Two-component superfine fiber cloth ultrasonic seamless splicing device

Abstract

The application discloses a kind of two-component superfine fiber cloth ultrasonic seamless splicing device, and its technical solution points are as follows: including two cloth racks, two The splicing frame is fixedly installed between the cloth rack, the inside top surface of the splicing frame is fixedly installed with ultrasonic generator, and the inside of the cloth rack is rotatably installed with cloth guide roller;Splicing assembly, the splicing assembly is arranged in the inside both sides of splicing frame, for splicing fiber cloth, by setting clamping frame, the two sides of fiber cloth are passed through with clamping frame, then staff starts first air cylinder, drives clamping plate to clamp the two sides of cloth, then starts first rotary motor, drives screw rod to rotate, two sides fiber cloth are synchronously flattened and moved to middle position, then carry out adhesion splicing, so that two pieces of fiber cloth are aligned without manual, reduce the gap between fiber cloth splicing and normal fiber cloth, improve the overall quality after fiber cloth splicing.

Description

Technical Field

[0001] This invention relates to the field of fabric production technology, specifically to an ultrasonic seamless splicing device for two-component microfiber fabric. Background Technology

[0002] Microfiber cleanroom wipes are a rapidly developing type of differentiated fiber, known as a new generation of synthetic fiber. They are a high-quality, high-tech textile raw material and a typical representative of new synthetic fibers that are developing towards high technology and high simulation. They are woven from ultra-fine and tough fibers, with a super strong structure and soft and tough properties. They have the advantages of not damaging the workpiece and having low dust and low ion content.

[0003] In the production of microfiber fabric, ultrasonic waves are often used to seamlessly splice two pieces of fabric. The two pieces of microfiber fabric are initially spliced ​​manually on a splicing table, and then seamlessly spliced ​​using ultrasonic waves. However, manual splicing may result in uneven splicing or excessively long splicing, which can cause slight differences between the splicing position and the normal fabric, affecting the overall quality of the spliced ​​fabric. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides an ultrasonic seamless splicing device for two-component microfiber fabric. This device solves the problem that during manual initial splicing, uneven fabric splicing or excessively long splicing joints may occur, leading to slight differences between the spliced ​​and normal fabrics and affecting the overall quality of the spliced ​​fabric.

[0005] The above-mentioned technical objective of the present invention is achieved through the following technical solution:

[0006] An ultrasonic seamless splicing device for two-component microfiber fabric includes: two fabric frames, a splicing frame fixedly installed between the two fabric frames, an ultrasonic generator fixedly installed on the inner top surface of the splicing frame, and a guide roller rotatably installed inside the fabric frame; and a splicing assembly, which is disposed on both sides inside the splicing frame for splicing the fiber fabric.

[0007] By adopting the above technical solution and setting up a splicing frame, after the fiber fabric is pulled out through the guide roller, the two pieces of fiber fabric are spliced ​​and aligned on the ultrasonic generator through the splicing component. Then, the ultrasonic generator is started to make the two ends of the fabric stick together, thereby improving the splicing efficiency of the two pieces of fiber fabric.

[0008] Preferably, the splicing assembly includes: two first movable slots, which are respectively opened on both sides of the interior of the splicing frame; a second movable slot is opened on both sides of the interior of the splicing frame; a lead screw is rotatably installed inside each of the first and second movable slots; two first rotary motors are fixedly installed on one side of the splicing frame; two movable holes are opened on one side of the splicing frame; the shafts of the first rotary motors pass through the movable holes and are fixedly connected to the lead screws; a slider is threaded onto the outside of the lead screws; a clamping frame is provided on one side of the slider; a clamping plate is provided inside the clamping frame; a first cylinder is fixedly installed on the top surface of the clamping frame; a clamping hole is opened on the top surface of the clamping frame; the shaft of the first cylinder passes through the clamping hole and is fixedly connected to the clamping plate.

[0009] By adopting the above technical solution and setting up a clamping frame, after the fiber fabric passes through the guide roller, both sides of the fiber fabric pass through the clamping frame. Then, the worker starts the first cylinder, which drives the clamping plate to clamp both sides of the fabric. Then, the first rotary motor is started, which drives the lead screw to rotate. The fiber fabric on both sides is simultaneously pulled flat and moved to the middle position, so that the two fiber fabrics come into contact on the ultrasonic generator in the middle and are then bonded and spliced. This eliminates the need for manual alignment of the two fiber fabrics, reduces the difference between the spliced ​​fiber fabric and the normal fiber fabric, and improves the overall quality of the spliced ​​fiber fabric.

[0010] Preferably, an electric push rod is fixedly installed on one side of the slider, and the shaft of the electric push rod is fixedly connected to the clamping frame.

[0011] By adopting the above technical solution and setting an electric push rod, when the slider drives the fiber fabric to slide onto the ultrasonic generator and completes the alignment, the first cylinder returns and the electric push rod retracts, thereby ensuring that the two sides of the fiber fabric can be properly bonded and spliced.

[0012] Preferably, a fixing frame is fixedly installed on one side of the splicing frame, and a second cylinder is fixedly installed on the top surface of the fixing frame. A connecting hole is opened on the top surface of the fixing frame, and the shaft of the second cylinder passes through the connecting hole and extends to the outside of the fixing frame. The shaft of the second cylinder is fixedly connected to a mounting frame. Rotation holes are opened on both sides of the inside of the mounting frame, and a pressing roller is provided inside the mounting frame. The pressing roller is rotatably sleeved with the rotation hole.

[0013] By adopting the above technical solution, and by setting up a squeezing roller, when the fabric is on the ultrasonic generator, the second cylinder is activated. The second cylinder drives the mounting frame to move downward. Through the squeezing roller on the mounting frame, the splicing joint of the two pieces of fabric is flattened and pressed, so that the splicing joint of the two pieces of fabric has lateral strength and the splicing joint is not easy to tear.

[0014] Preferably, the top surface of the fixing frame is provided with a guide hole, the top surface of the mounting frame is fixedly installed with a guide rod, the guide rod is movably sleeved with the guide hole, and the top surface of the guide rod is fixedly installed with a limit block.

[0015] By adopting the above technical solution and setting up a mounting bracket, when the mounting bracket moves up and down by the second cylinder, the guide rod on the mounting bracket moves up and down in the guide hole, thereby improving the stability of the mounting bracket when it is pressed down.

[0016] Preferably, a cutting plate is fixedly installed on one side of the inside of the fabric rack, a third cylinder is fixedly installed on the top surface of the cutting plate, a telescopic hole is opened on the top surface of the cutting plate, a cutting blade is provided on the bottom surface of the cutting plate, and the telescopic shaft of the third cylinder passes through the telescopic hole and is fixedly connected to the cutting blade.

[0017] By adopting the above technical solution and setting a cutting plate, after two pieces of fiber fabric are spliced ​​and bonded together, the staff starts the third cylinder, which drives the cutting blade to cut the two ends of the spliced ​​fabric, making it convenient for the staff to take the spliced ​​fabric out of the device.

[0018] Preferably, the outer sleeve of the extrusion roller is provided with a soft sleeve.

[0019] By adopting the above technical solution and setting a soft sleeve, when the extrusion roller extrudes the fiber fabric, the soft sleeve on the extrusion roller prevents the surface of the extrusion roller from damaging the surface of the fiber fabric and affecting the quality of the fiber fabric.

[0020] Preferably, rubber pads are fixedly adhered to the bottom surfaces of both the fabric frame and the splicing frame.

[0021] By adopting the above technical solution and setting rubber pads, when the fabric frame and splicing frame are performing fiber fabric splicing operations, the rubber pads provide a certain shock absorption effect for the fabric frame and splicing frame.

[0022] In summary, the present invention has the following main beneficial effects:

[0023] By setting up a clamping frame, after the fiber fabric passes through the guide roller, both sides of the fiber fabric pass through the clamping frame. Then, the worker starts the first cylinder, which drives the clamping plate to clamp both sides of the fabric. Then, the first rotary motor is started, which drives the lead screw to rotate. The fiber fabric on both sides is simultaneously pulled flat and moved to the middle position, so that the two fiber fabrics come into contact on the ultrasonic generator in the middle and are then bonded together. This eliminates the need for manual alignment of the two fiber fabrics, reduces the difference between the fiber fabric at the splice and the normal fiber fabric, and improves the overall quality of the spliced ​​fiber fabric.

[0024] By setting up a squeezing roller, when the fabric is on the ultrasonic generator, the second cylinder is activated. The second cylinder drives the mounting frame to move downwards. The squeezing roller on the mounting frame flattens and tightens the joint of the two pieces of fabric, so that the joint of the two pieces of fabric has lateral strength and the joint is not easy to tear.

[0025] By setting a cutting plate, after two pieces of fiber fabric are spliced ​​and bonded together, the staff starts the third cylinder, which drives the cutting blade to cut the two ends of the spliced ​​fabric, making it easier for the staff to remove the spliced ​​fabric from the device later. Attached Figure Description

[0026] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0027] Figure 2 This is a schematic diagram of the splicing frame structure of the present invention;

[0028] Figure 3 yes Figure 2 Enlarged schematic diagram of the local structure at point A in the middle;

[0029] Figure 4 This is a schematic diagram of the clamping frame structure of the present invention;

[0030] Figure 5 This is a schematic diagram of the fixing frame structure of the present invention;

[0031] Figure 6 This is a schematic diagram of the cutting plate structure of the present invention.

[0032] Reference numerals: 1. Fabric rack; 2. Splicing rack; 3. Ultrasonic generator; 4. Guide roller; 5. First moving groove; 6. Second moving groove; 7. Lead screw; 8. Movable hole; 9. First rotary motor; 10. Slider; 11. Clamping frame; 12. Clamping plate; 13. First cylinder; 14. Clamping hole; 15. Electric push rod; 16. Fixing frame; 17. Second cylinder; 18. Connecting hole; 19. Mounting frame; 20. Extrusion roller; 21. Rotating hole; 22. Guide rod; 23. Guide hole; 24. Limiting block; 25. Cutting plate; 26. Third cylinder; 27. Telescopic hole; 28. Cutting blade; 29. ​​Soft sleeve; 30. Rubber pad. Detailed Implementation

[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0034] Example 1

[0035] refer to Figure 1 An ultrasonic seamless splicing device for two-component microfiber fabric includes: two fabric frames 1, a splicing frame 2 fixedly installed between the two fabric frames 1, an ultrasonic generator 3 fixedly installed on the inner top surface of the splicing frame 2, and a guide roller 4 rotatably installed inside the fabric frame 1; a splicing assembly, which is set on both sides inside the splicing frame 2 for splicing the fiber fabric. By setting the splicing frame 2, when the fiber fabric is pulled out through the guide roller 4, the splicing assembly aligns the two pieces of fiber fabric on the ultrasonic generator 3, and then the ultrasonic generator 3 is activated to stick the two ends of the fabric together, thereby improving the splicing efficiency of the two pieces of fiber fabric. Rubber pads 30 are fixedly adhered to the bottom surfaces of both the fabric frames 1 and the splicing frame 2. By setting the rubber pads 30, when the fabric frames 1 and the splicing frame 2 are performing fiber fabric splicing operations, the rubber pads 30 provide a certain shock absorption effect for the fabric frames 1 and the splicing frame 2.

[0036] Example 2

[0037] Based on the above embodiment 1, refer to Figure 1 , Figure 2 , Figure 3 and Figure 4The splicing assembly includes: two first moving slots 5, which are respectively opened on both sides of the inside of the splicing frame 2; second moving slots 6 are opened on both sides of the inside of the splicing frame 2; lead screws 7 are rotatably installed inside both the first moving slots 5 and the second moving slots 6; two first rotary motors 9 are fixedly installed on one side of the splicing frame 2; two movable holes 8 are opened on one side of the splicing frame 2; the shafts of the first rotary motors 9 pass through the movable holes 8 and are fixedly connected to the lead screws 7; a slider 10 is threadedly connected to the outside of the lead screws 7; a clamping frame 11 is provided on one side of the slider 10; a clamping plate 12 is provided inside the clamping frame 11; a first cylinder 13 is fixedly installed on the top surface of the clamping frame 11; a clamping hole 14 is opened on the top surface of the clamping frame 11; the shaft of the first cylinder 13 passes through the clamping hole 14 and is fixedly connected to the clamping plate 12; by setting the clamping frame 11, when the fiber fabric passes through the guide roller 4, the fiber fabric... The fabric passes through the clamping frame 11 on both sides. Then, the operator starts the first cylinder 13, which drives the clamping plate 12 to clamp the two sides of the fabric. Then, the first rotary motor 9 is started, which drives the lead screw 7 to rotate. The two sides of the fiber fabric are simultaneously pulled flat and moved to the middle position, so that the two fiber fabrics come into contact on the ultrasonic generator 3 in the middle and then are bonded together. This eliminates the need for manual alignment of the two fiber fabrics, reduces the gap between the fiber fabric at the splice and the normal fiber fabric, and improves the overall quality of the fiber fabric after splicing. An electric push rod 15 is fixedly installed on one side of the slider 10. The shaft of the electric push rod 15 is fixedly connected to the clamping frame 11. By setting the electric push rod 15, when the slider 10 drives the fiber fabric to slide onto the ultrasonic generator 3 and completes the alignment, the first cylinder 13 returns and the electric push rod 15 retracts, thereby ensuring that the two sides of the fiber fabric can also be bonded and spliced ​​normally.

[0038] Example 3

[0039] Based on the above embodiment 1 or 2, refer to Figure 1 , Figure 5 ,and Figure 6A fixing frame 16 is fixedly installed on one side of the inner side of the splicing frame 2. A second cylinder 17 is fixedly installed on the top surface of the fixing frame 16. A connecting hole 18 is opened on the top surface of the fixing frame 16. The shaft of the second cylinder 17 passes through the connecting hole 18 and extends to the outside of the fixing frame 16. The shaft of the second cylinder 17 is fixedly connected to a mounting frame 19. Rotation holes 21 are opened on both sides of the inner side of the mounting frame 19. A squeezing roller 20 is set inside the mounting frame 19. The squeezing roller 20 is rotatably sleeved with the rotation hole 21. By setting the squeezing roller 20, when the fabric is ultrasonically compressed... After the wave generator 3 is activated, the second cylinder 17 is started. The second cylinder 17 drives the mounting frame 19 to move downwards. Through the extrusion roller 20 on the mounting frame 19, the joint of the two pieces of fabric is flattened and tightened, so that the joint of the two pieces of fabric has lateral strength and is not easy to tear. The top surface of the fixing frame 16 has a guide hole 23. The top surface of the mounting frame 19 is fixedly installed with a guide rod 22. The guide rod 22 is movably sleeved with the guide hole 23. The top surface of the guide rod 22 is fixedly installed with a limit block 24. A mounting frame 19 is provided. When the mounting frame 19 moves up and down via the second cylinder 17, the guide rod 22 on the mounting frame 19 moves up and down within the guide hole 23, improving the stability of the mounting frame 19 when it is pressed down. A soft sleeve 29 is fixedly fitted on the outside of the extrusion roller 20. By providing the soft sleeve 29, when the extrusion roller 20 extrudes the fiber fabric, the soft sleeve 29 on the extrusion roller 20 prevents the surface of the extrusion roller 20 from damaging the surface of the fiber fabric, thus affecting the quality of the fiber fabric. A cutting plate 25 is fixedly installed on one side of the inside of the fabric frame 1 for cutting. A third cylinder 26 is fixedly installed on the top surface of the cutting plate 25. A telescopic hole 27 is opened on the top surface of the cutting plate 25, and a cutting blade 28 is provided on the bottom surface of the cutting plate 25. The telescopic shaft of the third cylinder 26 passes through the telescopic hole 27 and is fixedly connected to the cutting blade 28. By setting the cutting plate 25, when two pieces of fiber fabric are spliced ​​and bonded together, the operator starts the third cylinder 26. The third cylinder 26 drives the cutting blade 28 to cut the two ends of the spliced ​​fabric, which makes it convenient for the operator to take the spliced ​​fabric out of the device.

[0040] Working principle: Please refer to Figures 1-6As shown, during use, after the fiber fabric is pulled out through the guide roller 4, both sides of the fiber fabric pass through the clamping frame 11. Then, the operator starts the first cylinder 13, which drives the clamping plate 12 to clamp both sides of the fabric. Then, the first rotary motor 9 is started, which drives the lead screw 7 to rotate. The two fiber fabrics are simultaneously pulled flat and moved to the middle position, so that the two fiber fabrics come into contact on the ultrasonic generator 3 in the middle. Then, the first cylinder 13 returns, and the electric push rod 15 retracts, thus ensuring that the two sides of the fiber fabric can also be properly bonded and spliced. Then, the second cylinder 17 is started, which drives the mounting frame 19 to move downward. The pressing roller 20 on the mounting frame 19 flattens and tightens the splicing point of the two fabrics, thus making the two fabrics bond together. The spliced ​​joint of the fabric pieces has lateral strength, making it less prone to tearing. When the mounting frame 19 moves up and down via the second cylinder 17, the guide rod 22 on the mounting frame 19 moves up and down within the guide hole 23, improving the stability of the mounting frame 19 when it is pressed down. This allows the two pieces of fabric to be bonded together, eliminating the need for manual alignment and reducing the difference between the spliced ​​fabric and the normal fabric, thus improving the overall quality of the spliced ​​fabric. After the two pieces of fabric are bonded together, the operator activates the third cylinder 26, which drives the cutting blade 28 to cut both ends of the spliced ​​fabric, making it easier for the operator to remove the spliced ​​fabric from the device.

[0041] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A two-component microfiber cloth ultrasonic seamless splicing device, characterized in that, include: Two fabric racks (1), a splicing frame (2) is fixedly installed between the two fabric racks (1), an ultrasonic generator (3) is fixedly installed on the inner top surface of the splicing frame (2), and a guide roller (4) is rotatably installed inside the fabric rack (1). The splicing components are arranged on both sides inside the splicing frame (2) for splicing fiber fabrics; The splicing components include: Two first moving slots (5) are respectively opened on both sides of the inside of the splicing frame (2). Two second moving slots (6) are opened on both sides of the inside of the splicing frame (2). A lead screw (7) is rotatably installed inside the first moving slot (5) and the second moving slot (6). Two first rotary motors (9) are fixedly installed on one side of the splicing frame (2). Two movable holes (8) are opened on one side of the splicing frame (2). The shaft of the first rotary motor (9) passes through the movable hole (8) and is fixedly connected to the lead screw (7). A slider (10) is threaded on the outside of the lead screw (7). A clamping frame (11) is provided on one side of the slider (10). A clamping plate (12) is provided inside the clamping frame (11). A first cylinder (13) is fixedly installed on the top surface of the clamping frame (11). A clamping hole (14) is opened on the top surface of the clamping frame (11). The shaft of the first cylinder (13) passes through the clamping hole (14) and is fixedly connected to the clamping plate (12). An electric push rod (15) is fixedly installed on one side of the slider (10), and the shaft of the electric push rod (15) is fixedly connected to the clamping frame (11). A fixing frame (16) is fixedly installed on one side of the inside of the splicing frame (2). A second cylinder (17) is fixedly installed on the top surface of the fixing frame (16). A connecting hole (18) is opened on the top surface of the fixing frame (16). The shaft of the second cylinder (17) passes through the connecting hole (18) and extends to the outside of the fixing frame (16). The shaft of the second cylinder (17) is fixedly connected to a mounting frame (19). Rotating holes (21) are opened on both sides of the inside of the mounting frame (19). An extrusion roller (20) is provided inside the mounting frame (19). The extrusion roller (20) is rotatably sleeved with the rotating hole (21). The top surface of the fixed frame (16) is provided with a guide hole (23), and the top surface of the mounting frame (19) is fixedly installed with a guide rod (22). The guide rod (22) is movably sleeved together with the guide hole (23), and the top surface of the guide rod (22) is fixedly installed with a limit block (24).

2. The ultrasonic seamless splicing device for two-component microfiber cloth according to claim 1, characterized in that, A cutting plate (25) is fixedly installed on one side of the inside of the fabric rack (1). A third cylinder (26) is fixedly installed on the top surface of the cutting plate (25). A telescopic hole (27) is opened on the top surface of the cutting plate (25). A cutting blade (28) is provided on the bottom surface of the cutting plate (25). The telescopic shaft of the third cylinder (26) passes through the telescopic hole (27) and is fixedly connected to the cutting blade (28).

3. The ultrasonic seamless splicing device for two-component microfiber cloth according to claim 2, characterized in that, The outer fixed sleeve of the extrusion roller (20) is provided with a soft sleeve (29).

4. The ultrasonic seamless splicing device for bicomponent microfiber cloth according to claim 1, characterized in that, Both the fabric frame (1) and the splicing frame (2) have rubber pads (30) fixedly adhered to their bottom surfaces.

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