the separator cavity.

[0014] Preferably, in the above-mentioned gas distribution system for carbonization equipment, the carbon source separator forms a separator cavity having an internal accommodation space, one of the gas delivery pipeline and the carbonized preform is arranged inside the separator cavity, and the other of the gas delivery pipeline and the carbonized preform is arranged outside the separator cavity;

[0015] The carbon source separator is rotatably disposed in the hollow cavity.

[0016] Preferably, in the above-mentioned air distribution system for carbonization equipment, a fan is provided on the air outlet.

[0017] Preferably, in the above-mentioned gas distribution system for carbonization equipment, the carbon source separator includes a plurality of detachable carbon source separator pore strips.

[0018] Preferably, in the above-mentioned air distribution system for carbonization equipment, a movable shielding sheet is provided on the air outlet to control the opening and closing of the air outlet.

[0019] Preferably, in the above-mentioned gas distribution system for carbonization equipment, the carbonization equipment comprises:

[0020] an equipment room having a hollow cavity;

[0021] The equipment room door, the air inlet and the exhaust port are respectively arranged on the equipment room door, the equipment room door is provided with a monitoring instrument, the gas pipeline is provided on the side wall of the equipment room, the carbon source partition is provided between the gas pipeline and the hollow cavity, the carbon source partition forms a partition cavity with an internal accommodating space, and the carbonized preform is placed in the partition cavity.

[0022] Preferably, in the above-mentioned gas distribution system for carbonization equipment, the carbonized preform is placed on a product carbonization rack, the product carbonization rack is arranged inside the partition cavity, and a breathable net is provided around the inner wall and bottom of the product carbonization rack.

[0023] Preferably, in the above-mentioned gas distribution system for carbonization equipment, the carbonization equipment is a carbonization reaction chamber, the gas supply pipeline is arranged on the side wall of the carbonization reaction chamber, the gas supply pipeline is arranged on one side of the carbon source partition, a transport track is arranged in the carbonization reaction chamber, the transport track is arranged on the other side of the carbon source partition, and the carbonized preform enters the carbonization reaction chamber through the carbonization product transport equipment via the transport track.

[0024] Preferably, in the above-mentioned air distribution system for carbonization equipment, an anti-corrosion coating and / or a waterproof coating is provided on the inner wall of the carbonization equipment.

[0025] The gas distribution system for carbonization equipment provided by the present invention includes a carbonization equipment and a carbon source separator. The carbonization equipment is used to carbonize a carbonization preform, and the carbonization equipment has a hollow cavity, in which a gas pipeline is provided. The gas pipeline is used to transport a gas containing carbon dioxide, and a plurality of gas outlets are provided on the gas pipeline. The carbonization equipment has an air inlet and an exhaust port, the air inlet is connected to the gas pipeline, and the exhaust port is connected to the hollow cavity. The carbon source separator is provided in the hollow cavity, and a plurality of gas outlets are evenly provided on the carbon source separator. On the gas distribution path from the air inlet to the exhaust port, the gas pipeline is located upstream of the carbon source separator, and the carbonization preform is located downstream of the carbon source separator. When the gas containing carbon dioxide is introduced, the gas enters the carbonization equipment through the gas pipeline, flows out through the gas outlet on the gas pipeline, and then flows out through the plurality of gas outlets evenly provided on the carbon source separator, thereby carbonizing the carbonization preform. The arrangement of multiple air outlet holes makes the air flow evenly distributed and the effect stable, which helps to improve the carbonization effect of the carbonized product and improve the qualified rate of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0027] Figure 1 This is a schematic structural diagram of the gas distribution system of the single-side-opening carbonization reaction tank disclosed in an embodiment of the present invention;

[0028] Figure 2 A top view of a carbonization reaction tank with a single-side opening disclosed in an embodiment of the present invention;

[0029] Figure 3 A schematic structural diagram of a carbon source separator disclosed in an embodiment of the present invention;

[0030] Figure 4 A cross-sectional view of a product carbonization rack disclosed in an embodiment of the present invention;

[0031] Figure 5 This is a schematic structural diagram of a carbonization reaction chamber with double-side openings disclosed in an embodiment of the present invention;

[0032] Figure 6 A top view of a carbonization reaction chamber with double-side openings disclosed in an embodiment of the present invention;

[0033] Figure 7 A schematic structural diagram of a carbonization rack disclosed in an embodiment of the present invention;

[0034] Figure 8 This is a schematic structural diagram of a horizontally rotatable carbon source separator disclosed in an embodiment of the present invention;

[0035] Figure 9 This is a schematic structural diagram of a vertically rotatable carbon source separator disclosed in an embodiment of the present invention;

[0036] Figure 10 This is a schematic structural diagram of a revolving lantern-type carbon source separator disclosed in an embodiment of the present invention;

[0037] Figure 11 A schematic structural diagram of an air outlet with a fan disclosed in an embodiment of the present invention;

[0038] Figure 12 This is a schematic structural diagram of a detachable carbon source separator disclosed in an embodiment of the present invention;

[0039] Figure 13 This is a schematic structural diagram of a carbon source shielding separator disclosed in an embodiment of the present invention;

[0040] Figure 14This is a schematic structural diagram of the circular layout of the air outlet disclosed in an embodiment of the present invention;

[0041] Figure 15 This is a schematic diagram of the structure of air outlet holes with different apertures disclosed in an embodiment of the present invention.

[0042] Figures 1-15 The meanings of the reference numerals in the figure are as follows:

[0043] 100 is the carbonization equipment, 110 is the air inlet, 120 is the exhaust port, 130 is the equipment room, 140 is the equipment room door, and 150 is the monitoring instrument;

[0044] 200 is a gas pipeline, 210 is a first gas pipeline, and 220 is a second gas pipeline;

[0045] 300 is a carbon source separator, 310 is an air outlet, 320 is a fan, 330 is a carbon source separator air hole strip, and 340 is a shielding sheet;

[0046] 400 is a fastener;

[0047] 500 is the product carbonization rack;

[0048] 600 is a carbonized preform;

[0049] 700 is a carbonization reaction chamber, 710 is a carbonization reaction chamber door, and 720 is a transport track;

[0050] 800 is a carbonized frame. DETAILED DESCRIPTION

[0051] The core of the present invention is to provide a gas distribution system for carbonization equipment, so as to make the gas distribution uniform and stable, thereby improving the qualified rate of products.

[0052] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0053] like Figure 1 As shown (the specific schematic diagram takes a vertical carbonization reaction tank as an example), an embodiment of the present invention discloses a gas distribution system for a carbonization device, including a carbonization device 100 and a carbon source separator 300.

[0054] Among them, the carbonization equipment 100 is used to carbonize the carbonization preform 600. It should be noted that the carbonization preform 600 refers to the material that needs to be carbonized. The carbonization equipment 100 has a hollow cavity. Specifically, the carbonization equipment 100 can be a carbonization reaction tank, a carbonization reaction box, a carbonization reaction kettle, a carbonization reactor or a carbonization reaction chamber 700, etc. The specific type is not limited here. A gas pipeline 200 is provided in the hollow cavity, and a plurality of gas outlets are provided on the gas pipeline 200, and the gas outlets are small gas outlets. The carbonization equipment 100 has an air inlet 110 and an exhaust port 120. The air inlet 110 is connected to the gas cylinder containing carbon dioxide, and the gas pipeline 200 is used to transport gas containing carbon dioxide. The gas will be pretreated before entering the gas pipeline 200, mainly including parameters such as gas temperature, humidity and pressure. Specifically, the gas pipeline 200 can be a gas hose. The gas pipeline 200 can be set on the side wall of the carbonization equipment 100, or on the bottom of the carbonization equipment 100, or on the top or inside the hollow cavity of the carbonization equipment 100. The specific setting position is not limited, and those skilled in the art can set it according to actual conditions.

[0055] The carbon source separator 300 is disposed within the hollow cavity of the carbonization apparatus 100. A plurality of gas outlet holes 310 are evenly distributed on the carbon source separator 300. Specifically, the gas outlet holes 310 provided on the carbon source separator 300 can be circular, square, triangular, or the like. The specific shape is not limited and can be determined by those skilled in the art based on actual conditions.

[0056] like Figure 14 and Figure 15 As shown, the layout of the outlet holes 310 on the carbon source separator 300 can be a circular layout or a square layout, which is not limited here and can be specifically configured by those skilled in the art according to actual circumstances. The sizes of the multiple outlet holes 310 can be set to the same size or a combination of holes of different sizes. The aperture size of the outlet holes 310 can be specifically set according to the type of carbonized preform 600. In a specific embodiment of the present invention, the aperture size of the outlet holes 310 can be set to a width of 0.5 cm-10 cm.

[0057] On the gas distribution path from the gas inlet 110 to the gas outlet 120 , the gas delivery pipeline 200 is located upstream of the carbon source separator 300 , and the carbonized preform 600 is located downstream of the carbon source separator 300 . When the carbonization preform 600 is to be carbonized, the carbonization preform 600 is placed inside the hollow cavity of the carbonization apparatus 100. The exhaust port 120 is closed, the air inlet 110 is connected to a gas cylinder containing carbon dioxide, and carbon dioxide gas is introduced into the carbonization apparatus 100. The exhaust port 120 is opened to exhaust the air in the carbonization apparatus 100. After the air is exhausted, the exhaust port 120 is closed. The carbon dioxide gas is transported to the interior of the carbonization apparatus 100 through the gas pipeline 200, flows out through the small gas outlet provided on the gas pipeline 200, then flows out through the carbon source separator 300 and out through the multiple gas outlet holes 310 uniformly provided on the carbon source separator 300, and carbonization and curing of the carbonization preform 600 is performed. After the carbonization and curing is completed, the exhaust port 120 is opened to exhaust the carbon dioxide gas, and the carbonized product is removed. The carbon dioxide gas flows out through the multiple gas outlet holes 310 provided on the carbon source separator 300, so that the gas is evenly distributed.

[0058] The gas distribution system for carbonization equipment provided by the present invention includes a carbonization device 100 and a carbon source separator 300. The carbonization device 100 is used to carbonize a carbonization preform 600. The carbonization device 100 has a hollow cavity, and a gas pipeline 200 is provided in the hollow cavity. The gas pipeline 200 is used to transport a gas containing carbon dioxide, and a plurality of small gas outlets are provided on the gas pipeline 200. The carbonization device 100 has an air inlet 110 and an exhaust port 120. The air inlet 110 is connected to the gas pipeline 200, and the exhaust port 120 is connected to the hollow cavity. The carbon source separator 300 is provided in the hollow cavity, and a plurality of gas outlet holes 310 are evenly provided on the carbon source separator 300. On the gas distribution path from the air inlet 110 to the exhaust port 120, the gas pipeline 200 is located upstream of the carbon source separator 300, and the carbonization preform 600 is located downstream of the carbon source separator 300. When carbon dioxide-containing gas is introduced, it enters the carbonization apparatus 100 through the gas pipeline 200, flows through the gas outlet on the gas pipeline 200, and then flows out through the multiple gas outlet holes 310 uniformly arranged on the carbon source separator 300, carbonizing the carbonized preform 600. The provision of multiple gas outlet holes 310 ensures uniform and stable airflow distribution, which helps improve the carbonization effect of the carbonized product and increases the product qualification rate.

[0059] like Figure 5As shown, the gas distribution system for carbonization equipment disclosed in an embodiment of the present invention has a variety of specific settings for the carbon source partition 300 and the gas pipeline 200. Specifically, the gas pipeline 200 can be set on one side of the carbon source partition 300, and the carbonized preform 600 is set on the other side of the carbon source partition 300. The carbon dioxide gas is transported to the interior of the carbonization equipment 100 through the gas pipeline 200, and is blown toward the carbonized preform 600 through a plurality of gas outlets 310 set on the carbon source partition 300.

[0060] like Figure 10 As shown, in a specific embodiment of the present invention, the carbon source separator 300 forms a separator cavity with an internal accommodation space, the gas pipeline 200 is arranged inside the separator cavity, and the carbonization preform 600 is arranged outside the separator cavity. The carbon dioxide-containing gas is transported to the carbonization equipment 100 through the gas pipeline 200, and then flows out through the multiple gas outlets 310 evenly arranged on the carbon source separator 300 wrapped around the outside of the gas pipeline 200, carbonizing the carbonization preform 600. Alternatively, as Figure 1 As shown, the carbon source separator 300 forms a separator cavity with an internal accommodation space, the gas pipeline 200 is disposed outside the separator cavity, and the carbonization preform 600 is disposed inside the separator cavity. Gas containing carbon dioxide flows through the gas pipeline 200 into the accommodation space enclosed within the carbon source separator 300 to carbonize and cure the carbonization preform 600. It will be appreciated by those skilled in the art that the specific configuration can be determined based on actual conditions.

[0061] like Figure 8 and Figure 9 As shown, in order to make the gas outflow more uniform, in a specific embodiment of the present invention, the carbon source separator 300 is surrounded by a separator cavity with an internal accommodation space, and one of the gas pipeline 200 and the carbonized preform 600 is arranged inside the separator cavity, and the other of the gas pipeline 200 and the carbonized preform 600 is arranged outside the separator cavity; the carbon source separator 300 is rotatably arranged in the hollow cavity. Specifically, two carbon source separators 300 can be spliced ​​together to form a cylindrical hollow cavity, and the carbon source separator 300 can be driven to rotate by a driving motor or other driving equipment. The carbon source separator 300 can rotate in the horizontal direction or in the vertical direction, depending on the specific situation. When the carbonized preform 600 moves forward in the carbonization equipment 100, a carbon source separator 300 rotating in the horizontal direction can be used, and the carbonization effect is better at this time; when the carbonized preform 600 is arranged at a higher height in the carbonization equipment 100, a carbon source separator 300 rotating in the vertical direction can be used, and the carbonization effect is better at this time.

[0062] like Figure 11As shown, to achieve uniform gas distribution, in one embodiment of the present invention, a fan 320 is provided on the gas outlet 310. When the fan 320 rotates, it pushes the carbon dioxide-containing gas toward the carbonized preform 600, thereby creating a negative pressure in that area. The pressure in the area between the carbon source separator 300 and the gas pipeline 200 continues to increase, causing the pressure in the gas pipeline 200 area to be greater than the pressure in the carbonized preform 600 area. The carbon dioxide-containing gas flows from the high-pressure area to the low-pressure area. The continuous rotation of the fan 320 blades continuously draws the carbon dioxide-containing gas inward, thereby achieving uniform gas distribution.

[0063] like Figure 12 As shown, to facilitate the control of the opening and closing of the gas outlets 310 at different locations, in a specific embodiment of the present invention, the carbon source separator 300 includes a plurality of detachable carbon source separator pore strips 330. Specifically, the carbon source separator pore strips 330 can be connected to the carbon source separator 300 by plugging and unplugging. When a carbonization preform 600 at the same height needs to be carbonized, the corresponding carbon source separator pore strip 330 can be installed on the carbon source separator 300. When there is no carbonization preform 600 at the corresponding height, the carbon source separator pore strip 330 at the corresponding height can be removed. If the spacing between the placement heights of the carbonization preform 600 and the spacing between the carbon source separator pore strips 330 are different, the distance between the corresponding carbon source separator pore strips 330 can also be adjusted to ensure that the gas outlets 310 correspond to the placement heights of the carbonization preform 600, shortening the distance between the carbonization gas and the carbonization preform 600, and ensuring a more uniform distribution of the carbon dioxide-containing gas within the carbonization apparatus 100. During the maintenance of carbonized products, the carbonization degree and depth of the carbonized products are greatly improved, and the product qualification rate and mechanical properties are also significantly improved. The carbon source separator pore strips 330 in the figure can be removed horizontally. Those skilled in the art will understand that the carbon source separator pore strips 330 can also be removed vertically, depending on the specific situation.

[0064] like Figure 13 As shown, to facilitate control over the opening and closing of the gas outlet 310, in one embodiment of the present invention, a movable shielding plate 340 is provided on the gas outlet 310 to control the opening and closing of the gas outlet 310. When the gas outlet 310 disposed at a certain height on the carbon source separator 300 corresponds to the absence of the carbonized preform 600 or the carbonization reaction is complete, the gas outlet 310 can be closed by moving the shielding plate 340 downward. The shielding plate 340 shown in the figure can move vertically, but those skilled in the art will appreciate that the shielding plate 340 can also be configured to move horizontally.

[0065] In a specific embodiment of the present invention, the carbonization equipment 100 includes an equipment chamber 130 and an equipment chamber door 140. The specific type of the carbonization equipment 100 can be a carbonization reaction tank, a carbonization reaction kettle, or a carbonization reactor. Figure 1 The carbonization reaction tank is used as an example for explanation. Specifically, the equipment chamber 130 has a cylindrical hollow cavity. Figure 1 The carbonization reaction tank is open on one side, meaning only one side is open, with an equipment door 140, and the bottom is sealed. The air inlet 110 and exhaust port 120 are respectively provided on the equipment door 140, which is also equipped with a monitoring instrument 150. Specifically, the number of air inlets 110 can be set to two. Those skilled in the art will appreciate that the number of air inlets 110 is not limited to two and can be set according to actual circumstances.

[0066] like Figure 1 and Figure 2 As shown, the air inlet 110 is connected to the gas pipeline 200, which is arranged on the side wall of the equipment room 130. Specifically, the gas pipeline 200 includes a first gas pipeline 210 and a second gas pipeline 220. One of the air inlets 110 is connected to the first gas pipeline 210. The first gas pipeline 210 extends vertically downward to the bottom of the equipment room 130, then horizontally to the right to the right side wall of the right equipment room 130, and then upward to be fixed at the opening of the equipment room 130. The other air inlet 110 is connected to the second gas pipeline 220. The second gas pipeline 220 extends to the bottom of the equipment room 130, then to the front side wall of the equipment room 130, and then extends upward out of the equipment room 130. The first gas pipeline 210 and the second gas pipeline 220 are arranged vertically. Those skilled in the art will understand that the figure only shows one embodiment of the specific distribution of the gas pipeline 200. There are many ways to arrange the gas pipeline 200 in the equipment room 130. The gas pipeline 200 can be arranged at any angle of the equipment room 130. The gas pipeline 200 can be distributed in a spiral downward from the air inlet 110, or spiral upward from the bottom of the equipment room 130. The specific arrangement can be selected according to the location and type of the carbonized preform 600.

[0067] like Figure 1 and Figure 3 As shown, a carbon source separator 300 is positioned between the gas pipeline 200 and the hollow cavity. The separator 300 forms a chamber with a storage space within, and the carbonized preform 600 is placed within the chamber. Specifically, the separator 300 is arranged in a rectangular configuration and is provided with evenly spaced gas outlet holes 310. The left and right sides of the separator 300 are connected to form a cylindrical, enclosed chamber, and the carbonized preform 600 is placed within the chamber.

[0068] When carbonizing the carbonization preform 600, the pressed carbonization preform 600 is placed in the partition cavity, and the equipment chamber door 140 is buckled on the equipment chamber 130. In order to ensure the good airtightness of the carbonization equipment 100, a fastener 400 is provided between the equipment chamber door 140 and the equipment chamber 130. After the equipment chamber door 140 is buckled on the equipment chamber 130, the carbonization equipment 100 maintains good sealing through the fastener 400. Specifically, the fastener 400 can be a fastening nut. Close the exhaust port 120, connect the air inlet 110 and the gas cylinder containing carbon dioxide, introduce carbon dioxide-containing gas into the carbonization equipment 100, adjust the pressure to a suitable level through the indication of the monitoring instrument 150, open the exhaust port 120, exhaust the air in the carbonization equipment 100, and after the air is exhausted, close the exhaust port 120 and start carbonization maintenance of the carbonization preform 600. After the curing is completed, the exhaust port 120 is opened to exhaust the gas, the fastener 400 is loosened, the carbonization device 100 is opened, the carbonized product is taken out, and the water generated by the reaction in the carbonization device 100 is cleaned.

[0069] like Figure 4 As shown, based on the above embodiment, a carbonized preform 600 is placed on a product carbonization rack 500, which is located within the partition cavity. A breathable filter is installed around the inner walls and bottom of the product carbonization rack 500. Specifically, the product carbonization rack 500 can be cylindrical or cubic in shape. To facilitate the entry of carbon dioxide-containing gas, a breathable filter is installed around the inner walls and bottom of the product carbonization rack 500. The carbonized preform 600 can be placed on the bottom filter.

[0070] In order to carbonize multiple carbonization preforms 600 simultaneously, multiple product carbonization racks 500 can be stacked together. The figure shows three product carbonization racks 500 stacked together. The bottom metal frame of the product carbonization rack 500 extends downward a certain distance to maintain a certain distance between each product carbonization rack 500. The carbonized products placed on each layer as shown in the figure are carbonized bricks or plates, carbonized blocks, carbonized columns, and carbonized aggregates. The filter screen on the side wall of the product carbonization rack 500 and the air outlet 310 in the carbon source partition 300 are kept at the same height in the horizontal position, so that the carbonized gas flows out of the air outlet 310 and directly enters the interior of the product carbonization rack 500, thereby achieving a better carbonization effect. It should be noted that if the carbonization equipment 100 is a carbonization reaction box with a single-side opening, the same layout as the carbonization reaction tank can be adopted.

[0071] like Figure 5-Figure 7As shown, in a specific embodiment of the present invention, the carbonization equipment 100 is a carbonization reaction chamber 700. The gas pipeline 200 is disposed on the side wall of the carbonization reaction chamber 700, and the gas pipeline 200 is disposed on one side of the carbon source separator 300. The carbonization reaction chamber 700 is provided with a transport track 720, and the transport track 720 is disposed on the other side of the carbon source separator 300. Specifically, the transport track 720 is disposed at the bottom of the carbonization reaction chamber 700. The carbonized preform 600 is placed on the carbonized product transport equipment and enters the carbonization reaction chamber 700 through the transport track 720. Specifically, the carbonization reaction chamber 700 is provided with a chamber door 710 at both the front and rear of the carbonization reaction chamber 700. The chamber door 710 is used to control the opening and closing of the carbonization reaction chamber 700. The gas pipeline 200 can be disposed on the side wall of the carbonization reaction chamber 700 or on the top of the carbonization reaction chamber 700. The specific location is not limited here. Figure 5 The gas pipeline 200 is provided on the side wall of the carbonization reaction chamber 700. The gas pipeline 200 can be provided on only one side wall of the carbonization reaction chamber 700, or on two opposite side walls (e.g., Figure 6 As shown), at this time, the transport track 720 laid at the bottom of the carbonization reaction chamber 700 is set in the middle position of the carbonization reaction chamber 700, and the gas pipelines 200 on both sides can carbonize the carbonized preform 600 through the carbon source partition 300.

[0072] Specifically, the gas pipeline 200 is provided with a number of gas outlets. A carbon source separator 300 is located on one side of the gas pipeline 200. Gas outlet holes 310 are evenly distributed on the carbon source separator 300. The gas outlet holes 310 shown in the figure are circular in shape. A transport track 720 is laid at the bottom of the carbonization reaction chamber 700. The transport track 720 is arranged on the other side of the carbon source separator 300 opposite the gas pipeline 200. Carbonized product transport equipment can be placed on the transport track 720. A carbonization rack 800 is placed on the carbonized product transport equipment. Multiple carbonization racks 800 can be stacked and placed on the carbonized product transport equipment. To ensure that each carbonization rack 800 has a flow of carbon dioxide-containing gas, pillars are provided on the carbonization racks 800 as partitions.

[0073] It should be noted that the carbonization reaction chamber 700 can be used in two modes: dynamic use and static use. During static use, after the carbonized preform 600 is placed on the carbonization rack 800, the cart is pushed into the carbonization reaction chamber 700, the front and rear doors 710 of the carbonization reaction chamber 700 are closed, and carbonization is carried out by introducing gas containing carbon dioxide. During dynamic use, the doors 710 of the carbonization reaction chamber 700 at both ends are kept open, and the operating speed of the carbonization product transport equipment is set according to the required carbonization time and the length of the carbonization reaction chamber 700. When the carbonization product transport equipment slowly passes through the air outlet 310, carbonization occurs while the carbonization product is moving. After carbonization is completed, the product is pushed out from the door 710 of the carbonization reaction chamber 700 at the rear end. It will be understood by those skilled in the art that when the carbonization equipment 100 is a tunnel-type carbonization reactor with openings on both sides, the same arrangement can also be used.

[0074] like Figure 10 As shown in the figure, it is a schematic structural diagram of a revolving lantern-style carbon source partition 300. The gas pipeline 200 is arranged inside the cavity of the carbonization reaction chamber 700. The carbon source partitions 300 are connected end to end to form a partition cavity with a accommodating space. The gas pipeline 200 is located inside the partition cavity, and the air outlet holes 310 are evenly distributed on the carbon source partition 300. A plurality of carbon source partitions 300 are arranged at intervals in the middle position of the carbonization reaction chamber 700. Transport tracks 720 are respectively provided on both sides of the carbon source partition 300, and the carbon source partition 300 can rotate in the horizontal direction. When in use, after the carbonization rack 800 is placed on the transport track 720, the carbon dioxide gas flows out through the air outlet 310. As the carbon source partition 300 rotates, the carbon dioxide gas gushes to the surroundings, thereby making the gas distribution effect more uniform.

[0075] To extend the service life of the carbonization apparatus 100, the gas distribution system for carbonization equipment disclosed in the embodiment of the present invention is provided with an anti-corrosion coating and / or a waterproof coating on the inner wall of the carbonization apparatus 100. Furthermore, the gas distribution system for carbonization equipment disclosed in the embodiment of the present invention also includes a control module for setting and monitoring carbonization conditions and adjusting carbonization parameters in a timely manner.

[0076] It should be noted that the various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same and similar parts between the various embodiments can be referenced to each other.

[0077] As used in this application and the claims, unless the context clearly indicates an exception, the terms "a," "an," "an," and / or "the" are not intended to refer to the singular and may include the plural, unless the context clearly indicates otherwise. Generally speaking, the terms "comprises" and "include" only indicate the inclusion of the steps and elements specifically identified, and these steps and elements do not constitute an exclusive list. A method or apparatus may also include other steps or elements. The phrase "comprises a..." does not preclude the presence of additional identical elements in the process, method, product, or apparatus that includes the elements.

[0078] In the following, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the quantity of the technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include one or more of the features.

[0079] This document uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only intended to help understand the core ideas of the present invention. It should be noted that those skilled in the art can make various improvements and modifications to the present invention without departing from the principles of the present invention, and such improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A gas distribution system for carbonization equipment, characterized in that: include: A carbonization device (100) is used to carbonize a carbonization preform (600), the carbonization device (100) having a hollow cavity, a gas pipeline (200) being provided in the hollow cavity, the gas pipeline (200) being used to transport a gas containing carbon dioxide, and a plurality of gas outlets being provided on the gas pipeline (200); the carbonization device (100) having an air inlet (110) and an air outlet (120), the air inlet (110) being in communication with the air pipeline (200), and the air outlet (120) being in communication with the hollow cavity; A carbon source separator (300) is provided in the hollow cavity, and a plurality of gas outlet holes (310) are evenly provided on the carbon source separator (300). On the gas distribution path from the gas inlet (110) to the gas outlet (120), the gas pipeline (200) is located upstream of the carbon source separator (300), and the carbonized preform (600) is located downstream of the carbon source separator (300); the carbon source separator (300) forms a separator cavity with an internal accommodation space, and the gas pipeline (200) and one of the carbonized preform (600) are arranged inside the partition cavity, and the other of the gas pipeline (200) and the carbonized preform (600) is arranged outside the partition cavity; the carbon source partition (300) is rotatably arranged in the hollow cavity; the carbon source partition (300) includes a plurality of detachable carbon source partition pore strips (330); a movable shielding sheet (340) is provided on the air outlet (310) to control the opening and closing of the air outlet (310).

2. The gas distribution system for carbonization equipment according to claim 1, characterized in that: A fan (320) is provided on the air outlet (310).

3. The gas distribution system for carbonization equipment according to claim 1, characterized in that: The carbonization device (100) comprises: An equipment chamber (130), wherein the equipment chamber (130) has a hollow cavity; An equipment room door (140), the air inlet (110) and the air outlet (120) are respectively arranged on the equipment room door (140), a monitoring instrument (150) is provided on the equipment room door (140), the gas pipeline (200) is provided on the side wall of the equipment room (130), the carbon source partition (300) is provided between the gas pipeline (200) and the hollow cavity, the carbon source partition (300) encloses a partition cavity with an internal accommodation space, and the carbonized preform (600) is placed in the partition cavity.

4. The gas distribution system for carbonization equipment according to claim 1, characterized in that: The carbonized preform (600) is placed on a product carbonization rack (500), which is placed inside the partition cavity. An air-permeable net is provided around the inner wall and on the bottom of the product carbonization rack (500).

5. The gas distribution system for carbonization equipment according to claim 1, characterized in that: The carbonization equipment (100) is a carbonization reaction chamber (700), the gas pipeline (200) is arranged on the side wall of the carbonization reaction chamber (700), the gas pipeline (200) is arranged on one side of the carbon source partition (300), a transport track (720) is arranged in the carbonization reaction chamber (700), and the transport track (720) is arranged on the other side of the carbon source partition (300), and the carbonized preform (600) enters the carbonization reaction chamber (700) through the carbonization product transport equipment via the transport track (720).

6. The gas distribution system for carbonization equipment according to any one of claims 1 to 5, characterized in that: An anti-corrosion coating and / or a waterproof coating is provided on the inner wall of the carbonization device (100).

Citation Information

Patent Citations

  • Gas distribution system for carbonization equipment

    CN220048070U