A process production line for a coil

Abstract

The present invention discloses a process production line for coils, which includes an inserting end device, a winding device, a welding device and a conveying device. The conveying device is arranged on one side of the inserting end device, the winding device and the welding device; the inserting end device includes a frame, a feeding device, a rotating platform, a pre-assembling device and a discharging device. The rotating platform includes a rotatable rotating disk, a plurality of placing seats arranged on the rotating disk, and a detection device fixed on the frame; the rotating platform is provided with a plurality of stations, at least including a feeding station, a detection station, a pre-assembling station and a discharging station; the pre-assembling device includes a pin feeding assembly, a supporting assembly, a pressing assembly, a power assembly and a pre-assembling frame. The advantages of the present invention are that a pre-assembling device is arranged in the inserting end device to perform precise inserting end assembly between the pins and the housing, and has extremely high assembly efficiency. The conveying device conveys the coils along the inserting end device, the winding device and the welding device in sequence, so as to form a process production line for coils.

Description

Technical Field

[0001] The present invention relates to the field of product production, and particularly to a process production line for coils. Background Art

[0002] When cars no longer appear as luxury goods in people's sight and the sales volume of cars starts to rise linearly, the market for automotive wire harnesses has gradually expanded. An automotive wire harness is generally processed and assembled together with components such as a coil 5 and a sheath. As more and more automotive wire harness factories pay attention to the production process of automotive wire harnesses, the standard and reliability of automotive wire harnesses directly affect the service life and safety performance of cars.

[0003] Such as Figure 25 and Figure 26 As shown, during the production of automotive wire harnesses, the assembly of the coil 5 is a very important step. The coil 5 is composed of a housing, a pin, and a resistance wire. When traditionally assembling the coil 5, two pins 52 are assembled in a matching manner with a housing 51, and then the resistance wire 53 is wound around the surface of the housing 51, and both ends of the resistance wire 53 are respectively wound around the surfaces of the two pins 52. Finally, the resistance wire 53 is firmly welded to the pin 52 by resistance welding.

[0004] When assembling the coil 5, since the existing equipment has inaccurate insertion positions of the pins 52 in the housing 51 during the insertion end assembly of the pins 52 and the housing 51, and the insertion end efficiency is low, improvements need to be made. Summary of the Invention

[0005] Aiming at the deficiencies in the existing technical solutions, the purpose of the present invention is to provide a process production line for coils, which has higher assembly efficiency when assembling a housing, pins, and a resistance wire to form a coil.

[0006] The present invention provides a process production line for coils. The coil includes a housing, pins, and a resistance wire. The process production line is characterized in that: the process production line includes an insertion end device, a wire winding device, a welding device, and a conveying device. The insertion end device is used to fix the pins at the end of the housing. The wire winding device is used to wind the resistance wire around the housing. The welding device is used to weld the end of the resistance wire to the pin. The conveying device is arranged on one side of the insertion end device, the wire winding device, and the welding device;

[0007] The insertion end device includes a frame, a feeding device, a rotating platform, a pre-assembly device, and a discharging device. The rotating platform includes a rotatable rotating disk, a plurality of placement seats arranged on the rotating disk, and a detection device fixed on the frame;

[0008] The rotating platform is provided with a plurality of stations, including at least a feeding station, a detection station, a pre-assembly station, and a discharging station;

[0009] The feeding device is used to feed the housing to the feeding station of the rotating platform, and the discharging device is used to transport the product at the discharging station of the rotating platform to the conveying equipment; the pre-assembly device is arranged on the frame on the side of the pre-assembly station. The pre-assembly device includes a pin feeding component, a supporting component, a pressing component, a power component and a pre-assembly frame. The supporting component, the pressing component and the power component are arranged on the pre-assembly frame. The pins are fed onto the supporting component through the pin feeding component. The pressing component presses and fixes the pins on the supporting component. The power component drives the supporting component and the pressing component to move towards the pre-assembly station, so that the pins are assembled onto the housing of the coil at the pre-assembly station.

[0010] Preferably, a first sliding track is fixedly arranged on the pre-assembly frame, a first sliding seat is clamped on the first sliding track, a mounting seat is fixedly arranged on the first sliding seat, the supporting component and the pressing component are arranged on the mounting seat, and the power component drives the first sliding seat to slide on the first sliding track.

[0011] Preferably, the supporting component includes a supporting power member, a lifting seat, a lifting block and a supporting seat. The supporting power member and the lifting seat are fixedly arranged on the mounting seat. The lifting block is embedded in the lifting seat. The supporting seat is fixedly arranged on the lifting block. A supporting groove for carrying the pins is formed on the surface of the supporting seat. The lifting block and the supporting seat are driven to lift by the supporting power member.

[0012] Preferably, the pressing component includes a pressing power member, a second sliding track, a second sliding seat and a pressing arm. The pressing power member and the second sliding track are fixedly arranged on the mounting seat. The pressing arm is fixedly arranged on the second sliding seat. The second sliding seat is driven to slide in the second sliding track by the pressing power member, so that the pressing arm presses the pins in the supporting seat.

[0013] Preferably, an installation platform is concentrically arranged above the rotating disk. The installation platform is fixedly connected with the frame. A fixing component is arranged on the installation platform. The fixing component includes a first pressing cylinder and a pressing member. The first pressing cylinder is fixedly arranged on the installation platform. The pressing member is fixedly arranged at one end of the telescopic rod of the first pressing cylinder. The pressing member includes a pressing part and a limiting part. The limiting parts are located on both sides of the pressing part. An "n-shaped" is formed between the pressing part and the limiting parts. The housing on the placing seat is fixed by the fixing component.

[0014] Preferably, the feeding device includes a housing vibrating disk and a feeding manipulator. The housing in the housing vibrating disk is fed into the placing seat by the feeding manipulator;

[0015] The pin feeding component is located on both sides of the support component. The pin feeding component includes a pin vibrating disk, a transmission track, a vibrating platform, a feeding power component, and a shifting rod. The transmission track is arranged on the vibrating platform, and an installation groove is formed along the length direction of the transmission track. The shifting rod is fixedly arranged on the telescopic rod of the feeding power component. Each pin is arranged in the installation groove of the transmission track under the action of the vibrating platform, and the feeding power component drives the shifting rod to feed the pins onto the support seat.

[0016] Preferably, the pin inserting device further includes a pressing device, which includes a second pressing cylinder and a reinforcing cylinder. The second pressing cylinder is arranged on the installation platform, and the reinforcing cylinder is fixedly arranged on the machine frame. The telescopic rod of the second pressing cylinder is directly above the placing seat, and the telescopic rod of the reinforcing cylinder points to the second pressing cylinder. The assembly between the pin and the housing is completed through the pressing device.

[0017] Preferably, the blanking device includes a first blanking manipulator, a driving component, and a second blanking manipulator. The driving component and the second blanking manipulator are both fixedly arranged on the machine frame. The first blanking manipulator is slidably connected to the driving component. The driving component includes a driving motor, a driving screw rod, a driving nut seat, and a mounting bracket. The mounting bracket is fixedly arranged on the machine frame. The driving screw rod is arranged in the mounting bracket and is rotatably connected to the mounting bracket. The driving motor is fixedly installed at one end of the mounting bracket, and the rotating shaft of the driving motor is fixedly connected to the driving screw rod. The driving nut seat is screwed onto the driving screw rod, and the first blanking manipulator is fixedly installed on the driving nut seat.

[0018] Preferably, the conveying device includes a conveying frame, a conveying table, a conveying motor, a conveying screw rod, and a conveying nut seat.

[0019] The conveying table is slidably arranged on the conveying frame and moves horizontally along the conveying frame. A plurality of conveying cylinders are arranged on the conveying table, and a feeding beam is fixedly connected to one end of the telescopic rod of the conveying cylinder.

[0020] The conveying motor is fixedly installed on the conveying frame, and the rotating shaft of the conveying motor is fixedly connected to the conveying screw rod.

[0021] The conveying nut seat is installed on the conveying screw rod, and the conveying nut seat is fixedly connected to the bottom end of the conveying table.

[0022] Preferably, a plurality of feeding blocks are fixedly arranged on the surface of the feeding beam. The feeding blocks are evenly distributed along the length direction of the feeding beam, and a feeding groove is formed on the surface of the feeding block.

[0023] Preferably, the winding device includes a winding frame, a winding device and a cutting device. The winding device and the cutting device are both arranged on the winding frame. The winding device includes a rotating motor, a plurality of mounting rods and a lead wire assembly. The rotating motor drives the plurality of mounting rods to rotate. Fixed cylinders are fixedly arranged on the plurality of mounting rods. An expansion rod is fixedly arranged on the telescopic rod of the fixed cylinder. An expansion buckle is sleeved on the periphery of the expansion rod. The coil is fixed by the expansion rod and the expansion buckle.

[0024] Preferably, the lead wire assembly includes a lead wire frame, a plurality of lead wire needles, a servo tensioner and a wire retaining seat. The plurality of lead wire needles are arranged on the lead wire frame. The plurality of lead wire needles correspond to the expansion rods. The servo tensioner tensions the resistance wire passing through the lead wire needles. The wire retaining seat is slidably connected to the winding frame. A plurality of wire retaining rods are arranged on the wire retaining seat.

[0025] Preferably, an infrared sensor is arranged on the lead wire frame. The infrared rays emitted by the infrared sensor correspond to the position of the expansion buckle.

[0026] Preferably, the cutting device includes a lifting cylinder, a cutting beam and a plurality of cutting scissors. The lifting cylinder is fixedly arranged on the lead wire frame. The cutting beam is horizontally arranged and fixedly connected to the telescopic rod of the lifting cylinder. The plurality of cutting scissors are arranged on the cutting beam and correspond to the positions of the lead wire needles.

[0027] Preferably, the welding device includes a conveying platform, a first soldering device, a second soldering device, a DCR testing device and an AOI testing device. The first soldering device, the second soldering device, the DCR testing device and the AOI testing device are arranged in sequence on the periphery of the conveying platform. A plurality of fixing rods for coil installation are evenly arranged on the periphery of the conveying platform. The resistance of the coil is detected by the DCR testing device. The inter-turn insulation of the coil is detected by the AOI testing device.

[0028] As can be seen from the above description of the present invention, the present invention has the following beneficial effects:

[0029] 1. A pre-assembly device is arranged in the pin insertion device. The pins are fixed by the supporting component and the pressing component, and then the pins are driven by the power component to be inserted into the shell. In this way, the pre-assembly between the pins and the shell not only has accurate insertion positions but also has extremely high insertion efficiency.

[0030] 2. A conveying device is arranged on one side of the pin insertion device, the winding device and the welding device. The coil assembled by the pin insertion device is conveyed to the winding device by the conveying device for winding processing, and the wound coil is conveyed to the welding device for welding processing to form a process production line for the coil, which improves the assembly production efficiency of the coil.

[0031] 3. An infrared sensor is provided on the lead frame. The infrared rays emitted by the infrared sensor correspond to the position of the expansion buckle to detect whether the coil is successfully installed on the expansion buckle.

[0032] 4. A wire-retaining seat is provided in the lead wire assembly. A number of wire-retaining rods are provided on the wire-retaining seat. After the coil is wound, the resistance wire is wound around the wire-retaining rods. The setting of the wire-retaining rods facilitates the cutting of the resistance wire.

[0033] 5. A DCR test device and an AOI test device are provided in the welding device. The resistance of the coil is detected by the DCR test device, and the inter-turn insulation of the coil is detected by the AOI test device to detect whether the coil meets the assembly standard. Description of the Drawings

[0034] Figure 1 It is a schematic diagram of the equipment positions of a coil process production line in an embodiment;

[0035] Figure 2 It is a schematic diagram of the structure of the plug-in end device in an embodiment;

[0036] Figure 3 It is a rear view of the plug-in end device in an embodiment;

[0037] Figure 4 It is an embodiment Figure 2 The partial enlarged view at A in the embodiment;

[0038] Figure 5 It is a schematic diagram of the structure of the fixing component in an embodiment;

[0039] Figure 6 It is a schematic diagram of the structure of the pressing component in an embodiment;

[0040] Figure 7 It is a schematic diagram of the overall structure of the pin feeding component and the pre-assembly device in an embodiment;

[0041] Figure 8 It is a front view of the pin feeding component and the pre-assembly device in an embodiment;

[0042] Figure 9 It is an exploded view between the pin feeding component and the pre-assembly device in an embodiment;

[0043] Figure 10 It is a schematic diagram of the structure of the feeding power component and the lever in an embodiment;

[0044] Figure 11 It is a partial schematic diagram of the transmission track in an embodiment;

[0045] Figure 12 It is an exploded view of the pre-assembly device in an embodiment;

[0046] Figure 13 is an exploded view of the power component, pre-assembly frame and mounting seat of the embodiment;

[0047] Figure 14 is an exploded view of the support component and pressing component of the embodiment;

[0048] Figure 15 is a structural view of the support seat of the embodiment;

[0049] Figure 16 is a side view of the pre-assembly device of the embodiment;

[0050] Figure 17 is the embodiment Figure 16 partial sectional view in;

[0051] Figure 18 is the embodiment Figure 2 partial enlarged view at B in;

[0052] Figure 19 is the embodiment Figure 3 partial enlarged view at C in;

[0053] Figure 20 is a structural view of the blanking device of the embodiment;

[0054] Figure 21 is a structural view of the housing and pin of the embodiment;

[0055] Figure 22 is a structural view of the conveying equipment of the embodiment;

[0056] Figure 23 is the embodiment Figure 7 partial enlarged view at D in;

[0057] Figure 24 is a structural view of the wire winding equipment of the embodiment;

[0058] Figure 25 is the embodiment Figure 9 partial enlarged view at E in;

[0059] Figure 26 is a side view of the wire winding device of the embodiment;

[0060] Figure 27 is a structural view of the coil after wire winding of the embodiment;

[0061] Figure 28 is the front view of the coil of the embodiment;

[0062] Figure 29 is a structural view of the welding equipment of the embodiment;

[0063] Figure 30 It is a schematic structural diagram of the pre-assembly device in the initial state of the embodiment;

[0064] Figure 31 It is a schematic structural diagram of the pre-assembly device when the plug insertion is completed in the embodiment;

[0065] Figure 32 It is a schematic structural diagram of the pre-assembly device in the retracted state of the embodiment.

[0066] Reference numerals: 1. Plug-in device; 11. Rack; 12. Rotating motor; 13. Loading device; 131. Housing vibratory bowl; 132. Loading manipulator; 133. Pin loading assembly; 1331. Pin vibratory bowl; 1332. Transfer track; 13321. Installation groove; 1333. Vibration platform; 1334. Loading power component; 1335. Lever; 14. Rotating platform; 141. Placement seat; 142. Rotating disk; 143. Loading station; 144. Pre-assembly station; 145. Detection station; 146. Unloading station; 15. Installation platform; 151. Fixing component; 1511. First pressing cylinder; 1512. Pressing component; 15121. Pressing part; 15122. Limiting part; 16. Pre-assembly device; 1611. Power component; 1612. First sliding track; 1613. First sliding seat; 1614. Mounting seat; 162. Supporting component; 1621. Supporting power component; 1622. Lifting seat; 1623. Lifting block; 1624. Supporting seat; 16241. Supporting groove; 163. Pressing component; 1631. Pressing power component; 1632. Second sliding track; 1633. Second sliding seat; 1634. Pressing arm; 164. Pre-assembly frame; 17. Pressing device; 171. Second pressing cylinder; 172. Reinforcement cylinder; 18. Detection device; 19. Unloading device; 191. First unloading manipulator; 192. Second unloading manipulator; 193. Driving component; 1931. Mounting frame; 1932. Driving motor; 1933. Driving screw rod; 1934. Driving nut seat; 2. Wiring device; 21. Wiring frame; 22. Wiring device; 221. Rotating motor; 222. Mounting rod; 223. Lead wire component; 2231. Lead wire frame; 2232. Lead wire pin; 2234. Wire retaining seat; 2235. Wire retaining rod; 2236. Infrared sensor; 224. Fixing cylinder; 225. Expansion rod; 226. Expansion buckle; 23. Cutting device; 231. Lifting cylinder; 232. Cutting beam; 233. Cutting scissors; 3. Welding device; 31. Transfer platform; 311. Fixed rod; 32. First soldering device; 33. Second soldering device; 34. DCR testing device; 35. AOI testing device; 4. Transfer device; 41. Transfer frame; 42. Transfer table; 421. Transfer cylinder; 422. Transfer beam; 423. Feeding block; 4231. Feeding groove; 43. Transfer motor; 44. Transfer screw rod; 45. Transfer nut seat; 5. Coil; 51. Housing; 52. Pin; 53. Resistance wire. Detailed implementation manners

[0067] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer and more understandable, the present invention will be further described in detail below with reference to the Figures 1 - 32 drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0068] Referring to Figure 1 , the present invention discloses a process production line for coils, including an end inserting device 1, a winding device 2, a welding device 3 and a conveying device 4. Among them, the end inserting device 1, the winding device 2 and the welding device 3 are arranged in a straight line in sequence, and the conveying device 4 is arranged on one side of the end inserting device 1, the winding device 2 and the welding device 3. The coil 5 is sequentially conveyed from the end inserting device 1 to the winding device 2 and the welding device 3 through the conveying device 4.

[0069] Referring to Figure 2 、 Figure 3 and Figure 4 , among which the end inserting device 1 includes a frame 11, a rotating motor 12, a feeding device 13, a rotating platform 14, an installation platform 15, a pre-assembly device 16, a pressing device 17, a detection device 18 and a discharging device 19. The rotating motor 12, the rotating platform 14 and the installation platform 15 are all arranged on the frame 11. The rotating platform 14 includes a rotating disk 142 that rotates axially and eight placing seats 141 for placing the coil 5. The rotating disk 142 is driven by the rotating motor 12 to rotate on the frame 11, and the eight placing seats 141 are evenly distributed on the rotating disk 142. Both the installation platform 15 and the rotating platform 14 are circular, and the diameter size of the installation platform 15 is smaller than that of the rotating platform 14. The installation platform 15 is arranged above the rotating platform 14 and is fixedly connected to the frame 11, so that the eight placing seats 141 surround the installation platform 15. In addition, a feeding station 143, a pre-assembly station 144, a detection station 145 and a discharging station 146 are arranged on the rotating platform 14. One end of the feeding device 13 is close to the feeding station 143 of the rotating platform 14, one end of the pre-assembly device 16 is close to the pre-assembly station 144 of the rotating platform 14, one end of the detection device 18 is close to the detection station 145 of the rotating platform 14, and one end of the discharging device 19 is close to the discharging station 146 of the rotating platform 14. The pressing device 17 and the detection device 18 are fixedly arranged on the installation platform 15, so that the feeding device 13, the pre-assembly device 16, the pressing device 17, the detection device 18 and the discharging device 19 are arranged in sequence in a surrounding manner.

[0070] Referring to Figure 2 , among which the feeding device 13 includes a housing vibrating disk 131, a pair of pin feeding components 132 and a feeding manipulator 132. A housing 51 is installed in the housing vibrating disk 131. The feeding manipulator 132 is arranged on the frame 11, and the discharging end of the housing vibrating disk 131 is close to the feeding manipulator 132. When the housing 51 is conveyed to the feeding manipulator 132 through the housing vibrating disk 131, the housing 51 is placed on the placing seat 141 by the feeding manipulator 132, and the housing 51 on the placing seat 141 is conveyed to the pre-assembly device 16 under the rotation of the rotating platform 14.

[0071] Reference Figures 2 - 6 Figures 2 - 6 , in order to make the housing 51 keep a stable position during pre-assembly, a fixing component 151 is arranged on the installation platform 5. The fixing component 151 further includes a first pressing cylinder 1511 and a pressing member 1512. The first pressing cylinder 1511 is fixedly arranged on the installation platform 5 and the telescopic rod of the first pressing cylinder 1511 is vertically downward. The pressing member 1512 is fixedly arranged at the bottom end of the telescopic rod of the first pressing cylinder 1511. The pressing member 1512 includes a pressing part 15121 and a limiting part 15122. The limiting part 15122 is located on both sides of the pressing part 15121. The pressing part 15121 and the limiting part 15122 form an "n-shaped" structure with each other. The model of the pressing member 1512 corresponds to the model of the housing 51. When the placement seat 31 and the housing 51 rotate to the lower part of the first pressing cylinder 1511, the telescopic rod of the first pressing cylinder 1511 extends, driving the pressing member 1512 to firmly fix the housing 51 on the placement seat 31. The limiting parts 15122 on both sides of the pressing member 1512 play a limiting role on the housing 51.

[0072] Reference Figures 7 - 11 Figures 7 - 11 , the two pin feeding components 132 are located on both sides of the pre-assembly device 16. The pin feeding component 23 further includes a pin vibrating disk 1331, a transmission track 1332, a vibrating platform 1333, a feeding power component 1334 and a dial rod 1335. The transmission track 1332 is arranged on the vibrating platform 1333 and one end of the transmission track 1332 is close to the pre-assembly device 16. The pin vibrating disk 1331 is located at the end of the transmission track 1332 far from the pre-assembly device 16. The feeding power component 1334 is arranged at the end of the transmission track 1332 close to the pre-assembly device 16. The dial rod 1335 is fixedly arranged on the telescopic rod of the feeding power component 1334. In addition, an installation groove 13321 is opened along the length direction of the transmission track 1332; a number of pins 52 are installed in the pin vibrating disk 1331. The pins 52 move to the transmission track 1332 under the action of the pin vibrating disk 1331. The transmission track 1332 makes the pins 52 neatly arranged in the installation groove 13321 of the transmission track 1332 under the action of the vibrating platform 1333. The pins 52 are conveyed along the transmission track 1332 in the direction close to the pre-assembly device 16. The telescopic rod of the feeding power component 1334 extends to make the dial rod 1335 dial the pins 52 on the transmission track 1332 into the pre-assembly device 16, thus completing the feeding of the pins 52; taking one housing 51 and two pins 52 as a group, the pins 52 and the housing 51 are pre-assembled through the pre-assembly device 16.

[0073] Reference Figures 12 - 15, the pre-matching device 16 includes a power component 1611, a supporting component 162, a pressing component 163 and a pre-matching frame 164; the power component 1611 is fixedly installed on the pre-matching frame 164, and a first sliding rail 1612 is also fixedly provided on the pre-matching frame 164, and a first sliding seat 1613 is clamped on the first sliding rail 1612, and a mounting seat 1614 is fixedly provided on the first sliding seat 1613, and the supporting component 162 and the pressing component 163 are arranged on the mounting seat 1614, and the first sliding seat 1613 is fixedly connected to the telescopic rod of the power component 1611, and the first sliding seat 1613 and the mounting seat 1614 are driven to slide on the first sliding rail 1612 by the power component 1611; the supporting component 162 includes a supporting power part 1621, a lifting seat 1622, and a lifting block 1623 and support seat 1624, the supporting power member 1621 and the lifting seat 1622 are fixedly arranged on the side of the mounting seat 1614 close to the mounting platform, the lifting block 1623 is embedded in the lifting seat 1622 and is fixedly connected to the telescopic rod of the supporting power member 1621, the supporting seat 1624 is fixedly arranged on the lifting block 1623, and two supporting grooves 16241 for the insertion pin 52 to be placed on the surface of the supporting seat 1624 are opened, and the lifting block 1623 and the supporting seat 1624 are driven by the supporting power member 1621 to perform lifting and lowering movements. When the insertion pin 52 is to be loaded, the supporting power member 1621 drives the supporting seat 1624 to move until it is flush with the surface of the transmission track 1332, so that the insertion pin 52 is moved into the supporting groove 16241 of the supporting seat 1624 under the toggle of the toggle rod 1335.

[0074] Reference Figure 14 、 Figure 16 and Figure 17The pressing assembly 163 includes a pressing power piece 1631, a second sliding rail 1632, a second sliding seat 1633 and a pressing arm 1634. The pressing power piece 1631 and the second sliding rail 1632 are fixed on the mounting seat 1614, the second sliding seat 1633 is clamped on the second sliding rail 1632, and the pressing arm 1634 is fixed on the second sliding seat 1633. After the pin 52 is loaded into the supporting groove 16241 of the supporting seat 1624 under the tossing of the toggle rod 1335, the telescopic rod of the pressing power piece is extended to drive the second sliding seat 1633 and the pressing arm 1634 to move, so that the pressing arm 1634 abuts against the upper surface of the supporting seat 1624, thereby fixing the pin 52 in the supporting groove 16241 of the supporting seat 1624; then the telescopic rod of the pin 52 power piece is extended to drive the first sliding seat 1613 and the mounting seat 1614 moves in the direction close to the fixed assembly 151, thereby simultaneously driving the two pins 52 set between the support seat 1624 and the pressure arm 1634 to move in the direction close to the fixed assembly 151, until the pins 52 between the support seat 1624 and the pressure arm 1634 are pre-assembled into the shell 51; then the telescopic rod of the supporting power member 1621 is retracted to drive the lifting block 1623 and the supporting seat 1624 to descend, and the telescopic rod of the clamping power member 1631 is retracted to drive the second sliding seat 1633 and the pressure arm 1634 to move in the direction away from the fixed assembly 151, so that the supporting seat 1624 and the pressure arm 1634 no longer restrain the pins 52, and finally the telescopic rod of the pin power member is retracted to drive the mounting seat 1614 and the supporting assembly 162 and the clamping assembly 163 fixed on the mounting seat 1614 to move in the direction away from the fixed assembly 151.

[0075] Reference Figure 2 and Figure 18, the pressing device 17 further includes a second pressing cylinder 171 and a reinforcing cylinder 172. The second pressing cylinder 171 is fixedly arranged on the mounting platform 15, and the telescopic rod of the second pressing cylinder 171 extends vertically downward. A pressing member 1512 is also fixedly arranged at the bottom end of the telescopic rod of the second pressing cylinder 171. The reinforcing cylinder 172 is horizontally fixedly arranged on the frame 11 and is made to be on the same horizontal plane as each placement seat 141. The telescopic rod of the reinforcing cylinder 172 points to the center of the rotating platform 14. After the pre-assembly between the housing 51 and the two terminals is achieved, the rotating shaft of the rotating motor 12 continues to rotate, causing the rotating platform 14 to continue rotating. When the placement seat 141 with the coil 5 rotates below the second pressing cylinder 171, the rotating platform 14 stops rotating. The telescopic rod of the second pressing cylinder 171 extends until the pressing member 1512 presses the housing 51 onto the placement seat 141. Subsequently, the telescopic rod of the reinforcing cylinder 172 extends to push the terminals to achieve the complete assembly between the two terminals and the housing 51. In order to improve the qualified rate of the products formed by the assembly of the coil 5 during its discharging, the coil 5 is detected by the detection device 18. When the rotating platform 14 rotates to drive the placement seat 141 and the coil 5 to rotate in front of the detection device 18, the coil 5 in the placement seat 141 is detected to check whether two terminals are successfully installed in the housing 51. Additionally, the distance between the two terminals installed on the two housings 51 is then detected to determine whether the assembled coil 5 meets the qualified standard.

[0076] Refer to Figure 3 , Figure 19 , Figure 20 and Figure 21 , after the detection of the assembled coil 5 is completed, the rotating platform 14 continues to rotate until the assembled coil 5 rotates to the blanking device 19. The blanking device 19 further includes a first blanking manipulator 191, a second blanking manipulator 192 and a driving component 193. The driving component 193 further includes a mounting frame 1931, a driving motor 1932, a driving screw rod 1933 and a driving nut seat 1934. The mounting frame 1931 and the second blanking manipulator 192 are both fixedly arranged on the frame 11. The driving screw rod 1933 is arranged inside the mounting frame 1931 and is kept in rotational connection with the mounting frame 1931. The driving motor 1932 is fixedly arranged at one end of the mounting frame 1931, and the rotating shaft of the driving motor 1932 is fixedly connected to the driving screw rod 1933 and is on the same straight line. After the driving screw rod 1933 is installed between the mounting frame 1931, the screw rod is perpendicular to the transfer table 42. The driving nut seat 1934 is screwed onto the driving screw rod 1933 and is fixedly connected to the bottom end of the first blanking manipulator 191.

[0077] Refer to Figure 20 , Figure 22 and Figure 23, the conveying device 4 further includes a conveying frame 41, a conveying table 42, a conveying motor 43, a conveying screw rod 44 and a conveying nut seat 45. The conveying table 42 is arranged on the conveying frame 41 and is slidably connected to the conveying frame 41. The conveying motor 43 is fixedly arranged at one end of the conveying frame 41, and the conveying screw rod 44 is fixedly connected to the rotating shaft of the conveying motor 43, so that the conveying screw rod 44 is located below the conveying table 42. The conveying nut seat 45 is fixedly connected to the bottom surface of the conveying table 42, and the conveying screw rod 44 is threadedly connected to the conveying nut seat 45. A plurality of conveying cylinders 421 are also fixedly arranged on the conveying table 42, keeping the telescopic rods of the conveying cylinders 421 perpendicular to the conveying screw rod 44. The feeding beam is fixedly connected to the telescopic rods of the respective conveying cylinders 421, and twelve feeding blocks 423 are evenly arranged on the feeding beam. The surfaces of the respective feeding blocks 423 are each provided with a feeding groove 4231 for placing the coil 5.

[0078] When the rotating platform 14 rotates to drive the qualified coil 5 to rotate to the lower side of the first blanking manipulator 191, the first blanking manipulator 191 picks up the coil 5 in the placing seat 141. Subsequently, the rotating shaft of the driving motor 1932 rotates, and through the transmission between the driving screw rod 1933 and the driving nut seat 1934, the first blanking manipulator 191 is driven to move towards the direction close to the conveying table 42. When the first blanking manipulator 191 moves above the conveying table 42, the first blanking manipulator 191 places the qualified coil 5 into the feeding groove 4231 of the feeding block 423. Subsequently, the rotating shaft of the driving motor 1932 rotates in the reverse direction to drive the first blanking manipulator 191 to return above the placing seat 141 again, and so on to blank the next qualified coil 5; when an unqualified coil 5 appears, the terminal of the rotating platform 14 continues to rotate until it rotates to the lower side of the second blanking manipulator 192. Subsequently, the second blanking manipulator 192 takes out and blanks the unqualified coil 5 from the placing seat 141. When the twelve coils 5 are filled on the conveying table 42, the coils 5 can be conveyed to the winding device 2 through the conveying device 4.

[0079] Refer to Figure 24 , Figure 25 and Figure 26, the rotating shaft of the transmission motor 43 rotates to drive the transmission screw rod 44 to rotate, and the transmission nut seat 45 drives the transmission platform 42 to be transmitted to the winding device 2 under the transmission of the transmission screw rod 44; the winding device 2 includes a winding frame 21, a winding device 22 and a cutting device 23, wherein the winding device 22 includes a rotating motor 221, twelve mounting rods 222 and a lead assembly 223, and the lead assembly 223 includes a lead frame 2231, twelve lead needles 2232, a servo tensioner and a wire retaining seat 2234, and each mounting rod 222 is driven to rotate by the rotating motor 221, and when the mounting rod 222 is away from the rotating motor A fixed cylinder 224 is fixedly provided at one end of 221, an expansion rod 225 is fixedly provided at one end of the telescopic rod of the fixed cylinder 224 away from the mounting rod 222, an expansion buckle 226 is provided outside the expansion rod 225, twelve lead needles 2232 are evenly arranged on the lead frame 2231, and the lead needles 2232 are kept in a vertical downward state, the twelve lead needles 2232 correspond one by one to the twelve mounting rods 222, and are located above the expansion rod 225 and the expansion buckle 226, the twelve lead needles 2232 are passed through a resistance wire 53, and the resistance wire 53 is tensioned by a servo tensioner.

[0080] After the twelve coils 5 placed on the feeding beam are transferred to the positions corresponding to the twelve expansion buckles 226 by the transfer device 4, the telescopic rod of the transfer cylinder 421 is extended to drive the feeding beam to move in the direction close to the winding device 2 until the twelve coils 5 on the feeding beam are sleeved on the periphery of the expansion buckle 226, and the telescopic rod of the fixed cylinder 224 is extended to drive the expansion rod 225 to completely penetrate into the expansion buckle 226, so that the expansion buckle 226 is tightly pressed against the inner wall of the coil 5 to install and fix the coil 5. In addition, an infrared sensor 2236 is fixedly provided on the lead frame 2231. The detector 2236 emits infrared light to detect whether the coil 5 is successfully installed on each expansion buckle 226; then the lead frame 2231 starts to rotate, flip and swing, so that the lead needle 2232 starts to wind the resistance wire 53 around the pin 52 of the coil 5 and the shell 51, and then the rotating shaft of the rotary motor 221 rotates to drive the coil 5 fixed on the expansion shell to rotate, so that the resistance wire 53 is wound around the periphery of the shell 51; the cutting device 23 includes two lifting cylinders 231, a cutting beam 232 and twelve cutting knives 233, and the two lifting cylinders 231 are fixedly arranged on the lead frame 2231. The frame 2231 is mounted on the frame 2231, and the telescopic rods of the two lifting cylinders 231 are kept vertically downward. The cutting beam 232 is fixedly set on one end of the telescopic rod of the lifting cylinder 231, and the twelve cutting knives 233 are fixedly set on the cutting beam 232. In addition, twelve streamline rods 2235 are evenly set on the wire retaining seat 2234. The twelve streamline rods and the twelve fixed cylinders 224 are spaced apart from each other, and the streamline rods and the fixed cylinders 224 are kept in a mutually perpendicular state. After the twelve coils 5 on the winding device 2 are wound, the resistance wire 53 is wound on the streamline of the wire retaining seat 2234 through the lead needle 2232. Rod, then the telescopic rod of the lifting cylinder 231 extends to drive the twelve cutting knives 233 to move toward the direction close to the lead needle 2232, and the resistance wire 53 wound between the coil 5 and the wire retaining rod 2235 is cut by the cutting knives 233, and the telescopic rod of the conveying cylinder 421 extends so that the feeding block 423 is located below the coil 5, and at the same time, the telescopic rod of the fixing cylinder 224 is retracted to drive the expansion rod 225 to be retracted from the expansion buckle 226, and the expansion buckle 226 closes the contact between the coils 5, and finally the telescopic rod of the conveying cylinder 421 is retracted to unload each coil 5 from the winding equipment 2.

[0081] Reference Figure 27 、 Figure 28 and Figure 29, the rotating shaft of the conveying motor 43 continues to rotate, and through the transmission between the conveying screw rod 44 and the conveying nut seat 45, twelve coils 5 are conveyed to the welding device 3; the welding device 3 includes a conveying platform 31, a first soldering device 32, a second soldering device 33, a DCR testing device 34 and an AOI testing device 35. The conveying platform 31 is circular. The first soldering device 32, the second soldering device 33, the DCR testing device 34 and the AOI testing device 35 are arranged in sequence on the circumferential side of the conveying platform 31. A number of fixing rods 311 are arranged around the periphery of the conveying platform 31, and the number of fixing rods 311 are evenly distributed around the periphery of the conveying platform 31. When the coil 5 is conveyed to the soldering device by the conveying device 4, the telescopic rod of the conveying cylinder 421 extends to drive the coil 5 on the feeding block 423 to be sleeved around the periphery of the fixing rod 311 for installation and fixation. Subsequently, the coil 5 is conveyed to the first soldering device 32 under the action of the conveying platform 31. The first soldering device 32 solders and fixes one of the pins 52 of the coil 5 to the resistance wire 53 wound around the pin 52. The coil 5 is conveyed to the second soldering device 33 under the action of the conveying platform 31. The second soldering device 33 solders and fixes the other pin 52 of the coil 5 to the resistance wire 53 wound around the pin 52. The coil 5 continues to be conveyed to the DCR testing device 34 under the action of the conveying platform 31. The DCR testing device 34 can be selected as the TH2516B DC resistance tester. The AOI testing device 35 can be selected as the TH2882A-3 turn-to-turn insulation tester. The TH2882A-3 turn-to-turn insulation tester needs to test the electrical performance of the tested component without damaging it. The primary condition is to be able to judge the quality of the coil in a short moment. The resistance of the coil 5 is detected by the DCR testing device 34. Finally, the coil 5 is conveyed to the AOI testing device 35 under the action of the conveying platform 31. The turn-to-turn insulation of the coil 5 is detected by the AOI testing device 35 to judge whether the coil 5 meets the production standard. After the detection of the coil 5 is completed, the coil 5 can be unloaded.

[0082] Refer to Figure 30 , Figure 31 and Figure 32, the specific implementation principle of the embodiment of the present application is as follows: When the coil 5 needs to be produced, the housing 51 is fed by the housing vibrating disk 131 and the feeding manipulator 132. The feeding manipulator 132 places the housing 51 on the placing seat 141, and the rotating platform 14 rotates to convey the housing 51. When the housing 51 is conveyed to the pre-assembly device 16, the first pressing cylinder 1511 temporarily fixes the housing 51. The pin feeding component 132 feeds the pins 52. The pins 52 enter the transmission track 1332 under the vibration of the pin vibrating disk 1331, and are clamped in the installation groove 13321 of the transmission track 1332 under the action of the vibrating platform 1333, and are arranged along the length direction of the transmission track 1332. The support seat 1624 rises to the surface flush with the transmission track 1332 under the drive of the support power component 1621. The telescopic rod of the feeding power component 1334 extends to drive the lever 1335 to dial the pins into the support groove 16241 of the support seat 1624; the telescopic rod of the pressing power component 1631 extends to drive the pressing arm 1634 to cover the surface of the support seat 1624, so that the pins 52 are fixed between the support seat 1624 and the pressing arm 1634. The telescopic rod of the power component 1611 extends to drive the support component 162 and the pressing component 163 to move towards the fixed component 151, so as to insert the pin ends of the pins 52 into the housing 51, thereby completing the pre-assembly between the pins 52 and the housing 51; Subsequently, the support power component 1621 drives the support seat 1624 to descend, the pressing power component 1631 drives the pressing arm 1624 to move away from the fixed component 151, and the telescopic rod of the power component 1611 retracts to drive the support component 162 and the pressing component 163 to move towards the pin feeding component 133, so as to perform the next pin insertion process of the pins 52.

[0083] When the coil 5 is conveyed to the reinforcement cylinder 172, the second pressing cylinder 171 temporarily fixes the housing 51. The reinforcement cylinder 172 completes the actual assembly of the coil 5, and then the assembled coil 5 is detected by the detection device 18; Finally, the coil 5 is conveyed to the blanking device 19. The first blanking manipulator 191 blanks the coil 5 that has passed the detection. The rotating shaft of the driving motor 1932 rotates to drive the transmission between the driving screw 1933 and the driving nut seat 1934, so that the first blanking manipulator 191 conveys towards the conveying device 4, and the coil 5 that has passed the detection is blanked onto the feeding block 423 of the conveying device 4. Twelve coils 5 are arranged in a group on the feeding beam of the conveying device 4, and the second blanking manipulator 192 blanks the coils 5 that have not passed the detection.

[0084] The rotating shaft of the conveying motor 43 rotates to drive the conveying screw rod 44 to rotate. Under the action of the conveying screw rod 44, the conveying nut seat 45 drives the conveying table 42 to move towards the winding device 2. When the conveying table 42 moves to the position of the winding device 2, the telescopic rod of the conveying cylinder 421 extends to drive the conveying beam 422 to move towards the expansion rod 225, so that the coil 5 located on the feeding block 423 is sleeved around the expansion buckle 226. The telescopic rod of the fixing cylinder 224 extends to drive the expansion rod 225 to penetrate into the expansion buckle 226, so that the expansion buckle 226 is firmly clamped with the coil 5. The infrared sensor 2236 detects the installation of the coil 5. Each lead pin 2232 winds one end of the resistance wire 53 around the pin 52. The rotating shaft of the rotating motor 221 rotates, so that the resistance wire 53 is then wound around the surface of the housing 51. Subsequently, the resistance wire 53 is wound around the other pin 52 of the coil 5. Finally, the resistance wire 53 is wound around each wire-retaining rod 2235. The telescopic rod of the lifting cylinder 231 extends to drive the cutting scissors 233 to cut the resistance wire 53 between the pin 52 and the wire-retaining rod 2235. The telescopic rod of the conveying cylinder 421 continues to extend, driving the feeding beam to move towards the winding device 2 to unload the wound coil 5.

[0085] The conveying device 4 conveys the coil 5 to the welding device. Subsequently, the telescopic rod of the conveying cylinder 421 extends to drive the housing 51 to be sleeved on the fixing rod 311 outside the conveying platform 31. The conveying platform 31 starts to rotate to convey the coil 5 to the first soldering device 32 to solder one of the pins 52 and the resistance wire 53 wound around its periphery. The conveying platform 31 continues to rotate to convey the coil 5 to the second soldering device 33 to solder the other pin 52 and the resistance wire 53 wound around its periphery. Finally, the conveying platform 31 then rotates to detect the resistance of the coil 5 through the DCR testing device 34 and detect the inter-turn insulation of the coil 5 through the AOI testing device 35, so as to judge whether the coil 5 meets the production standard. After the detection is completed, the coil 5 can be unloaded.

[0086] The present invention has been described exemplarily above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above methods. As long as various non-substantive improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. A coil production line, the coil comprising a housing, a pin and a resistance wire, characterized in that: The process production line includes a plug-in device, a winding device, a welding device and a conveying device. The plug-in device is used to fix the pin on the end of the shell, the winding device is used to wind the resistance wire on the shell, and the welding device is used to weld the end of the resistance wire to the pin. The conveying device is arranged on one side of the plug-in device, the winding device and the welding device. The plug-in terminal device includes a frame, a loading device, a rotating platform, a pre-matching device, a unloading device and a pressing device. The rotating platform includes an axially rotatable rotating disk, a plurality of placement seats arranged on the rotating disk, and a detection device fixed to the frame; The rotating platform is provided with a plurality of workstations, including at least a loading station, a testing station, a pre-arrangement station and a unloading station; The loading device is used to load the shell onto the loading station of the rotating platform, and the unloading device is used to transport the product on the unloading station of the rotating platform to the conveying equipment; the pre-assembly device is arranged on the frame on the side of the pre-assembly station, and the pre-assembly device includes a pin loading assembly, a supporting assembly, a pressing assembly, a power assembly and a pre-assembly frame, and the supporting assembly, the pressing assembly and the power assembly are arranged on the pre-assembly frame, the pin loading assembly is located on both sides of the supporting assembly, and the pins are loaded onto the supporting assembly through the pin loading assembly, the pressing assembly presses and fixes the pins on the supporting assembly, and the power assembly drives the supporting assembly and the pressing assembly to move toward the pre-assembly station, so that the pins are assembled to the shell of the coil at the pre-assembly station; The pre-assembled rack is fixedly provided with a first sliding track, a first sliding seat is clamped on the first sliding track, a mounting seat is fixedly provided on the first sliding seat, the supporting assembly and the pressing assembly are arranged on the mounting seat, and the power assembly drives the first sliding seat to slide on the first sliding track; The support assembly includes a supporting power member, a lifting seat, a lifting block and a supporting seat. The supporting power member and the lifting seat are fixedly arranged on the mounting seat. The lifting block is embedded in the lifting seat. The supporting seat is fixedly arranged on the lifting block. The surface of the supporting seat is provided with a supporting groove for carrying the pin. The lifting block and the supporting seat are driven to rise and fall by the supporting power member. The pressing assembly includes a pressing power member, a second sliding track, a second sliding seat and a pressing arm. The pressing power member and the second sliding track are fixedly arranged on the mounting seat, and the pressing arm is fixedly arranged on the second sliding seat. The pressing power member drives the second sliding seat to slide in the second sliding track, so that the pressing arm presses the pin in the support seat. The pressing device includes a second pressing cylinder and a reinforcement cylinder, and the assembly between the pin and the housing is completed by the pressing device.

2. The coil production line according to claim 1, characterized in that: A mounting platform is concentrically arranged above the rotating disk, and the mounting platform is fixedly connected to the frame. A fixing assembly is arranged on the mounting platform, and the fixing assembly includes a first clamping cylinder and a clamping member. The first clamping cylinder is fixedly arranged on the mounting platform, and the clamping member is fixedly arranged at one end of the telescopic rod of the first clamping cylinder. The clamping member includes a clamping part and a limiting part, and the limiting parts are located on both sides of the clamping part. The clamping part and the limiting part form an "n shape" with each other, and the shell on the placement seat is fixed by the fixing assembly.

3. The coil production line according to claim 1, characterized in that: The loading device includes a shell vibrating plate and a loading manipulator, and the shell in the shell vibrating plate is loaded into the placement seat by the loading manipulator; The pin feeding assembly includes a pin vibration plate, a transmission track, a vibration platform, a feeding power piece and a shifting rod. The transmission track is arranged on the vibration platform, and a mounting groove is opened along the length direction of the transmission track. The shifting rod is fixedly arranged on the telescopic rod of the feeding power piece. Under the action of the vibration platform, each pin is arranged along the mounting groove of the transmission track. The feeding power piece drives the shifting rod to load the pins onto the supporting seat.

4. The coil production line according to claim 2, characterized in that: The second pressing cylinder is arranged on the mounting platform, the reinforcement cylinder is fixedly arranged on the frame, the telescopic rod of the second pressing cylinder is located directly above the placement seat, and the telescopic rod of the reinforcement cylinder points to the second pressing cylinder.

5. The coil production line according to claim 1, characterized in that: The blanking device includes a first blanking manipulator, a driving assembly and a second blanking manipulator, the driving assembly and the second blanking manipulator are both fixedly arranged on the frame, the first blanking manipulator is slidingly connected to the driving assembly, the driving assembly includes a driving motor, a driving screw, a driving nut seat and a mounting bracket, the mounting bracket is fixedly arranged on the frame, the driving screw is arranged in the mounting bracket and is rotatably connected between the mounting bracket, the driving motor is fixedly mounted on one end of the mounting bracket, and the rotating shaft of the driving motor is fixedly connected to the driving screw, the driving nut seat is screwed onto the driving screw, and the first blanking manipulator is fixedly mounted on the driving nut seat.

6. The coil production line according to claim 1, characterized in that: The conveying equipment includes a conveying frame, a conveying platform, a conveying motor, a conveying screw and a conveying nut seat. The conveying platform is slidably arranged on the conveying frame and moves horizontally along the conveying frame; a plurality of conveying cylinders are arranged on the conveying platform, and one end of the telescopic rod of the conveying cylinder is fixedly connected to the feeding beam; The conveying motor is fixedly mounted on the conveying frame, and the rotating shaft of the conveying motor is fixedly connected to the conveying screw; The transmission nut seat is installed on the transmission screw rod, and the transmission nut seat is fixedly connected to the bottom end of the transmission platform.

7. The coil production line according to claim 6, characterized in that: A plurality of feeding blocks are fixedly arranged on the surface of the feeding beam. The feeding blocks are evenly distributed along the length direction of the feeding beam, and feeding grooves are opened on the surfaces of the feeding blocks.

8. The coil production line according to claim 1, characterized in that: The winding equipment includes a winding frame, a winding device and a cutting device. The winding device and the cutting device are both arranged on the winding frame. The winding device includes a rotating motor, a plurality of mounting rods and a lead assembly. The rotating motor drives the plurality of mounting rods to rotate. A fixed cylinder is fixedly provided on the plurality of mounting rods. An expansion rod is fixedly provided on the telescopic rod of the fixed cylinder. The outer sleeve of the expansion rod is provided with an expansion buckle. The coil is fixed by the expansion rod and the expansion buckle.

9. The coil production line according to claim 8, characterized in that: The lead assembly includes a lead frame, several lead needles, a servo tensioner and a wire retention seat. Several of the lead needles are arranged on the lead frame, and several of the lead needles correspond to the expansion rods. The servo tensioner tightens the resistance wire inserted into the lead needles. The wire retention seat is slidably connected to the winding frame, and several wire retention rods are arranged on the wire retention seat.

10. The coil production line according to claim 9, characterized in that: The lead frame is provided with an infrared sensor, and the infrared rays emitted by the infrared sensor correspond to the position of the expansion buckle.

11. The coil production line according to claim 9, characterized in that: The cutting device includes a lifting cylinder, a cutting beam and several cutting knives. The lifting cylinder is fixedly set on the lead frame, the cutting beam is horizontally set and fixedly connected to the telescopic rod of the lifting cylinder, and the several cutting knives are set on the cutting beam and correspond to the positions of the lead needles.

12. The coil production line according to claim 1, characterized in that: The welding equipment includes a conveying platform, a first soldering device, a second soldering device, a DCR testing device and an AOI testing device. The first soldering device, the second soldering device, the DCR testing device and the AOI testing device are sequentially arranged on the periphery of the conveying platform. A plurality of fixing rods for coil installation are evenly arranged on the periphery of the conveying platform. The resistance of the coil is tested by the DCR testing device, and the inter-turn insulation of the coil is tested by the AOI testing device.

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