Elevator balance compensating chain production device and production method thereof

By introducing a polishing chamber and a dip coating tank into the elevator compensation chain production equipment, and combining this with an electric telescopic rod to adjust the winding tightness, the problems of impurity removal and incomplete dip coating were solved, thus achieving efficient compensation chain production.

CN116764879BActive Publication Date: 2025-12-09NANTONG XUNDA RUBBER PLASTIC MFG CO LTD
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Patent Information

Application Number
CN202310759742.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-26
Publication Date
2025-12-09
Estimated Expiration
2043-06-26

AI Technical Summary

Technical Problem

Existing elevator compensation chain production equipment cannot effectively remove impurities before dip coating, resulting in incomplete dip coating. Furthermore, improper tension adjustment during the winding process can easily damage the equipment.

Method used

An elevator balance compensation chain production equipment was designed, which includes a polishing chamber, a dip coating tank and a cooling chamber. Impurities are removed by polishing with a polishing plate, the winding tightness is adjusted by an electric telescopic rod, and the dip coating liquid is evenly stirred by a stirring blade to ensure uniform adhesion of the dip coating liquid.

Benefits of technology

It improves the coating effect and production quality of the compensation chain, prevents equipment damage, reduces the labor intensity of workers, and ensures the stability and efficiency of production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses elevator balance compensation chain production equipment, including equipment main part, polishing bin and dip plastic groove, the top of the equipment main part is provided with the polishing bin, the output end of the electric telescopic link is provided with the polishing head, the top of the equipment main part is provided with the dip plastic groove, the output end of the air cylinder is provided with the fixed frame, the inner side of the fixed frame is provided with the rotating roller, the top of the equipment main part is provided with the dip plastic groove, the heating wire works on the dip plastic liquid in the dip plastic groove, the rotating motor runs and drives the stirring rod to rotate, the stirring blade uniformly stirs the dip plastic liquid, the dip plastic liquid is attached to the outer surface of the compensation chain after the compensation chain enters the inside of the dip plastic groove, the driving pump runs and extracts the dip plastic liquid at the bottom of the dip plastic groove, the dip plastic liquid is sprayed from the liquid delivery pipe and the liquid delivery nozzle, the dip plastic liquid in the upper part of the dip plastic groove flows, the dip plastic liquid is comprehensively attached to the annular connection of the compensation chain, and the dip plastic production quality of the compensation chain is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of elevator compensation chain production, in particular to an elevator balance compensation chain production equipment and a production method thereof. BACKGROUND

[0002] In the use process of the elevator, the compensation chain needs to be used to compensate the weight of the steel wire rope. In the vertical lifting elevator, the compensation chain is an important device to ensure the stability and safety of the elevator operation, so that the elevator can run smoothly. With the continuous up and down movement of the elevator, the weight of the elevator changes constantly, which produces dynamic imbalance. The compensation chain is used to compensate for this imbalance. When the elevator is overweight or out of control, the elevator compensation chain and the guide device work together to protect the elevator.

[0003] The defects of the production equipment in the prior art are:

[0004] 1. Patent document CN212652081U discloses a continuous elevator balance compensation chain production line, which comprises a chain tensioning and untwisting device, a heating chamber, a chain preheating device installed on one side of the chain tensioning and untwisting device, a chain immersion chamber device installed on one side of the chain preheating device, a chain immersion chamber surface plasticizing device installed on one side of the chain immersion chamber device, a cooling spraying device installed on one side of the chain immersion chamber surface plasticizing device, and a chain immersion chamber balance compensation chain traction device installed on one side of the cooling spraying device. The continuous elevator balance compensation chain production line is designed reasonably, has high safety and reliability of the device, continuous production and high degree of automation, and is easy to operate. In the production and operation process of the production line, the heating block has good heat preservation effect, automatically controls the temperature, automatically sets the temperature according to the requirements of the processed material to achieve the process temperature required by the chain immersion chamber production, has high production efficiency, and can effectively reduce the production energy consumption. The production line cannot polish and polish the impurities attached to the surface of the compensation chain before the compensation chain is immersed in plastic, and cannot guarantee the immersion effect of the compensation chain.

[0005] 2、Patent document CN208839892U discloses an elevator compensation chain dipping device, comprising a support frame, the surface of the support frame is connected with a sliding groove, a cross bar is arranged on the top of the support frame and is connected with the sliding groove through a sliding block, a partition plate is connected between the support frames, preheating rods are bonded on the inner walls of the support frames and are located on the upper part of the partition plate, and an extension rod is connected with one side of the cross bar. The extension rod can be adjusted according to the length of the compensation chain, and the fixing of compensation chains with different lengths is satisfied, the extension dipping device is used, the rotating shaft can rotate the compensation chain fixed in the connecting ring, the compensation chain can be fully contacted with the preheating and plating, and the effect of the compensation chain dipping is guaranteed. The dipping device is used in a continuous process, has good dipping effect, simple structure, convenient operation, avoids waste, and is energy-saving and environment-friendly. The compensation chain dipping device cannot perform polishing pretreatment on the compensation chain, which is not conducive to the dipping processing of the compensation chain.

[0006] 3、Patent document CN210098074U discloses an elevator compensation chain dipping device, comprising a base, a fixing frame, a support frame and a compensation chain fixing device, the fixing frame is provided with two and is installed on the two sides of the end face of the base, a dipping box is arranged between the two fixing frames, and guide grooves are formed in the two fixing frames; the support frame is located above the base and is arranged in parallel with the base, guide blocks are installed on the two sides of the support frame, and the guide blocks can move along the length direction of the guide grooves; the support frame is provided with an extension cylinder at the top, a support plate is connected to the bottom of the extension cylinder, and the compensation chain fixing device is fixed to the end of the support plate away from the support frame; the compensation chain fixing device comprises a frame body, a fixing box and a fixing piece, the frame body is in the shape of a "H" character, and the fixing boxes are installed on the two sides of the frame body; the fixing box is provided with a fixing groove, a hook is arranged in the fixing groove, and the hook comprises a front and rear connected lower hook body and an upper hook body. The utility model has the advantages of simple structure, convenient operation and good dipping effect. The compensation chain dipping device is not thorough enough in the dipping wrapping of the compensation chain, the dipping liquid cannot be completely absorbed at the annular connecting part of the compensation chain, and the production quality of the compensation chain is reduced.

[0007] 4、Patent document CN115321309B discloses an automatic production equipment and production method of elevator compensation chain, comprising a bottom plate, a polisher, an extrusion frame, a cleaning frame and a winding frame, a No. 1 frame is installed on the top of the workbench, two groups of No. 1 threaded sleeves are inlaidly installed on the inner wall top of the No. 1 frame, a forming box is installed on the top of the workbench, and an extrusion frame is installed on the inner wall of the forming box. The original element of the processed compensation chain can be polished by installing the polisher. When the No. 1 threaded rod moves, the polisher moves to the position, after the cylindrical workpiece enters the annular groove provided on the outer wall of the polisher, the No. 1 threaded rod is stopped, the output end of the No. 1 motor is rotated to drive the polishing wheel to rotate, and when the polishing wheel rotates, the top and both sides of the cylindrical workpiece can be polished, so that the purpose of polishing the cylindrical workpiece can be achieved, and the iron filings and impurities adsorbed on the outer wall of the workpiece can be removed. The compensation chain automatic production equipment cannot adjust the tightness during the winding process of the compensation chain, and over-looseness or over-tightness can easily damage the production equipment. SUMMARY

[0008] The purpose of the present application is to provide an elevator balance compensation chain production equipment and its production method to solve the problems raised in the background art.

[0009] To achieve the above purpose, the present application provides the following technical scheme: an elevator balance compensation chain production equipment, comprising a device main body, a polishing bin and a plastic dipping tank, a polishing bin is installed on the top of the device main body, an electric telescopic rod one is installed on the inner side of the top of the polishing bin, a polishing head is installed on the output end of the electric telescopic rod one, a plastic dipping tank is arranged on the top of the device main body, a stirring rod is installed on the inner side of the plastic dipping tank, an electric heating wire is installed on the bottom wall of the plastic dipping tank, air cylinders are symmetrically installed on the inner side and the bottom wall of the top of the polishing bin, a fixing frame is installed on the output end of the air cylinder, a fixed frame is installed on the inner side of the fixing frame, a rotating roller is installed on the inner side of the fixed frame, an installation groove is arranged on the outer side of the rotating roller, and a polishing plate is movably installed on the inner side of the installation groove.

[0010] Preferably, the outer end of the device main body is provided with a feeding table, the top of the feeding table is provided with a feeding frame, the back of the feeding frame is provided with a feeding motor, the inner side of the feeding frame is provided with a feeding roller, the bottom of the feeding table is provided with a supporting leg, the top of the device main body is provided with a cooling bin, a traction roller two is arranged on the inner wall of the cooling bin, and cooling fans are symmetrically installed on the inner side and the bottom wall of the top of the cooling bin.

[0011] Preferably, the top of the device body is provided with a tightening table, the inner wall of the tightening table is provided with a limiting groove, the bottom wall of the tightening table is provided with a second electric telescopic rod, the output end of the second electric telescopic rod is provided with a top supporting plate, the bottom wall of the tightening table is provided with a damper, the outer side of the damper is provided with a buffer spring, the top of the top supporting plate is provided with a winding frame, the back of the winding frame is provided with a winding motor, the inner side of the winding frame is provided with a winding roller, and the output end of the winding motor is connected with the input end of the winding roller.

[0012] Preferably, the outer side of the fixing frame is provided with a transmission motor, the output end of the transmission motor is connected with the input end of the rotating roller, the inner wall of the mounting groove is provided with a groove, the inner side of the groove is provided with a third electric telescopic rod, the output end of the third electric telescopic rod is provided with a limiting clamping plate, and the outer end of the polishing plate is provided with a clamping groove.

[0013] Preferably, the output end of the feeding motor is connected with the input end of the feeding roller, the outer end of the top supporting plate is embeddedly installed on the inner side of the limiting groove, the top end of the buffer spring is connected with the bottom of the top supporting plate, and the clamping groove is matched with the limiting clamping plate.

[0014] Preferably, the front of the polishing bin is provided with an observation window, the top inner side of the polishing bin is provided with a material collecting frame, the bottom of the material collecting frame is provided with a scrap collecting cover, the top of the polishing bin is provided with a scrap collecting box, the top of the scrap collecting box is provided with a negative pressure fan, and the input end of the negative pressure fan is connected with the output end of the scrap collecting cover through a pipeline.

[0015] Preferably, the outer side of the polishing bin is provided with a preheating bin, the top inner side and the bottom wall of the preheating bin are symmetrically provided with a mounting frame, the inner side of the mounting frame is provided with a motor, the output end of the motor is provided with a fan blade, the inner wall of the mounting frame is provided with an electric heating device, and the bottom wall of the preheating bin is provided with a traction roller.

[0016] Preferably, the back of the device body is provided with a rotating motor, the output end of the rotating motor is connected with the input end of the stirring rod, the outer side of the stirring rod is provided with a stirring blade, the bottom wall of the dip tank is provided with a driving pump, the output end of the driving pump is provided with a liquid conveying pipe, the output end of the liquid conveying pipe is provided with a liquid spraying head, and the front of the dip tank is provided with a liquid discharge pipe.

[0017] Preferably, the working steps of the production equipment are as follows:

[0018] S1, first feeding motor operation to drive the feeding roller rotation to the preliminary forming of the compensation chain for the release, transmission motor operation to drive the roller continues to rotate, the compensation chain into the polishing warehouse inside the two groups of roller moving process in the middle of the polishing plate and the compensation chain contact and polish the upper and lower surface, the electric telescopic rod one work to drive the polishing head reciprocating motion in the vertical direction to the compensation chain ring-shaped connection for polishing, negative pressure fan operation through the dust collection cover on the polishing process of polishing debris generated by suction, polishing debris from the negative pressure fan into the dust collection tank inside;

[0019] S2, the polishing after the completion of the compensation chain into the preheating warehouse, electric heating device work to generate heat, the motor operation to drive the fan blade rotation to the hot air blowing to the compensation chain to penetrate heating, after the heating of the compensation chain in the traction roller one traction effect down into the dipping tank;

[0020] S3, the heating wire work to the dipping tank of the dipping liquid, the rotary motor operation to drive the stirring rod rotation makes the stirring blade to the dipping liquid uniform stirring, make the dipping liquid heating more evenly, the compensation chain into the dipping tank inside the dipping liquid attached to the outer surface of the compensation chain, drive pump operation to the dipping tank bottom of the dipping liquid extraction, extraction of the dipping liquid from the liquid delivery pipe from the liquid injection head to spray the dipping tank upper dipping liquid flow, make the dipping liquid comprehensive attached to the compensation chain ring-shaped connection;

[0021] S4, the dipping after the compensation chain in the traction roller two traction effect into the cooling warehouse, cooling fan work to make the dipping liquid in the compensation chain outer surface cooling and solidification molding, winding motor operation winding roller rotation to the dipping after the compensation chain molding for winding.

[0022] Preferably, in the step S1, further comprising the following steps:

[0023] S11, the polishing plate long-term use resulting in its polishing effect is poor when the replacement, electric telescopic rod three contraction work to drive the limit card from the card slot inside the disengagement to release the polishing plate limit, the polishing plate from the inside of the installation slot disassembly for replacement;

[0024] In the step S4, further comprising the following steps:

[0025] S41, when the tightening degree of the compensation chain is adjusted, the second electric telescopic rod drives the position of the vertical direction of the supporting plate to move, the supporting plate drives the height adjustment of the winding frame, the movement of the two ends of the supporting plate in the inside of the limiting groove ensures the synchronous stability of the supporting plate when moving, the supporting plate extrudes the buffer spring when the second electric telescopic rod drives the supporting plate to move downward, the buffer spring buffers the shaking impact force of the supporting plate when moving through the elastic force of the buffer spring, and the damper prevents the buffer spring from constantly shaking, so that the tightness of the compensation chain in the winding process is adjusted to prevent the compensation chain from being too tight or loose in the production process to cause damage to the production equipment.

[0026] Compared with the prior art, the beneficial effects of the present application are as follows:

[0027] 1、The polishing bin is installed on the top of the equipment body, the compensation chain enters the inside of the polishing bin, the polishing plate contacts the compensation chain during the movement in the middle of the two groups of rotating rollers, and the upper and lower surfaces of the compensation chain are polished and ground, the first electric telescopic rod drives the reciprocating motion of the polishing head in the vertical direction to polish the annular connection of the compensation chain, the negative pressure fan operates to suck the polishing debris generated during the polishing process through the chip collecting cover, and the polishing debris enters the inside of the chip collecting box from the negative pressure fan through the pipeline, so that the impurities attached to the surface of the compensation chain are polished and ground to ensure the smoothness of the outer surface of the compensation chain and improve the plastic dipping effect of the compensation chain.

[0028] 2、The polishing plate is movably installed on the inside of the mounting groove, the polishing plate is replaced when the polishing effect is poor after long-term use, the third electric telescopic rod drives the limiting clamping plate to be separated from the inside of the clamping groove to release the limiting of the polishing plate, and the polishing plate is disassembled from the inside of the mounting groove for replacement, so that the convenient replacement of the polishing plate reduces the labor intensity of the workers and ensures the good polishing effect of the polishing plate on the compensation chain.

[0029] 3、The plastic dipping groove is arranged on the top of the equipment body, the electric heating wire heats the plastic dipping liquid in the plastic dipping groove, the rotating motor drives the stirring rod to rotate to make the stirring blade uniformly stir the plastic dipping liquid, the plastic dipping liquid is heated more uniformly, the compensation chain enters the inside of the plastic dipping groove, the plastic dipping liquid is attached to the outer surface of the compensation chain, the driving pump operates to extract the plastic dipping liquid at the bottom of the plastic dipping groove, the extracted plastic dipping liquid is sprayed from the liquid delivery nozzle through the liquid delivery pipe to make the plastic dipping liquid in the upper part of the plastic dipping groove flow, and the plastic dipping liquid is comprehensively attached to the annular connection of the compensation chain, so that the plastic dipping production quality of the compensation chain is improved.

[0030] 4、The present application is provided with a winding frame on the top of the top support plate, when adjusting the tightness of the compensation chain, the second electric telescopic rod drives the vertical position of the top support plate to move, the top support plate drives the winding frame to adjust the height, when the second electric telescopic rod drives the top support plate to move downwards, the top support plate extrudes the buffer spring, the buffer spring buffers the shaking impact force of the top support plate through the elastic force, the damper prevents the buffer spring from shaking constantly, adjusts the tightness of the compensation chain in the winding process, prevents the compensation chain from being too tight or loose in the production process, and prevents the production equipment from being damaged, and ensures the stability of the production equipment in operation. BRIEF DESCRIPTION OF DRAWINGS

[0031] Figure 1 It is a three-dimensional structure schematic diagram of the present application;

[0032] Figure 2 It is a polishing bin front internal structure schematic diagram of the present application;

[0033] Figure 3 It is a plastic dipping tank side internal structure schematic diagram of the present application;

[0034] Figure 4 It is a cooling bin front internal structure schematic diagram of the present application;

[0035] Figure 5 It is a tightening table three-dimensional structure schematic diagram of the present application;

[0036] Figure 6 It is a tightening table side internal structure schematic diagram of the present application;

[0037] Figure 7 It is a rotating roller three-dimensional structure schematic diagram of the present application;

[0038] Figure 8 It is a polishing plate installation structure schematic diagram of the present application.

[0039] In the figure: 1, the device main body; 2, polishing bin; 3, preheating bin; 4, plastic dipping tank; 5, cooling bin; 6, tightening table; 7, air cylinder; 8, feeding table; 9, feeding rack; 10, feeding motor; 11, feeding roller; 12, supporting leg; 13, observation window; 14, electric telescopic rod one; 15, polishing head; 16, material collecting frame; 17, chip collecting cover; 18, chip collecting box; 19, negative pressure fan; 20, mounting rack; 21, motor; 22, fan blade; 23, electric heating device; 24, traction roller one; 25, rotary motor; 26, stirring rod; 27, stirring blade; 28, electric heating wire; 29, driving pump; 30, liquid conveying pipe; 31, liquid conveying nozzle; 32, liquid discharge pipe; 33, traction roller two; 34, cooling fan; 35, electric telescopic rod two; 36, supporting plate; 37, limiting groove; 38, damper; 39, buffer spring; 40, winding rack; 41, winding motor; 42, winding roller; 43, fixing rack; 44, fixing frame; 45, transmission motor; 46, rotating roller; 47, mounting groove; 48, polishing plate; 49, groove; 50, electric telescopic rod three; 51, limiting clamping plate; 52, clamping groove. DETAILED DESCRIPTION

[0040] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0041] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0042] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be understood broadly, for example, "connection" can be fixed connection or movable connection, can be detachable connection, or integral connection; can be mechanical connection, or electrical connection; can be direct connection, or indirect connection through an intermediate medium; can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0043] Please refer to Figure 1 , Figure 2 and Figure 4 , the present application provides an embodiment: an elevator balance compensation chain production equipment and its production method;

[0044] The utility model provides an elevator balance compensation chain production equipment and its production method, including equipment body 1, polishing bin 2 and cooling bin 5, the top of equipment body 1 is installed with polishing bin 2, the inside of the top of polishing bin 2 is installed with electric telescopic handle no. 14, the output end of electric telescopic handle no. 14 is installed with polishing head 15, the outer end of equipment body 1 is installed with loading table 8, the top of loading table 8 is installed with loading frame 9, the back of loading frame 9 is installed with loading motor 10, the inside of loading frame 9 is installed with loading roller 11, the output end of loading motor 10 is connected with the input end of loading roller 11, the bottom of loading table 8 is installed with support leg 12, loading motor 10 runs and drives loading roller 11 to rotate and unwinds the preliminary forming compensation chain, and the compensation chain enters the inside of polishing bin 2, polishing bin 2 provides the installation position for electric telescopic handle no. 14, electric telescopic handle no. 14 works and drives polishing head 15 to reciprocate in the vertical direction and polishes the annular connection of compensation chain, the top of equipment body 1 is installed with cooling bin 5, the inner wall of cooling bin 5 is provided with traction roller no. 33, the top inside and bottom wall of cooling bin 5 are symmetrically installed with cooling fan 34, the front of polishing bin 2 is provided with observation window 13, the top inside of polishing bin 2 is installed with material collecting frame 16, the bottom of material collecting frame 16 is installed with scrap collecting cover 17, the top of polishing bin 2 is installed with scrap collecting box 18, the top of scrap collecting box 18 is installed with negative pressure fan 19, and the input end of negative pressure fan 19 is connected with the output end of scrap collecting cover 17 through pipeline, the polishing process of compensation chain is viewed through observation window 13, scrap collecting box 18 supports negative pressure fan 19, negative pressure fan 19 runs and sucks the polishing scraps generated in the polishing process through scrap collecting cover 17, and the polishing scraps enter the inside of scrap collecting box 18 from negative pressure fan 19 through pipeline.

[0045] Please refer to Figure 1 , Figure 2 and Figure 3 , an elevator balance compensation chain production equipment and its production method;

[0046] The preheating bin 3, the mounting frame 20 and the dipping tank 4 are arranged outside the polishing bin 2, the mounting frame 20 is symmetrically arranged on the top inner side and the bottom wall of the preheating bin 3, the motor 21 is arranged on the inner side of the mounting frame 20, the fan blade 22 is arranged on the output end of the motor 21, the electric heating device 23 is arranged on the inner wall of the mounting frame 20, the traction roller one 24 is arranged on the bottom wall of the preheating bin 3, the electric heating device 23 generates heat, the motor 21 drives the fan blade 22 to rotate to blow hot air to the compensation chain to heat the compensation chain, the compensation chain after heating moves downwards into the dipping tank 4 under the traction of the traction roller one 24, the top of the equipment main body 1 is provided with the dipping tank 4, the stirring rod 26 is arranged on the inner side of the dipping tank 4, the electric heating wire 28 is arranged on the bottom wall of the dipping tank 4, the rotary motor 25 is arranged on the back of the equipment main body 1, the output end of the rotary motor 25 is connected with the input end of the stirring rod 26, the stirring blade 27 is arranged on the outer side of the stirring rod 26, the driving pump 29 is arranged on the bottom wall of the dipping tank 4, the output end of the driving pump 29 is provided with the liquid delivery pipe 30, the output end of the liquid delivery pipe 30 is provided with the liquid delivery nozzle 31, the front of the dipping tank 4 is provided with the liquid discharge pipe 32, the electric heating wire 28 heats the dipping liquid in the dipping tank 4, the rotary motor 25 drives the stirring rod 26 to rotate to make the stirring blade 27 uniformly stir the dipping liquid, so that the dipping liquid is heated more uniformly, the dipping liquid is attached to the outer surface of the compensation chain after the compensation chain enters the inside of the dipping tank 4, the driving pump 29 extracts the dipping liquid at the bottom of the dipping tank 4, the extracted dipping liquid is sprayed from the liquid delivery nozzle 31 through the liquid delivery pipe 30 to make the dipping liquid in the upper part of the dipping tank 4 flow, so that the dipping liquid is attached to the annular connecting part of the compensation chain, and the dipping liquid in the dipping tank 4 is discharged through the liquid discharge pipe 32.

[0047] Please refer to Figure 1 、 Figure 2 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8 , a kind of elevator balance compensation chain production equipment and its production method;

[0048] The top of the device body 1 is provided with the tightening table 6, the inner wall of the tightening table 6 is provided with the limiting groove 37, the bottom wall of the tightening table 6 is provided with the second electric telescopic rod 35, the output end of the second electric telescopic rod 35 is provided with the top support plate 36, the outer end of the top support plate 36 is embeddedly installed in the inner side of the limiting groove 37, the bottom wall of the tightening table 6 is provided with the damper 38, the outer side of the damper 38 is provided with the buffer spring 39, the top end of the buffer spring 39 is connected with the bottom of the top support plate 36, the top of the top support plate 36 is provided with the winding frame 40, the back of the winding frame 40 is provided with the winding motor 41, the inner side of the winding frame 40 is provided with the winding roller 42, and the output end of the winding motor 41 is connected with the input end of the winding roller 42, when the tightening degree of the compensation chain is adjusted, the second electric telescopic rod 35 drives the top support plate 36 to move in the vertical direction, the top support plate 36 drives the winding frame 40 to adjust the height, when the second electric telescopic rod 35 drives the top support plate 36 to move downward, the top support plate 36 extrudes the buffer spring 39, the buffer spring 39 buffers the shaking impact force of the top support plate 36 through the elastic force of itself, the damper 38 prevents the buffer spring 39 from shaking constantly, and the tension of the compensation chain in the winding process is adjusted to prevent the compensation chain from being too tight or relaxed in the production process to cause damage to the production equipment, the top inner side and the bottom wall of the polishing bin 2 are symmetrically provided with the air cylinder 7, the output end of the air cylinder 7 is provided with the fixing frame 43, the inner side of the fixing frame 43 is provided with the fixed frame 44, the inner side of the fixed frame 44 is provided with the rotating roller 46, the outer side of the rotating roller 46 is provided with the mounting groove 47, the inner side of the mounting groove 47 is movably provided with the polishing plate 48, the outer side of the fixing frame 43 is provided with the transmission motor 45, and the output end of the transmission motor 45 is connected with the input end of the rotating roller 46, the inner wall of the mounting groove 47 is provided with the groove 49, the inner side of the groove 49 is provided with the third electric telescopic rod 50, the output end of the third electric telescopic rod 50 is provided with the limiting clamping plate 51, the outer end of the polishing plate 48 is provided with the clamping groove 52, the clamping groove 52 is matched with the limiting clamping plate 51, the air cylinder 7 adjusts the distance between the rotating rollers 46, the compensation chain enters the polishing bin 2, and the polishing plate 48 contacts the compensation chain and polishes the upper and lower surfaces of the compensation chain during the movement between the two groups of rotating rollers 46, the impurities attached to the surface of the compensation chain are polished to ensure the smoothness of the surface of the compensation chain, the polishing plate 48 is replaced when the polishing effect of the polishing plate 48 is poor after long-term use, the third electric telescopic rod 50 drives the limiting clamping plate 51 to separate from the clamping groove 52 to release the limiting of the polishing plate 48, and the polishing plate 48 is disassembled from the inner side of the mounting groove 47 for replacement.

[0049] The working steps of the production equipment are as follows:

[0050] S1, first feeding motor 10 operation to drive the feeding roller 11 rotation of the preliminary forming of the compensation chain for the release, transmission motor 45 operation to drive the roller 46 continuous rotation, the compensation chain into the polishing bin 2 inside the two group roller 46 middle moving process of polishing plate 48 and the compensation chain contact and polish the upper and lower surface, electric telescopic rod one 14 work drive polishing head 15 reciprocating motion in the vertical direction on the compensation chain ring connection place polishing, negative pressure fan 19 operation of the chip collecting cover 17 on the polishing process of polishing debris generated by suction, polishing debris from the negative pressure fan 19 into the chip collecting box 18 inside;

[0051] S2, the polishing of the compensation chain after entering the preheating bin 3, electric heating device 23 work produces heat, the motor 21 operation to drive the fan 22 rotation of the hot air blowing to the compensation chain to penetrate heating, after heating of the compensation chain in the traction roller one 24 traction effect down into the dip tank 4;

[0052] S3, the heating wire 28 work on the dip tank 4 of the dip tank liquid heating, rotary motor 25 operation to drive the stirring rod 26 rotation of the stirring blade 27 on the dip tank liquid uniform stirring, so that the dip tank liquid heating more evenly, the compensation chain into the dip tank 4 inside the dip tank liquid attached to the outer surface of the compensation chain, drive pump 29 operation of the dip tank 4 bottom of the dip tank liquid extraction, extraction of the dip tank liquid from the liquid pipe 30 from the liquid jet head 31 to spray the dip tank 4 upper dip tank liquid flow, so that the dip tank liquid comprehensive attached to the compensation chain ring connection place;

[0053] S4, the dip tank after the compensation chain in the traction roller two 33 traction effect into the cooling bin 5, cooling fan 34 work to make the dip tank liquid cooling solidification on the outer surface of the compensation chain, winding motor 41 operation winding roller 42 rotation of the dip tank after the compensation chain is formed.

[0054] In step S1, further comprising the following steps:

[0055] S11, the polishing plate 48 long-term use results in its polishing effect is poor when the replacement, electric telescopic rod three 50 contraction work drive limit card 51 from the slot 52 inside the release of the polishing plate 48 limit, the polishing plate 48 from the installation slot 47 inside the disassembly for replacement;

[0056] In step S4, further comprising the following steps:

[0057] S41, when adjusting the tightness of the compensation chain, the electric telescopic rod two 35 drives the vertical position of the supporting plate 36 to move, the supporting plate 36 drives the height adjustment of the winding frame 40, the two ends of the supporting plate 36 move in the inside of the limiting groove 37 to ensure the synchronous stability of the supporting plate 36 when moving, the electric telescopic rod two 35 drives the supporting plate 36 to move downward, the supporting plate 36 extrudes the buffer spring 39, the buffer spring 39 buffers the shaking impact force of the supporting plate 36 through its own elastic force, the damper 38 prevents the buffer spring 39 from constantly shaking, and adjusts the tightness of the compensation chain in the winding process to prevent the compensation chain from being too tight or loose in the production process to damage the production equipment.

[0058] Working principle: when using the device, first, the feeding motor 10 runs to drive the feeding roller 11 to rotate to pay off the preliminary formed compensation chain, the transmission motor 45 runs to drive the rotating roller 46 to rotate continuously, the compensation chain enters the inside of the polishing bin 2 and moves through the middle of the two groups of rotating rollers 46, the polishing plate 48 contacts the compensation chain and polishes the upper and lower surfaces of the compensation chain, the electric telescopic rod one 14 works to drive the polishing head 15 to reciprocate in the vertical direction to polish the annular connection of the compensation chain, the negative pressure fan 19 runs to suck the polishing debris generated in the polishing process through the chip collecting cover 17, the polishing debris enters the inside of the chip collecting box 18 from the negative pressure fan 19 through the pipeline, the polishing plate 48 is replaced when it is used for a long time and its polishing effect is poor, the electric telescopic rod three 50 retracts to drive the limiting clamping plate 51 to separate from the inside of the clamping groove 52 to release the limiting of the polishing plate 48, the polishing plate 48 is disassembled from the inside of the installation groove 47 for replacement, the compensation chain after polishing enters the preheating bin 3, the electric heating device 23 works to generate heat, the motor 21 runs to drive the fan blade 22 to rotate to blow hot air to the compensation chain to penetrate and heat, the compensation chain after heating moves downward under the traction of the traction roller one 24 and enters the plastic dipping tank 4, the electric heating wire 28 works to heat the plastic dipping liquid in the plastic dipping tank 4, the rotary motor 25 runs to drive the stirring rod 26 to rotate to make the stirring blade 27 uniformly stir the plastic dipping liquid, so that the heating of the plastic dipping liquid is more uniform, after the compensation chain enters the inside of the plastic dipping tank 4, the plastic dipping liquid adheres to the outer surface of the compensation chain, the drive pump 29 runs to extract the plastic dipping liquid at the bottom of the plastic dipping tank 4, the extracted plastic dipping liquid is sprayed from the liquid delivery nozzle 31 through the liquid delivery pipe 30 to make the plastic dipping liquid in the upper part of the plastic dipping tank 4 flow, so that the plastic dipping liquid is comprehensively attached to the annular connection of the compensation chain, the compensation chain after plastic dipping moves into the cooling bin 5 under the traction of the traction roller two 33, the cooling fan 34 works to cool the plastic dipping liquid on the outer surface of the compensation chain to solidify and form, the winding motor 41 runs to rotate the winding roller 42 to wind the compensation chain after plastic dipping and forming, when adjusting the tightening degree of the compensation chain, the electric telescopic rod two 35 runs to drive the supporting plate 36 to move in the vertical direction, the supporting plate 36 drives the winding frame 40 to adjust the height, the two ends of the supporting plate 36 move in the inside of the limiting groove 37 to ensure the synchronous stability of the supporting plate 36 when moving, the supporting plate 36 extrudes the buffer spring 39 when the electric telescopic rod two 35 drives the supporting plate 36 to move downward, the buffer spring 39 buffers the shaking impact force of the supporting plate 36 through its own elastic force, the damper 38 prevents the buffer spring 39 from constantly shaking, adjusts the tightness of the compensation chain during winding to prevent the compensation chain from being too tight or loose in the production process to damage the production equipment.

[0059] It will be apparent to those skilled in the art that the application is not limited to the details of the above-exemplified embodiments and that the present application can be implemented in other particular forms without departing from the spirit or essential characteristics of the present application. The embodiments should therefore be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the above description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. No reference signs in the claims should be considered as limiting the scope of the claims with respect to the figures of the application.

Claims

1. An elevator balance compensation chain production equipment, comprising a main body (1), a polishing chamber (2), and a dip-coating tank (4), characterized in that: The top of the main body (1) of the equipment is equipped with a polishing chamber (2), an electric telescopic rod (14) is installed on the inner side of the top of the polishing chamber (2), a grinding head (15) is installed at the output end of the electric telescopic rod (14), a dip-coating tank (4) is provided on the top of the main body (1), a stirring rod (26) is installed on the inner side of the dip-coating tank (4), an electric heating wire (28) is installed on the bottom wall of the dip-coating tank (4), cylinders (7) are symmetrically installed on the inner side of the top and the bottom wall of the polishing chamber (2), a fixing frame (43) is installed at the output end of the cylinder (7), a fixing frame (44) is installed on the inner side of the fixing frame (43), a rotating roller (46) is installed on the inner side of the fixing frame (44), an installation groove (47) is provided on the outer side of the rotating roller (46), and a polishing plate (48) is movably installed on the inner side of the installation groove (47). The outer end of the main body (1) of the equipment is equipped with a feeding platform (8), the top of the feeding platform (8) is equipped with a feeding rack (9), the back of the feeding rack (9) is equipped with a feeding motor (10), the inner side of the feeding rack (9) is equipped with a feeding roller (11), the bottom of the feeding platform (8) is equipped with a support leg (12), the top of the main body (1) is equipped with a cooling chamber (5), the inner wall of the cooling chamber (5) is equipped with a traction roller (33), and the top inner side and bottom wall of the cooling chamber (5) are symmetrically equipped with cooling fans (34). The top of the main body (1) of the equipment is equipped with a tightening table (6), the inner wall of the tightening table (6) is provided with a limit groove (37), the bottom wall of the tightening table (6) is equipped with an electric telescopic rod (35), the output end of the electric telescopic rod (35) is equipped with a top support plate (36), the bottom wall of the tightening table (6) is equipped with a damper (38), the outside of the damper (38) is provided with a buffer spring (39), the top of the top support plate (36) is equipped with a winding frame (40), the back of the winding frame (40) is equipped with a winding motor (41), the inside of the winding frame (40) is equipped with a winding roller (42), and the output end of the winding motor (41) is connected to the input end of the winding roller (42); A drive motor (45) is installed on the outside of the fixed frame (43), and the output end of the drive motor (45) is connected to the input end of the rotating roller (46). A groove (49) is provided on the inner wall of the mounting groove (47). An electric telescopic rod three (50) is installed on the inner side of the groove (49). A limit plate (51) is installed on the output end of the electric telescopic rod three (50). A slot (52) is provided on the outer end of the polishing plate (48). The output end of the feeding motor (10) is connected to the input end of the feeding roller (11), the outer end of the top support plate (36) is fitted into the inner side of the limiting groove (37), the top end of the buffer spring (39) is connected to the bottom of the top support plate (36), and the slot (52) cooperates with the limiting plate (51). The polishing chamber (2) has an observation window (13) on its front side. A material collection frame (16) is installed on the inner side of the top of the polishing chamber (2). A chip collection cover (17) is installed at the bottom of the material collection frame (16). A chip collection box (18) is installed on the top of the polishing chamber (2). A negative pressure fan (19) is installed on the top of the chip collection box (18). The input end of the negative pressure fan (19) is connected to the output end of the chip collection cover (17) through a pipe. A preheating chamber (3) is installed on the outside of the polishing chamber (2). A mounting frame (20) is symmetrically installed on the top inner side and bottom wall of the preheating chamber (3). A motor (21) is installed on the inner side of the mounting frame (20). A fan blade (22) is installed at the output end of the motor (21). An electric heating device (23) is installed on the inner wall of the mounting frame (20). A traction roller (24) is installed on the bottom wall of the preheating chamber (3). A rotary motor (25) is installed on the back of the main body (1) of the equipment, and the output end of the rotary motor (25) is connected to the input end of the stirring rod (26). A stirring blade (27) is installed on the outside of the stirring rod (26). A drive pump (29) is installed on the bottom wall of the dip plastic tank (4). A delivery pipe (30) is installed on the output end of the drive pump (29). A delivery nozzle (31) is installed on the output end of the delivery pipe (30). A drain pipe (32) is provided on the front of the dip plastic tank (4).

2. The production method of an elevator balance compensation chain production equipment according to claim 1, characterized in that, The working steps of this production equipment are as follows: S1. First, the feeding motor (10) runs and drives the feeding roller (11) to rotate and unwind the initially formed compensation chain. The transmission motor (45) runs and drives the rotating roller (46) to rotate continuously. The compensation chain enters the polishing chamber (2) and moves between the two sets of rotating rollers (46). During this process, the polishing plate (48) contacts the compensation chain and polishes its upper and lower surfaces. The electric telescopic rod (14) works and drives the grinding head (15) to perform reciprocating motion in the vertical direction to grind the ring connection of the compensation chain. The negative pressure fan (19) runs and sucks up the grinding debris generated during the grinding process through the chip collection hood (17). The grinding debris enters the chip collection box (18) from the negative pressure fan (19) through the pipe. S2. After the grinding is completed, the compensation chain enters the preheating chamber (3). The electric heating device (23) works to generate heat. The motor (21) runs and drives the fan blade (22) to rotate and blow hot air to the compensation chain to penetrate and heat it. After the heating is completed, the compensation chain moves downward into the dip-plastic tank (4) under the traction of the traction roller (24). S3. The heating wire (28) heats the immersion liquid in the immersion tank (4). The rotating motor (25) drives the stirring rod (26) to rotate, so that the stirring blade (27) stirs the immersion liquid evenly, making the immersion liquid heat more evenly. After the compensation chain enters the immersion tank (4), the immersion liquid adheres to the outer surface of the compensation chain. The driving pump (29) runs to extract the immersion liquid at the bottom of the immersion tank (4). The extracted immersion liquid is sprayed out from the infusion nozzle (31) through the infusion pipe (30), so that the immersion liquid in the upper part of the immersion tank (4) flows, and the immersion liquid adheres to the ring connection of the compensation chain. S4. The compensation chain after dip coating enters the cooling chamber (5) under the traction of the second traction roller (33). The cooling fan (34) works to cool and solidify the dip coating liquid on the outer surface of the compensation chain. The winding motor (41) runs the winding roller (42) to wind up the compensation chain after dip coating.

3. The production method of an elevator balance compensation chain production equipment according to claim 2, characterized in that, Step S1 further includes the following steps: S11. When the polishing plate (48) is not polished well due to long-term use, it shall be replaced. The electric telescopic rod three (50) retracts and drives the limit plate (51) to disengage from the inside of the slot (52) to release the limit on the polishing plate (48). The polishing plate (48) shall be removed from the inside of the mounting slot (47) for replacement. Step S4 further includes the following steps: S41. When adjusting the tightness of the compensation chain, the electric telescopic rod two (35) moves and drives the top support plate (36) to move vertically. The top support plate (36) drives the winding frame (40) to adjust its height. The two ends of the top support plate (36) move inside the limiting groove (37) to ensure the synchronous stability of the top support plate (36) when it moves. When the electric telescopic rod two (35) drives the top support plate (36) to move downward, the top support plate (36) squeezes the buffer spring (39). The buffer spring (39) buffers the swaying impact force when the top support plate (36) moves by its own elasticity. The damper (38) prevents the buffer spring (39) from shaking continuously. Adjusting the tightness of the compensation chain during the winding process prevents the compensation chain from being too tight or too loose during the production process, which could damage the production equipment.

Citation Information

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