A woven hollow hole gradual change fabric and a processing method thereof

Abstract

The present application belongs to the technical field of weaving, in particular to a kind of woven open hole gradual change fabric and processing method thereof, comprising fabric body, the fabric body is provided with weaving organization, the weaving organization includes the first saro organization formed by at least one warp and weft interweaving, the first saro organization includes a plurality of different color weaving areas, and the saro organization is provided with perforation;Two warp threads (ground warp and twisting warp) and a group or two groups of weft are interwoven by using a special heddle machine to form the first saro organization with a strip of transparent gap, or detailed tight or rough three-dimensional, also can be partially made into plain structure, gradually transition from single color block to different color weaving area first saro organization, form weaving organization, form gradual change fabric effect.

Description

Technical Field

[0001] This invention belongs to the field of woven fabric technology, and particularly relates to a woven openwork gradient fabric and its processing method. Background Technology

[0002] Traditional woven fabrics are mostly made using conventional electronic jacquard machines or multi-arm machines. The fabric surface structure is relatively simple and has little variation, which has long caused consumers to experience some aesthetic fatigue and has relatively limited choices. Summary of the Invention

[0003] The purpose of this invention is to provide a woven openwork gradient fabric and its processing method, which solves the problem that the current woven fabrics have relatively simple structures and few variations.

[0004] The present invention provides a woven perforated gradient fabric, comprising a fabric body, wherein a weaving structure is provided on the fabric body, the weaving structure including a first gyro weave structure formed by the interlacing of at least one warp yarn and a weft yarn, the first gyro weave structure including weave areas of multiple different colors, and the gyro weave structure having perforations.

[0005] Preferably, the weaving area includes a first area and a second area of ​​different colors.

[0006] Preferably, the first region is formed by the interlacing of ground warp, twisted warp and two weft yarns, and the interlacing structure of the ground warp, twisted warp and weft yarns is two rises and two falls in the warp direction.

[0007] Preferably, the second region includes a ground warp interlacing area formed by an interlacing structure in which all the weft yarns start and all the ground warp yarns sink, and a twisted warp area formed by an interlacing structure in which the twisted warp yarns start and sink twice.

[0008] Preferably, the fabric body is further provided with a second saluwe weave structure formed by interlacing the ground warp and weft yarns in a six-up, six-down interlacing structure in the weft direction.

[0009] Preferably, the yarns interwoven in the fabric body include transparent monofilament yarn and polyester yarn.

[0010] The present invention also provides a method for processing a woven openwork gradient fabric, comprising the following steps:

[0011] S1: Based on the relevant parameters, use professional macro software to create an EP format file and input it into the loom. The warp yarn head is a pre-installed transparent monofilament, and the weft yarn consists of 8 weft feeders. According to the needs of the pattern, place each specification of yarn in the weft feeder in sequence. Up to 8 weft yarns can be placed.

[0012] S2: Start the loom and weave an initial product with a width of 160CM. The weaving method is shown in the figure below: weaving from top to bottom.

[0013] S3: The initial product undergoes high-temperature pre-shrinking and shaping treatment at a temperature of 150° to 180° to make the entire fabric smoother.

[0014] S4: Design the film draft, then cut the pieces, and finally laser process the shoe upper.

[0015] The present invention provides one or more technical solutions with at least the following technical effects: The woven openwork gradient fabric disclosed in this application uses TPU, TPEE transparent elastic yarn (other materials are also acceptable) and polyester yarn (other component yarns are also acceptable). Using a special heddle machine, two warp threads (ground warp and twill warp) are interwoven with one or two sets of weft yarns to form a first gauze structure with transparent gaps. It can be fine and tight or rough and three-dimensional, or it can be locally made into a plain weave structure. It gradually transitions from a single color block gauze structure to the first gauze structure of different color weaving areas to form a woven structure and create a gradient fabric effect. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of a woven perforated gradient fabric according to an embodiment of the present invention;

[0018] Figure 2 This is a schematic diagram of the interlacing structure of a woven openwork gradient fabric according to an embodiment of the present invention;

[0019] Figure 3 This is a flowchart illustrating the processing of a woven perforated gradient fabric according to an embodiment of the present invention.

[0020] Figure 4 This is a photograph of a woven, openwork, gradient fabric according to an embodiment of the present invention.

[0021] Explanation of key reference numerals: 1. Fabric body; 11. First salule weave; 12. Second salule weave. Detailed Implementation

[0022] Embodiments of the present invention are described in detail below. Examples of these embodiments are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0023] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more features. In the description of embodiments of the present invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0025] Example 1: This example discloses a woven perforated gradient fabric.

[0026] Reference Figure 1 The woven, openwork gradient fabric includes a fabric body 1, on which a weaving structure is provided. The weaving structure includes a first gyro weave 11 formed by the interlacing of at least one warp and one weft yarn. The warp and weft yarns can be, but are not limited to, transparent monofilament yarn and polyester yarn. In this embodiment, two types of warp yarns are used: ground warp and skein warp. The first gyro weave 11 includes weaving areas of various colors, and the gyro weave is provided with perforations, which are generated during the interlacing of the warp and weft yarns. The weaving areas include a first area and a second area of ​​different colors. The first area is formed by the interlacing of the ground warp, skein warp, and two weft yarns, and the interlacing structure of the ground warp, skein warp, and weft yarns is two rises and two falls in the warp direction. The second region includes a ground warp interlacing area formed by the interlacing structure of the ground warp and weft yarns with all the weft yarns starting and all the ground warp yarns sinking, and a twisted warp area formed by the interlacing structure of the twisted warp and weft yarns with two starting and two sinking. The first region and the second region are combined to form a weaving structure. In this embodiment, the weaving structure can also be called a perforated gradient structure (a gradual transition from plain weave color block structure to twisted holes, forming a gradient perforated fabric effect). Other gauze weaving structures or warp and weft yarns of other thicknesses can also be used to weave different gradient perforations, presenting a transparent and hazy visual effect.

[0027] The fabric body 1 is also provided with a second saluting structure 12, which is formed by the interlacing structure of the ground warp and weft yarns with six rises and six falls in the weft direction. The fabric surface formed by the second saluting structure 12 is relatively rough, three-dimensional and heavy, which forms a clear contrast with the relatively fine and tight interlacing structure of the braided structure, and further highlights the gradient tangling effect of the braided structure.

[0028] Example 2: This example discloses a processing method for woven openwork gradient fabric.

[0029] Reference Figure 3 It includes the following steps:

[0030] S1: Based on the relevant parameters, use professional macro software to create an EP format file and input it into the loom. The warp yarn head is a pre-installed transparent monofilament, and the weft yarn consists of 8 weft feeders. According to the needs of the pattern, place each specification of yarn in the weft feeder in sequence. Up to 8 weft yarns can be placed.

[0031] S2: Start the shuttle loom and weave an initial product with a full width of 160CM. Refer to the weaving method. Figure 2 The fabric is woven from top to bottom. Specifically, it uses TPU, TPEE transparent monofilament elastic yarn (other materials are also acceptable) and polyester yarn (other composition yarns are also acceptable). A special heddle machine is used to interweave two different proportions and thicknesses of warp yarns (ground warp and twill warp) with one or two sets of weft yarns to form a weaving structure with pores and gradual transition of multi-color blocks, gradually forming a gradient fabric effect. The specific interweaving structure can be referred to the corresponding interweaving structure in Example 1.

[0032] S3: The initial product undergoes high-temperature pre-shrinking and shaping treatment at a temperature of 150° to 180° to make the entire fabric smoother.

[0033] S4: Design the film draft, then cut the pieces, and finally laser process the shoe upper (see reference). Figure 4 This creates a woven upper that is comfortable to wear, breathable, resistant to deformation, and stylish.

[0034] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A woven perforated gradient fabric, comprising a fabric body (1), characterized in that, The fabric body (1) is provided with a weaving structure, which includes a first leno structure (11) formed by the interlacing of at least one warp yarn and a weft yarn. The first leno structure (11) includes weaving areas of various colors and perforations are provided on the first leno structure. The fabric body (1) is also provided with a second leno structure (12) formed by the interlacing of ground warp and weft yarns in a six-rise and six-sink weaving structure in the weft direction. The weaving area includes a first area and a second area of ​​different colors. The first area is formed by the interlacing of ground warp, twisted warp and two weft yarns, and the interlacing structure of the ground warp, twisted warp and weft yarns is two rises and two falls in the warp direction. The second area includes a ground warp interlacing area formed by the interlacing structure of the ground warp and weft yarns with all the weft yarns rising and all the ground warp yarns falling, and a twisted warp area formed by the interlacing structure of the twisted warp and weft yarns with two rises and two falls.

2. The woven perforated gradient fabric according to claim 1, characterized in that, The yarns interwoven in the fabric body (1) include transparent monofilament yarn and polyester yarn.

3. A method for processing a woven openwork gradient fabric according to any one of claims 1-2, characterized in that, Includes the following steps: S1: Based on the relevant parameters, use professional macro software to create an EP format file and input it into the loom. The warp yarn head is a pre-installed transparent monofilament, and the weft yarn consists of 8 weft feeders. According to the needs of the pattern, place each specification of yarn in the weft feeder in sequence. Up to 8 weft yarns can be placed. S2: Start the shuttle loom and weave an initial product with a width of 160CM, weaving from top to bottom; S3: The initial product undergoes high-temperature pre-shrinking and shaping treatment at a temperature of 150° to 180° to make the entire fabric smoother. S4: Design the film draft, then cut the pieces, and finally laser process the shoe upper.

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