A safe coal conveyor for coal mine transportation
By introducing uniform rollers, vibration components and strike components into the coal conveyor, the problem of uneven force during coal transportation is solved, and the uniform force and safety monitoring of the conveyor belt is achieved, which improves the safety and service life of the equipment.
Patent Information
- Application Number
- CN202310892627.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-20
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2043-07-20
AI Technical Summary
During the coal transportation process, existing coal conveyors have uneven coal drop positions, resulting in uneven stress on the conveyor belt, which is prone to slip, deviation, and fracture. There is a lack of effective monitoring mechanisms, which poses safety hazards.
The uniformity of coal is enhanced by using uniform rollers and vibrating components. By knocking the large coal, it combines the cleaning components and monitoring mechanism to achieve uniform stress and timely monitoring of the conveyor belt.
Effectively prevent uneven stress from conveyor belts, reduce damage, improve safety and service life, and realize real-time monitoring and alarm of conveyor belts to ensure safe operation of the equipment.
Smart Images

Figure CN116714942B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of coal mine conveyors, and in particular relates to a safe coal mine conveyor for coal mine transportation. Background Art
[0002] At present, in the vast majority of coal mines, coal preparation plants and activated carbon companies in my country, the transportation of coal is mainly carried out by coal conveyors. Coal conveyors are important equipment for coal production. Coal transportation is based on transporting underground coal resources to the ground through conveyor belts to realize coal excavation, transportation and processing.
[0003] An important link in coal mine production is the coal mine transportation system. At present, the coal mine transportation system mainly adopts coal conveyor belt transportation. In coal mine transportation, coal conveyors generally have to carry out long distances, long working hours and heavy transportation. Since the coal falling position during use is relatively concentrated and uneven, it is easy to cause uneven force on the conveyor belt and large transportation inclination, which may cause the belt to slip, deviate, and break. In addition, traditional coal conveyors lack belt monitoring mechanisms. When the conveyor belt breaks due to quality problems such as overload and aging, the tight belt will quickly slide down due to the breakage, and even fly out and hit the staff. The large amount of scattered coal will also hit the personnel and equipment, thereby threatening the life safety of the staff and damaging nearby equipment and facilities, causing huge economic losses. In addition, the safety is relatively low, so there are deficiencies and it cannot meet the user's usage needs. Therefore, it is necessary to further improve it.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a safe coal conveyor for coal mine transportation is provided, in order to achieve a more practical purpose. Summary of the Invention
[0005] In order to solve the above technical problems, the present invention provides a safe coal conveyor for coal mine transportation, which is achieved by the following specific technical means:
[0006] A safe coal conveyor for coal mine transportation, comprising a machine base, a conveying motor provided on the right side in front of the machine base, the conveying motor being fixedly connected to a conveying roller via an output end, the conveying roller being installed in the machine base, a conveying belt for transporting coal being provided on the outer side of the conveying roller, an auxiliary component being provided in the machine base and located on the inner side of the conveying belt, the auxiliary component being used to assist in supporting the conveying belt;
[0007] A fixing frame is fixedly installed on the upper side of the machine base, and uniform components are fixedly installed on the left and right sides of the fixing frame through fixing brackets. A movable roller is movably installed on the fixing frame, and a plurality of knocking components are arranged on the outer side of the movable roller. The knocking components are evenly and symmetrically distributed along the central axis of the movable roller. A movable wheel is provided on the outer fixed sleeve of the movable roller, and the movable wheels are located on both sides of the knocking components. The outer sides of the movable wheels are in contact with the surface of the conveyor belt, and the rotation of the movable roller is realized by the movable wheel.
[0008] The uniform assembly includes a uniform roller, a vibration shell, a movable shaft, a movable sleeve and a vibration component. The vibration shell is arranged on the front and rear sides of the uniform roller, and the side of the vibration shell away from the uniform roller is fixedly connected to the fixed bracket. A movable shaft is movably arranged between the uniform roller and the vibration shell, a movable sleeve is fixedly arranged on the inner wall of the vibration shell, and a vibration component is provided on the outer side of the movable shaft, and the vibration component is located between the movable shaft and the movable sleeve.
[0009] Furthermore, the auxiliary assembly includes an auxiliary seat, an auxiliary bracket and an auxiliary roller;
[0010] The bottom of the auxiliary seat is fixedly installed with the machine base, and an auxiliary bracket is fixedly installed on the upper side of the auxiliary seat. An auxiliary roller for auxiliary support of the conveyor belt is movably installed on the upper side of the auxiliary bracket. The auxiliary rollers are arranged in two inclined and one flat form, and the two inclined auxiliary rollers are located on both sides of a flat auxiliary roller, and the outer side of the auxiliary roller is in contact with the conveyor belt.
[0011] By adopting the above structure, the arrangement of two inclined auxiliary rollers and one flat auxiliary roller can enhance the purpose of coal transportation, avoid the possibility of coal falling during transportation, and further improve the coal transportation effect.
[0012] Furthermore, the vibration component includes a vibration inner sleeve, a vibration outer sleeve and a vibration spring;
[0013] The vibration inner sleeve is fixedly arranged on the outer side of the movable shaft, the vibration outer sleeve is movably arranged on the inner side of the movable sleeve, and a vibration spring is arranged and connected between the vibration inner sleeve and the vibration outer sleeve.
[0014] By adopting the above structure, the vibration component is set to make the uniform roller vibrate when it contacts the coal. The vibration spring can enhance the vibration frequency of the uniform roller, thereby effectively enhancing the uniform effect of the uniform roller on the coal.
[0015] Furthermore, the knocking assembly includes a knocking seat, a movable rod, a knocking member, a force unloading plate, a force unloading air cushion, a buffer member and a movable groove;
[0016] The bottom of the knocking seat is fixedly installed with the movable roller, the interior of the knocking seat is set as an inner cavity, and a movable rod is provided in the inner cavity, the outer end of the movable rod extends to the outside of the knocking seat and is fixedly connected to the knocking piece, and the end of the movable rod away from the knocking piece is fixedly connected to the force unloading plate, and the side of the force unloading plate away from the movable rod is provided with a force unloading air cushion for unloading the force of the knocking piece.
[0017] By adopting the above structure, the coal will be struck by the striking piece, and the larger coal will be loosened and dispersed by the striking piece, which can further improve the uniformity of the coal and make the force on the conveyor belt more uniform. When the striking piece comes into contact with the harder coal, the unloading plate is driven by the movable rod to squeeze the unloading air cushion, thereby achieving the purpose of buffering and unloading the striking piece.
[0018] Furthermore, a groove is provided on the side wall of the inner cavity of the striking seat, and a buffer is movably provided in the groove, an elastic pad is fixedly connected between the buffer and the groove, a movable groove is provided on the outer side of the movable rod, and a plurality of evenly distributed unloading grooves are provided inside the movable groove, the sizes of the movable groove and the unloading groove are consistent with the size of the buffer, and the buffer is used in conjunction with the unloading groove.
[0019] By adopting the above structure, the buffering part and the unloading groove are combined with each other, which can improve the buffering effect of the knocking part on the one hand, and effectively enhance the stability of the movable rod during movement on the other hand. This setting effectively avoids damage to the knocking part.
[0020] Furthermore, a fixed seat is fixedly installed at the bottom of the machine base, a cleaning roller is movably provided on the fixed seat, and a plurality of scraping plates for scraping coal residues are fixedly provided on the outside of the cleaning roller, and the outside of the scraping plates contacts the outer surface of the conveyor belt.
[0021] By adopting the above structure, the cleaning plate can be driven to scrape the coal remaining on the surface of the conveyor belt during the rotation of the cleaning roller, and the coal is scraped off cleanly, which is beneficial to the monitoring of the conveyor belt.
[0022] Furthermore, a rotating shaft 1 is movably provided at the central axis of the movable roller, and the front and rear ends of the rotating shaft 1 are both passed through the outside of the fixed frame; a rotating shaft 2 is movably provided at the central axis of the cleaning roller, and the front and rear ends of the rotating shaft 2 are both passed through the outside of the fixed seat, and the front and rear ends of the rotating shaft 1 and the rotating shaft 2 are both fixedly provided with ratchets;
[0023] A linkage shaft is provided on the outside of the fixing frame, and the linkage shaft is installed with the fixing frame through an installation component. The installation component is movably installed with the linkage shaft. Ratchets are fixedly provided at the upper and lower ends of the linkage shaft. The rotating shaft 1 is linked with the rotating shaft 2 through the linkage shaft.
[0024] By adopting the above structure, the movable roller drives the rotating shaft 1 to rotate synchronously during the rotation process, and the mutual cooperation between the rotating shaft 1, the linkage shaft and the rotating shaft 2 is utilized to drive the cleaning roller to rotate, thereby realizing the linkage between the movable roller and the cleaning roller, and further improving its use effect.
[0025] Furthermore, a fixing ring is fixedly installed at both the front and rear ends of the cleaning roller, and a plurality of evenly distributed pushing members are fixedly installed on the outer side of the fixing ring.
[0026] By adopting the above structure, the setting of the fixing ring and the pushing member can achieve the purpose of linking the cleaning component and achieve the effect of automatically starting the cleaning component.
[0027] Furthermore, a cleaning assembly is fixedly provided on one side of the fixing seat opposite to the cleaning roller, and the cleaning assembly includes a cleaning shell, an inflatable airbag, a linkage, a return spring, an air nozzle and an inflation valve;
[0028] An inflatable airbag is provided inside the cleaning shell, and a linkage part is movably provided at the bottom of the inflatable airbag. The linkage part is movably provided at the bottom of the cleaning shell, one side of the linkage part passes through the outside of the cleaning shell and is used in conjunction with the pushing part, and one side is in contact with the inflatable airbag, and a return spring is provided between the linkage part and the cleaning shell. An air nozzle is fixedly provided on the side of the inflatable airbag opposite to the cleaning roller, and an inflation valve for inflating the inflatable airbag is provided on the upper side of the inflatable airbag.
[0029] By adopting the above structure, the intermittent setting of the pushing member prompts the reset spring to drive the linkage member to reset, and then the inflatable airbag is inflated through the inflation valve. After the inflation is completed, the pushing member pushes the linkage member to squeeze it again, and the air nozzle sprays out again. The reciprocating cycle is repeated, and the air nozzle is used to spray the airflow in the inflatable airbag toward the conveyor belt. The sprayed airflow can blow the surface of the conveyor belt clean, thereby cleaning the coal dust on the surface of the conveyor belt.
[0030] Furthermore, a mounting seat is fixedly installed on the bottom of the machine base, and a monitoring mechanism for monitoring the conveyor belt is provided on the mounting seat, and the monitoring mechanism is located on one side of the cleaning roller.
[0031] By adopting the above structure and using the monitoring mechanism to detect the conveyor belt, the monitoring effect of the monitoring mechanism on the conveyor belt can be further enhanced. When cracks are found, information is sent to alarm, reminding the staff to replace and inspect in time.
[0032] Beneficial effects
[0033] Compared with the prior art, the present invention provides a safe coal conveyor for coal mine transportation, which has the following beneficial effects:
[0034] 1. This safe coal conveyor for coal mine transportation drives the uniform roller to rotate through the coal during operation, and uses the uniform roller to evenly process the coal. At the same time, the setting of the vibration component makes the uniform roller vibrate when in contact with the coal. The vibration spring can enhance the vibration frequency of the uniform roller, thereby effectively enhancing the uniform effect of the uniform roller on the coal and dispersing the coal on the surface of the conveyor belt. At the same time, it can prevent the conveyor belt from being stretched and damaged due to uneven force on the falling coal and offset of the falling coal position, effectively avoiding the possibility of uneven force on the conveyor belt and further improving the safety performance of the equipment.
[0035] 2. The safe coal conveyor for coal mine transportation drives the movable wheel and the movable roller to rotate through the force generated by the running of the conveyor belt, and the movable roller drives the knocking component to rotate synchronously during the rotation, so that the knocking piece will knock the coal, and the knocking piece will be used to loosen the larger coal and disperse it, which can further improve the uniformity of the coal and make the conveyor belt more evenly stressed, further improving the use effect of the equipment.
[0036] 3. The safe coal conveyor for coal mine transportation pushes the striking piece to retract based on the reaction force when the striking piece contacts the coal, and drives the unloading plate to squeeze the unloading air cushion through the movable rod, thereby achieving the purpose of buffering and unloading the striking piece. At the same time, the buffering piece and the unloading groove are combined with each other, which can improve the buffering effect of the striking piece on the one hand, and effectively enhance the stability of the movable rod during movement on the other hand. This setting effectively avoids damage to the striking piece, while enhancing the service life of the equipment and further improving its use effect.
[0037] 4. The safe coal conveyor for coal mine transportation scrapes the coal remaining on the surface of the conveyor belt through the cleaning plate to clean it. At the same time, the pusher and the cleaning component cooperate to use the air nozzle to spray the air in the inflatable airbag to the conveyor belt. The ejected air flow can blow the surface of the conveyor belt clean, thereby cleaning the coal dust on the surface of the conveyor belt. The monitoring mechanism is then used to detect the condition of the conveyor belt, which can further enhance the monitoring effect of the monitoring mechanism on the conveyor belt. When cracks are found, information is sent to alarm, reminding the staff to replace and inspect in time, thereby further improving its safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0039] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;
[0040] Figure 2 This is a schematic diagram of the installation structure of the machine base and auxiliary components of the present invention;
[0041] Figure 3 It is a schematic diagram of the overall structure of the auxiliary component of the present invention;
[0042] Figure 4 This is a schematic diagram of the installation structure of the conveyor belt and movable roller of the present invention;
[0043] Figure 5 This is a schematic diagram of the installation structure of the conveyor belt and the monitoring mechanism of the present invention;
[0044] Figure 6 This is a schematic diagram of the installation structure of the movable roller and the cleaning roller of the present invention;
[0045] Figure 7 This is a schematic diagram of the installation structure of the fixing bracket and the uniform component of the present invention;
[0046] Figure 8 This is a schematic diagram of the internal structure of the uniform component of the present invention;
[0047] Figure 9 This is a schematic diagram of the installation structure of the movable roller and the knocking assembly of the present invention;
[0048] Figure 10 Schematic diagram of the internal structure of the knocking assembly of the present invention;
[0049] Figure 11 This is a schematic diagram of the installation structure of the cleaning roller and the cleaning assembly of the present invention;
[0050] Figure 12 It is a schematic diagram of the internal structure of the cleaning component of the present invention.
[0051] In the figure: 1. Machine base; 2. Conveyor motor; 3. Conveyor roller; 4. Conveyor belt; 5. Auxiliary assembly; 51. Auxiliary seat; 52. Auxiliary bracket; 53. Auxiliary roller; 6. Fixed bracket; 61. Fixed bracket; 7. Uniform assembly; 71. Uniform roller; 72. Vibrating housing; 73. Movable shaft; 74. Movable sleeve; 75. Vibrating component; 751. Vibrating inner sleeve; 752. Vibrating outer sleeve; 753. Vibrating spring; 8. Movable roller; 81. Rotating shaft 1; 9. Knocking assembly; 91. Knocking seat; 92. Movable rod; 93. Knocking member; 94. Unloading plate; 95. Unloading air cushion; 96. Buffer; 961. Elastic pad; 97. Movable groove; 971. Unloading groove; 10. Movable wheel; 11. Linkage shaft; 111. Mounting component; 12. Fixed seat; 13. Cleaning roller; 131. Rotating shaft 2; 14. Scraper plate; 15. Fixed ring; 151. Pusher; 16. Cleaning assembly; 161. Cleaning shell; 162. Inflatable airbag; 163. Linkage; 164. Return spring; 165. Jet nozzle; 166. Inflating valve; 17. Mounting seat; 18. Monitoring mechanism. DETAILED DESCRIPTION
[0052] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and it should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. For the convenience of description, if the words "up", "down", "left" and "right" appear in the following text, they only indicate that they are consistent with the up, down, left and right directions of the drawings themselves, and do not limit the structure. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0053] See also Figures 1 to 12A safe coal conveyor for coal mine transportation includes a machine base 1, a conveying motor 2 is provided on the right side in front of the machine base 1, the conveying motor 2 is fixedly connected to a conveying roller 3 by using the output end, the conveying roller 3 is installed in the machine base 1, and a conveying belt 4 for transporting coal is provided on the outside of the conveying roller 3. An auxiliary component 5 is provided in the machine base 1 and on the inside of the conveying belt 4. The auxiliary component 5 is used to assist in supporting the conveying belt 4; a fixing frame 6 is fixedly installed on the upper side of the machine base 1, and the left and right sides of the fixing frame 6 are fixed by fixing brackets 61 A uniform component 7 is provided, a movable roller 8 is movably mounted on the fixed frame 6, a plurality of knocking components 9 are provided on the outside of the movable roller 8, and the knocking components 9 are evenly and symmetrically distributed along the central axis of the movable roller 8. The outer fixed sleeve of the movable roller 8 is provided with a movable wheel 10, and the movable wheel 10 is located on both sides of the knocking component 9. The outer side of the movable wheel 10 contacts the surface of the conveyor belt 4, and the rotation of the movable roller 8 is realized by the movable wheel 10; the uniform component 7 includes a uniform roller 71, a vibration shell 72, a movable shaft 73, a movable sleeve 74 and a vibration component 7 The cam 75 is provided with a spring 76 which is arranged on the upper and lower sides of the cam 76 so as to move the cam 76 downwards and downwards so as to move the cam 76 downwards so as to move the cam 76 to the lower side of the cam 76.
[0054] The vibration component 75 includes a vibration inner sleeve 751, a vibration outer sleeve 752 and a vibration spring 753; the vibration inner sleeve 751 is fixedly arranged on the outside of the movable shaft 73, the vibration outer sleeve 752 is movably arranged on the inside of the movable sleeve 74, and a vibration spring 753 is arranged and connected between the vibration inner sleeve 751 and the vibration outer sleeve 752; through the setting of the vibration component 75, the uniform roller 71 will vibrate during the contact process with the coal, and the vibration spring 753 can be used to enhance the vibration frequency of the uniform roller 71, thereby effectively enhancing the uniform effect of the uniform roller 71 on the coal.
[0055] The knocking assembly 9 includes a knocking seat 91, a movable rod 92, a knocking piece 93, a force unloading plate 94, a force unloading air cushion 95, a buffer member 96 and a movable groove 97; the bottom of the knocking seat 91 is fixedly installed with the movable roller 8, the interior of the knocking seat 91 is set as an inner cavity, and a movable rod 92 is provided in the inner cavity, the outer end of the movable rod 92 extends to the outside of the knocking seat 91 and is fixedly connected to the knocking piece 93, the end of the movable rod 92 away from the knocking piece 93 is fixedly connected to the force unloading plate 94, and the force unloading plate 97 is fixedly connected to the movable roller 8. A force-releasing air cushion 95 for relieving the force of the striking member 93 is provided on the side away from the movable rod 92. The striking member 93 strikes the coal and loosens the larger coal by knocking it loose, making it dispersed, thereby further improving the uniformity of the coal and making the force on the conveyor belt 4 more uniform. When the striking member 93 contacts the harder coal, the movable rod 92 drives the force-releasing plate 94 to squeeze the force-releasing air cushion 95, thereby achieving the purpose of buffering and unloading the force of the striking member 93.
[0056] A groove is provided on the side wall of the inner cavity of the knocking seat 91, and a buffer part 96 is movably provided in the groove, and an elastic pad 961 is fixedly connected between the buffer part 96 and the groove, a movable groove 97 is provided on the outer side of the movable rod 92, and a number of evenly distributed unloading grooves 971 are provided inside the movable groove 97, and the sizes of the movable groove 97 and the unloading groove 971 are consistent with the size of the buffer part 96, and the buffer part 96 is used in conjunction with the unloading groove 971; by combining the buffer part 96 and the unloading groove 971, on the one hand, the buffering effect of the knocking part 93 can be improved, and on the other hand, the stability of the movable rod 92 during movement can be effectively enhanced, and this arrangement effectively avoids damage to the knocking part 93.
[0057] A fixing seat 12 is fixedly installed at the bottom of the machine base 1, and a cleaning roller 13 is movably provided on the fixing seat 12. Several scraping plates 14 for scraping off coal residues are fixedly provided on the outside of the cleaning roller 13. The outer sides of the scraping plates 14 are in contact with the outer surface of the conveyor belt 4. During the rotation of the cleaning roller 13, the cleaning plates can be driven to scrape off the coal remaining on the surface of the conveyor belt 4, and the coal is scraped off cleanly, which is conducive to the monitoring of the conveyor belt 4.
[0058] The movable roller 8 is movably provided with a rotating shaft 1 81 at the center axis of the movable roller 8, and the front and rear ends of the rotating shaft 1 81 are both passed through the outside of the fixed frame 6; the cleaning roller 13 is movably provided with a rotating shaft 2 131 at the center axis of the cleaning roller 13, and the front and rear ends of the rotating shaft 2 131 are both passed through the outside of the fixed seat 12, and the front and rear ends of the rotating shaft 1 81 and the rotating shaft 2 131 are fixedly provided with ratchets; a linkage shaft 11 is provided on the outside of the fixed frame 6, and the linkage shaft 11 is installed with the fixed frame 6 through an installation component 111, and the installation component 111 is movably installed with the linkage shaft 11, and the upper and lower ends of the linkage shaft 11 are fixedly provided with ratchets, and the rotating shaft 1 81 is linked with the rotating shaft 2 131 through the linkage shaft 11; the movable roller 8 drives the rotating shaft 1 81 to rotate synchronously during the rotation process, and utilizes the mutual cooperation between the rotating shaft 1 81, the linkage shaft 11 and the rotating shaft 2 131 to drive the cleaning roller 13 to rotate, thereby realizing the linkage between the movable roller 8 and the cleaning roller 13, and further improving its use effect.
[0059] A fixing ring 15 is fixedly installed at both the front and rear ends of the cleaning roller 13, and a number of evenly distributed pushing members 151 are fixedly installed on the outside of the fixing ring 15; the setting of the fixing ring 15 and the pushing members 151 can achieve the purpose of linkage cleaning component 16 and achieve the effect of automatically starting the cleaning component 16.
[0060] A cleaning assembly 16 is fixedly provided on one side of the fixed seat 12 relative to the cleaning roller 13. The cleaning assembly 16 includes a cleaning shell 161, an inflatable airbag 162, a linkage 163, a return spring 164, an air nozzle 165 and an inflation valve 166; an inflatable airbag 162 is provided inside the cleaning shell 161, and a linkage 163 is movably provided at the bottom of the inflatable airbag 162. The linkage 163 is movably provided at the bottom of the cleaning shell 161, and one side of the linkage 163 passes through the outside of the cleaning shell 161 and is used in conjunction with the pusher 151, and one side is in contact with the inflatable airbag 162, and a return spring 164 is provided between the linkage 163 and the cleaning shell 161. The inflatable airbag 162 is fixedly provided with an air nozzle 165 on the side opposite to the cleaning roller 13, and an air filling valve 166 for inflating the inflatable airbag 162 is provided on the upper side of the inflatable airbag 162; the intermittent setting of the pushing member 151 prompts the reset spring 164 to drive the linkage member 163 to reset, and then the inflatable airbag 162 is inflated through the air filling valve 166. After the inflation is completed, the pushing member 151 pushes the linkage member 163 and squeezes it again, and the air nozzle 165 sprays out again, and the reciprocating cycle is repeated. The airflow in the inflatable airbag 162 is sprayed toward the conveyor belt 4 by using the air nozzle 165. The sprayed airflow can blow the surface of the conveyor belt 4 clean, thereby cleaning the coal dust on the surface of the conveyor belt 4.
[0061] A mounting base 17 is fixedly installed at the bottom of the machine base 1, and a monitoring mechanism 18 for monitoring the conveyor belt 4 is provided on the mounting base 17. The monitoring mechanism 18 is located on one side of the cleaning roller 13; the monitoring mechanism 18 is used to detect the conveyor belt 4, which can further enhance the monitoring effect of the monitoring mechanism 18 on the conveyor belt 4. When cracks are found, information is sent to alarm, reminding the staff to replace and inspect in time.
[0062] The auxiliary component 5 includes an auxiliary seat 51, an auxiliary bracket 52 and an auxiliary roller 53; the bottom of the auxiliary seat 51 is fixedly installed on the machine base 1, and the auxiliary bracket 52 is fixedly installed on the upper side of the auxiliary seat 51. The auxiliary roller 53 for auxiliary support of the conveyor belt 4 is movably installed on the upper side of the auxiliary bracket 52. The auxiliary rollers 53 are arranged in two inclined and one flat form, and the two inclined auxiliary rollers 53 are located on both sides of a flat auxiliary roller 53, and the outer side of the auxiliary roller 53 is in contact with the conveyor belt 4; the arrangement of two inclined auxiliary rollers 53 and one flat auxiliary roller 53 can enhance the purpose of conveying coal, avoid the possibility of coal falling during transportation, and further improve the coal transportation effect.
[0063] The specific usage and function of this embodiment are as follows:
[0064] Working principle: At present, the transportation of coal is mainly carried out by coal conveyor, which is an important equipment for coal production. Coal mine transportation is based on transporting underground coal resources to the ground through conveyor belts to realize coal excavation, transportation and processing. When in use, the coal is piled on the top of the conveyor belt 4, and the conveyor motor 2 and the conveyor roller 3 are used to drive the conveyor belt 4 to move, so as to realize the transportation of coal. Since the coal is piled up randomly on the conveyor belt 4, there is a situation where it is piled in the same place. As the conveyor belt 4 drives the coal to move continuously, the uniform roller 71 is prompted to contact with the coal. The coal in the process of operation drives the uniform roller 71 to rotate, and the uniform roller 71 is used to evenly process the coal. At the same time, the setting of the vibration component 75 makes the uniform roller 71 vibrate when it comes into contact with the coal. The vibration spring 753 can enhance the vibration frequency of the uniform roller 71, thereby effectively enhancing the uniform effect of the uniform roller 71 on the coal and making the coal dispersed on the surface of the conveyor belt 4. At the same time, it can prevent the conveyor belt 4 from being stretched and damaged due to uneven force on the falling coal and offset of the falling coal position, effectively avoid the possibility of uneven force on the conveyor belt 4, and further improve the safety performance of the equipment.
[0065] During the operation of the conveyor belt 4, the outer side of the movable wheel 10 contacts the conveyor belt 4, and the force of the conveyor belt 4 during operation drives the movable wheel 10 and the movable roller 8 to rotate. The movable roller 8 drives the knocking assembly 9 to rotate synchronously during the rotation, so that the knocking member 93 knocks the coal, and the knocking member 93 is used to knock the larger coal loose and disperse it, which can further improve the uniformity of the coal and make the conveyor belt 4 more evenly stressed, further improving the use effect of the equipment.
[0066] In addition, when the striking piece 93 strikes the coal, there is some harder coal. When the striking piece 93 contacts the harder coal, it fails to break it. At this time, the reaction force when the striking piece 93 contacts the coal pushes the striking piece 93 to retract, and the movable rod 92 drives the unloading plate 94 to squeeze the unloading air cushion 95, thereby achieving the purpose of buffering and unloading the striking piece 93. In addition, when the movable rod 92 moves, the buffering piece 96 and the unloading groove 971 are combined with each other, which can improve the buffering effect of the striking piece 93 on the one hand, and effectively enhance the stability of the movable rod 92 when moving on the other hand. This arrangement effectively avoids damage to the striking piece 93, while extending the service life of the equipment and further improving its use effect.
[0067] The movable roller 8 drives the rotating shaft 1 81 to rotate synchronously during the rotation process, and utilizes the mutual cooperation between the rotating shaft 1 81, the linkage shaft 11 and the rotating shaft 2 131 to drive the cleaning roller 13 to rotate. During the rotation of the cleaning roller 13, the cleaning plate can be driven to scrape the coal remaining on the surface of the conveyor belt 4, and the coal is scraped clean, which is beneficial to the monitoring of the conveyor belt 4. During the rotation of the cleaning roller 13, the fixed ring 15 and the pushing member 151 are driven to rotate synchronously. When the pushing member 151 rotates, it will contact with the linkage member 163 and push the linkage member 163 to move upward, and the linkage member 163 is used to squeeze the inflatable airbag 162, and the air flow in the inflatable airbag 162 is ejected toward the conveyor belt 4 through the air nozzle 165. The ejected air The flow can blow clean the surface of the conveyor belt 4, thereby cleaning the coal dust on the surface of the conveyor belt 4. The intermittent setting of the pushing member 151 prompts the reset spring 164 to drive the linkage member 163 to reset, and then the inflation valve 166 is used to inflate the inflatable airbag 162. After inflation, the pushing member 151 pushes the linkage member 163 to squeeze it again, and the air nozzle 165 sprays out again, and the reciprocating cycle makes the scraper 14 clean the conveyor belt 4 while the cleaning component 16 runs synchronously. As the surface of the conveyor belt 4 is cleaned, the monitoring mechanism 18 is used to detect the conveyor belt 4, which can further enhance the monitoring effect of the monitoring mechanism 18 on the conveyor belt 4. When a crack is found, a message is sent to alarm, reminding the staff to replace and inspect it in time.
[0068] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0069] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A safe coal conveyor for coal mine transportation, comprising a machine base (1), characterized in that: A conveying motor (2) is provided on the right side in front of the machine base (1), and the conveying motor (2) is fixedly connected to a conveying roller (3) at its output end. The conveying roller (3) is installed in the machine base (1), and a conveying belt (4) for transporting coal is provided on the outside of the conveying roller (3). An auxiliary component (5) is provided in the machine base (1) and on the inside of the conveying belt (4), and the auxiliary component (5) is used to assist in supporting the conveying belt (4); A fixed frame (6) is fixedly installed on the upper side of the machine base (1), and uniform components (7) are fixedly installed on the left and right sides of the fixed frame (6) through fixed brackets (61). A movable roller (8) is movably installed on the fixed frame (6), and a plurality of knocking components (9) are arranged on the outer side of the movable roller (8). The knocking components (9) are evenly and symmetrically distributed along the central axis of the movable roller (8). The outer fixed sleeve of the movable roller (8) is provided with a movable wheel (10), and the movable wheel (10) is located on both sides of the knocking component (9). The outer side of the movable wheel (10) contacts the surface of the conveyor belt (4), and the rotation of the movable roller (8) is realized by the movable wheel (10); The uniform component (7) comprises a uniform roller (71), a vibration shell (72), a movable shaft (73), a movable sleeve (74) and a vibration component (75). The vibration shell (72) is arranged on the front and rear sides of the uniform roller (71), and the side of the vibration shell (72) away from the uniform roller (71) is fixedly connected to the fixed bracket (61). A movable shaft (73) is movably arranged between the uniform roller (71) and the vibration shell (72). A movable sleeve (74) is fixedly arranged on the inner wall of the vibration shell (72). The outer side of the movable shaft (73) is sleeved with a vibration component (75), and the vibration component (75) is located between the movable shaft (73) and the movable sleeve (74).
2. The safe coal conveyor for coal mine transportation according to claim 1, characterized in that: The auxiliary component (5) includes an auxiliary seat (51), an auxiliary bracket (52) and an auxiliary roller (53); The bottom of the auxiliary seat (51) is fixedly mounted on the machine base (1); an auxiliary bracket (52) is fixedly mounted on the upper side of the auxiliary seat (51); an auxiliary roller (53) for auxiliary support of the conveying belt (4) is movably mounted on the upper side of the auxiliary bracket (52); the auxiliary roller (53) is arranged in the form of two inclined and one flat, and the two inclined auxiliary rollers (53) are located on both sides of a flat auxiliary roller (53); and the outer side of the auxiliary roller (53) is in contact with the conveying belt (4).
3. The safe coal conveyor for coal mine transportation according to claim 1, characterized in that: The vibration component (75) includes a vibration inner sleeve (751), a vibration outer sleeve (752) and a vibration spring (753); The vibration inner sleeve (751) is fixedly arranged on the outside of the movable shaft (73), the vibration outer sleeve (752) is movably arranged on the inside of the movable sleeve (74), and a vibration spring (753) is arranged and connected between the vibration inner sleeve (751) and the vibration outer sleeve (752).
4. The safe coal conveyor for coal mine transportation according to claim 1, characterized in that: The knocking assembly (9) comprises a knocking seat (91), a movable rod (92), a knocking member (93), a force unloading plate (94), a force unloading air cushion (95), a buffer member (96) and a movable groove (97); The bottom of the knocking seat (91) is fixedly mounted with the movable roller (8); the interior of the knocking seat (91) is set as an inner cavity, and a movable rod (92) is provided in the inner cavity; the outer end of the movable rod (92) extends to the outside of the knocking seat (91) and is fixedly connected to the knocking member (93); one end of the movable rod (92) away from the knocking member (93) is fixedly connected to the unloading plate (94); and a unloading air cushion (95) for unloading the knocking member (93) is provided on the side of the unloading plate (94) away from the movable rod (92) for unloading the force of the knocking member (93).
5. The safe coal conveyor for coal mine transportation according to claim 4, characterized in that: A groove is provided on the side wall of the inner cavity of the knocking seat (91), and a buffer member (96) is movably provided in the groove. An elastic pad (961) is fixedly connected between the buffer member (96) and the groove. A movable groove (97) is provided on the outer side of the movable rod (92), and a plurality of evenly distributed unloading grooves (971) are provided inside the movable groove (97). The sizes of the movable groove (97) and the unloading groove (971) are consistent with the size of the buffer member (96). The buffer member (96) and the unloading groove (971) are used in conjunction with each other.
6. The safe coal conveyor for coal mine transportation according to claim 1, characterized in that: A fixed seat (12) is fixedly installed at the bottom of the machine base (1), a cleaning roller (13) is movably provided on the fixed seat (12), and a plurality of scraping plates (14) for scraping coal residues are fixedly provided on the outer side of the cleaning roller (13), and the outer sides of the scraping plates (14) are in contact with the outer surface of the conveyor belt (4).
7. The safe coal conveyor for coal mine transportation according to claim 6, characterized in that: A rotating shaft 1 (81) is movably provided at the central axis of the movable roller (8), and both front and rear ends of the rotating shaft 1 (81) pass through the outside of the fixed frame (6); a rotating shaft 2 (131) is movably provided at the central axis of the cleaning roller (13), and both front and rear ends of the rotating shaft 2 (131) pass through the outside of the fixed seat (12); ratchets are fixedly provided at both front and rear ends of the rotating shaft 1 (81) and the rotating shaft 2 (131); A linkage shaft (11) is provided on the outer side of the fixing frame (6), the linkage shaft (11) is installed with the fixing frame (6) via a mounting component (111), the mounting component (111) and the linkage shaft (11) are movably mounted, ratchets are fixedly provided at both upper and lower ends of the linkage shaft (11), and the first rotating shaft (81) is linked with the second rotating shaft (131) via the linkage shaft (11).
8. The safe coal conveyor for coal mine transportation according to claim 6, characterized in that: A fixing ring (15) is fixedly mounted on both the front and rear ends of the cleaning roller (13), and a plurality of evenly distributed pushing members (151) are fixedly mounted on the outer side of the fixing ring (15).
9. The safe coal conveyor for coal mine transportation according to claim 8, characterized in that: A cleaning assembly (16) is fixedly provided on one side of the fixing seat (12) opposite to the cleaning roller (13), and the cleaning assembly (16) comprises a cleaning shell (161), an inflatable airbag (162), a linkage (163), a return spring (164), an air nozzle (165) and an inflating valve (166); An inflatable airbag (162) is provided inside the cleaning shell (161), and a linkage member (163) is movably provided at the bottom of the inflatable airbag (162). The linkage member (163) is movably provided at the bottom of the cleaning shell (161). One side of the linkage member (163) passes through the outside of the cleaning shell (161) and is used in conjunction with the push member (151), and one side is in contact with the inflatable airbag (162). A return spring (164) is provided between the linkage member (163) and the cleaning shell (161). An air jet nozzle (165) is fixedly provided on one side of the inflatable airbag (162) facing the cleaning roller (13), and an inflation valve (166) for inflating the inflatable airbag (162) is provided on the upper side of the inflatable airbag (162).
10. The safe coal conveyor for coal mine transportation according to claim 6, characterized in that: A mounting seat (17) is fixedly mounted on the bottom of the machine base (1), and a monitoring mechanism (18) for monitoring the conveyor belt (4) is provided on the mounting seat (17), and the monitoring mechanism (18) is located on one side of the cleaning roller (13).
Citation Information
Patent Citations
Discharging integrated coal gangue crusher for coal gangue hollow brick production
CN112169887A
Efficient mud coal lifting machine
CN207417719U