Prestressed i-beam steel bar integrated lifting appliance
By using a motor-driven gear transmission and an electric telescopic rod, the problems of insufficient position adjustment and stability of the prestressed I-beam steel reinforcement lifting tool were solved, achieving a fast and stable fixing effect and improving the practicality and convenience of the lifting tool.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CCCC SECOND HIGHWAY ENG CO LTD
- Filing Date
- 2023-04-24
- Publication Date
- 2026-04-21
AI Technical Summary
The existing prestressed I-beam reinforcement lifting tools cannot be adjusted in position, resulting in poor practicality and insufficient convenience and stability when fixing the prestressed I-beam reinforcement.
A fixed motor drives a fixed gear to rotate, which in turn drives a connecting gear to rotate via a toothed belt. Adjusting the fixed bidirectional threaded rod and connecting steel pipe moves the limiting plate. Combined with the meshing of the electric telescopic rod and the fixed bevel gear, the prestressed I-beam reinforcement is securely fixed.
This method enables rapid and stable fixing of the reinforcing bars in prestressed I-beams, increases the practicality and convenience of the lifting equipment, and improves the fixing effect.
Smart Images

Figure CN116639577B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of building engineering technology, specifically a prestressed I-beam integrated lifting tool for steel reinforcement. Background Technology
[0002] Prestressed concrete beams are a common bridge construction method. Precast prestressed concrete beams need to be made on a special beam-making platform. Normally, the precast beam needs to be tied with steel bars, threaded and tensioned with prestressing tendons, installed with formwork, and poured with concrete in sequence on the platform. According to the construction process, the construction steps that must be carried out on the platform start from tensioning the prestressing tendons. If the steel bars of the beam can be tied outside the platform and the whole beam is hoisted to the beam-making platform, the production efficiency of the beam-making platform can be greatly improved.
[0003] Although there are many types of existing lifting tools, most of them are just changes in form and their functions have not changed much. The current lifting tools for prestressed I-beam reinforcement cannot be adjusted in position during actual use, resulting in poor practicality. At the same time, when fixing the prestressed I-beam reinforcement, the lifting tools are fixed to the prestressed I-beam reinforcement with straps, which makes them inconvenient and unstable. Summary of the Invention
[0004] The purpose of this invention is to provide an integrated lifting device for prestressed I-beam reinforcement. A fixed motor drives a fixed gear, which, through belt drive, rotates three connecting gears, causing the fixed bidirectional threaded rod and two connecting bidirectional threaded rods to rotate. This, in turn, moves the lifting steel pipe and connecting steel pipe, moving two limiting plates. Simultaneously, the moving limiting plates move two fixing blocks, which in turn cause the support rod to slide within the support cylinder. This movement of the connecting blocks, in turn, causes the electric telescopic rod to move the connecting pipe. The connecting pipe slides within the support pipe and on the outer surface of the reinforcing rod. This device can simultaneously fix both ends of the prestressed I-beam reinforcement and adjust the length of the fixing mechanism, thus providing two functions and increasing its practicality. The motor rotates, causing one of the mounting gears to rotate. The meshing of two mounting gears causes the other mounting gear to rotate, which in turn causes two fixed bevel gears to rotate. The meshing of the fixed bevel gears and the connecting bevel gear causes the connecting bevel gear to rotate, which in turn causes the electric telescopic rod to rotate the connecting pipe and the support pipe until the connecting pipe and the support pipe are engaged at the bottom of the protruding part of the prestressed I-beam reinforcement. Then, the retraction of the electric telescopic rod causes the connecting pipe and the support pipe to fix the prestressed I-beam reinforcement. This allows for quick and stable clamping of the prestressed I-beam reinforcement, increasing its clamping stability and convenience.
[0005] The technical solution adopted in this invention is as follows: An integrated lifting device for prestressed I-beam reinforcement, comprising: a support block; an adjustment mechanism, the adjustment mechanism comprising an adjustment component, a rotating component, two lifting steel pipes, two sets of support components, four connecting steel pipes, and two limiting plates, wherein the two connecting steel pipes and one lifting steel pipe are slidably embedded in one side of the support block, the rotating component is disposed within the support block, the adjustment component is disposed on the rotating component, each set of support components is disposed on the four connecting steel pipes and the two lifting steel pipes, and both ends of each limiting plate are fixed between two connecting steel pipes; and a fixing mechanism, the fixing mechanism comprising a fixing box, a power component, two sets of rotating components, two sets of fixing components, and multiple sets of adsorption components, wherein the fixing box is fixedly connected to one side of the outer surface of one of the limiting plates, the power component is disposed within the fixing box, each set of rotating components is disposed on one side of the outer surface of two connecting steel pipes, each set of fixing components is disposed on the rotating component, and each set of adsorption components is disposed on the two sets of rotating components.
[0006] The rotating component includes two fixed plates, a fixed bidirectional threaded rod, and two connecting bidirectional threaded rods. Each fixed plate is fixedly connected to the inner wall of the support block. Both ends of the two connecting bidirectional threaded rods and the fixed bidirectional threaded rod are rotatably inserted through the two fixed plates. One end of each of the two lifting steel pipes is threaded onto the outer surface of the fixed bidirectional threaded rod, and the ends of the four connecting steel pipes are threaded onto the outer surface of the two connecting bidirectional threaded rods.
[0007] The adjusting component includes a fixed motor, a fixed gear, and three connecting gears. The fixed motor is fixedly connected to the support block. The fixed gear is fixedly sleeved on the output end of the fixed motor. Two of the connecting gears are fixedly sleeved on the outer surfaces of two connecting bidirectional threaded rods, and the other connecting gear is fixedly sleeved on the outer surface of the fixed bidirectional threaded rod. The fixed gear and the three connecting gears are driven by a toothed belt.
[0008] Each set of support components includes two supporting steel bars and three fixing steel bars. Two of the fixing steel bars and two of the supporting steel bars are fixedly connected between the lifting steel pipe and two connecting steel pipes, and the other fixing steel bar is fixedly connected between the two connecting steel pipes.
[0009] The power component includes a fixed rod, two fixed bevel gears, two mounting gears, and a mounting motor. The fixed rod is rotatably connected between the inner walls of the front and rear sides of the fixed box. The two fixed bevel gears are fixedly sleeved on the outer surface of the fixed rod. The mounting motor is fixedly connected to the lower inner wall of the fixed box. One of the mounting gears is fixedly sleeved on the output end of the mounting motor, and the other mounting gear is fixedly sleeved on the outer surface of the fixed rod. The mounting gear is located in the middle of the two fixed bevel gears, and the two mounting gears mesh with each other.
[0010] Each set of rotating components includes a connecting bevel gear, two fixed blocks, two support rods, and a support cylinder. One end of each fixed block is fixedly connected to the outer surface of one side of the connecting steel pipe. One end of each support rod rotatably passes through a fixed block. Both ends of the support cylinder are slidably sleeved on the outer surfaces of the two support rods. The connecting bevel gear is fixedly sleeved on one end of one of the support rods, and the connecting bevel gear and the fixed bevel gear mesh with each other.
[0011] Each set of adsorption components includes three mounting blocks, two locking blocks, and a first electromagnetic chuck. The inner surface of each mounting block is fixedly connected to the outer surface of the support rod, and the outer surface of each mounting block is provided with multiple connecting grooves. Each mounting block is slidably embedded between the inner walls of the support cylinder. The two locking blocks are movably embedded between the inner walls of the connecting grooves, and the first electromagnetic chuck is fixedly connected between the two locking blocks.
[0012] Each set of fixing components includes two connecting blocks, two electric telescopic rods, two connecting pipes, a support pipe, and two reinforcing rods. Each connecting block is fixedly sleeved on the outer surface of the support rod, each electric telescopic rod is fixedly connected to one side of the outer surface of the connecting block, the outer surface of each connecting pipe is fixedly connected to the extended end of the electric telescopic rod, both ends of the support pipe are slidably sleeved on the outer surfaces of the two connecting pipes, one end of each reinforcing rod is fixedly connected to the support pipe, and the other end of each reinforcing rod is slidably embedded between the inner walls of the connecting pipes.
[0013] The top of each of the two lifting steel pipes and the support block is fixedly connected with a lifting ring, and the bottom of the support block is fixedly embedded with a second electromagnetic chuck.
[0014] A method for using an integrated lifting tool for prestressed I-beam reinforcement includes the following steps:
[0015] Step 1: Adjust the lifting device: Turn on the fixed motor. The rotation of the fixed motor drives the fixed gear to rotate. Through the transmission of the toothed belt, the three connecting gears rotate, causing the fixed double-threaded rod and the two connecting double-threaded rods to rotate. This causes the lifting steel pipe and the connecting steel pipe to move the two limit plates. When the two limit plates move, they also drive the two fixed blocks to move, which in turn causes the support rod to slide in the support cylinder. At the same time, the connecting blocks move, which causes the electric telescopic rod to move the connecting pipe. The connecting pipe slides inside the support pipe and on the outer surface of the reinforcing rod. When the two limit plates move to the appropriate position, the fixed motor can be turned off.
[0016] Step 2: Adjust the adsorption components: Remove the clips on the multiple adsorption components from the connecting groove, and then adjust the position of the clips and the first electromagnetic chuck according to the actual length of the prestressed I-beam reinforcement. Then place the support block on top of the prestressed I-beam reinforcement, and use multiple first electromagnetic chucks and second electromagnetic chucks to adsorb the prestressed I-beam reinforcement. Then start the fixed motor to fix both ends of the prestressed I-beam reinforcement.
[0017] Step 3: Fixing the prestressed I-beam reinforcement: Turn on the installation motor. The rotation of the installation motor will cause one of the installation gears to rotate. Through the meshing of the two installation gears, the other installation gear will drive the fixing rod to rotate. The rotation of the fixing rod will cause the two fixed bevel gears to rotate. Through the meshing of the fixed bevel gears and the connecting bevel gears, the connecting bevel gears will drive the support rod to rotate. This will cause the electric telescopic rod to drive the connecting pipe and the support pipe to rotate until the connecting pipe and the support pipe are stuck at the bottom of the protrusion of the prestressed I-beam reinforcement. Then, the retraction of the electric telescopic rod will drive the connecting pipe and the support pipe to fix the prestressed I-beam reinforcement.
[0018] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0019] (1) In this invention, the fixed motor rotates to drive the fixed gear to rotate, and the toothed belt drives the three connecting gears to rotate, which in turn drives the fixed bidirectional threaded rod and the two connecting bidirectional threaded rods to rotate. This causes the lifting steel pipe and the connecting steel pipe to move the two limiting plates. When the two limiting plates move, they also drive the two fixed blocks to move, which in turn drives the support rod to slide in the support cylinder. At the same time, the connecting blocks move, which causes the electric telescopic rod to drive the connecting pipe to move. The connecting pipe slides inside the support pipe and on the outer surface of the reinforcing rod. This allows the two ends of the prestressed I beam steel bars to be fixed while the length of the fixing mechanism can be adjusted. This has two functions and increases its practicality.
[0020] (2) In this invention, the installation motor can rotate one of the installation gears, and the meshing of the two installation gears can drive the fixed rod to rotate. The rotation of the fixed rod can drive the two fixed bevel gears to rotate. The meshing of the fixed bevel gears and the connecting bevel gears can drive the supporting rod to rotate, thereby causing the electric telescopic rod to drive the connecting pipe and the supporting pipe to rotate until the connecting pipe and the supporting pipe are stuck at the bottom of the protrusion of the prestressed I beam steel bar. Then, the retraction of the electric telescopic rod drives the connecting pipe and the supporting pipe to fix the prestressed I beam steel bar. The prestressed I beam steel bar can be quickly and securely fixed and clamped, increasing its clamping stability and convenience. Attached Figure Description
[0021] Figure 1 This is a frontal perspective view of the present invention;
[0022] Figure 2 This is a frontal three-dimensional sectional view of the present invention;
[0023] Figure 3 This is a partial frontal perspective sectional view of the present invention;
[0024] Figure 4 This is a frontal perspective half-sectional view of the present invention;
[0025] Figure 5 This is a side perspective sectional view of the three-dimensional portion of the present invention;
[0026] Figure 6 This is a side-view perspective half-sectional view of the present invention;
[0027] Figure 7 This is an exploded view of the fixing mechanism of the present invention;
[0028] Figure 8 This is a partially exploded view of the adjustment mechanism of the present invention.
[0029] The diagram shows the following markings: 1. Support block; 2. Adjustment mechanism; 201. Fixing plate; 202. Fixing motor; 203. Fixing gear; 204. Connecting gear; 205. Fixing double-threaded rod; 206. Lifting steel pipe; 207. Connecting double-threaded rod; 208. Connecting steel pipe; 209. Supporting steel bar; 210. Fixing steel bar; 211. Limiting plate; 3. Lifting ring; 4. Fixing mechanism; 401. Fixing box; 402. Fixing rod. 403. Fixed bevel gear; 404. Install motor; 405. Install gear; 406. Fixing block; 407. Connecting block; 408. Electric telescopic rod; 409. Connecting pipe; 410. Support pipe; 411. Reinforcing rod; 412. Support cylinder; 413. Support rod; 414. Mounting block; 415. Connecting groove; 416. Locking block; 417. First electromagnetic chuck; 418. Connecting bevel gear; 5. Second electromagnetic chuck. Detailed Implementation
[0030] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention. Example 1
[0031] Reference Figures 1-8 This invention provides a technical solution: an integrated lifting device for prestressed I-beam reinforcement, comprising: a support block 1; an adjustment mechanism 2, the adjustment mechanism 2 including an adjustment component, a rotating component, two lifting steel pipes 206, two sets of support components, four connecting steel pipes 208, and two limiting plates 211. The two connecting steel pipes 208 and one lifting steel pipe 206 are slidably embedded on one side of the support block 1. The rotating component is disposed within the support block 1, and the adjustment component is disposed on the rotating component. Each set of support components is disposed on the four connecting steel pipes 208 and the two lifting steel pipes 206. On 06, each limiting plate 211 is fixed between two connecting steel pipes 208 at both ends; and a fixing mechanism 4, which includes a fixing box 401, a power component, two sets of rotating components, two sets of fixing components and multiple sets of adsorption components. The fixing box 401 is fixedly connected to one side of the outer surface of one of the limiting plates 211. The power component is set inside the fixing box 401. Each set of rotating components is set on one side of the outer surface of the two connecting steel pipes 208. Each set of fixing components is set on the rotating components. Each set of adsorption components is set on the two sets of rotating components.
[0032] In this implementation scheme: the support block 1 is used to support the adjustment mechanism 2 and the fixing mechanism 4; the adjustment mechanism 2 can adjust the position of the limiting plate 211 according to the actual situation of the prestressed I beam reinforcement, and at the same time adjust the size of the fixing mechanism 4; the adjustment component is used to provide rotational power; the rotating component is used to adjust the position of the limiting plate 211; the two lifting steel pipes 206 and the four connecting steel pipes 208 are used for support, and the two lifting steel pipes 206 and the four connecting steel pipes 208 are all square tubes and are slidably embedded in the support block 1; the two sets of support components are used to increase the structural strength of the lifting steel pipes 206 and the four connecting steel pipes 208; the two limiting plates 211 are used to fix the prestressed I beam reinforcement; the fixing mechanism 4 is used to fix the prestressed I beam reinforcement; the fixing box 401 is used to install the power component; the power component is used to provide rotational power; the two sets of rotating components are used to adjust the position of the two sets of fixing components; and the multiple sets of adsorption components are used to assist in fixing the prestressed I beam reinforcement.
[0033] Specifically, the rotating component includes two fixed plates 201, a fixed bidirectional threaded rod 205, and two connecting bidirectional threaded rods 207. Each fixed plate 201 is fixedly connected to the inner wall of the support block 1. Both ends of the two connecting bidirectional threaded rods 207 and the fixed bidirectional threaded rod 205 rotatably pass through the two fixed plates 201. One end of each of the two lifting steel pipes 206 is threaded onto the outer surface of the fixed bidirectional threaded rod 205, and the ends of the four connecting steel pipes 208 are threaded onto the outer surface of the two connecting bidirectional threaded rods 207.
[0034] In this embodiment: the two fixing plates 201 are used to fix the fixed bidirectional threaded rod 205 and the two connecting bidirectional threaded rods 207. The outer surfaces of the fixed bidirectional threaded rod 205 and the two connecting bidirectional threaded rods 207 are engraved with two opposite threads. The two lifting steel pipes 206 are respectively located on the two opposite threads of the fixed bidirectional threaded rod 205. The four connecting steel pipes 208 are respectively located on the two opposite threads on the outer surfaces of the two connecting bidirectional threaded rods 207. By rotating the fixed bidirectional threaded rod 205 and the two connecting bidirectional threaded rods 207, the positions of the four connecting steel pipes 208 and the two lifting steel pipes 206 can be adjusted, thereby adjusting the positions of the two limiting plates 211.
[0035] Specifically, the adjusting components include a fixed motor 202, a fixed gear 203, and three connecting gears 204. The fixed motor 202 is fixedly connected to the support block 1. The fixed gear 203 is fixedly sleeved on the output end of the fixed motor 202. Two connecting gears 204 are fixedly sleeved on the outer surfaces of two connecting bidirectional threaded rods 207, and another connecting gear 204 is fixedly sleeved on the outer surface of the fixed bidirectional threaded rod 205. The fixed gear 203 and the three connecting gears 204 are driven by a toothed belt.
[0036] In this embodiment: the fixed motor 202 is used to provide rotational power, and the fixed gear 203 and three connecting gears 204 are used for transmission. Through the fixed motor 202, the rotation of the fixed motor 202 drives the fixed gear 203 to rotate. Through the transmission of the toothed belt, the three connecting gears 204 can be rotated. The structure and principle of the fixed motor 202 are existing technologies and will not be described in detail here. Its model can be selected according to the actual use.
[0037] Specifically, each set of support components includes two supporting steel bars 209 and three fixing steel bars 210. The two fixing steel bars 210 and the two supporting steel bars 209 are fixedly connected between the lifting steel pipe 206 and the two connecting steel pipes 208, and the other fixing steel bar 210 is fixedly connected between the two connecting steel pipes 208.
[0038] In this embodiment, the two supporting steel bars 209 and the three fixing steel bars 210 are provided to increase the structural strength of the four connecting steel pipes 208 and the two lifting steel pipes 206.
[0039] Specifically, the power component includes a fixed rod 402, two fixed bevel gears 403, two mounting gears 405, and a mounting motor 404. The fixed rod 402 is rotatably connected between the inner walls of the front and rear sides of the fixed box 401. The two fixed bevel gears 403 are fixedly sleeved on the outer surface of the fixed rod 402. The mounting motor 404 is fixedly connected to the lower inner wall of the fixed box 401. One mounting gear 405 is fixedly sleeved on the output end of the mounting motor 404, and the other mounting gear 405 is fixedly sleeved on the outer surface of the fixed rod 402. The mounting gear 405 is located in the middle of the two fixed bevel gears 403, and the two mounting gears 405 mesh with each other.
[0040] In this embodiment: the fixed rod 402 is provided with two fixed bevel gears 403 for mounting. The two fixed bevel gears 403 and two mounting gears 405 are configured for transmission. The mounting motor 404 is configured to provide rotational power. The rotation of the mounting motor 404 can cause the mounting gear 405 to rotate. The meshing of the two mounting gears 405 can cause the other mounting gear 405 to drive the fixed rod 402 to rotate. The rotation of the fixed rod 402 can cause the two fixed bevel gears 403 to rotate. The structure and principle of the mounting motor 404 are existing technologies and will not be described in detail here. Its model can be selected according to the actual use.
[0041] Specifically, each set of rotating components includes a connecting bevel gear 418, two fixed blocks 406, two support rods 413, and a support cylinder 412. One end of each fixed block 406 is fixedly connected to one side of the outer surface of the connecting steel pipe 208. One end of each support rod 413 rotatably passes through a fixed block 406. Both ends of the support cylinder 412 are slidably sleeved on the outer surfaces of the two support rods 413. The connecting bevel gear 418 is fixedly sleeved on one end of one of the support rods 413, and the connecting bevel gear 418 meshes with the fixed bevel gear 403.
[0042] In this embodiment: the bevel gear 418 is used for transmission, and the two fixed blocks 406 are used to install two support rods 413, which can slide in the support cylinder 412.
[0043] Specifically, each set of adsorption components includes three mounting blocks 414, two locking blocks 416, and a first electromagnetic chuck 417. The inner surface of each mounting block 414 is fixedly connected to the outer surface of the support rod 413, and the outer surface of each mounting block 414 is provided with multiple connecting grooves 415. Each mounting block 414 is slidably embedded between the inner walls of the support cylinder 412. The two locking blocks 416 are movably embedded between the inner walls of the connecting grooves 415. The first electromagnetic chuck 417 is fixedly connected between the two locking blocks 416.
[0044] In this embodiment: the three mounting blocks 414 enable the two support rods 413 to slide stably in the support cylinder 412, and when one of the support rods 413 rotates, the support cylinder 412 can drive the other support rod 413 to rotate. The connecting groove 415 is used to install the clamping block 416. The first electromagnetic chuck 417 is used to assist in the installation of the prestressed I beam reinforcement. The structure and principle of the first electromagnetic chuck 417 are existing technologies and will not be described in detail here. Its model can be selected according to the actual use.
[0045] Specifically, each set of fixed components includes two connecting blocks 407, two electric telescopic rods 408, two connecting pipes 409, a support pipe 410, and two reinforcing rods 411. Each connecting block 407 is fixedly sleeved on the outer surface of the support rod 413. Each electric telescopic rod 408 is fixedly connected to one side of the outer surface of the connecting block 407. The outer surface of each connecting pipe 409 is fixedly connected to the extended end of the electric telescopic rod 408. Both ends of the support pipe 410 are slidably sleeved on the outer surfaces of the two connecting pipes 409. One end of each reinforcing rod 411 is fixedly connected to the support pipe 410, and the other end of each reinforcing rod 411 is slidably embedded between the inner walls of the connecting pipes 409.
[0046] In this embodiment: the two connecting blocks 407 are used to support the two electric telescopic rods 408. The positions of the two connecting pipes 409, the support pipe 410, and the two reinforcing rods 411 can be adjusted according to the actual situation. The two connecting pipes 409 are square tubes and can slide stably in the support pipe 410. The cooperation between the support pipe 410 and the two connecting pipes 409 is used to fix the prestressed I beam reinforcement. The two reinforcing rods 411 are used to increase the mechanical strength of the two connecting pipes 409. The structure and principle of the electric telescopic rod 408 are existing technologies and will not be described in detail here. Its model can be selected according to the actual use.
[0047] Specifically, lifting rings 3 are fixedly connected to the top of the two lifting steel pipes 206 and the support block 1, and a second electromagnetic chuck 5 is fixedly embedded at the bottom of the support block 1.
[0048] In this embodiment: the lifting ring 3 is provided to facilitate the user's installation of the lifting device, and the second electromagnetic chuck 5 is provided to assist in fixing the prestressed I beam reinforcement. The structure and principle of the second electromagnetic chuck 5 are existing technologies and will not be described in detail here. Its model can be selected according to the actual use.
[0049] The following is a detailed description of the method of using an integrated lifting device for prestressed I-beam reinforcement provided by an embodiment of the present invention. The method of use includes the following steps: Step 1: Adjusting the lifting device: Turn on the fixed motor 202. The rotation of the fixed motor 202 drives the fixed gear 203 to rotate. Through the transmission of the toothed belt, the three connecting gears 204 can rotate, causing the fixed bidirectional threaded rod 205 and the two connecting bidirectional threaded rods 207 to rotate. This causes the lifting steel pipe 206 and the connecting steel pipe 208 to move the two limiting plates 211. When the two limiting plates 211 move simultaneously... The two fixed blocks 406 move, which in turn causes the support rod 413 to slide in the support cylinder 412, and at the same time causes the connecting block 407 to move, thereby causing the electric telescopic rod 408 to move the connecting pipe 409. The connecting pipe 409 slides inside the support pipe 410 and on the outer surface of the reinforcing rod 411. When the two limit plates 211 move to the appropriate position, the fixed motor 202 can be turned off. Step 2: Adjust the adsorption components: Remove the locking blocks 416 on the multiple adsorption components from the connecting groove 415, and then adjust the locking blocks according to the actual length of the prestressed I beam reinforcement. Position the support block 1 at the locations of 416 and the first electromagnetic chuck 417, then place the support block 1 on top of the prestressed I-beam reinforcement. The prestressed I-beam reinforcement is then held in place by multiple first electromagnetic chucks 417 and second electromagnetic chucks 5. The fixing motor 202 is then activated to fix both ends of the prestressed I-beam reinforcement. Step 3: Fixing the prestressed I-beam reinforcement: Turn on the installation motor 404. The rotation of the installation motor 404 causes one of the installation gears 405 to rotate. Through the meshing of two installation gears 405, the other installation gear 405 drives the fixing rod. Rotation of rod 402 causes two fixed bevel gears 403 to rotate. The meshing of fixed bevel gears 403 and connecting bevel gears 418 causes connecting bevel gears 418 to drive support rod 413 to rotate, thereby causing electric telescopic rod 408 to drive connecting pipe 409 and support pipe 410 to rotate until connecting pipe 409 and support pipe 410 are engaged at the bottom of the protrusion of the prestressed I beam reinforcement. Then, the retraction of electric telescopic rod 408 drives connecting pipe 409 and support pipe 410 to fix the prestressed I beam reinforcement.
[0050] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An integrated lifting device for prestressed I-beam reinforcement, characterized in that, include: Support block (1); Adjustment mechanism (2), comprising adjustment component, rotating component, two lifting steel pipes (206), two sets of support components, four connecting steel pipes (208), and two limiting plates (211). The two connecting steel pipes (208) and one lifting steel pipe (206) are slidably embedded on one side of the support block (1). The rotating component is located within the support block (1). The adjustment component is located on the rotating component. Each set of support components is located on the four connecting steel pipes (208) and two lifting steel pipes (206). Both ends of each limiting plate (211) are fixed between two connecting steel pipes (208). The fixing mechanism (4) includes a fixing box (401), a power component, two sets of rotating components, two sets of fixing components, and multiple sets of adsorption components. The fixing box (401) is fixedly connected to one side of the outer surface of one of the limiting plates (211). The power component is located inside the fixing box (401). Each set of rotating components is located on one side of the outer surface of two connecting steel pipes (208). Each set of fixing components is located on the rotating components. Each set of adsorption components is located on two sets of rotating components. The power component includes a fixed rod (402), two fixed bevel gears (403), two mounting gears (405), and a mounting motor (404). The fixed rod (402) is rotatably connected between the inner walls of the front and rear sides of the fixed box (401). The two fixed bevel gears (403) are fixedly sleeved on the outer surface of the fixed rod (402). The mounting motor (404) is fixedly connected to the lower inner wall of the fixed box (401). One of the mounting gears (405) is fixedly sleeved on the output end of the mounting motor (404), and the other mounting gear (405) is fixedly sleeved on the outer surface of the fixed rod (402). The mounting gear (405) is located in the middle of the two fixed bevel gears (403), and the two mounting gears (405) mesh with each other. Each set of rotating components includes a connecting bevel gear (418), two fixed blocks (406), two support rods (413), and a support cylinder (412). One end of each fixed block (406) is fixedly connected to the outer surface of one side of the connecting steel pipe (208). One end of each support rod (413) is rotatably inserted through a fixed block (406). Both ends of the support cylinder (412) are slidably sleeved on the outer surfaces of the two support rods (413). The connecting bevel gear (418) is fixedly sleeved on one end of one of the support rods (413), and the connecting bevel gear (418) and the fixed bevel gear (403) mesh with each other. Each set of adsorption components includes three mounting blocks (414), two locking blocks (416), and a first electromagnetic chuck (417). The inner surface of each mounting block (414) is fixedly connected to the outer surface of the support rod (413), and the outer surface of each mounting block (414) is provided with multiple connecting grooves (415). Each mounting block (414) is slidably embedded between the inner walls of the support cylinder (412). The two locking blocks (416) are movably embedded between the inner walls of the connecting grooves (415). The first electromagnetic chuck (417) is fixedly connected between the two locking blocks (416). Each set of fixed components includes two connecting blocks (407), two electric telescopic rods (408), two connecting pipes (409), a support pipe (410), and two reinforcing rods (411). Each connecting block (407) is fixedly sleeved on the outer surface of the support rod (413). Each electric telescopic rod (408) is fixedly connected to one side of the outer surface of the connecting block (407). The outer surface of each connecting pipe (409) is fixedly connected to the extended end of the electric telescopic rod (408). Both ends of the support pipe (410) are slidably sleeved on the outer surfaces of the two connecting pipes (409). One end of each reinforcing rod (411) is fixedly connected to the support pipe (410), and the other end of each reinforcing rod (411) is slidably embedded between the inner walls of the connecting pipes (409).
2. The integrated lifting device for prestressed I-beam reinforcement as described in claim 1, characterized in that: The rotating component includes two fixed plates (201), a fixed bidirectional threaded rod (205), and two connecting bidirectional threaded rods (207). Each fixed plate (201) is fixedly connected to the inner wall of the support block (1). Both ends of the two connecting bidirectional threaded rods (207) and the fixed bidirectional threaded rod (205) are rotatably passed through the two fixed plates (201). One end of each of the two lifting steel pipes (206) is threaded onto the outer surface of the fixed bidirectional threaded rod (205), and one end of each of the four connecting steel pipes (208) is threaded onto the outer surface of the two connecting bidirectional threaded rods (207).
3. The integrated lifting device for prestressed I-beam reinforcement as described in claim 2, characterized in that: The adjusting component includes a fixed motor (202), a fixed gear (203), and three connecting gears (204). The fixed motor (202) is fixedly connected to the support block (1). The fixed gear (203) is fixedly sleeved on the output end of the fixed motor (202). Two of the connecting gears (204) are fixedly sleeved on the outer surfaces of two connecting bidirectional threaded rods (207), and another connecting gear (204) is fixedly sleeved on the outer surface of the fixed bidirectional threaded rod (205). The fixed gear (203) and the three connecting gears (204) are driven by a toothed belt.
4. The integrated lifting device for prestressed I-beam reinforcement as described in claim 3, characterized in that: Each set of support components includes two support steel bars (209) and three fixed steel bars (210), wherein two of the fixed steel bars (210) and two of the support steel bars (209) are fixedly connected between the lifting steel pipe (206) and two connecting steel pipes (208), and the other fixed steel bar (210) is fixedly connected between the two connecting steel pipes (208).
5. The integrated lifting device for prestressed I-beam reinforcement as described in claim 4, characterized in that: The tops of the two lifting steel pipes (206) and the support block (1) are fixedly connected with lifting rings (3), and the bottom of the support block (1) is fixedly embedded with a second electromagnetic chuck (5).
6. A method for using an integrated lifting tool for prestressed I-beam reinforcement, characterized in that, The method of applying the integrated lifting device for prestressed I-beam reinforcement as described in claim 5 includes the following steps: S1. Adjusting the lifting device: Turn on the fixed motor (202). The fixed motor (202) rotates and drives the fixed gear (203) to rotate. Through the transmission of the toothed belt, the three connecting gears (204) rotate, causing the fixed double-threaded rod (205) and the two connecting double-threaded rods (207) to rotate. This causes the lifting steel pipe (206) and the connecting steel pipe (208) to move the two limit plates (211). When the two limit plates (211) move, they also drive the two fixed blocks (406) to move, which in turn drives the support rod (413) to slide in the support cylinder (412). At the same time, it drives the connecting block (407) to move, which causes the electric telescopic rod (408) to drive the connecting pipe (409) to move. The connecting pipe (409) slides inside the support pipe (410) and on the outer surface of the reinforcing rod (411). When the two limit plates (211) move to the appropriate position, the fixed motor (202) can be turned off. S2. Adjust the adsorption components: Take out the clips (416) on the multiple adsorption components from the connecting groove (415), and then adjust the position of the clips (416) and the first electromagnetic chuck (417) according to the actual length of the prestressed I beam steel bars. Then place the support block (1) on the top of the prestressed I beam steel bars, and adsorb the prestressed I beam steel bars through the multiple first electromagnetic chucks (417) and the second electromagnetic chucks (5). Then start the fixed motor (202) to fix the two ends of the prestressed I beam steel bars. S3. Fixing the prestressed I-beam reinforcement: Turn on the installation motor (404). The installation motor (404) rotates, causing one of the installation gears (405) to rotate. Through the meshing of the two installation gears (405), the other installation gear (405) drives the fixing rod (402) to rotate. Through the rotation of the fixing rod (402), the two fixing bevel gears (403) rotate. Through the meshing of the fixing bevel gear (403) and the connecting bevel gear (418), the connecting bevel gear (418) drives the support rod (413) to rotate. This causes the electric telescopic rod (408) to drive the connecting pipe (409) and the support pipe (410) to rotate until the connecting pipe (409) and the support pipe (410) are stuck at the bottom of the protrusion of the prestressed I-beam reinforcement. Then, through the retraction of the electric telescopic rod (408), the connecting pipe (409) and the support pipe (410) are driven to fix the prestressed I-beam reinforcement.
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