Automatic transfer device for large display screen
By designing transfer and buffer components, the problem of low transfer and testing efficiency in LCD production is solved, achieving stable transfer and efficient testing of the display body, and improving safety and storage security.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHENZHEN OSTAR DISPLAY ELECTRONIC CO LTD
- Filing Date
- 2023-05-26
- Publication Date
- 2026-05-01
AI Technical Summary
In the existing technology, the transfer and inspection efficiency of the display body is low during the production process of LCD screens, and it is easily damaged by bumps and knocks, resulting in low inspection efficiency and poor safety.
By employing transfer and buffer components, including a tilting frame, main limiting plate, secondary limiting plate, storage box, drive components, and buffer cylinders, the main body of the display screen is stably transferred and buffered for protection, avoiding bumps and collisions, and improving testing efficiency and safety.
It enables rapid transport and efficient inspection of the display screen body, reduces the impact of microscopic sampling, improves the efficiency of screen illumination inspection, and enhances the safety of the transport process and storage.
Smart Images

Figure CN116692445B_ABST
Abstract
Description
An automatic transfer device for large display screens Technical Field
[0001] This invention belongs to the field of display manufacturing technology, specifically a large-scale automatic transfer device for display screens. Background Technology
[0002] A monitor is a computer's I / O device, that is, an input / output device. It is a display tool that displays certain electronic documents on a screen through a specific transmission device and then reflects them to the human eye. It can be divided into various types such as CRT and LCD.
[0003] An LCD screen is a type of display used in televisions and computers. Its advantages include low power consumption, small size, and low radiation. LCD screens use a liquid crystal solution in two polarizing materials. When an electric current passes through the liquid, the crystals rearrange to achieve the purpose of image formation.
[0004] During LCD display production, the COF electrode needs to be electrically connected to the substrate and PCB board. During production, ACF conductive adhesive is used for thermo-pressing to complete the electrical connection. To ensure subsequent product quality, in addition to checking the display by turning it on, a microscope is also needed to inspect the COF electrode and the PCB electrode to ensure that the deviation is below the standard. At this time, the display body needs to be manually transferred from the maintenance station, which takes up the time of turning on the screen at the maintenance station, resulting in reduced inspection efficiency. Secondly, during the transfer process, it is very easy to be bumped and damaged, resulting in fragments. When moving large displays, larger suction cups are often required to assist, further increasing the difficulty and safety of the display transfer. Summary of the Invention
[0005] The purpose of this invention is to provide an automatic transfer device for large displays. Firstly, a transfer component enables stable and rapid transfer and storage of the display body, facilitating efficient sampling inspection, improving the efficiency of screen-on detection, and minimizing the impact of microscopic sampling. A buffer component assists the transfer component, preventing collisions and damage to the display body when it enters the storage box, thus improving transfer safety. An auxiliary frame, storage box, and auxiliary rollers ensure stable extraction of the display body, facilitating the movement of the storage box and improving storage safety and capacity.
[0006] The technical solution adopted in this invention is as follows: An automatic transfer device for large display screens, comprising:
[0007] The transfer case is used to store the main body of the display screen that needs to be tested;
[0008] A transfer assembly is disposed inside the transfer shell, wherein: the transfer assembly includes an inclined frame, a main limiting plate, a secondary limiting plate, a storage box, and a drive assembly; the inclined frame is hinged to the top corner of the outer wall of the transfer shell; the main limiting plate is rotatably embedded in the center of the inner wall of the inclined frame via a pivot; the secondary limiting plate is fixedly disposed at the bottom of the outer wall of the main limiting plate; the storage box is slidably embedded in the inner wall of the transfer shell near the bottom; and the two drive assemblies are respectively fixedly disposed at the center of both sides of the outer wall of the main limiting plate.
[0009] A buffer assembly is provided at the bottom of the outer wall of the storage box, wherein: the buffer assembly includes a buffer cylinder, a buffer suction cup and a buffer hole, the buffer hole is opened at the corner of the inner wall of the storage box, the buffer suction cup is slidably embedded in the inner wall of the buffer hole, and the buffer cylinder is fixedly provided at the bottom outer wall of the buffer suction cup.
[0010] Furthermore, the drive assembly includes a driven gear, a driving gear, and a transfer motor. The outer walls of the driving gear and the driven gear are meshed and driven together. The center of one side of the outer wall of the driving gear is fixedly disposed at the output end of the transfer motor, and the center of one side of the outer wall of the driven gear is fixedly disposed at the center of both sides of the outer wall of the main limiting plate.
[0011] Furthermore, the buffer assembly also includes an auxiliary frame, a reinforcing frame, auxiliary rollers, and a lifting cylinder. The reinforcing frame is fixedly installed at the bottom of the outer wall of the auxiliary frame, the auxiliary rollers are rotatably embedded in the inner wall of the auxiliary frame, and the lifting cylinder is fixedly installed at the center of the bottom of the outer wall of the reinforcing frame.
[0012] Furthermore, a sliding skirt is fixedly provided at the outer corner of the outer wall of the main limiting plate and the secondary limiting plate, which are far apart from each other, and the main body of the display screen is slidably engaged with the outer wall of the sliding skirt.
[0013] Furthermore, a rotating buckle is rotatably inserted into the top of the outer wall of the sliding skirt panel.
[0014] Furthermore, positioning cylinders are installed on both sides of the outer wall of the inclined frame, and the output end of the positioning cylinder extends through to the inner wall of the inclined frame.
[0015] Furthermore, positioning holes are provided on the outer walls of the main limiting plate and the secondary limiting plate.
[0016] Furthermore, the output end of the positioning cylinder is matched with the positioning hole.
[0017] Furthermore, positioning plates are fixedly installed on both sides of the outer wall of the auxiliary frame, and transfer ports are opened on both sides of the outer wall of the transfer shell.
[0018] Furthermore, the top of the outer wall of the display screen body is provided with a transplanting suction cup assembly, and the transplanting suction cup assembly is fixedly installed on the external moving component.
[0019] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0020] (1) In this invention, the transfer component is first used to realize the stable display screen body to be quickly transferred and stored, which facilitates efficient sampling inspection, improves the efficiency of screen lighting inspection, and minimizes the impact of microscope sampling inspection.
[0021] (2) In this invention, the buffer component can assist the transport component to work efficiently, avoid collisions when the display body enters the storage box, and prevent damage to the display body, thereby improving the safety of transport.
[0022] (3) In this invention, the auxiliary frame, storage box and auxiliary rollers can be used to achieve stable extraction of the display body, facilitate the movement of the storage box, and improve the safety and storage capacity of storage. Attached Figure Description
[0023] Figure 1 is a perspective view of a large display screen automatic transfer device according to the present invention from a first-view perspective;
[0024] Figure 2 is a perspective view of a large display screen automatic transfer device according to the present invention from a second perspective.
[0025] Figure 3 is a perspective view of a large display screen automatic transfer device according to the present invention from a third perspective.
[0026] Figure 4 is a perspective view of a large display screen automatic transfer device of the present invention from a fourth perspective.
[0027] Figure 5 is an enlarged schematic diagram of an automatic transfer device A for a large display screen according to the present invention;
[0028] Figure 6 is a schematic diagram of a storage box for an automatic transfer device for large displays according to the present invention;
[0029] Figure 7 is a schematic diagram of the auxiliary rollers of an automatic transfer device for a large display screen according to the present invention;
[0030] Figure 8 is a perspective view of the drive gear of an automatic transfer device for a large display screen according to the present invention.
[0031] The diagram shows the following components: 1. Transfer shell; 2. Tilt frame; 3. Main limiting plate; 4. Display screen body; 5. Transplant suction cup assembly; 6. Storage box; 7. Auxiliary frame; 8. Positioning plate; 9. Auxiliary roller; 101. Transfer motor; 102. Transfer port; 103. Secondary limiting plate; 201. Driven gear; 202. Driven gear; 203. Positioning cylinder; 301. Sliding skirt; 302. Rotary buckle; 303. Positioning hole; 601. Buffer hole; 701. Reinforcing frame; 702. Lifting cylinder; 703. Buffer cylinder; 704. Buffer suction cup. Detailed Implementation
[0032] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.
[0033] Example 1
[0034] Referring to Figures 1-8: A large-scale automatic transfer device for displays includes: a transfer housing 1 for storing the display body 4 to be tested; and a transfer assembly disposed inside the transfer housing 1. The transfer assembly includes a tilting frame 2, a main limiting plate 3, a secondary limiting plate 103, a storage box 6, and a drive assembly. Firstly, the transfer assembly enables stable transfer of the display body 4, facilitating connection to the display production line. After power-on testing, the display body 4 is randomly sampled and inspected at intervals. A microscope is used to detect the misalignment length between the PCB board electrodes and COF electrodes, and simultaneously, the particle size of the ACF conductive adhesive is detected, avoiding time spent on the testing station and improving testing efficiency. The tilting frame 2 is hinged to the top corner of the outer wall of the transfer housing 1. The main limiting plate 3 rotates via a pivot. The storage box 6 is slidably embedded in the center of the inner wall of the inclined frame 2. The secondary limiting plate 103 is fixedly set at the bottom of the outer wall of the main limiting plate 3. The storage box 6 is slidably embedded in the inner wall of the transfer shell 1 near the bottom. Two driving components are fixedly set at the center of both sides of the outer wall of the main limiting plate 3. Through the driving components, the transfer components can be stably driven. The buffer component is set at the bottom of the outer wall of the storage box 6. The buffer component includes a buffer cylinder 703, a buffer suction cup 704 and a buffer hole 601. The buffer hole 601 is opened at the corner of the inner wall of the storage box 6. The buffer hole 601 can facilitate the stable movement of the buffer suction cup 704 driven by the buffer cylinder 703. The buffer suction cup 704 is slidably embedded in the inner wall of the buffer hole 601. The buffer cylinder 703 is fixedly set at the bottom outer wall of the buffer suction cup 704.
[0035] Referring to Figures 1-8: The drive assembly includes a driven gear 201, a driving gear 202, and a transfer motor 101. The outer walls of the driving gear 202 and the driven gear 201 mesh with each other for transmission. The center of one side of the outer wall of the driving gear 202 is fixedly mounted at the output end of the transfer motor 101. The center of one side of the outer wall of the driven gear 201 is fixedly mounted at the center of both sides of the outer wall of the main limiting plate 3. The buffer assembly also includes an auxiliary frame 7, a reinforcing frame 701, auxiliary rollers 9, and a lifting cylinder 702. The reinforcing frame 701 is fixedly mounted at the bottom of the outer wall of the auxiliary frame 7. The auxiliary rollers 9 are rotatably embedded in the inner wall of the auxiliary frame 7. The lifting cylinder 702 is fixedly mounted at the center of the bottom of the outer wall of the reinforcing frame 701. The working height of the auxiliary frame 7 and the storage box 6 can be adjusted by the lifting cylinder 702 to facilitate the transfer assembly. To prevent component rotation and impact, sliding skirts 301 are fixedly installed at the corners of the outer walls of the main limiting plate 3 and the secondary limiting plate 103, which are far apart from each other. The outer wall of the sliding skirt 301 is slidably snapped with the display body 4. A rotating buckle 302 is inserted into the top of the outer wall of the sliding skirt 301. Positioning cylinders 203 are installed on both sides of the outer wall of the inclined frame 2, and the output end of the positioning cylinder 203 extends through to the inner wall of the inclined frame 2. Positioning holes 303 are opened on the outer walls of the main limiting plate 3 and the secondary limiting plate 103. The output end of the positioning cylinder 203 matches the positioning hole 303. Positioning plates 8 are fixedly installed on both sides of the outer wall of the auxiliary frame 7. Transfer ports 102 are opened on both sides of the outer wall of the transfer shell 1. A transplanting suction cup group 5 is provided on the top of the outer wall of the display body 4, and the transplanting suction cup group 5 is fixedly installed on the external moving component.
[0036] Working principle:
[0037] First, the display body, after PCB and COF hot pressing, is moved to the top of the outer wall of the main limiting plate 3 using the transfer suction cup assembly 5 and the outer wall moving assembly, ensuring that the corners of the display body are in contact with the inner wall of the sliding skirt 301. Then, the tilting frame 2 is driven to rotate by the external rotating assembly, causing the tilting frame 2 to tilt at a 60-degree angle. Subsequently, the display body is powered by the screen-on device for screen testing, which is performed by illuminating the backlight installed inside the main limiting plate 3. When the display body needs to be sampled for inspection, the positioning cylinder 203 is activated, causing the positioning hole 303 to release from the positioning cylinder 203. Then, the transfer motor 101 is started to drive the active... Gear 202 rotates, which in turn drives the driven gear 201, causing the main limiting plate 3 and the secondary limiting plate 103 inside the tilting frame 2 to rotate, so that the monitor body rotates into the interior of the transfer housing 1. Then, the lifting cylinder 702 is activated, which drives the auxiliary frame 7 and the storage box 6 to rise, so that the buffer suction cup 704 is attached to the outer wall of the monitor body. The rotating buckle 302 is driven to release the monitor body from its latched state. Then, through the buffer cylinder 703, the monitor body enters the interior of the storage box 6. The sampling personnel can then pull out the storage box 6. The auxiliary roller 9 guides the storage box 6 to ensure that the buffer hole 601 is aligned with the buffer suction cup 704.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An automatic transfer device for a large display screen, characterized in that, include: A transfer housing (1) is used to store the main body (4) of the display screen that needs to be tested; a transfer assembly is set inside the transfer housing (1), wherein: the transfer assembly includes a tilting frame (2), a main limiting plate (3), a secondary limiting plate (103), a storage box (6), and a drive assembly. The tilting frame (2) is hinged to the top corner of the outer wall of the transfer housing (1). The main limiting plate (3) is rotatably embedded in the center of the inner wall of the tilting frame (2) through a rotating shaft. The secondary limiting plate (103) is fixedly set at the bottom of the outer wall of the main limiting plate (3). The storage box (6) is slidably embedded in the inner wall of the transfer shell (1) near the bottom. The two drive components are respectively fixedly installed at the center of both sides of the outer wall of the main limiting plate (3). The buffer component is installed at the bottom of the outer wall of the storage box (6), wherein: the buffer component includes a buffer cylinder (703), a buffer suction cup (704) and a buffer hole (601). The buffer hole (601) is opened at the corner of the inner wall of the storage box (6). The buffer suction cup (704) is slidably embedded in the inner wall of the buffer hole (601). The buffer cylinder (703) is fixedly installed at the bottom of the outer wall of the storage box (6). The buffer assembly is fixedly installed on the bottom outer wall of the buffer suction cup (704); the buffer assembly also includes an auxiliary frame (7), a reinforcing frame (701), an auxiliary roller (9), and a lifting cylinder (702). The reinforcing frame (701) is fixedly installed at the bottom of the outer wall of the auxiliary frame (7), the auxiliary roller (9) is rotatably embedded in the inner wall of the auxiliary frame (7), and the lifting cylinder (702) is fixedly installed at the center of the bottom of the outer wall of the reinforcing frame (701); a sliding plate is fixedly installed at the corner of the outer wall of the main limiting plate (3) and the secondary limiting plate (103) that are far apart from each other. The sliding skirt (301) has a display screen body (4) slidably attached to its outer wall; a rotating buckle (302) is inserted into the top of the outer wall of the sliding skirt (301); positioning cylinders (203) are installed on both sides of the outer wall of the inclined frame (2), and the output end of the positioning cylinder (203) extends through to the inner wall of the inclined frame (2); positioning holes (303) are opened on the outer walls of the main limiting plate (3) and the secondary limiting plate (103); the output end of the positioning cylinder (203) matches the positioning hole (303).
2. The automatic transfer device for a large display screen as described in claim 1, characterized in that: The drive assembly includes a driven gear (201), a driving gear (202), and a transfer motor (101). The outer walls of the driving gear (202) and the driven gear (201) are meshed and driven. The center of one side of the outer wall of the driving gear (202) is fixedly disposed at the output end of the transfer motor (101), and the center of one side of the outer wall of the driven gear (201) is fixedly disposed at the center of both sides of the outer wall of the main limiting plate (3).
3. The automatic transfer device for a large display screen as described in claim 1, characterized in that: Positioning plates (8) are fixedly installed on both sides of the outer wall of the auxiliary frame (7), and transfer ports (102) are opened on both sides of the outer wall of the transfer shell (1).
4. The automatic transfer device for a large display screen as described in claim 3, characterized in that: The top of the outer wall of the display body (4) is provided with a transplanting suction cup group (5), and the transplanting suction cup group (5) is fixedly installed on the external moving component.
Citation Information
Patent Citations
Semiconductor wafer detection equipment
CN109946579A
Top rotating type composite board storing device
CN110950076A