Automatic compression and packing system for napkins

Abstract

The application discloses a kind of napkin automatic compression packing system, including mounting frame, further comprising: conveying mechanism, the conveying mechanism is set on the mounting frame, and it is used to transport the napkin stack that cutting is completed;Bag film mechanism, the bag film mechanism is set on the mounting frame, and the bag film mechanism is used to the packaging film that napkin packing is wound, transmission and replacement;Laminating mechanism, the laminating mechanism is set on the mounting frame, and the laminating mechanism is used to the napkin stack that the conveying mechanism transports is packed;Unloading mechanism, the unloading mechanism is connected the laminating mechanism, and the unloading mechanism is used to the napkin package that the laminating mechanism packs is transported, with the effect that napkin is automatically packed.

Description

Technical Field

[0001] This invention relates to the technical field of napkin production equipment, and in particular, to an automatic compression and packaging system for napkins. Background Technology

[0002] Paper napkins are hygiene products that people come into close contact with and use frequently in their daily lives. They are classified as hygiene products under the management category of disinfection products, and the hygiene permits for their manufacturers are approved by the provincial health administrative departments.

[0003] Napkins come in dry and wet varieties, but dry napkins are more commonly used and have replaced handkerchiefs or towels. They come in various names, such as handkerchief paper, facial tissue, napkin, hand towel, scented tissue, and paper towel. They are all made from crepe paper and come in different packaging, including bags, boxes, tubes, and rolls. Generally, these products are suitable for cleaning the face, hands, and other items, but not for cleaning or sterilizing tableware. Furthermore, the quality of these products varies greatly; it's best to choose those with a fine, dense, resilient texture that doesn't wrinkle. A napkin production line typically includes a paper tray module, a folding module, a packaging module, and a paper output module.

[0004] There is an urgent need for a device that can automatically package cut napkins.

[0005] To address the shortcomings of the existing technology, the present invention provides an automatic compression and packaging system for napkins. Summary of the Invention

[0006] This invention provides an automatic compression and packaging system for paper napkins, addressing the technical problem of the urgent need for a device to automatically package cut paper napkins.

[0007] According to one aspect of the present invention, an automatic compression and packaging system for napkins is provided, including a mounting frame, and further comprising:

[0008] A conveying mechanism is mounted on the mounting frame and is used to transport stacks of cut napkins.

[0009] A bag film mechanism is provided on the mounting frame and is used for winding, conveying and replacing the packaging film for napkins.

[0010] A laminating mechanism is provided on the mounting frame and is used to pack the napkin stacks transported by the conveying mechanism.

[0011] An unloading mechanism is connected to the laminating mechanism and is used to transport the napkin packages packaged by the laminating mechanism.

[0012] By adopting the above technical solution, when cutting and packaging napkin stacks, the conveying mechanism on the mounting frame adjusts and conveys the napkin stacks to be cut to the specified size. The bag film mechanism conveys the bag film for packaging the napkin stacks. The laminating mechanism covers the cut napkin packs with the bag film and performs lamination and packaging. After the napkin packs are laminated and packaged, the unloading mechanism performs centralized unloading, completing the automatic compression and packaging of the napkin packs. This achieves fully automated production and improves production efficiency.

[0013] Furthermore, the conveying mechanism includes a drive roller, a conveyor belt, baffles, and a moving component. The drive roller is rotatably connected to the mounting frame. The conveyor belt is sleeved on the drive roller and transports stacks of napkins along the drive roller. The baffles are arranged along the mounting frame and are used to control the transport space of the conveyor belt. The baffles are used to transport stacks of napkins of different sizes. The moving component is disposed on the mounting frame and is used to drive the baffles to move along the mounting frame and retract the transport space of the conveyor belt.

[0014] Furthermore, the movable component includes an electric push rod, a sleeve, and a guide rod. The base of the electric push rod is disposed on the mounting bracket, the extended end of the electric push rod is connected to the baffle, the sleeve is disposed on the baffle, the guide rod is disposed on the mounting bracket, and the guide rod is slidably disposed along the sleeve.

[0015] Furthermore, the bag film mechanism includes a roll roller, several support rods, several film rollers, a drive assembly, a film changing assembly, and a winding assembly. The roll roller is rotatably connected to the mounting frame. The several support rods are arranged on the roll roller and are parallel to the peripheral wall of the roll roller. The several film rollers are respectively sleeved on the support rods.

[0016] The drive assembly is mounted on the mounting frame and is used to drive the roll to rotate in one direction and to replace the film roll.

[0017] The film changing assembly is mounted on the mounting frame and is used to alternately replace the used film rollers.

[0018] A winding assembly is disposed on the mounting frame and is used to wind up and recycle the coated waste bag film.

[0019] Furthermore, the drive assembly includes a drive motor, a ratchet, and a pawl. The output shaft of the drive motor is connected to the rotating shaft of the roller. The ratchet is coaxially fixed to the rotating shaft end of the roller. The pawl is disposed on the mounting bracket, and the ratchet engages with the pawl.

[0020] Furthermore, the film changing assembly includes a first push rod, a second push rod, a transport table, a scraper, a first robotic arm, a second robotic arm, a hot melt block, and a guide roller. The first push rod is mounted on the mounting frame and is used to push the wound film roller out of the roll. The transport table is located on one side of the mounting frame and is used to transport new film rollers. The second push rod transports new film rollers along the transport table to the roll. The scraper is used to open the new film roller on the roll. The first robotic arm is used to grasp the opening of the bag film on the new film roller. The second robotic arm is mounted on the mounting frame and is used to grasp the end of the bag film on the previous film roller. The hot melt block is mounted on the mounting frame and is used to heat-melt the end of the bag film on the previous film roller to the opening of the bag film on the next film roller. The guide roller is mounted on the mounting frame and is used to guide the transported bag film.

[0021] Furthermore, the winding assembly includes a winding roller disposed on the mounting frame, and the winding roller is used to wind up and recycle the packaged waste bags and films.

[0022] Furthermore, the coating mechanism includes a bottom template, a first side template, and a second side template;

[0023] The mounting frame is equipped with a lifting push rod, the extended end of which is connected to the bottom template. The lifting push rod is used to drive the bottom template to be flush with the conveyor belt and to support the napkin stacks to be packaged.

[0024] The first side template is set on the mounting frame. The first side template is arranged on both sides along the length direction of the bottom template, that is, the direction of travel of the napkin stack to be packaged. The first side template is used to fold, heat melt and cut the packaging film in the length direction of the napkin stack.

[0025] The second side template is set on the mounting frame and is arranged along both sides of the bottom template. The second side template is used to squeeze, pack, fold, heat melt and cut the bag film in the width direction of the napkin.

[0026] Furthermore, the unloading mechanism includes a pusher plate, a transport plate, a tensioning film, and a hot-melt knife. The pusher plate is mounted on the mounting frame and is used to push and unload the packaged napkins on the bottom template. The transport plate is mounted on one side of the mounting frame and is used to transport the packaged napkins. The tensioning film is used to bundle multiple packaged napkins together as needed. The hot-melt knife is mounted on the transport plate and is used to perform hot-melt cutting on the tensioning film to complete the multiple bundled napkins.

[0027] The present invention has the following beneficial effects:

[0028] This invention discloses an automatic compression and packaging system for napkins. During the cutting and packaging of napkin stacks, a transmission roller rotates, driving a conveyor belt to transport the napkin stacks. An electric push rod moves a baffle to control the width of the conveyor belt, thus transporting napkin stacks of different specifications. A roll roller transports the bag film, which is then conveyed along a guide roller to a bottom template. The bag film is then compressed, heat-sealed, and cut by a first side plate and a second side template, resulting in automatic compression and packaging of the napkin packages. The packaged napkin packages are then conveyed along the bottom template and unloaded under the push of a pusher plate. Multiple napkin packages are then placed into an opening and closing film for cutting and packaging, completing the automatic compression and packaging of the napkin packages. This system features fully automated production and improves production efficiency.

[0029] In addition to the objectives, features, and advantages described above, the present invention has other objectives, features, and advantages. The invention will now be described in further detail with reference to the figures. Attached Figure Description

[0030] The accompanying drawings, which form part of this application, are used to provide a further understanding of the invention. The illustrative embodiments of the invention and their descriptions are used to explain the invention and do not constitute an undue limitation of the invention. In the drawings:

[0031] Figure 1 This is a schematic diagram of the overall structure of a preferred embodiment of the present invention;

[0032] Figure 2 yes Figure 1 Internal structure diagram of the mounting bracket;

[0033] Figure 3 yes Figure 1 A schematic diagram of the axial cross-sectional structure of the mounting bracket.

[0034] Legend:

[0035] 1. Mounting frame; 2. Conveying mechanism; 21. Drive roller; 22. Conveyor belt; 23. Baffle; 24. Moving assembly; 241. Electric push rod; 242. Sleeve; 243. Guide rod; 3. Bag film mechanism; 31. Roller; 32. Support rod; 33. Film roller; 34. Drive assembly; 341. Drive motor; 342. Ratchet; 343. Pawl; 35. Film changing assembly; 351. First push rod; 352. Second push rod; 353. Transport table; 354. Film scraper; 355. First robot arm; 356. Second robot arm; 357. Hot melt block; 358. Guide roller; 4. Film covering mechanism; 41. Bottom template; 42. First side template; 43. Second side template; 5. Unloading mechanism; 51. Push plate; 52. Transport plate; 53. Film opening and closing mechanism; 54. Hot melt knife. Detailed Implementation

[0036] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings. However, the present invention can be implemented in many different ways as defined and covered below. Example

[0037] like Figure 1 , Figure 2 , Figure 3 As shown, this embodiment discloses an automatic compression and packaging system for paper napkins, including a mounting frame 1, a conveying mechanism 2 (mounted on the mounting frame 1 for transporting stacks of cut paper napkins), a bag-film mechanism 3 (mounted on the mounting frame 1 for winding, conveying, and replacing the packaging film for the paper napkins), a laminating mechanism 4 (mounted on the mounting frame 1 for packaging the stacks of paper napkins transported by the conveying mechanism 2), and an unloading mechanism 5 (connected to the laminating mechanism 4). The unloading mechanism 5 is used to transport the napkin packs packaged by the laminating mechanism 4. When cutting and packaging the napkin stacks, the conveying mechanism 2 on the mounting frame 1 adjusts and conveys the napkin stacks to be cut to the specified size. The bag film mechanism 3 conveys the bag film for packaging the napkin stacks. The laminating mechanism 4 covers the cut napkin packs with the bag film and performs lamination and packaging. After the napkin packs are laminated and packaged, the unloading mechanism 5 performs centralized unloading to complete the automatic compression and packaging of the napkin packs. This achieves fully automated production and improves production efficiency.

[0038] Reference Figure 1 , Figure 2 , Figure 3To facilitate the transport of napkin stacks and to transport stacks of different sizes as needed, a conveying mechanism 2 is provided on the mounting frame 1. The conveying mechanism 2 includes a drive roller 21, a conveyor belt 22, a baffle 23, and a moving component 24. The drive roller 21 is rotatably connected to the mounting frame 1. The conveyor belt 22 is sleeved on the drive roller 21 and transports the napkin stacks along the drive roller 21. The baffle 23 is arranged along the mounting frame 1 and is used to control the transport space of the conveyor belt 22. The baffle 23 is used to transport napkin stacks of different sizes. The moving component 24 is set on the mounting frame 1 and is used to drive the baffle 23 to move along the mounting frame 1 and retract the transport space of the conveyor belt 22. The moving component 24 includes an electric push rod 241, a sleeve 242, and a guide rod 243. The base of the electric push rod 241 is mounted on the mounting frame 1, and the extended end of the electric push rod 241 is connected to a baffle 23. The sleeve 242 is mounted on the baffle 23, and the guide rod 243 is mounted on the mounting frame 1. The guide rod 243 slides along the sleeve 242. The electric push rod 241 pushes the baffles 23 to move towards each other, thereby adjusting the distance between the baffles 23 on the conveyor belt. This allows for the transport of paper stacks of the same specifications according to the distance between the baffles 23, thus achieving stable transport of paper stacks of different specifications.

[0039] Reference Figure 1 , Figure 2 , Figure 3 To automatically install paper napkin stacks onto the mounting frame 1, a paper bagging mechanism 3 is provided. The paper bagging mechanism 3 includes a roller 31, several support rods 32, several film rollers 33, a drive assembly 34, a film changing assembly 35, and a winding assembly. The roller 31 is rotatably connected to the mounting frame 1. Several support rods 32 are arranged on the roller 31 and are parallel to the periphery of the roller 31. Several film rollers 33 are respectively sleeved on the support rods 32. The drive assembly 34 is set on the mounting frame 1 and is used to drive the roller 31 to rotate in one direction and replace the film rollers 33. The film changing assembly 35 is set on the mounting frame 1 and is used to alternately replace the used film rollers 33. The winding assembly is set on the mounting frame 1 and is used to wind up and recycle the coated waste paper bags.

[0040] Reference Figure 1 , Figure 2 , Figure 3To facilitate the replacement and installation of the bag film, a drive assembly 34 is provided on the mounting frame 1. The drive assembly 34 includes a drive motor 341, a ratchet 342, and a pawl 343. The output shaft of the drive motor 341 is connected to the rotating shaft of the roller 31. The ratchet 342 is coaxially fixed to the rotating shaft end of the roller 31. The pawl 343 is provided on the mounting frame 1, and the ratchet 342 and the pawl 343 mesh. The film changing assembly 35 includes a first push rod 351, a second push rod 352, a transport table 353, a scraper 354, a first robotic arm 355, a second robotic arm 356, a hot melt block 357, and a guide roller 358. The first push rod 351 is mounted on the mounting frame 1 and is used to push the wound film roller 33 off the roll 31. The transport table 353 is located on one side of the mounting frame 1 and is used to transport new film rollers 33. The second push rod 352 transports new film rollers 33 along the transport table 353 onto the roll 31. The scraper... 354 is used to open the film on the new film roller 33 on the roll 31. The first robot arm 355 is used to grasp the opening of the bag film on the new film roller 33. The second robot arm 356 is set on the mounting frame 1 and is used to grasp the end of the bag film on the previous film roller 33. The heat fusion block 357 is set on the mounting frame 1 and is used to heat-fuse the end of the bag film on the previous film roller 33 with the opening of the bag film on the next film roller 33. The guide roller 358 is set on the mounting frame 1 and is used to guide the transported bag film. The winding assembly includes a winding roller, which is set on the mounting frame 1 and is used to wind up and recycle the packaged waste bag film.

[0041] Reference Figure 1 , Figure 2 , Figure 3 To automatically package napkins, a laminating mechanism 4 is installed on the mounting frame 1. The laminating mechanism 4 includes a bottom template 41, a first side template 42, and a second side template 43. A lifting push rod is installed on the mounting frame 1. The extended end of the lifting push rod is connected to the bottom template 41. The lifting push rod is used to drive the bottom template 41 to be flush with the conveyor belt 22 and to support the napkin stack to be packaged. The first side template 42 is installed on the mounting frame 1 and is arranged on both sides along the length direction of the bottom template 41, i.e., the direction of travel of the napkin stack to be packaged. The first side template 42 is used to fold, heat-seal, and cut the packaging film along the length direction of the napkin stack. The second side template 43 is installed on the mounting frame and is arranged on both sides of the bottom template 41. The second side template 43 is used to squeeze, pack, fold, heat-seal, and cut the packaging film along the width direction of the napkin.

[0042] Reference Figure 1 , Figure 2 , Figure 3The unloading mechanism 5 includes a pusher plate 51, a transport plate 52, a tensioning film 53, and a hot melt knife 54. The pusher plate 51 is mounted on the mounting frame 1 and is used to push and unload the packaged napkins on the bottom template 41. The transport plate 52 is mounted on one side of the mounting frame 1 and is used to transport the packaged napkins. The tensioning film 53 is used to pack multiple packaged napkins together as needed. The hot melt knife 54 is mounted on the transport plate 52 and is used to perform hot melt cutting on the tensioning film 53 to complete the multiple packing of napkins.

[0043] The working principle of this embodiment of an automatic napkin compression and packaging system is as follows: When cutting and packaging napkin stacks, the transmission roller 21 rotates to drive the conveyor belt 22 to transport the napkin stacks. The electric push rod 241 moves the baffle 23 to control the width of the conveyor belt 22, thereby transporting napkin stacks of different specifications. The roll roller 31 transports the bag film, which is then conveyed along the guide roller to the bottom template 41. The bag film is then squeezed, heat-melted, and cut by the first side plate and the second side template 43, thereby automatically compressing and packaging the napkin packages. The packaged napkin packages are then conveyed along the bottom template 41 and unloaded under the push of the pusher plate 51. Multiple napkin packages are then placed into the opening and closing film for cutting and packaging, completing the automatic compression and packaging of the napkin packages. This system has the effect of fully automated production and improved production efficiency.

[0044] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A system for automatic compression and packing of napkins, comprising a mounting frame (1), characterized in that: Also include: Conveying mechanism (2), the conveying mechanism (2) is provided on the mounting frame (1), and is used for transporting the cut finished paper towel stack; Bag film mechanism (3), the bag film mechanism (3) is provided on the mounting frame (1), the bag film mechanism (3) is used for winding, transmission and replacement of the packaging film for packing paper towel; Laminating mechanism (4), the laminating mechanism (4) is provided on the mounting frame (1), the laminating mechanism (4) is used for packing the paper towel stack transported by the conveying mechanism (2); Unloading mechanism (5), the unloading mechanism (5) is connected with the laminating mechanism (4), and the unloading mechanism (5) is used for transporting the paper towel package packed by the laminating mechanism (4); The conveying mechanism (2) includes a transmission roller (21), a transmission belt (22), a baffle (23) and a moving assembly (24), the transmission roller (21) is rotatably connected to the mounting frame (1), the transmission belt (22) is sleeved on the transmission roller (21), the transmission belt (22) is used for transporting the paper towel stack along the transmission roller (21), the baffle (23) is arranged along the mounting frame (1), the baffle (23) is used for controlling the transportation space of the transmission belt (22), the baffle (23) is used for transporting the paper towel stack with different sizes, the moving assembly (24) is arranged on the mounting frame (1), and the moving assembly (24) is used for driving the baffle (23) to move along the mounting frame (1) and shrink the transportation space of the transmission belt (22); The moving assembly (24) includes an electric push rod (241), a sleeve (242) and a guide rod (243), the base of the electric push rod (241) is arranged on the mounting frame (1), the extending end of the electric push rod (241) is connected with the baffle (23), the sleeve (242) is arranged on the baffle (23), the guide rod (243) is arranged on the mounting frame (1), and the guide rod (243) is slidably arranged along the sleeve (242); The bag film mechanism (3) includes a winding roller (31), a plurality of supporting rods (32), a plurality of film rollers (33), a driving assembly (34), a film replacing assembly (35) and a winding assembly, the winding roller (31) is rotatably connected to the mounting frame (1), a plurality of the supporting rods (32) are arranged on the winding roller (31) and are arranged in parallel with the peripheral wall of the winding roller (31), a plurality of the film rollers (33) are sleeved on the supporting rods (32) respectively, The driving assembly (34) is arranged on the mounting frame (1), and the driving assembly (34) is used for driving the winding roller (31) to rotate in one direction and replacing the film roller (33); The film replacing assembly (35) is arranged on the mounting frame (1), and the film replacing assembly (35) is used for replacing the used film roller (33); The winding assembly is arranged on the mounting frame (1), and the winding assembly is used for winding and recycling the waste bag film after laminating. The film replacing assembly (35) comprises a first push rod (351), a second push rod (352), a conveying table (353), a film scraping plate (354), a first mechanical hand (355), a second mechanical hand (356), a hot melting block (357) and a film guiding roller (358), the first push rod (351) is arranged on the mounting frame (1), the first push rod (351) is used for pushing the finished film roller (33) out of the winding roller (31), the conveying table (353) is arranged on one side of the mounting frame (1), the conveying table (353) is used for conveying a new film roller (33), the second push rod (352) is used for conveying the new film roller (33) to the winding roller (31) along the conveying table (353), the film scraping plate (354) is used for opening the new film roller (33) on the winding roller (31), the first mechanical hand (355) is used for grabbing the beginning of the bag film of the new film roller (33), the second mechanical hand (356) is arranged on the mounting frame (1), the second mechanical hand (356) is used for grabbing the end of the bag film of the last film roller (33), the hot melting block (357) is arranged on the mounting frame (1), the hot melting block (357) is used for hot melting connection between the end of the bag film of the last film roller (33) and the beginning of the bag film of the next film roller (33), and the film guiding roller (358) is arranged on the mounting frame (1), the film guiding roller (358) is used for guiding the transmission of the bag film.

2. The automatic compression and packing system of napkin paper according to claim 1, characterized in that: The driving assembly (34) comprises a driving motor (341), a ratchet wheel (342) and a pawl (343), the output shaft of the driving motor (341) is connected to the rotating shaft of the winding roller (31), the ratchet wheel (342) is coaxially fixed with the end of the rotating shaft of the winding roller (31), and the pawl (343) is arranged on the mounting frame (1), the ratchet wheel (342) is engaged with the pawl (343).

3. The automatic compression and packing system of napkin paper according to claim 1, characterized in that: The winding assembly comprises a winding roller arranged on the mounting frame (1), and the winding roller is used for winding and recycling the waste bag film after packaging.

4. The automatic compression and packing system of paper napkin according to claim 3, characterized in that: The film covering mechanism (4) comprises a bottom mold plate (41), a first side mold plate (42) and a second side mold plate (43). A jacking push rod is arranged on the mounting frame (1), an extending end of the jacking push rod is connected to the bottom mold plate (41), and the jacking push rod is used for driving the bottom mold plate (41) to be flush with the conveying belt (22) and supporting the to-be-packaged paper towel stack. The first side mold plate (42) is arranged on the mounting frame (1), the first side mold plate (42) is arranged along the length direction of the bottom mold plate (41), that is, along the direction of the to-be-packaged paper towel stack, the first side mold plate (42) is used for folding, hot melting and cutting the bag film in the length direction of the paper towel stack. The second side mold plate (43) is arranged on the mounting frame (1), the second side mold plate (43) is arranged along the two sides of the bottom mold plate (41), and the second side mold plate (43) is used for extruding, packing, folding, hot melting and cutting the bag film in the width direction of the paper towel.

5. The automatic compression and packing system of paper napkin according to claim 4, characterized in that: The discharging mechanism (5) comprises a pushing plate (51), a conveying plate (52), a tensioning film (53) and a hot melting cutter (54), the pushing plate (51) is arranged on the mounting frame (1), the pushing plate (51) is used for pushing and discharging the packaged napkin paper on the bottom mold plate (41), the conveying plate (52) is arranged on one side of the mounting frame (1), the conveying plate (52) is used for conveying the packaged napkin paper, the tensioning film (53) is used for centrally packaging the packaged napkin paper according to requirements, and the hot melting cutter (54) is arranged on the conveying plate (52), and the hot melting cutter (54) is used for hot melting cutting of the tensioning film (53) to complete the centralized packaging of the napkin paper.

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