An exhaust gas treatment device for automobile window film processing
By preheating and heating the industrial organic waste gas and air, and using the heat of VOC waste gas to preheat the air, the problem of low heating efficiency of exhaust gas and air in the RTO combustion furnace is solved, improving the efficiency of exhaust gas treatment and reducing costs.
Patent Information
- Application Number
- CN202310555895.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-17
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2043-05-17
AI Technical Summary
When the existing RTO combustion furnaces treat industrial organic waste gas, the waste gas and air need to be heated and heated before reaction, resulting in inefficiency.
By preheating and heating the industrial organic waste gas and air, the heat generated by VOC waste gas during high-temperature oxidation is used to preheat the air, and the waste gas is heated through the heat storage body to shorten the time when the initial temperature of the waste gas contacts with oxygen reaches the high-temperature oxidation temperature.
Improves the reaction efficiency of exhaust gas treatment, reduces fuel consumption, reduces waste gas purification costs, and the heat generated can be used for other purposes.
Smart Images

Figure CN116697373B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of waste gas treatment devices, and in particular to a waste gas treatment device during the processing of automobile window films. Background Art
[0002] RTO, also known as regenerative thermal incinerator, is an environmentally friendly device that uses heat energy to directly burn waste gas. It can treat waste gas from almost all industries such as spray painting, baking paint, printing, plastics, chemicals, electrophoresis, coating, electronics, etc. 3 RTO has an effect on waste gas within a certain range that other purification technologies cannot achieve. In addition, high-concentration organic waste gas can be concentrated through adsorption and then passed into the RTO direct combustion device. The pickled packed bed (also known as the heat storage body) can maximize the recovery of heat energy. After heat monitoring, the recovery rate reached 95%. Therefore, when using RTO to treat industrial organic waste gas (VOCs), it can save a lot of fuel consumption and reduce waste gas purification costs.
[0003] However, in actual use, existing RTO combustion furnaces often use heat storage bodies, often ceramic heat storage bodies, to maintain high temperatures during the reaction process, and recycle the heat in the caloric water vapor and carbon dioxide generated by the exhaust gas and oxygen during the high-temperature oxidation process. However, in the actual production process, industrial organic waste gas (VOCs) is often generated during the baking process and has a certain temperature itself, while the air enters at room temperature, so both gases have a heating process before the reaction. For this reason, we propose an exhaust gas treatment device for the automobile window film processing process to realize the preheating process of the air and exhaust gas to solve the above problems. Summary of the Invention
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides an exhaust gas treatment device for automobile window film processing, which solves the problems raised in the above-mentioned background technology by preheating industrial organic waste gas (VOCs) and air.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an exhaust gas treatment device for an automobile window film processing process, comprising a high-temperature oxidation exhaust gas reactor, the exhaust gas enters through a first air intake box connected to the bottom of the reactor, and air enters from a second air intake box connected to the top of the reactor, and the air enters the reactor through the second air intake box and reacts with the VOC exhaust gas entering the reactor through the first air intake box, a heat exchange box is provided on one side of the reactor, the reactor and the heat exchange box are connected through a first air supply pipe, and the heat in the heat exchange box is conducted to the inside of the reactor through a heat exchange component, the reactor comprises a preheating chamber, a reaction chamber, a heat storage body, a first air storage chamber, a second air storage chamber, a second air supply pipe and a hollow pipe, the bottom end of the hollow pipe is connected to the first air intake box, and after passing through the second air storage chamber, the first air storage chamber, the heat storage body, the reaction chamber and the preheating chamber from bottom to top, the top end is connected to the second air intake box, and a plurality of second air supply pipes are distributed in a circular array on the outside of the reactor and connect the preheating chamber and the reaction chamber;
[0006] The heat exchange assembly includes a cold oil pipeline, a hot oil pipeline, a radiator pipe and a heat exchange pipe that are interconnected. The heat exchange pipe is located inside the heat exchange box and is provided with heat exchange oil. The radiator pipe is arranged in a circular shape inside the preheating chamber. The top and bottom ends of the heat exchange pipe are respectively connected to the two ends of the radiator pipe through the cold oil pipeline and the hot oil pipeline. The heat exchange oil is heated in the heat exchange pipe and flows to the inside of the radiator pipe through the hot oil pipeline at the bottom to heat the air in the preheating chamber. At the same time, the heat exchange oil after the temperature drops flows to the heat exchange pipe through the cold oil pipeline.
[0007] In a preferred embodiment, an adjusting component is provided throughout the interior of the reactor, the bottom end of the adjusting component extends to the interior of the first air inlet box and is rotatably connected to the inner bottom wall, the top end of the adjusting component extends to the interior of the second air inlet box, an opening and closing component and a reset component are provided inside the second air inlet box, the top end of the adjusting component is connected to the opening and closing component, the adjusting component and the opening and closing component are adjusted by the reset component, and a plurality of air inlets for air to enter are provided on the top wall of the reactor.
[0008] In a preferred embodiment, the interior of the first air intake box is separated by a partition plate, and the internal cavity of the first air intake box is divided into two air storage chambers. The partition plate and the bottom wall of the reactor are provided with a number of air holes for the exhaust gas to pass through. A driving turbine is installed at the end of the regulating assembly located inside the air storage chamber. One side wall of the first air intake box is connected to the air intake pipe for the exhaust gas to enter. The air holes on the surface of the partition plate are away from the air intake pipe, and the air holes on the bottom wall of the reactor are away from the air holes provided on the partition plate, so that the exhaust gas input from the air intake pipe passes through the air holes provided on the partition plate and the bottom wall of the reactor in turn, forming a vortex to drive the driving turbine to rotate, and further drive the regulating assembly to rotate.
[0009] In a preferred embodiment, the adjustment assembly includes a connecting shaft tube, a fixed cylinder, and a threaded rod. The connecting shaft tube is hollow and located inside the hollow pipe and is rotatably connected to the hollow pipe. Heat transfer oil is set inside the connecting shaft tube. The fixed cylinder is fixedly set at the top end of the connecting shaft tube and is connected to the internal cavity of the connecting shaft tube. An internal thread is opened inside the fixed cylinder, and a threaded rod is sleeved inside the fixed cylinder. The two are raised and lowered by threaded cooperation.
[0010] In a preferred embodiment, the adjustment component also includes a fixed ring plate, an oil leakage hole, a fixed ring shell, a ring groove and a ring rail. The number of the fixed ring plates is set to two, and a circular ring rail is opened on the outer side of the fixed ring plate. The two fixed ring plates are symmetrically welded to the top side wall of the connecting shaft tube to form a first oil channel with a trapezoidal vertical cross-section. A plurality of oil leakage holes are opened in a circumferential array on the side wall of the connecting shaft tube next to the oil channel. A fixed ring shell is installed on the outside of the connecting shaft tube, and a second oil channel is opened inside the fixed ring shell. Ring grooves are opened at the positions of the upper and lower side walls of the fixed ring shell corresponding to the ring rails. A sealing gasket is installed between the ring groove and the ring rail to form a sealed rotating connection. The connecting shaft tube is connected to the fixed ring plate and the fixed ring shell through the oil leakage hole. After the heat transfer oil inside the adjustment component is heated, it flows through the oil leakage hole to the oil channel and further flows to the inside of the fixed ring shell.
[0011] In a preferred embodiment, the opening and closing assembly includes a conical platform, a guide block, a sliding rod, a cover plate and a connecting frame, the bottom end of the conical platform is fixedly connected to the top end of the threaded rod, the number of the guide blocks is set to be several, and the number of the guide blocks is set equal to the number of inclined surfaces of the conical platform, each of the guide blocks is inclined near a side wall of the conical platform and cooperates with the conical platform, one end of the sliding rod is fixedly connected to the guide block, and the other end of the sliding rod is connected to the cover plate by a connecting frame, the cover plate is located on one side of the air inlet to block the air inlet, when the conical platform rises, the guide block drives the sliding rod to move to one side through extrusion, and then drives the cover plate to move, so that the cover plate moves to the side of the air inlet so that the air inlet is exposed, thereby facilitating air to enter the preheating chamber through the air inlet, a sealing groove is provided inside the air inlet, and a sealing gasket is provided on the outside of the cover plate, and the sealing gasket is embedded in the sealing groove to achieve sealing.
[0012] In a preferred embodiment, the opening and closing assembly further includes a guide groove and a guide block, guide blocks are installed on both sides of the guide block, and each inclined surface of the conical table is provided with a guide groove equal to the number of guide blocks connected to each guide block, and the guide block is embedded in the guide groove and rotates.
[0013] In a preferred embodiment, a limiting sleeve is provided on the outside of each sliding rod, a threaded guide groove is spirally opened inside the limiting sleeve, a plurality of rotatable guide balls are provided inside the threaded guide groove, and one end of the sliding rod passes through the interior of the limiting sleeve and contacts the guide ball.
[0014] In a preferred embodiment, the reset assembly includes an oil storage sleeve, an oil guide pipe, a connecting wire body, a counterweight block and a guide wheel. The number of the oil storage sleeves is set to be equal to the number of sliding rods. The oil storage sleeve and the fixed ring shell at the top of the adjustment assembly are connected through an oil guide pipe. One end of the connecting wire body is fixedly connected to the guide block, and the other end of the connecting wire body extends to the inside of the oil storage sleeve to connect the counterweight block. The counterweight of the counterweight block can be changed. The guide wheel is located above the connecting wire body, and the connecting wire body is located below the connecting wire body, and the angle of the connecting wire body is changed through the guide wheel.
[0015] In a preferred embodiment, corner blocks are installed at the corners of the conical platform, and the interior of the first air intake box is installed with guide rods equal in number to the corner blocks, and the opening and closing assembly is limited by the cooperation between the corner blocks and the guide rods.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. Compared with the process of exhaust gas and air entering the reactor in the prior art, the overall design of the present invention utilizes the heat generated by the high-temperature oxidation of VOC exhaust gas and oxygen to preheat the air entering the reactor. At the same time, the VO exhaust gas is heated by the heat storage body, so that the initial contact temperature of the air and VOC exhaust gas is relatively high, and the time to reach the high-temperature oxidation temperature is greatly shortened, thereby improving the reaction efficiency and further improving the exhaust gas treatment efficiency. In addition, the heat generated can also be used for drying ovens or daily water heating, etc.
[0018] 2. By setting up the adjustment component, when the VOC exhaust gas enters the reactor through the first air inlet box, it will push the connecting shaft tube to rotate. Under the action of the threaded cooperation between the fixed cylinder and the threaded rod, the threaded rod will rise first. After rising until the thread is disengaged, the threaded rod and the fixed cylinder will only rotate relative to each other, and the threaded rod will no longer rise, so that the air inlet is exposed and maintained, which facilitates the air to enter the preheating chamber.
[0019] 3. By setting up an opening and closing component, when the height of the conical platform rises, the cover plate is driven to move to the side of the air inlet, thereby exposing the air inlet and allowing air to enter the reactor to participate in the reaction. When the reaction is over, the sliding rod is reset under the action of the reset component to block the air inlet and maintain the sealing state of the preheating chamber, so that the entry of air is synchronized with the reaction process. When the reaction starts, air enters, and when the reaction stops, the air input stops.
[0020] 4. By setting a reset component and cooperating with the adjustment component, during the reaction process, the heat transfer oil expands due to heat and partially enters the oil storage sleeve. At this time, the heat transfer oil has not yet filled the oil storage sleeve. The hydraulic oil inside the oil storage sleeve acts as a damping fluid, and cooperates with the conical platform to make the speed of the counterweight block rising inside the oil storage sleeve relatively constant; after the heat transfer oil temperature rises to a certain temperature, it remains constant. At this time, the heat transfer oil expands to fill the oil storage sleeve. At this time, the pressure inside the oil storage sleeve is constant, and cooperates with the connecting line body to make the height of the counterweight block constant; when the reaction process stops, the overall temperature drops, causing the heat transfer oil temperature to drop. Compared with the state when the heat transfer oil is filled, the inside of the oil storage sleeve is in a negative pressure state, thereby causing the counterweight block to drop in height, and then pulling the guide block to move to the initial position; in summary, the cover plate can expose the air inlet during the reaction process. After the reaction process is over, the cover plate will block the air inlet. At the same time, the heat transfer oil can act as a damping fluid, making the moving speed of the counterweight block relatively constant. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a front schematic diagram of the overall structure of an exhaust gas treatment device for the automobile window film processing process proposed by the present invention.
[0022] Figure 2 This is a schematic diagram of the back of the overall structure of an exhaust gas treatment device for the automobile window film processing process proposed by the present invention.
[0023] Figure 3 This is a schematic diagram of a partial vertical cross-section of an exhaust gas treatment device during the automobile window film processing process proposed by the present invention.
[0024] Figure 4 This is a structural schematic diagram of the distribution of heat exchange components in a reaction furnace and a heat exchange box in an exhaust gas treatment device during automobile window film processing according to the present invention.
[0025] Figure 5 The present invention provides a schematic structural diagram of the interior of the second air intake box.
[0026] Figure 6 This is a structural schematic diagram of the adjustment component, opening and closing component and reset component proposed in the present invention covering the air inlet above the air inlet.
[0027] Figure 7 This is a schematic structural diagram of the adjustment component proposed in the present invention.
[0028] Figure 8 For the present invention Figure 7 A magnified view of the structure in the middle.
[0029] Figure 9 This is a schematic structural diagram of the opening and closing assembly proposed in the present invention.
[0030] Figure 10 This is a structural diagram of how the opening and closing assembly proposed in the present invention covers and exposes the air inlet.
[0031] Figure 11 This is a schematic structural diagram of the reset assembly proposed in the present invention.
[0032] In the figure: 1. Reactor; 2. First air inlet box; 3. Second air inlet box; 4. Heat exchange box; 5. Heat exchange assembly; 6. First air supply pipe; 7. Adjustment assembly; 8. Opening and closing assembly; 9. Reset assembly; 10. Limit sleeve; 11. Threaded guide groove; 12. Guide ball; 13. Air inlet; 14. Sealing groove; 15. Sealing gasket; 16. Corner block; 17. Guide rod.
[0033] 101, preheating chamber; 102, reaction chamber; 103, heat storage body; 104, first gas storage chamber; 105, second gas storage chamber; 106, second gas supply pipe; 107, hollow channel;
[0034] 501, cold oil pipeline; 502, hot oil pipeline; 503, heat pipe; 504, heat exchange pipe;
[0035] 701, connecting shaft tube; 702, fixing cylinder; 703, threaded rod; 704, fixing ring plate; 705, oil leakage hole; 706, fixing ring shell; 707, ring groove; 708, ring rail;
[0036] 801, conical platform; 802, first guide block; 803, sliding rod; 804, cover plate; 805, connecting frame; 806, guide groove; 807, second guide block;
[0037] 901. Oil storage sleeve; 902. Oil guide pipe; 903. Connecting wire body; 904. Counterweight block; 905. Guide wheel. DETAILED DESCRIPTION
[0038] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0039] This embodiment provides an exhaust gas treatment device for automobile window film processing. Figure 1-11, including installing a high-temperature oxidation exhaust gas reactor 1 at a designated location in the factory. The industrial organic waste gas (VOCs), hereinafter referred to as VOC, generated during the processing of automobile window film enters the interior through a first air intake box 2 connected to the bottom of the reactor 1, and air enters from a second air intake box 3 connected to the top of the reactor 1, and a sealed box cover is hinged on the top of the second air intake box 3. The air enters the reactor 1 through the second air intake box 3 and reacts with the VOC exhaust gas entering the reactor 1 through the first air intake box 2. At the same time, a heat exchange box 4 is provided on one side of the reactor 1, and a heat exchange component 5 is installed inside the heat exchange box 4. The reactor 1 and the heat exchange box 4 are connected by a first air supply pipe 6, and a connecting rod is also provided under the first air supply pipe 6 to strengthen the connection between O1 and O4. The VOC exhaust gas is oxidized into water and carbon dioxide at high temperature with oxygen in the air in the reactor 1. The water vapor and carbon dioxide carry a large amount of heat and are transferred to the heat exchange box 4 and discharged through the smoke outlet at the top.
[0040] Reference Figure 4 The heat exchange assembly 5 in this embodiment is specifically described. The heat exchange assembly 5 includes a cold oil pipeline 501, a hot oil pipeline 502, a heat dissipation pipe 503 and a heat exchange pipe 504 that are interconnected. The heat exchange pipe 504 is spirally wound in multiple groups inside the heat exchange assembly 5, and heat exchange oil is set inside. The heat dissipation pipe 503 is set in a circular shape inside the preheating chamber 101. The top and bottom ends of the heat exchange pipe 504 are connected to the two ends of the heat dissipation pipe 503 through the cold oil pipeline 501 and the hot oil pipeline 502 respectively. The heat exchange oil is in the heat exchange box 4. After being heated by the exhaust gas, the heat exchange oil flows through the hot oil pipe 502 at the bottom to the heat exchange pipe 503 to heat the air in the preheating chamber 101. In this embodiment, the heat exchange pipe 503 is arranged in a wave shape inside the preheating chamber 101, and a threaded pipe type arrangement can also be adopted. After the heat exchange oil heats the air inside the preheating chamber 101, its own temperature will also drop. After the temperature drops, the heat exchange oil flows through the cold oil pipe 501 to the heat exchange pipe 504 to continue to be heated by the exhaust gas, thus repeating the cycle and continuously heating the air inside the preheating chamber 101.
[0041] It is also worth mentioning that the initial ignition of combustion inside the reactor 1 relies on natural gas. When the heat of the exhaust gas is not enough to maintain the high temperature inside the reactor 1, natural gas will also be burned to maintain the temperature of the furnace body. The heat generated by the initial ignition of the reactor 1 is supplied to the oven in the production process of the automobile window film, so that the exhaust gas containing VOCs will evaporate into the interior of the reactor 1. At the same time, the heat generated can also be used for the oven or for daily use to boil water, etc.
[0042] Reference Figure 3The reactor 1 in this embodiment is described in detail. The interior of the reactor 1 is divided into a preheating chamber 101, a reaction chamber 102, a heat storage body 103, a first gas storage chamber 104, and a second gas storage chamber 105 from top to bottom. A plurality of second air supply pipes 106 are distributed in a circumferential array on the outside of the reactor 1 and connect the preheating chamber 101 and the reaction chamber 102. The preheating chamber 101 and the reaction chamber 102 are connected by the second air supply pipes 106. Air enters the preheating chamber 101 from the second air inlet box 3 and is preheated by the heat pipe 503. The heated air enters the reaction chamber 102 through the second air supply pipe 106. At the same time, the VOC exhaust gas enters the first air inlet box 2 from the air inlet pipe and further enters the second gas storage chamber 105, where it is heated by the heat storage body and then enters The exhaust gas enters the first gas storage chamber 104 and passes through the heat storage body 103. Many through holes are opened inside the heat storage body 103 to facilitate the passage of exhaust gas. Since the heat storage body 103 is made of heat storage ceramic, the exhaust gas can be further heated and heat is provided for the combustion of VOC exhaust gas and oxygen in the reaction chamber 102. After passing through the heat storage body 103, the VOC exhaust gas enters the reaction chamber 102 and reacts with the air transmitted from the second air supply pipe 106. The water vapor and carbon dioxide produced after the reaction enter the heat exchange box 4 through the first air supply pipe 6 and are discharged to the outside. In addition, an empty pipe, that is, a hollow pipe 107, is opened in the middle of the reactor 1. The bottom end of the hollow pipe 107 is connected to the first air inlet box 2, and passes through the entire reactor 1 from bottom to top, and the top is connected to the second air inlet box 3.
[0043] Reference Figure 2 and Figure 5-11 , the internal structure of the first air inlet box 2 in this embodiment is specifically described. The regulating component 7 is arranged in the hollow pipe 107 inside the reactor 1, the bottom end extends to the interior of the first air inlet box 2 and is rotatably connected to the inner bottom wall, and the top end extends to the interior of the second air inlet box 3. The interior of the second air inlet box 3 is provided with an opening and closing component 8 and a reset component 9, and the top end of the regulating component 7 is connected to the opening and closing component 8. The regulating component 7 and the opening and closing component 8 are adjusted by the reset component 9. The top wall of the reactor 1 is provided with a plurality of air inlets 13 for air to enter; please refer to Figure 6 In this embodiment, when the regulating assembly 7 rotates, the opening and closing assembly 8 exposes the blocked air inlet 13 , so that air can enter the preheating chamber 101 from the air inlet 13 .
[0044] Specific reference Figure 3, the first air intake box 2 of this embodiment is specifically described. The interior of the first air intake box 2 is separated by a partition plate 201. Multiple partition plates 201 can be used to divide the interior of the first air intake box 2 into multiple drive turbines 203, and the internal cavity of the first air intake box 2 is divided into two air storage chambers 202. In this embodiment, for the convenience of description, the number of partition plates 201 is set to one for description. In this embodiment, the partition plate 201 and the bottom wall of the reactor 1 are both provided with a plurality of air holes for the exhaust gas to pass through. The end of the regulating component 7 is located at A driving turbine 203 is installed at a position inside the air storage chamber 202. One side wall of the first air intake box 2 is connected to the air intake pipe for easy entry of exhaust gas. The air holes on the surface of the partition plate 201 are away from the air intake pipe, and the air holes on the bottom wall of the reactor 1 are away from the air holes opened on the partition plate 201. When the VOC exhaust gas generated during the processing of the automobile window film enters the first air intake box 2, the exhaust gas passes through the partition plate 201 and the air holes opened on the bottom wall of the reactor 1 in turn, forming a vortex to drive the driving turbine 203 to rotate, and further drive the adjustment component 7 to rotate.
[0045] Reference Figure 7-8 , the adjusting component 7 in this embodiment is described in detail. The connecting shaft tube 701 is hollow and is located inside the hollow pipe 107 and is rotatably connected to the hollow pipe 107, and heat transfer oil is filled inside the connecting shaft tube 701. The fixed cylinder 702 is fixedly arranged at the top of the connecting shaft tube 701 and is communicated with the internal cavity of the connecting shaft tube 701. The interior of the fixed cylinder 702 is provided with an internal thread, and a threaded rod 703 is sleeved inside the fixed cylinder 702. The two are lifted and lowered by threaded cooperation. When the turbine 203 is driven to rotate, the connecting shaft tube 701 is driven to rotate. Under the threaded cooperation, the threaded rod 703 moves upward in the fixed cylinder 702. After moving to a certain extent, the thread on the outer surface of the threaded rod 703 is disengaged from the thread inside the fixed cylinder 702, so that the height of the threaded rod 703 no longer rises.
[0046] Reference Figure 8, further explaining the adjustment assembly 7 in this embodiment, in this embodiment, the number of fixed ring plates 704 is set to two, and a circular ring rail 708 is opened on the outer side of the fixed ring plate 704. The two fixed ring plates 704 are symmetrically welded to the top side wall of the connecting shaft tube 701 and form a first oil channel with a trapezoidal vertical cross-section shape. The side wall of the connecting shaft tube 701 located next to the oil channel is provided with eight oil leakage holes 705 in a circumferential array. The outer surface of the connecting shaft tube 701 is provided with a fixed ring shell 706, and the interior of the fixed ring shell 706 is opened with a second oil channel. The upper and lower side walls of the fixed ring shell 706 are provided with holes at positions corresponding to the ring rail 708. The annular groove 707 and a sealing gasket are installed between the annular groove 707 and the annular rail 708 to form a sealed rotating connection. The fixed ring plate 704 will rotate along with the connecting shaft tube 701, and the fixed ring shell 706 will be fixed in place. The connecting shaft tube 701 is connected to the fixed ring plate 704 and the fixed ring shell 706 through the oil leakage hole 705. When the temperature of the heat storage ceramic inside the reactor 1 rises, the hollow pipe 107 will be heated, and then the internal connecting shaft tube 701 will be heated, so that the heat transfer oil inside the regulating assembly 7 will expand in volume after being heated, and then flow from the oil leakage hole 705 to the first oil channel and further to the second oil channel.
[0047] Reference Figure 9 , the opening and closing assembly 8 in this embodiment is specifically described. The conical platform 801 is set in the shape of a quadrangular pyramid. Each inclined surface corresponds to a first guide block 802, and the bottom end of the conical platform 801 is fixedly connected to the top of the threaded rod 703. Each first guide block 802 is inclined near a side wall of the conical platform 801 and cooperates with the conical platform 801. One end of the sliding rod 803 is fixedly connected to the first guide block 802, and the other end of the sliding rod 803 is connected to the cover plate 804 through a connecting frame 805. The cover plate 804 is located on one side of the air inlet 13 to block the air inlet 13. When the conical platform 801 rises, the first guide block 802 is squeezed to drive the sliding rod 803 to move to one side, thereby driving the cover plate 804 to move to the side of the air inlet 13, thereby exposing the air inlet 13, thereby facilitating air to enter the preheating chamber 101 through the air inlet 13. A sealing groove 14 is provided inside the air inlet 13, and a sealing gasket 15 is provided outside the cover plate 804. The sealing gasket 15 is embedded in the sealing groove 14 to achieve sealing.
[0048] In the initial state, the cover plate 804 is located above the air inlet 13 to block the air inlet 13, and the sealing gasket 15 is embedded in the sealing groove 14 to seal the edge of the cover plate 804. When the height of the conical platform 801 rises, the inclined surface of the conical platform 801 rises, thereby squeezing the first guide block 802, causing the first guide block 802 to move outward, thereby driving the cover plate 804 to move toward the side of the air inlet 13 through the sliding rod 803, thereby exposing the air inlet 13, and then allowing air to enter the preheating chamber 101 through the air inlet 13.
[0049] Continue to refer to Figure 9 , the way the opening and closing assembly 8 in this embodiment moves is supplemented by explanation. Two guide grooves 806 parallel to each other and to the inclined surface are opened on the inclined surface of the conical platform 801. Second guide blocks 807 are installed on both sides of the first guide block 802. The second guide blocks 807 are embedded in the guide grooves 806 and rotate. Therefore, when the conical platform 801 squeezes the first guide block 802, it is actually the second guide block 807 that rotates inside the guide grooves 806, which reduces mechanical friction, prolongs the service life of the structure and reduces jamming.
[0050] Reference Figure 11 , the movement mode of the sliding rod 803 in this embodiment is further explained. A limiting sleeve 10 is provided on the outside of each sliding rod 803. The limiting sleeve 10 is fixed to the inside of the first air intake box 2 through a fixing frame. A threaded guide groove 11 is spirally provided inside the limiting sleeve 10. A plurality of rotatable guide balls 12 are provided inside the threaded guide groove 11. One end of the sliding rod 803 passes through the inside of the limiting sleeve 10 and contacts with the guide ball 12. When the first guide block 802 drives the sliding rod 803 to move outward, the outer surface of the sliding rod 803 contacts with the 12 inside 10, and the mechanical friction is reduced by the rotation of 12. At the same time, 10 supports and limits the sliding rod 803.
[0051] Continue to refer to Figure 11 , the reset assembly 9 in this embodiment is described in detail. The number of oil storage sleeves 901 is equal to the number of sliding rods 803, which is also four and falls below the four sliding rods 803 respectively. The oil storage sleeve 901 and the fixed ring shell 706 at the top of the adjustment assembly 7 are connected through the oil guide pipe 902. The heat-conducting oil expanded by heat passes through the first oil channel and the second oil channel and enters the oil guide pipe 902, and further enters the interior of the oil storage sleeve 901. One end of the connecting wire body 903 is fixedly connected to the first guide block 802, and the other end of the connecting wire body 903 extends to the inside of the oil storage sleeve 901 to connect the counterweight block 904. The counterweight of the counterweight block 904 can be changed. The guide wheel 905 is located above the connecting wire body 903 and below the connecting wire body 903. The angle of the connecting wire body 903 is changed by the guide wheel 905.
[0052] When the first guide block 802 moves outward, it pulls the connecting wire body 903, causing the counterweight 904 connected to the tail end of the connecting wire body 903 to move upward. At this time, the heat-conducting oil in the connecting shaft tube 701 expands due to heat and enters the oil storage sleeve 901. At this time, the oil storage sleeve 901 has not been filled. The hydraulic oil in the oil storage sleeve 901 acts as a damping fluid, so that the speed of the counterweight 904 when rising inside the oil storage sleeve 901 is relatively constant, so that the speed of the opening and closing component 8 moving and the adjustment component 7 rotating remains in a relatively constant state. Since the reaction inside the reactor 1 is still continuing at this time, the heat-conducting oil maintains a high temperature until the heat-conducting oil fills the oil storage sleeve 901. At this time, the pressure inside the oil storage sleeve 901 is constant, so that the height of the counterweight 904 remains constant.
[0053] In addition, when the reaction inside the reactor 1 is completed and the entire equipment is closed, as time goes by, the temperature of the heat transfer oil inside the connecting shaft tube 701 gradually decreases, the volume of the heat transfer oil decreases, and the heat transfer oil inside the oil storage sleeve 901 gradually falls back to the inside of the connecting shaft tube 701. At this time, compared with the heated state, the inside of the oil storage sleeve 901 is in a negative pressure state, so that the counterweight block 904 gradually decreases, and the counterweight block 904 decreases and then pulls the first guide block 802 to move inward, so that the cover plate 804 moves to the initial position, gradually blocking the air inlet 13, thereby closing the air entry. If you need to stop the air entry quickly, you only need to close the box cover at the top of the second air inlet box 3 to stop the air entry.
[0054] Reference Figure 6 and Figure 9 In this embodiment, the conical platform 801 maintains a vertical rise when it rises. Corner blocks 16 are installed at the corners of the conical platform 801, and guide rods 17 equal in number to the corner blocks 16 are installed inside 02, so that the conical platform 801 is limited by the cooperation between the corner blocks 16 and the guide rods 17 when it rises.
[0055] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.
[0056] Secondly: The drawings of the embodiments disclosed in the present invention only involve structures related to the embodiments disclosed in the present invention. Other structures may refer to conventional designs. The same embodiment and different embodiments of the present invention may be combined with each other without conflict.
[0057] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An exhaust gas treatment device for a window film processing process of an automobile, comprising a high-temperature oxidation exhaust gas reactor (1), exhaust gas entering through a first air intake box (2) connected to the bottom end of the reactor (1), and air entering through a second air intake box (3) connected to the top end of the reactor (1), a heat exchange box (4) is provided on one side of the reactor (1), the reactor (1) and the heat exchange box (4) are connected through a first air supply pipe (6), and heat in the heat exchange box (4) is transferred to the interior of the reactor (1) through a heat exchange component (5), characterized in that: The reactor (1) comprises a preheating chamber (101), a reaction chamber (102), a heat accumulator (103), a first gas storage chamber (104), a second gas storage chamber (105), a second gas supply pipe (106) and a hollow pipe (107); the bottom end of the hollow pipe (107) is connected to the first air inlet box (2), and passes through the second gas storage chamber (105), the first gas storage chamber (104), the heat accumulator (103), the reaction chamber (102) and the preheating chamber (101) in sequence from bottom to top, and the top end is connected to the second air inlet box (3); a plurality of second gas supply pipes (106) are distributed in a circumferential array outside the reactor (1) and are connected to the preheating chamber (101) and the reaction chamber (102); The heat exchange assembly (5) comprises a cold oil pipeline (501), a hot oil pipeline (502), a heat dissipation pipe (503) and a heat exchange pipe (504) which are interconnected. The heat exchange pipe (504) is located inside the heat exchange box (4) and is provided with heat exchange oil therein. The heat dissipation pipe (503) is provided in a circular shape around the interior of the preheating chamber (101). The top and bottom ends of the heat exchange pipe (504) are connected to the two ends of the heat dissipation pipe (503) through the cold oil pipeline (501) and the hot oil pipeline (502), respectively.
2. The exhaust gas treatment device for automobile window film processing according to claim 1, characterized in that: The interior of the reactor (1) is provided with an adjustment component (7), the bottom end of the adjustment component (7) extends to the interior of the first air inlet box (2) and is rotatably connected to the inner bottom wall, the top end of the adjustment component (7) extends to the interior of the second air inlet box (3), the interior of the second air inlet box (3) is provided with an opening and closing component (8) and a reset component (9), the top end of the adjustment component (7) is connected to the opening and closing component (8), the adjustment component (7) and the opening and closing component (8) are adjusted by the reset component (9), and a plurality of air inlets (13) for air to enter are provided on the top wall of the reactor (1).
3. The exhaust gas treatment device for automobile window film processing according to claim 2, characterized in that: The interior of the first air intake box (2) is separated by a partition plate (201), dividing the internal cavity of the first air intake box (2) into two air storage chambers (202); the partition plate (201) and the bottom wall of the reaction furnace (1) are both provided with a plurality of air holes for facilitating the passage of exhaust gas; a driving turbine (203) is installed at the end of the regulating assembly (7) located inside the air storage chamber (202).
4. The exhaust gas treatment device for automobile window film processing according to claim 3, characterized in that: The adjustment assembly (7) comprises a connecting shaft tube (701), a fixing cylinder (702), and a threaded rod (703); the connecting shaft tube (701) is hollow and located inside the hollow pipe (107); the fixing cylinder (702) is fixedly arranged at the top end of the connecting shaft tube (701) and is in communication with the internal cavity of the connecting shaft tube (701); the threaded rod (703) is sleeved inside the fixing cylinder (702); and the two are raised and lowered by threaded engagement.
5. The exhaust gas treatment device for automobile window film processing according to claim 4, characterized in that: The regulating assembly (7) further comprises a fixed ring plate (704), an oil leakage hole (705), a fixed ring shell (706), a ring groove (707) and a ring rail (708). The number of the fixed ring plates (704) is set to two, and a circular ring rail (708) is provided on the outer side of the fixed ring plate (704). The two fixed ring plates (704) are symmetrically welded to the top side wall of the connecting shaft tube (701). A plurality of oil leakage holes (705) are provided in a circumferential array on the side wall of the connecting shaft tube (701) located next to the oil passage. The fixed ring shell (706) is installed on the outside of the connecting shaft tube (701). Ring grooves (707) are provided on the upper and lower side walls of the fixed ring shell (706) at positions corresponding to the ring rail (708). The ring grooves (707) and the ring rail (708) are sealed and rotatably connected. The connecting shaft tube (701) is connected to the fixed ring plate (704) and the fixed ring shell (706) through the oil leakage hole (705).
6. The exhaust gas treatment device for automobile window film processing according to claim 5, characterized in that: The opening and closing assembly (8) includes a conical platform (801), a first guide block (802), a sliding rod (803), a cover plate (804) and a connecting frame (805). The bottom end of the conical platform (801) is fixedly connected to the top end of the adjustment assembly (7). The number of the first guide blocks (802) is set to be several. The first guide block (802) is inclined and arranged close to a side wall of the conical platform (801) and cooperates with the conical platform (801). One end of the sliding rod (803) is fixedly connected to the first guide block (802). The other end of the sliding rod (803) is connected to the cover plate (804) via the connecting frame (805). The cover plate (804) is located on one side of the air inlet (13) to block the air inlet (13).
7. The exhaust gas treatment device for automobile window film processing according to claim 6, characterized in that: The opening and closing assembly (8) further comprises a guide groove (806) and a second guide block (807), wherein the second guide blocks (807) are installed on both sides of the first guide block (802), and each inclined surface of the conical platform (801) is provided with a number of guide grooves (806) equal to the number of second guide blocks (807) connected to each first guide block (802), and the second guide blocks (807) are embedded in the guide grooves (806) and rotate.
8. The exhaust gas treatment device for automobile window film processing according to claim 7, characterized in that: A limiting sleeve (10) is provided on the outside of each sliding rod (803), a threaded guide groove (11) is spirally provided inside the limiting sleeve (10), a plurality of rotatable guide balls (12) are provided inside the threaded guide groove (11), and one end of the sliding rod (803) passes through the inside of the limiting sleeve (10) and contacts the guide ball (12).
9. The exhaust gas treatment device for automobile window film processing according to claim 8, characterized in that: The reset assembly (9) comprises an oil storage sleeve (901), an oil guide pipe (902), a connecting wire body (903), a counterweight (904) and a guide wheel (905). The oil storage sleeve (901) and the top end of the adjustment assembly (7) are connected via the oil guide pipe (902). One end of the connecting wire body (903) is fixedly connected to the first guide block (802), and the other end of the connecting wire body (903) extends to the inside of the oil storage sleeve (901) and is connected to the counterweight (904).
10. The exhaust gas treatment device for automobile window film processing according to claim 6, characterized in that: Corner blocks (16) are installed at the corners of the conical platform (801), and the first air intake box (2) is internally installed with guide rods (17) equal in number to the corner blocks (16). The opening and closing assembly (8) is limited by the cooperation between the corner blocks (16) and the guide rods (17).
Citation Information
Patent Citations
Compact electric heating type heat storage oxidation furnace
CN113028429A
Heat accumulating type organic waste gas cracking furnace
CN114857603A