Toilet bowl and method of manufacturing the same
By designing a water passage cavity structure between the panel and the inner chamber of the squat toilet, the problems of water accumulation, freezing cracks, and leakage caused by the connection between the support body and the inner cavity of the waterway were solved, realizing automated production and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202310591705.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-23
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2043-05-23
AI Technical Summary
Existing squat toilets suffer from problems such as water accumulation, freezing and cracking, and leakage during the sintering process due to the connection between the support body and the inner cavity of the water channel. Furthermore, it is difficult to automate the mold removal process during production, which affects production efficiency.
Design a squat toilet structure in which the water passage cavity is formed by a cover on the panel and a water passage base on the inner tube. The first water inlet is located on the panel. The enclosure components of the water passage cavity are separated into the panel and the inner tube. The water passage base on the inner tube is an open structure. Only the upper and lower molds are needed for forming, and no mold parts are required, so as to realize automated mold removal.
This effectively avoids problems such as water accumulation, freezing and cracking inside the support structure, improves production efficiency, realizes automated production, and reduces production costs.
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Figure CN116641459B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of sanitary wares, in particular to a squatting pan and a preparation method thereof. BACKGROUND
[0002] The preparation method of the existing squatting pan is usually to firstly independently form the panel and the bowl by using a high-pressure slip casting forming mold, then bond and form the two, and then sinter.
[0003] Referring to FIGS. 1 and 2, Figure 12 and Figure 13 During the sintering process, since the squatting pan needs to be vertically sintered, that is, one end of the product in the length direction is used as the bottom surface and is vertically placed on the kiln plate, in order to ensure that the product can be stably placed, a support body 41 with a cavity is usually arranged on the end surface of the bowl corresponding to the bottom surface, which is used to provide support during the sintering process. However, since the bowl is also provided with a water channel 42, and only one cavity can be formed between the two molds, a mold small piece 44 needs to be added during the forming process of the bowl, which is arranged between the support body 41 and the water inlet 43 of the water channel 42, so as to separate the inner cavity of the support body 41 and the inner cavity of the water channel 42 and form two independent cavities. Without the mold small piece 44, a closed cavity will be formed between the support body 41 and the water channel 42 after slip casting, so that the inner cavity of the support body 41 and the inner cavity of the water channel 42 are connected. The connection between the inner cavity of the support body 41 and the inner cavity of the water channel 42 will cause part of the water to enter the support body 41, and then cause the water flow to be unable to be discharged, which will cause problems such as water accumulation, freezing and leakage in the support body 41.
[0004] However, since the mold small piece 44 needs to be taken out from the side, and the main body of the upper mold and the lower mold is opened from the top and bottom directions, the mold taking direction of the mold small piece 44 is inconsistent with the mold opening direction of the main body, which needs to be manually taken out, so that the bowl is difficult to be automatically produced, and the production efficiency is affected. SUMMARY
[0005] The squatting pan and the preparation method thereof provided by the present application can effectively avoid the problems such as water accumulation, freezing and leakage in the support body caused by the connection between the inner cavity of the support body and the inner cavity of the water channel, and meanwhile, no mold small piece needs to be added during the production process, which is easy to realize automatic mold taking and effectively improves the production efficiency.
[0006] To achieve the above-mentioned purposes, the present application adopts the following technical solutions:
[0007] In one aspect, the present application provides a squatting toilet, comprising a main body, the main body comprising a bowl and a panel arranged on the bowl, one end of the bowl in the length direction is provided with a support body, the upper end of the support body is provided with a water passing base, the upper end of the water passing base is provided with an opening, the panel is provided with a cover, the cover is arranged above the water passing base, and the cover and the water passing base jointly form a water passing cavity for water flow, both ends of the water passing cavity are communicated with water channels, and the cover is provided with a first water inlet hole communicated with the water passing cavity.
[0008] In some preferred embodiments, the water passing base comprises a bottom plate, one side of the bottom plate in the width direction extends upward to form an inner side plate, the cover comprises an upper cover plate, the upper cover plate is bent downward to form an outer side plate, the outer side plate is arranged at one end of the upper cover plate away from the inner side plate, the upper cover plate is connected with the inner side plate, the bottom of the outer side plate is connected with the bottom plate, and the first water inlet hole is arranged on the outer side plate.
[0009] In some preferred embodiments, the bottom of the upper cover plate is provided with a downward opening positioning clamping groove, and the upper end of the inner side plate is arranged in the positioning clamping groove.
[0010] In some preferred embodiments, the bottom plate is provided with a connecting edge for connecting with the inner side plate, the connecting edge is recessed downward to form an arc-shaped section, one side of the arc-shaped section close to the inner side plate is provided with a containing groove for receiving overflowed adhesive, and an assembly limiting rib strip protruding upward is further arranged between the containing groove and the inner side plate.
[0011] In some preferred embodiments, the support body is recessed in the direction close to the bottom plate to form a first recess, the first recess is located below the arc-shaped section, the bottom of the bottom plate is recessed upward to form a second recess, and the second recess is located between the support body and the water channel.
[0012] In some preferred embodiments, the edge of the bowl is further provided with a first side surrounding edge, a second side surrounding edge and a connecting surrounding edge for connecting with the panel, the first side surrounding edge and the second side surrounding edge are respectively arranged at both sides of the bowl in the width direction, the first side surrounding edge and the second side surrounding edge are respectively arranged along the length direction of the bowl, the connecting surrounding edge is located at one end of the bowl away from the connecting edge, the panel is provided with a connecting end surface abutting with the first side surrounding edge, the second side surrounding edge and the connecting surrounding edge respectively, and the bottom of the cover and the connecting end surface are respectively provided with an adhesive coating position for coating adhesive.
[0013] In some preferred embodiments, four corners of the bowl are provided with positioning notches, and the panel is provided with clamping blocks for clamping with the positioning notches.
[0014] In some preferred embodiments, the gallbladder is further provided with a second water inlet hole, which is in communication with the water channel, the second water inlet hole is located at one end of the gallbladder away from the first water inlet hole, and the first water inlet hole and the second water inlet hole are arranged along the same axial direction, one of the first water inlet hole and the second water inlet hole is in a closed state, and the other is in an open state.
[0015] In some preferred embodiments, the second water inlet hole is sequentially provided with a plug-in section and an assembly limiting section in the direction close to the first water inlet hole, the inner wall of the second water inlet hole extends to the axial direction to form an arc-shaped limiting plate, and the arc-shaped limiting plate is located on the assembly limiting section.
[0016] In another aspect, the embodiments of the present application also provide a preparation method of the squatting toilet, comprising:
[0017] The gallbladder is prepared by closing the upper mold and the lower mold, wherein the water passing base is in contact with the inner wall of the upper mold;
[0018] The panel is prepared by a forming mold;
[0019] The panel is coated with adhesive paste, and the panel and the gallbladder are bonded and formed by the adhesive paste to form a green body;
[0020] The green body is vertically placed with the side where the support body is located as the bottom surface for sintering.
[0021] The embodiments of the present application have the following beneficial effects:
[0022] In the squatting toilet of the embodiments of the present application, the first water inlet hole is arranged on the panel, and the water passing cavity is enclosed by the cover on the panel and the water passing base on the gallbladder, so that the water flow can be transported through the first water inlet hole while the enclosing members of the water passing cavity are respectively split to the panel and the gallbladder, the water passing base on the gallbladder can be arranged as an open structure with an opening, the inner wall of the water passing base on the gallbladder can be directly contacted with the upper mold of the forming mold when the gallbladder is prepared, the cavity between the upper mold and the lower mold can form the support body, the entire forming process of the gallbladder only needs to use the upper mold and the lower mold, without using small mold parts, which is easy to realize automatic mold taking and effectively improves the production efficiency, after the gallbladder is prepared, the water passing cavity which is relatively closed and can be in communication with the first water inlet hole and the water channel is enclosed by the water passing base on the gallbladder and the cover on the panel, the water passing cavity is relatively independent from the inner cavity of the support body, which effectively avoids the problems of water accumulation, freeze cracking and water leakage in the support body caused by the communication between the support body and the inner cavity of the water channel in the prior art. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a structure schematic diagram of the squatting toilet of the embodiment 1 of the present application.
[0024] Figure 2 Fig. 1 is a schematic view of the structure of a panel according to an embodiment of the present application.
[0025] Figure 3 Fig. 2 is a partial sectional view of a squat toilet according to an embodiment of the present application.
[0026] Figure 4 Fig. 3 is a schematic view of the structure of a gallbladder according to an embodiment of the present application.
[0027] Figure 5 Fig. 4 is a schematic view of the bottom structure of a panel according to an embodiment of the present application.
[0028] Figure 6 Fig. 5 is a schematic view of the bottom structure of a gallbladder according to an embodiment of the present application.
[0029] Figure 7 Fig. 6 is a schematic view of the structure of an adhesive paste coating position according to an embodiment of the present application.
[0030] Figure 8 Fig. 7 is a schematic view of the structure of a squat toilet according to another embodiment of the present application.
[0031] Figure 9 Fig. 8 is a schematic view of the structure of a squat toilet according to another embodiment of the present application.
[0032] Figure 10 Fig. 9 is a sectional view of a squat toilet according to an embodiment of the present application.
[0033] Figure 11 Fig. 10 is a schematic view of the structure of a gallbladder according to another embodiment of the present application.
[0034] Figure 12 Fig. 11 is a schematic view of the structure of a gallbladder according to the prior art.
[0035] Figure 13 Fig. 12 is a schematic view of the structure of a mold insert according to the prior art. DETAILED DESCRIPTION
[0036] The present application will be further described below with reference to the accompanying drawings and embodiments:
[0037] Embodiment 1
[0038] Reference will now be made to Figure 1 , Figure 3 and Figure 4 As shown, the embodiment discloses a squatting toilet, which comprises a main body, the main body comprises a bowl 1 and a panel 2 arranged on the bowl 1, one end of the bowl 1 in the length direction is provided with a support body 11, the upper end of the support body 11 is provided with a water passing base 12, the upper end of the water passing base 12 is provided with an opening, the panel 2 is provided with a cover 21, the cover 21 is arranged above the water passing base 12, and the cover 21 and the water passing base 12 jointly enclose a water passing cavity 3 for water flow, both ends of the water passing cavity 3 are communicated with water channels 13, the cover 21 is provided with a first water inlet hole 22 communicated with the water passing cavity 3, in the embodiment, the bowl 1 is provided with a washing surface 17, and the water channels 13 are arranged around the washing surface 17 in a U-shaped structure, and both ends of the water channels 13 are arranged on both sides of the water passing cavity 3, respectively.
[0039] When flushing, water flows into the water passing cavity 3 through the first water inlet hole 22, is then transported into the water channels 13 through the water passing cavity 3, and is finally flushed out from the water distribution holes 131 on the water channels 13 to wash the washing surface 17 on the bowl 1.
[0040] In the embodiment, since the first water inlet hole 22 is arranged on the panel 2, and the water passing cavity 3 is enclosed by the cover 21 on the panel 2 and the water passing base 12 on the bowl 1, the enclosing members of the water passing cavity 3 are respectively split to the panel 2 and the bowl 1 while ensuring that water can be transported to the water channels 13 through the first water inlet hole 22, the water passing base 12 on the bowl 1 can be arranged in an open structure with an opening, when the bowl 1 is prepared, the inner wall of the water passing base 12 on the bowl 1 can be directly contacted with the upper mold of the forming mold, the cavity between the upper mold and the lower mold can form the support body 11, and the whole forming process of the bowl 1 only needs to use the upper mold and the lower mold, without using small mold parts, so that the automatic mold taking is easy to realize, and the production efficiency is effectively improved, after the bowl 1 is prepared, the cover 21 on the panel 2 and the water passing base 12 on the bowl 1 jointly enclose the relatively closed water passing cavity 3 which can be communicated with the first water inlet hole 22 and the water channels 13, the water passing cavity 3 is relatively independent of the inner cavity of the support body 11, and the problems of water accumulation, freeze cracking and water leakage in the support body caused by the communication between the support body and the inner cavity of the water channel in the prior art are effectively avoided.
[0041] Referring to Figures 2 to 5 As shown, the water passing base 12 comprises a bottom plate 14, one side of the bottom plate 14 in the width direction extends upward to form an inner side plate 15, the cover 21 comprises an upper cover plate 211, the upper cover plate 211 is bent downward to form an outer side plate 212, the outer side plate 212 is arranged at the end of the upper cover plate 211 away from the inner side plate 15, the upper cover plate 211 is connected with the inner side plate 15, the bottom of the outer side plate 212 is connected with the bottom plate 14, and the first water inlet hole 22 is arranged on the outer side plate 212.
[0042] After the independent forming of the water passing bag 1 and the panel 2, the adhesive paste is coated on the bottom of the outer side plate 212 and the bottom of the upper cover plate 211, and the water passing base 12 and the cover 21 can be adhered to each other through the adhesive paste.
[0043] In the embodiment, the enclosing member of the water passing cavity 3 is split into the panel 2 and the water passing bag 1, and the bottom plate 14 and the inner side plate 15 of the water passing bag 1 and the upper cover plate 211 and the outer side plate 212 of the panel 2 jointly enclose the relatively closed water passing cavity 3, so that the water passing base 12 of the water passing bag 1 does not need to be provided as a closed cavity, the water passing base 12 can be directly contacted with the upper mold during the preparation of the water passing bag 1, and the water passing base 12 is only composed of the bottom plate 14 and the inner side plate 15, so that the opening of the water passing base 12 is larger, the upper mold is more easily contacted with the inner wall of the water passing base 12 during the preparation of the water passing bag 1, and the molding of the water passing bag 1 is facilitated.
[0044] Referring to FIGS. 1, 2 and 3, Figure 3 and Figure 5 as shown, the bottom of the upper cover plate 211 is provided with a downward opening positioning clamping groove 23, and the upper end of the inner side plate 15 is arranged in the positioning clamping groove 23.
[0045] During the assembly, the adhesive paste is coated in the positioning clamping groove 23, and the upper end of the inner side plate 15 is inserted into the positioning clamping groove 23 and is tightly connected with the positioning clamping groove 23 under the adhesion of the adhesive paste.
[0046] In the embodiment, the positioning clamping groove 23 plays a role of positioning and reinforcing the connection strength, and through the cooperation between the positioning clamping groove 23 and the inner side plate 15, the panel 2 and the water passing bag 1 can be quickly and accurately aligned during the assembly, the assembly difficulty of the panel 2 and the water passing bag 1 is reduced, and the production efficiency is further improved.
[0047] Referring to FIGS. 1, 2 and 3, Figure 3 and Figure 4 as shown, the bottom plate 14 is provided with a connecting edge 141 for connecting with the inner side plate 15, the connecting edge 141 is recessed downward to form an arc-shaped section 142, one side of the arc-shaped section 142 close to the inner side plate 15 is provided with a containing groove 143 for receiving the overflowed adhesive paste, and an assembly limiting rib 144 protruding upward is further arranged between the containing groove 143 and the inner side plate 15. In the embodiment, the assembly limiting rib 144 is arranged along the width direction of the bottom plate 14.
[0048] In the embodiment, on one hand, the arc-shaped section 142 provides a avoiding space for the installation of the first connecting hole, and on the other hand, when the water passing bag 1 and the panel 2 are adhered, the excess adhesive paste on both sides of the arc-shaped section 142 can move to the arc-shaped section 142 according to the recessed trend of the arc-shaped section 142 and fall into the containing groove 143 beside the arc-shaped section 142 to receive the overflowed adhesive paste, so as to avoid that the overflowed adhesive paste reduces the water passing area of the water passing cavity 3 and affects the flushing effect, and meanwhile, the structure cracking is prevented.
[0049] The assembly limiting rib 144 serves to limit and position the toilet. When the toilet is installed with the flushing device, the assembly limiting rib 144 can prevent the water inlet pipe from being installed too deep, thus ensuring that there is enough space for water flow in the water passage cavity 3, and also avoiding water leakage caused by improper installation of the water inlet pipe. Since the water passage cavity 3 has a large space and the water flow from the first water inlet hole 22 to the water flow out from the water channel 13 is long, the limiting structure in the water passage cavity 3 is set as a rib shape. Under the premise of meeting the basic limiting and positioning needs, the water passage area of the water passage cavity 3 is increased, thereby improving the flushing effect.
[0050] See Figure 4 and Figure 6 As shown, the support body 11 is recessed along the direction close to the bottom plate 14 to form a first groove 111. The first groove 111 is located below the arc segment 142. The bottom of the bottom plate 14 is recessed upward to form a second groove 145. The second groove 145 is located between the support body 11 and the water channel 13. In this embodiment, there are two second grooves 145, which are respectively located on both sides of the support body 11.
[0051] In this embodiment, by providing multiple recesses such as the first groove 111, the arc segment 142, and the second groove 145 on the support body 11 and the base plate 14, a double-sided slurry process can be used at the location of the recesses during the preparation of the inner tube 1, thereby increasing the double-sided slurry structure of the blank, improving the strength of the blank, and preventing structural cracking.
[0052] See Figure 4 and Figure 7 As shown, the edge of the inner tube 1 is also provided with a first side edge 181, a second side edge 182 and a connecting edge 183 for connecting with the panel 2. The first side edge 181 and the second side edge 182 are respectively provided on both sides of the width direction of the inner tube 1, and the first side edge 181 and the second side edge 182 are respectively provided along the length direction of the inner tube 1. The connecting edge 183 is located at the end of the inner tube 1 away from the connecting edge 141. The panel 2 is provided with connecting end faces that abut against the first side edge 181, the second side edge 182 and the connecting edge 183 respectively. The bottom of the cover 21 and the connecting end face are respectively provided with adhesive coating positions 24 for applying adhesive.
[0053] In this embodiment, the first side edge 181, the second side edge 182, and the connecting edge 183 are circumferentially arranged on the edge of the inner tube 1 and are bonded to the panel 2 to ensure a tight connection between the inner tube 1 and the panel 2. The bonding position is set on the panel 2, and the adhesive coating position 24 is mostly a regular plane and a straight line, which is simple to form and easy to realize automated adhesive coating, further improving the production efficiency of the product.
[0054] See Figure 4 and Figure 5As shown, the four corners of the bellow 1 are provided with positioning notches 16, and the panel 2 is provided with engaging blocks 25 for engaging with the positioning notches 16.
[0055] In the embodiment, the panel 2 and the bellow 1 can be quickly and accurately aligned when assembled, the assembly difficulty of the panel 2 and the bellow 1 is reduced, the production efficiency is further improved, the adhesive receiving surface is increased, and the structure cracking is further prevented.
[0056] The embodiment discloses a preparation method of the squatting toilet.
[0057] S10. The bellow 1 is prepared by closing the upper mold and the lower mold, wherein the water passing base 12 is in contact with the inner wall of the upper mold.
[0058] S20. The panel 2 is prepared by the forming mold.
[0059] S30. The panel 2 is coated with adhesive paste, and the panel 2 and the bellow 1 are bonded and formed by the adhesive paste to form a green body.
[0060] S40. The green body is vertically placed with the side where the support body 11 is located as the bottom surface, and sintering is performed.
[0061] In the embodiment, the step S10 can be performed first, and then the step S20 is performed, or the step S20 can be performed first, and then the step S10 is performed. As a preferred specific implementation of the embodiment, the step S10 and the step S20 can be simultaneously performed, and the production efficiency is effectively improved.
[0062] In the prior art, the bellow demolding step needs to be performed by moving the upper mold upward and the lower mold downward, and manually separating the mold small parts from the product. In the embodiment, the bellow demolding step only needs to be performed by moving the upper mold upward and the lower mold downward.
[0063] In the embodiment, the enclosing member of the water passing cavity 3 is respectively split to the panel 2 and the bellow 1. The water passing base 12 on the bellow 1 can be provided as an open structure with an opening. When the bellow 1 is prepared, the inner wall of the water passing base 12 on the bellow 1 is in direct contact with the inner wall of the upper mold. The cavity between the upper mold and the lower mold can form the support body 11. The entire forming process of the bellow 1 only needs to use the upper mold and the lower mold, and does not need to use the mold small parts. When demolding, the upper mold and the lower mold are respectively separated from each other in the upward and downward directions, and the automatic demolding is easy to realize, and the production efficiency is effectively improved. After the bellow 1 is prepared, the water passing base 12 on the bellow 1 and the cover 21 on the panel 2 jointly enclose the relatively closed water passing cavity 3 which can be connected with the first water inlet hole 22 and the water channel 13. The water passing cavity 3 is relatively independent from the inner cavity of the support body 11, and the problems of water accumulation, freezing and cracking, and water leakage in the support body caused by the connection between the support body and the inner cavity of the water channel in the prior art are effectively avoided.
[0064] Further, a top pin is arranged on the upper mold, so that when the gallbladder bag 1 is formed, the water distribution hole 131 is naturally formed on the water channel 13 by the action of the top pin, thereby reducing the opening process of the water distribution hole 131, further improving the production efficiency, without manual punching, which can realize automatic production, improve the consistency and precision of the hole, reduce the operation difficulty of the staff, and the water in the water channel 13 flows out through the water distribution hole 131 when flushing, thereby washing the washing surface 17 of the gallbladder bag 1.
[0065] Embodiment 2
[0066] Referring to Figures 8 to 10 The difference between the present embodiment and embodiment 1 is that the gallbladder bag 1 is further provided with a second water inlet hole 19, the second water inlet hole 19 is in communication with the water channel 13, the second water inlet hole 19 is located at one end of the gallbladder bag 1 away from the first water inlet hole 22, and the first water inlet hole 22 and the second water inlet hole 19 are arranged along the same axial direction, one of the first water inlet hole 22 and the second water inlet hole 19 is in a closed state, and the other is in an open state.
[0067] In the prior art, according to the relative distance between the sewage outlet and the water inlet of the toilet, the products can be divided into rear discharge products and front discharge products. Specifically, the water inlet is arranged at one end of the gallbladder bag in the length direction close to the sewage outlet as the rear discharge product, and the water inlet is arranged at one end of the gallbladder bag in the length direction away from the sewage outlet as the front discharge product. Since the two products have different structures, they need to be developed independently, and the mold cannot be universal, which increases the production cost.
[0068] In one specific embodiment, the first water inlet hole 22 is in a closed state, and the second water inlet hole 19 is in an open state, at this time the squatting toilet is a front discharge product.
[0069] In another specific embodiment, the first water inlet hole 22 is in an open state, and the second water inlet hole 19 is in a closed state, at this time the squatting toilet is a rear discharge product.
[0070] In the present embodiment, by arranging the second water inlet hole 19 on the gallbladder bag 1, the water inlet holes are arranged at both ends of the main body in the length direction, and when the panel 2 and the gallbladder bag 1 are prepared, the first water inlet hole 22 and the second water inlet hole 19 are in a closed state. After the blank body is fired, a hole is punched on one of the hole channels as needed, and the other hole channel remains closed, thereby forming a rear discharge product or a front discharge product, realizing the mold universal of the rear discharge product and the front discharge product, and the water inlet holes at both ends are closed spaces, which ensures that the water pressure distribution of the same point at both ends tends to be the same, and ensures that good flushing effect can be ensured regardless of which side the water is from.
[0071] Since the second water inlet hole 19 is arranged at the end of the length direction of the bladder bag 1 away from the support body 11, the support body 11 is prevented from being communicated with the second water inlet hole 19 during the injection molding, and a small mold part is not needed, and the whole molding process of the bladder bag 1 only needs to use the upper mold and the lower mold, so that the automatic mold taking is easy to realize, and the production efficiency is effectively improved.
[0072] Referring to Figure 8 and Figure 11 As shown in the drawings, the second water inlet hole 19 is sequentially provided with a plug-in section and an assembly limiting section in the direction close to the first water inlet hole 22, and the inner wall of the second water inlet hole 19 extends to the axial direction to form an arc-shaped limiting plate 191, and the arc-shaped limiting plate 191 is located on the assembly limiting section.
[0073] The arc-shaped limiting plate 191 plays a limiting and positioning role, when the squatting pan is a front row product, the second water inlet hole 19 is installed in cooperation with the flushing device, the arc-shaped limiting plate 191 can prevent the water inlet pipe from being installed too deeply, so as to ensure that there is enough water flow space in the water channel 13, and can also avoid the water leakage problem caused by the improper installation of the water inlet pipe. Since the second water inlet hole 19 is directly communicated with the water channel 13, the flow distance of the water flow from the second water inlet hole 19 to the water channel 13 is short, and the arc-shaped limiting plate 191 can be provided in an arc-shaped or crescent-shaped structure, which can not only meet the limiting and positioning needs, but also ensure the flushing effect.
[0074] The preparation method of the squatting pan described above comprises:
[0075] S100. The bladder bag 1 is prepared by closing the mold of the upper mold and the lower mold, wherein the water passing base 12 is in contact with the inner wall of the upper mold, and the second water inlet hole 19 is in a closed state;
[0076] S200. The panel 2 is prepared by the molding mold, wherein the first water inlet hole 22 is in a closed state;
[0077] S300. The panel 2 is coated with adhesive paste, and the panel 2 is bonded and formed with the bladder bag 1 through the adhesive paste to form a blank;
[0078] S400. The blank is vertically placed with the side where the support body 11 is located as the bottom surface, and is sintered;
[0079] S500. The punching is performed on any one of the first water inlet hole 22 or the second water inlet hole 19.
[0080] In the embodiment, the first water inlet hole 22 and the second water inlet hole 19 are in a closed state when the panel 2 and the bladder bag 1 are prepared, and the punching is performed on one of the holes according to the needs after the blank is sintered, and the other hole is kept in a closed state, so that the rear row product or the front row product is formed, the mold of the rear row product and the front row product is universal, and the production cost is effectively reduced.
[0081] The above merely describes the preferred embodiments of the present application, and is not intended to limit the present application in any form. Although the present application has been disclosed with the preferred embodiments as above, it is not intended to limit the present application, and any skilled person in the art can make some changes or modifications to the above-mentioned technical content with the above-mentioned prompt as equivalent embodiments with equivalent changes, but as long as it does not deviate from the technical solution of the present application, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application are still within the scope of the present application.
Claims
1. A squat toilet comprising a main body including a bowl and a panel provided on the bowl, characterized in that, One end of the gallbladder bag in the length direction is provided with a support body, the upper end of the support body is provided with a water passing base, the upper end of the water passing base is provided with an open mouth, the panel is provided with a cover, the cover is arranged above the water passing base, and the cover and the water passing base jointly form a water passing cavity for water flow, two ends of the water passing cavity are communicated with water channels, and the cover is provided with a first water inlet hole communicated with the water passing cavity; The water passing base comprises a bottom plate, one side of the bottom plate in the width direction extends upward to form an inner side plate, the cover comprises an upper cover plate, the upper cover plate is bent downward to form an outer side plate, the upper cover plate is connected with the inner side plate, the bottom of the outer side plate is connected with the bottom plate, and the first water inlet hole is arranged on the outer side plate.
2. The squat toilet according to claim 1, characterized in that, The outer side plate is arranged at one end of the upper cover plate away from the inner side plate.
3. The squat toilet according to claim 2, characterized in that, The bottom of the upper cover plate is provided with a downward-opening positioning clamping groove, and the upper end of the inner side plate is arranged in the positioning clamping groove.
4. The squat toilet according to claim 2, wherein The bottom plate is provided with a connecting edge for connecting with the inner side plate, the connecting edge is recessed downward to form an arc-shaped section, one side of the arc-shaped section close to the inner side plate is provided with a containing groove for receiving overflowed adhesive, and an upward-protruding assembly limiting rib is further arranged between the containing groove and the inner side plate.
5. The squat toilet according to claim 4, characterized in that, The support body is recessed in the direction close to the bottom plate to form a first recess, and the first recess is located below the arc-shaped section; the bottom of the bottom plate is upwardly recessed to form a second recess, and the second recess is located between the support body and the water channel.
6. The squat toilet according to claim 4 or 5, characterized in that The edge of the gallbladder bag is further provided with a first side surrounding edge, a second side surrounding edge and a connecting surrounding edge for connecting with the panel, the first side surrounding edge and the second side surrounding edge are respectively arranged on two sides of the gallbladder bag in the width direction, and the first side surrounding edge and the second side surrounding edge are respectively arranged in the length direction of the gallbladder bag, the connecting surrounding edge is located at one end of the gallbladder bag away from the connecting edge, the panel is provided with a connecting end surface abutting against the first side surrounding edge, the second side surrounding edge and the connecting surrounding edge respectively, and the bottom of the cover and the connecting end surface are respectively provided with an adhesive coating position for coating adhesive.
7. The squat toilet according to claim 1, wherein Four corners of the gallbladder bag are provided with positioning notches, and the panel is provided with clamping blocks matched with the positioning notches.
8. The squat toilet according to claim 1, wherein The gallbladder bag is further provided with a second water inlet hole, the second water inlet hole is communicated with the water channel, the second water inlet hole is located at one end of the gallbladder bag away from the first water inlet hole, and the first water inlet hole and the second water inlet hole are arranged in the same axial direction, one of the first water inlet hole and the second water inlet hole is in a closed state, and the other is in an open state.
9. The squat toilet according to claim 8, characterized in that, The second water inlet hole is sequentially provided with a plug-in section and an assembly limiting section in the direction close to the first water inlet hole, the inner wall of the second water inlet hole extends in the axial direction to form an arc-shaped limiting plate, and the arc-shaped limiting plate is located on the assembly limiting section.
10. A method of manufacturing a squat toilet according to any one of claims 1 to 9, characterized by, Preparation of the gallbladder bag by closing the upper mold and the lower mold, wherein the water passing base is in contact with the inner wall of the upper mold; Preparation of the panel by a forming mold; Coating adhesive on the panel, and bonding the panel and the gallbladder bag by the adhesive to form a blank body; The green body is sintered with the side where the support body is located as the bottom surface.
Citation Information
Patent Citations
Squatting pan with buffer cavity and manufacturing method of squatting pan
CN113684901A
Squatting pan
CN219992633U