A device for precisely controlling the verticality of steel pipe piles and a construction method thereof

By using a combination device of outer support frame and guide frame in steel pipe pile construction, the stability problem of steel pipe pile verticality control is solved, and efficient steel pipe pile positioning and rapid construction are achieved.

CN116770837BActive Publication Date: 2025-08-26THE FIRST CONSTRUCTION COMPANY OF CCCC SECOND HARBOR ENGINEERING CO LTD +1
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Patent Information

Application Number
CN202310881405.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-18
Publication Date
2025-08-26
Estimated Expiration
2043-07-18

AI Technical Summary

Technical Problem

In the construction of existing steel pipe piles, especially when steel pipe piles with different spacings are placed in the construction, different guide frames need to be built, resulting in poor stability and difficult to ensure verticality requirements.

Method used

A precise control device for verticality of steel pipe piles is adopted, including an outer jacket support frame and a guide frame. The guide frame is driven horizontally through a transverse transmission mechanism, and a positioning guide device is provided on the guide frame to realize the verticality and position adjustment of the steel pipe piles.

Benefits of technology

The positioning efficiency of steel pipe piles is improved, the adjustment time and labor cost is reduced, high-precision construction quality is ensured, and the rapid construction of steel pipe piles is achieved.

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Abstract

The present invention provides a device for accurately controlling the verticality of steel pipe piles and a construction method thereof, comprising an outer sleeve support frame with openings at the top and bottom, a transverse transmission mechanism provided inside the outer sleeve support frame, and a guide frame provided inside the outer sleeve support frame that is transmission-connected to the transverse transmission mechanism and is open at the top and bottom. The transverse transmission mechanism is used to drive the guide frame to move transversely in the outer sleeve support frame, and the guide frame is provided with two positioning guide devices distributed in sequence up and down, the two positioning guide devices coincide with the center axis of the guide frame, and the positioning guide devices are used to adjust the verticality and position of the steel pipe piles passing through the guide frame. By providing the transverse transmission mechanism and the guide frame in the outer sleeve support frame, it is convenient to drive the guide frame to move transversely in the outer sleeve support frame by the power of the transverse transmission mechanism, thereby adjusting the position of the guide frame according to the construction position of the steel pipe pile, facilitating the connection construction of the steel pipe piles, and adapting to different spacings.
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Description

Technical Field

[0001] The present invention relates to the field of steel pipe pile construction, in particular to a device for accurately controlling the verticality of a steel pipe pile and a construction method thereof. Background Art

[0002] Currently, coastal wharf construction, particularly steel pipe sheet pile wharf construction, demands high precision and tight deadlines for onshore pile foundation construction, necessitating fast, efficient, and precision-controlled positioning devices. Steel pipe piles offer advantages such as fast construction speed, short construction deadlines, reliable construction quality, minimal environmental pollution, and recyclability compared to PHC pipe pile technology, resulting in significant economic benefits. For driven pile construction, various equipment, such as hydraulic vibratory hammers, guide rod diesel hammers, and hydraulic impact hammers, have been developed both domestically and internationally, and corresponding construction techniques have been developed for these various types of equipment. However, controlling verticality and deviation has always been a challenge.

[0003] At present, the existing steel pipe piles are mainly positioned and guided by guide frames and manual control, which has low efficiency. At the same time, when sinking steel pipe piles with different arrangement spacings, different steel pipe pile construction guide frames need to be built, and when limiting and guiding long steel pipe piles, the stability is poor, resulting in the verticality of the steel pipe piles after sinking construction not meeting the requirements. Therefore, a steel pipe pile verticality precision control device and a construction method are proposed to solve the above problems. Summary of the Invention

[0004] The main purpose of the present invention is to provide a device for accurately controlling the verticality of steel pipe piles and a construction method thereof, so as to solve the problem that different steel pipe pile construction guide frames need to be built when sinking steel pipe piles with different arrangement spacings, and the stability is poor when limiting and guiding steel pipe piles with longer lengths.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: a device for accurately controlling the verticality of steel pipe piles, comprising an outer sleeve support frame with openings at the top and bottom, a transverse transmission mechanism arranged inside the outer sleeve support frame, and a guide frame arranged inside the outer sleeve support frame which is transmission-connected to the transverse transmission mechanism and is open at the top and bottom. The transverse transmission mechanism is used to drive the guide frame to move transversely in the outer sleeve support frame, and two positioning guide devices are arranged on the guide frame, which are distributed in sequence up and down. The two positioning guide devices coincide with the center axis of the guide frame, and the positioning guide device is used to adjust the verticality and position of the steel pipe piles passing through the guide frame.

[0006] In a preferred embodiment, the coat support frame includes a hollow rectangular frame with upper and lower openings and an oblique support frame arranged on the relatively outer sides of the hollow rectangular frame.

[0007] In the preferred embodiment, the transverse transmission mechanism includes a sliding rod and a screw transmission mechanism arranged between the inner wall surface of the coat support frame, and a driving mechanism connected to the screw transmission mechanism is arranged on the outer wall surface of the coat support frame, wherein there are two groups of sliding rods, and the two groups of sliding rods are symmetrically arranged at the upper and lower ends of the coat support frame, and the number of sliding rods in one group is two, and the two sliding rods are symmetrically arranged on the front and rear sides of the guide frame.

[0008] In a preferred embodiment, the screw transmission mechanism includes two screw assemblies symmetrically arranged on both sides of the middle portion of the guide frame, the screw assembly including two rotary bearings arranged on opposite inner wall surfaces of the outer sleeve support frame, a rotary screw arranged between the two rotary bearings and with one end extending to the outside of the outer sleeve support frame, and a driven gear arranged on the extended end of the rotary screw;

[0009] The driving mechanism includes a support plate arranged on the outer wall surface of the outer sleeve support frame, on which a driving motor and a reducer are arranged, the output end of the driving motor is connected to the reducer, the output end of the reducer is connected to a transmission gear, and the transmission gear is meshed with the driven gears of the two screw rod assemblies.

[0010] In a preferred embodiment, sliding sleeves and threaded sleeves corresponding to the sliding rod and rotating screw are provided on the relative outer wall surfaces of the guide frame, wherein the sliding sleeve is slidably mounted on the outside of the corresponding sliding rod, and the threaded sleeve is threadedly mounted on the outside of the corresponding rotating screw.

[0011] In a preferred embodiment, the positioning guide device includes a guide transmission mechanism, a plurality of positioning guide assemblies annularly arranged outside the guide transmission mechanism, and a guide drive mechanism arranged outside the guide transmission mechanism;

[0012] The guide transmission mechanism includes a support shaft seat, a guide sleeve rotatably arranged in the support shaft seat, and a bevel gear ring arranged on the outer wall surface of the top end of the guide sleeve;

[0013] The guide drive mechanism includes an extension plate arranged on the outside of the support shaft seat, a transmission motor arranged on the extension plate, and a transmission bevel gear arranged on the output shaft of the transmission motor and meshing with the bevel gear ring;

[0014] The positioning guide assembly includes a screw rod telescopic mechanism transmission-connected to the bevel gear ring, an independent adjustment mechanism arranged on the screw rod telescopic mechanism, and a guide wheel assembly transmission-arranged on the independent adjustment mechanism.

[0015] In a preferred embodiment, the screw telescopic mechanism includes an extension plate arranged on the outside of the support shaft seat, support seats arranged on opposite sides of the top of the extension plate, a support bearing arranged on the top of the support seat, a transmission screw arranged between the two support bearings, a driven bevel gear arranged at the front end of the transmission screw and meshing with the bevel gear ring, a telescopic sleeve threadedly mounted on the outside of the transmission screw, limit plates arranged on both sides of the extension plate, a limit slide groove provided on the limit plate, and limit blocks arranged on both sides of the telescopic sleeve and respectively passing through the corresponding limit slide grooves;

[0016] The independent adjustment mechanism includes a support platform arranged at the top of the telescopic sleeve, a reverse lock slide symmetrically arranged at two opposite edges of the top of the support platform, a baffle arranged at the top of the support platform and located at the end of the reverse lock slide, and an electric push rod arranged on the other side of the baffle and with the telescopic end capable of passing through the baffle;

[0017] The guide wheel assembly comprises a sliding base plate which is slidably arranged between two reverse buckle slots, a pulley seat which is arranged on the top of the sliding base plate and the back of which is connected to the output shaft of the electric push rod, and a guide wheel which is rotatably arranged in the pulley seat.

[0018] In a preferred embodiment, the guide frame includes a hollow guide frame with upper and lower openings, a plurality of connecting rods arranged at the bottom end of the hollow guide frame, and a support frame arranged at the bottom of the connecting rods;

[0019] The two positioning guide devices are respectively arranged on the top of the hollow guide frame and the top of the support frame.

[0020] In the preferred embodiment, a guide inclined plate for assisting the steel pipe piles to enter the guide frame is provided on the positioning guide device located at the top of the guide frame. The guide inclined plate includes support wall plates arranged on both sides of the pulley seat and an inclined plate arranged at the bottom ends of the two support wall plates. The inclined surface of the inclined plate is provided with a polytetrafluoroethylene slide.

[0021] The method includes:

[0022] S1. After measuring and setting out, install the main structure of the jacket support frame and the guide frame;

[0023] S2. Use a crane and jack to adjust the outer support frame to the designed position and fix it to the auxiliary pile platform;

[0024] S3, using the transverse transmission mechanism to transversely move the guide frame in the outer support frame to the preset construction position of the steel pipe pile;

[0025] S4, then expand the guide wheels of the upper and lower positioning guide devices to their maximum positions;

[0026] S5. Lift the steel pipe pile and place it into the guide frame. Then, control the electric push rod of the top positioning guide device to adjust the pulley seat to extend and retract, so that the guide inclined plate on the top of the pulley seat contacts the bottom of the steel pipe pile, allowing the steel pipe pile to be accurately inserted into the guide frame.

[0027] S6. Adjust the pile position by crane and start the guide drive mechanism of the upper positioning guide device at the same time, so that the guide transmission mechanism on it operates and tighten all guide wheels on the upper positioning guide device;

[0028] S7. Use a crane to adjust the verticality of the pile and tighten all the guide wheels on the positioning guide device below;

[0029] S8, the crane releases the pipe pile and lifts the hydraulic vibratory hammer to start stabilizing the pile. After the pile stabilization is completed, the transverse transmission mechanism is activated to transversely move the guide frame to the construction point of the next steel pipe pile, and the pile stabilization work of the next pile is started;

[0030] S9. Repeat S4-S8 to complete the stabilization of all steel pipe piles, and then remove all devices.

[0031] The present invention provides a device for accurately controlling the verticality of steel pipe piles and a construction method thereof. By arranging a transverse transmission mechanism and a guide frame in an outer sleeve support frame, the guide frame is driven by the power of the transverse transmission mechanism to move transversely in the outer sleeve support frame, thereby adjusting the position of the guide frame according to the construction position of the steel pipe pile, facilitating the connection construction of the steel pipe piles and adapting to different spacings. In addition, by arranging two positioning guide devices on the guide frame, the adjustment time is reduced while ensuring high-precision control, which greatly reduces the time and labor costs, and at the same time improves the positioning efficiency, thereby realizing rapid construction of steel pipe piles and ensuring the safety of operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The present invention will be further described below with reference to the accompanying drawings and examples:

[0033] Figure 1 It is the general assembly structure diagram of the present invention;

[0034] Figure 2 This is a structural diagram of the connection between the coat support frame and the transverse transmission mechanism of the present invention;

[0035] Figure 3 It is a cross-sectional structural diagram of the present invention;

[0036] Figure 4 This is a cross-sectional view of the connection structure between the coat support frame and the transverse transmission mechanism of the present invention;

[0037] Figure 5 This is a structural diagram of the connection between the guide frame and the positioning guide device of the present invention;

[0038] Figure 6It is a structural diagram of the guide frame of the present invention;

[0039] Figure 7 This is a structural diagram of the positioning and guiding device of the present invention;

[0040] Figure 8 This is a structural diagram of the connection between the guide transmission mechanism and the guide drive mechanism of the present invention;

[0041] Figure 9 This is a structural diagram of the positioning guide assembly of the present invention;

[0042] Figure 10 This is a rear view of the positioning guide assembly structure of the present invention;

[0043] Figure 11 This is an exploded view of the positioning guide assembly structure of the present invention;

[0044] Figure 12 This is an exploded view of the rear structure of the positioning guide assembly of the present invention;

[0045] Figure 13 This is a structural diagram of the screw rod telescopic mechanism of the present invention;

[0046] Figure 14 This is a structural diagram of the independent adjustment mechanism of the present invention;

[0047] Figure 15 This is a structural diagram of the guide wheel assembly of the present invention;

[0048] Figure 16 This is a rear view of the guide ramp structure of the present invention;

[0049] Figure 17 This is a structural diagram of the guide ramp of the present invention;

[0050] Figure 18 This is a side view of the positioning guide assembly structure of the present invention;

[0051] In the figure: coat support frame 1; hollow rectangular frame 11; diagonal support frame 12; transverse transmission mechanism 2; sliding rod 21; screw transmission mechanism 22; rotating bearing 221; rotating screw 222; driven gear 223; driving mechanism 23; support plate 231; driving motor 232; reducer 233; transmission gear 234; guide frame 3; hollow guide frame 301; connecting rod 302; support frame 303; sliding sleeve 31; threaded sleeve 32; positioning guide device 4; guide transmission mechanism 41; support shaft seat 401; guide sleeve 402; bevel gear ring 403; positioning guide assembly 42; guide drive mechanism 43; extension plate 431; transmission motor 432; transmission bevel gear 433; screw telescopic mechanism 421; extension plate 4211; support seat 4212; support bearing 4213; Transmission screw 4214; driven bevel gear 4215; limit plate 4216; limit slide 4217; telescopic shaft sleeve 4218; limit block 4219; independent adjustment mechanism 423; support platform 4231; baffle 4232; electric push rod 4233; reverse lock slide 4234; guide wheel assembly 424; sliding base 4241; pulley seat 4242; guide wheel 4243; guide inclined plate 425; support wall plate 4251; inclined plate 4252. DETAILED DESCRIPTION

[0052] Example 1

[0053] like Figure 1-6 As shown, a device for accurately controlling the verticality of a steel pipe pile comprises an outer sleeve support frame 1 which is open at the top and bottom, a transverse transmission mechanism 2 being arranged inside the outer sleeve support frame 1, and a guide frame 3 which is transmission-connected to the transverse transmission mechanism 2 and is open at the top and bottom being arranged inside the outer sleeve support frame 1, the transverse transmission mechanism 2 being used to drive the guide frame 3 to move transversely in the outer sleeve support frame 1, and two positioning guide devices 4 which are distributed in sequence up and down are arranged on the guide frame 3, the two positioning guide devices 4 coincide with the center axis of the guide frame 3, and the positioning guide devices 4 are used to adjust the verticality and position of the steel pipe pile passing through the guide frame 3.

[0054] During the construction of the steel pipe pile, the steel pipe pile is inserted into the guide frame 3 and passes through the two positioning guide devices 4 in sequence. The two positioning guide devices 4 are used to adjust the verticality of the steel pipe pile and the position in the guide frame 3. After the construction of the steel pipe pile is completed, the guide frame 3 is driven to move horizontally in the outer support frame 1 through the transverse transmission mechanism 2 to move the guide frame 3 to the next construction position.

[0055] In the preferred embodiment, the coat support frame 1 includes a hollow rectangular frame 11 with upper and lower openings and a diagonal support frame 12 arranged on the relatively outer side of the hollow rectangular frame 11. The diagonal support frame 12 is convenient for providing stronger support force to the hollow rectangular frame 11 from the side to ensure the stability of the overall structure.

[0056] In the preferred embodiment, the transverse transmission mechanism 2 includes a sliding rod 21 and a screw transmission mechanism 22 arranged between the inner wall surfaces of the coat support frame 1, and a driving mechanism 23 connected to the screw transmission mechanism 22 is arranged on the outer wall surface of the coat support frame 1, wherein there are two groups of sliding rods 21, and the two groups of sliding rods 21 are symmetrically fixed at the upper and lower ends of the coat support frame 1, and the number of sliding rods 21 in one group is two, and the two sliding rods 21 are symmetrically arranged on the front and rear sides of the guide frame 3.

[0057] In the preferred embodiment, the screw transmission mechanism 22 includes two screw assemblies symmetrically arranged on both sides of the middle part of the guide frame 3, the screw assembly includes two rotating bearings 221 fixed on the opposite inner wall surfaces of the outer sleeve support frame 1, a rotating screw 222 arranged between the two rotating bearings 221 and with one end extending to the outside of the outer sleeve support frame 1, and a driven gear 223 fixed on the extended end of the rotating screw 222;

[0058] The driving mechanism 23 includes a support plate 231 welded to the outer wall of the coat support frame 1, and a driving motor 232 and a reducer 233 are provided on the support plate 231. The output end of the driving motor 232 is connected to the reducer 233, and the output end of the reducer 233 is connected to the transmission gear 234, which is engaged with the driven gear 223 of the two screw assemblies.

[0059] When in use, the driving motor 232 outputs power, and transmits the power to the two driven gears 223 through the reducer 233 and the transmission gear 234, so that the two rotating screws 222 can rotate synchronously.

[0060] In the preferred embodiment, the relative outer wall surfaces of the guide frame 3 are fixed with sliding sleeves 31 and threaded sleeves 32 corresponding to the sliding rod 21 and the rotating screw rod 222, wherein the sliding sleeve 31 is slidably mounted on the outside of the corresponding sliding rod 21, and the threaded sleeve 32 is threadedly mounted on the outside of the corresponding rotating screw rod 222.

[0061] When in use, the guide frame 3 is set up in the hollow rectangular frame 11 through four sliding rods 21 and two rotating screw rods 222. At the same time, the two rotating screw rods 222 are rotated to make the guide frame 3 move laterally in the hollow rectangular frame 11, thereby adjusting the guide frame 3 according to the construction position.

[0062] It should be noted that, in this embodiment, the hollow rectangular frame 11, the diagonal support frame 12 and the guide frame 3 are all welded by H-shaped steel, double-jointed channel steel and steel plates.

[0063] Example 2

[0064] Further illustrate with reference to Example 1, Figure 7-18In the structure shown, the positioning guide device 4 includes a guide transmission mechanism 41, a plurality of positioning guide components 42 arranged in an annular manner on the outside of the guide transmission mechanism 41, and a guide drive mechanism 43 arranged on the outside of the guide transmission mechanism 41;

[0065] In this embodiment, there are four positioning guide assemblies 42 , and the four positioning guide assemblies 42 are equidistantly arranged around the outside of the guide transmission mechanism 41 .

[0066] The guide transmission mechanism 41 includes a support shaft seat 401, a guide sleeve 402 rotatably disposed in the support shaft seat 401, and a bevel gear ring 403 fixed on the outer wall surface of the top end of the guide sleeve 402;

[0067] The guide drive mechanism 43 includes an extension plate 431 integrally provided on the outer side of the support shaft seat 401, a transmission motor 432 fixed on the extension plate 431, and a transmission bevel gear 433 provided on the output shaft of the transmission motor 432 and meshing with the bevel gear ring 403;

[0068] When in use, the guide sleeve 402 is driven by the bevel gear ring 403 and the transmission bevel gear 433 to rotate through the driving force of the transmission motor 432 .

[0069] The positioning guide assembly 42 includes a screw telescopic mechanism 421 transmission-connected to the bevel gear ring 403 , an independent adjustment mechanism 423 disposed on the screw telescopic mechanism 421 , and a guide wheel assembly 424 transmission-disposed on the independent adjustment mechanism 423 .

[0070] In the preferred embodiment, the screw telescopic mechanism 421 includes an expansion plate 4211 integrally arranged on the outside of the support shaft seat 401, a support seat 4212 integrally arranged on two opposite sides of the top of the expansion plate 4211, a support bearing 4213 fixedly arranged on the top of the support seat 4212, a transmission screw 4214 arranged between the two support bearings 4213, a driven bevel gear 4215 arranged at the front end of the transmission screw 4214 and meshing with the bevel gear ring 403, a telescopic sleeve 4218 threadedly mounted on the outside of the transmission screw 4214, limit plates 4216 arranged on both sides of the expansion plate 4211, a limit slide 4217 opened on the limit plate 4216, and limit blocks 4219 fixedly arranged on both sides of the telescopic sleeve 4218 and respectively passing through the corresponding limit slide 4217;

[0071] When in use, the transmission screw 4214 rotates under the drive of the driven bevel gear 4215 and the bevel gear ring 403, thereby driving the telescopic sleeve 4218 connected to its external thread to extend and retract under the restriction of the limit block 4219 and the limit slide groove 4217, thereby driving the four guide wheel assemblies 424 to extend and retract synchronously through a transmission mechanism, thereby realizing the positioning of the steel pipe pile.

[0072] The independent adjustment mechanism 423 includes a support platform 4231 disposed on the top of the telescopic shaft sleeve 4218, reverse locking grooves 4234 symmetrically fixed at two opposite edges of the top of the support platform 4231, a baffle 4232 disposed on the top of the support platform 4231 and located at the end of the reverse locking grooves 4234, and an electric push rod 4233 disposed on the other side of the baffle 4232, with the telescopic end being able to pass through the baffle 4232.

[0073] The guide wheel assembly 424 includes a sliding base 4241 slidingly set between two reverse locking grooves 4234, a pulley seat 4242 set on the top of the sliding base 4241 and the back of which is connected to the output shaft of the electric push rod 4233, and a guide wheel 4243 rotatably set in the pulley seat 4242.

[0074] When in use, the contact between the guide wheel 4243 and the steel pipe pile is used to achieve the effect of resistance adjustment. At the same time, the independent adjustment mechanism 423 can be used to independently control the extension and contraction of the guide wheel assembly 424, thereby achieving more refined control.

[0075] In a preferred embodiment, the guide frame 3 includes a hollow guide frame 301 with upper and lower openings, a plurality of connecting rods 302 fixed to the bottom end of the hollow guide frame 301. In this embodiment, the number of connecting rods 302 is six, and a support frame 303 fixed to the bottom of the connecting rods 302.

[0076] The two positioning guide devices 4 are respectively arranged on the top of the hollow guide frame 301 and the top of the support frame 303 .

[0077] The design of the connecting rod 302 and the support frame 303 facilitates the installation of the positioning guide device 4 at the bottom of the hollow guide frame 301, and can utilize the connecting rod 302 to avoid the connecting rod 302 while maintaining connectivity.

[0078] In the preferred embodiment, a guide inclined plate 425 for assisting the steel pipe pile to enter the guide frame 3 is provided on the positioning guide device 4 located at the top of the guide frame 3. The guide inclined plate 425 includes a support wall plate 4251 welded on both sides of the pulley seat 4242 and an inclined plate 4252 welded at the bottom ends of the two support wall plates 4251. The inclined surface of the inclined plate 4252 is fixed with a polytetrafluoroethylene slide by bolts.

[0079] During use, the guiding inclined plate 425 cooperates with the extension and contraction of the independent adjustment mechanism 423 to play a guiding role when the steel pipe pile is inserted into position, so that the steel pipe pile can be smoothly inserted into the middle of the positioning guide device 4 and the guide frame 3, and the polytetrafluoroethylene slide plate can effectively reduce the friction with the steel pipe pile.

[0080] Example 3

[0081] Further illustrate with reference to Examples 1 and 2, as Figure 1-18 The structure shown in FIG. 1 includes:

[0082] S1, after measuring and setting out, install the main structure of the jacket support frame 1 and the guide frame 3;

[0083] S2. Use a crane and jack to adjust the outer support frame 1 to the designed position and fix it to the auxiliary pile platform;

[0084] S3, using the transverse transmission mechanism 2 to transversely move the guide frame 3 in the outer support frame 1 to the preset construction position of the steel pipe pile;

[0085] S4, then expand the guide wheels 4243 of the upper and lower positioning guide devices 4 to their maximum positions;

[0086] S5. Lift the steel pipe pile and place it into the guide frame 3. Then, control the electric push rod 4233 of the top positioning guide device 4 to adjust the pulley seat 4242 to extend and retract. This allows the guide inclined plate 425 on the top of the pulley seat 4242 to contact the bottom end of the steel pipe pile, so that the steel pipe pile can be accurately inserted into the guide frame 3.

[0087] S6. Adjust the pile position by crane and start the guide drive mechanism 43 of the upper positioning guide device 4 at the same time, so that the guide transmission mechanism 41 thereon operates and tightens all the guide wheels 4243 on the upper positioning guide device 4;

[0088] S7. Use a crane to adjust the verticality of the pile and tighten all guide wheels 4243 on the lower positioning guide device 4.

[0089] S8, the crane releases the pipe pile and lifts the hydraulic vibratory hammer to start stabilizing the pile. After the pile stabilization is completed, the transverse transmission mechanism 2 is started to transversely move the guide frame 3 to the construction point of the next steel pipe pile, and the stabilization work of the next pile is started;

[0090] S9. Repeat S4-S8 to complete the stabilization of all steel pipe piles, and then remove all devices.

[0091] The above embodiments are merely preferred technical solutions of the present invention and should not be construed as limiting the present invention. The scope of protection of the present invention shall be the technical solutions set forth in the claims, including equivalent alternatives to the technical features of the technical solutions set forth in the claims. In other words, equivalent alternatives and improvements within this scope are also within the scope of protection of the present invention.

Claims

1. A device for accurately controlling the verticality of a steel pipe pile, characterized by: The invention comprises a coat support frame (1) with upper and lower openings, a transverse transmission mechanism (2) being arranged inside the coat support frame (1), a guide frame (3) being arranged inside the coat support frame (1) and being transmission-connected to the transverse transmission mechanism (2) and having upper and lower openings, the transverse transmission mechanism (2) being used to drive the guide frame (3) to transversely move in the coat support frame (1), the guide frame (3) being provided with two positioning guide devices (4) distributed in sequence up and down, the two positioning guide devices (4) being coincident with the center axis of the guide frame (3), and the positioning guide devices (4) being used to adjust the verticality and position of the steel pipe pile passing through the guide frame (3); The coat support frame (1) comprises a hollow rectangular frame (11) with upper and lower openings and an oblique support frame (12) arranged on the relatively outer sides of the hollow rectangular frame (11); The positioning guide device (4) comprises a guide transmission mechanism (41), a plurality of positioning guide assemblies (42) arranged in an annular manner on the outside of the guide transmission mechanism (41), and a guide drive mechanism (43) arranged on the outside of the guide transmission mechanism (41); The guide transmission mechanism (41) comprises a support shaft seat (401), a guide sleeve (402) rotatably arranged in the support shaft seat (401), and a conical gear ring (403) arranged on the outer wall surface of the top end of the guide sleeve (402); The guide drive mechanism (43) includes an extension plate (431) arranged outside the support shaft seat (401), a transmission motor (432) arranged on the extension plate (431), and a transmission bevel gear (433) arranged on the output shaft of the transmission motor (432) and meshing with the bevel gear ring (403); The positioning guide assembly (42) comprises a screw telescopic mechanism (421) transmission-connected to the bevel gear ring (403), an independent adjustment mechanism (423) arranged on the screw telescopic mechanism (421), and a guide wheel assembly (424) transmission-arranged on the independent adjustment mechanism (423).

2. The device for accurately controlling the verticality of a steel pipe pile according to claim 1, wherein: The transverse transmission mechanism (2) includes a slide bar (21) and a screw transmission mechanism (22) arranged between the inner wall surface of the coat support frame (1), and a driving mechanism (23) connected to the screw transmission mechanism (22) is arranged on the outer wall surface of the coat support frame (1), wherein the slide bar (21) has two groups, and the two groups of slide bars (21) are symmetrically arranged at the upper and lower ends of the coat support frame (1), and the number of the slide bars (21) in one group is two, and the two slide bars (21) are symmetrically arranged at the front and rear sides of the guide frame (3).

3. The device for accurately controlling the verticality of a steel pipe pile according to claim 2, wherein: The screw transmission mechanism (22) includes two screw assemblies symmetrically arranged on both sides of the middle of the guide frame (3), the screw assembly including two rotary bearings (221) arranged on opposite inner wall surfaces of the outer sleeve support frame (1), a rotary screw (222) arranged between the two rotary bearings (221) and with one end extending to the outside of the outer sleeve support frame (1), and a driven gear (223) arranged on the extended end of the rotary screw (222); The driving mechanism (23) comprises a support plate (231) arranged on the outer wall surface of the outer coat support frame (1); a driving motor (232) and a reducer (233) are arranged on the support plate (231); an output end of the driving motor (232) is connected to the reducer (233); an output end of the reducer (233) is connected to a transmission gear (234); and the transmission gear (234) is meshed with the driven gears (223) of the two screw rod assemblies.

4. The device for accurately controlling the verticality of a steel pipe pile according to claim 3, wherein: The relative outer wall surfaces of the guide frame (3) are provided with sliding sleeves (31) and threaded sleeves (32) corresponding to the sliding rod (21) and the rotating screw rod (222), wherein the sliding sleeve (31) is slidably mounted on the outside of the corresponding sliding rod (21), and the threaded sleeve (32) is threadedly mounted on the outside of the corresponding rotating screw rod (222).

5. The device for accurately controlling the verticality of a steel pipe pile according to claim 1, wherein: The screw telescopic mechanism (421) comprises an expansion plate (4211) arranged on the outside of the support shaft seat (401), a support seat (4212) arranged on opposite sides of the top of the expansion plate (4211), a support bearing (4213) arranged at the top of the support seat (4212), a transmission screw (4214) arranged between the two support bearings (4213), a driven bevel gear (4215) arranged at the front end of the transmission screw (4214) and meshing with the bevel gear ring (403), a telescopic sleeve (4218) threadedly mounted on the outside of the transmission screw (4214), a limit plate (4216) arranged on both sides of the expansion plate (4211), a limit slide (4217) provided on the limit plate (4216), and a limit block (4219) arranged on both sides of the telescopic sleeve (4218) and respectively passing through the corresponding limit slide (4217). The independent adjustment mechanism (423) includes a support platform (4231) arranged at the top of the telescopic shaft sleeve (4218), a reverse lock slide (4234) symmetrically arranged at two opposite edges of the top of the support platform (4231), a baffle (4232) arranged at the top of the support platform (4231) and located at the end of the reverse lock slide (4234), and an electric push rod (4233) arranged on the other side of the baffle (4232) and the telescopic end of which can pass through the baffle (4232); The guide wheel assembly (424) includes a sliding base (4241) slidably arranged between two reverse locking grooves (4234), a pulley seat (4242) arranged on the top of the sliding base (4241) and the back of which is connected to the output shaft of the electric push rod (4233), and a guide wheel (4243) rotatably arranged in the pulley seat (4242).

6. The device for accurately controlling the verticality of a steel pipe pile according to claim 5, characterized in that: The guide frame (3) comprises a hollow guide frame (301) with upper and lower openings, a plurality of connecting rods (302) arranged at the bottom end of the hollow guide frame (301), and a support frame (303) arranged at the bottom of the connecting rods (302); The two positioning guide devices (4) are respectively arranged on the top of the hollow guide frame (301) and the top of the support frame (303).

7. The device for accurately controlling the verticality of a steel pipe pile according to claim 6, characterized in that: A guide inclined plate (425) for assisting the steel pipe pile to enter the guide frame (3) is provided on the positioning guide device (4) located at the top of the guide frame (3). The guide inclined plate (425) includes support wall plates (4251) provided on both sides of the pulley seat (4242) and an inclined plate (4252) provided at the bottom ends of the two support wall plates (4251). A polytetrafluoroethylene slide plate is provided on the inclined surface of the inclined plate (4252).

8. The construction method of the device for accurately controlling the verticality of a steel pipe pile according to claim 7 is characterized by: The method includes: S1, after measuring and setting out, the main structure of the outer cover support frame (1) and the guide frame (3) is installed; S2, adjust the outer support frame (1) to the designed position by crane and jack, and fix it to the auxiliary pile platform; S3, horizontally moving the guide frame (3) in the outer support frame (1) to a preset construction position of the steel pipe pile through the horizontal transmission mechanism (2); S4, then expand the guide wheels (4243) of the upper and lower positioning guide devices (4) to their maximum positions; S5, lifting the steel pipe pile and placing it into the guide frame (3), and controlling the electric push rod (4233) of the top positioning guide device (4) to adjust the pulley seat (4242) to extend and retract, so that the guide inclined plate (425) on the top of the pulley seat (4242) contacts the bottom end of the steel pipe pile, so that the steel pipe pile can be accurately inserted into the guide frame (3); S6. Adjust the pile position by crane and start the guide drive mechanism (43) of the upper positioning guide device (4) at the same time, so that the guide transmission mechanism (41) thereon operates and tightens all the guide wheels (4243) on the upper positioning guide device (4); S7, adjusting the verticality of the pile by means of a crane, and tightening all guide wheels (4243) on the lower positioning guide device (4); S8, the crane releases the pipe pile and lifts the hydraulic vibration hammer to start stabilizing the pile. After the pile stabilization is completed, the transverse transmission mechanism (2) is started to transversely move the guide frame (3) to the construction point of the next steel pipe pile, and the pile stabilization work of the next pile is started; S9. Repeat S4-S8 to complete the stabilization of all steel pipe piles, and then remove all devices.

Citation Information

Patent Citations

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