Automatic winding equipment for producing polyethylene composite pipes

By designing automatic winding equipment and using arc tracks and laser rangefinders to control the winding angle, efficient and automated winding of polyethylene composite pipes is achieved, solving the problems of poor winding quality and low efficiency, and improving the degree of automation and production efficiency of the equipment.

CN116811211BActive Publication Date: 2025-09-16GUIZHOU LONGDING COMMUNICATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202310770359.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-28
Publication Date
2025-09-16
Estimated Expiration
2043-06-28

AI Technical Summary

Technical Problem

The existing polyethylene composite pipe winding equipment has a low degree of automation, poor winding quality, low production efficiency, and cannot effectively prevent the unidirectional tape from wrinkling and falling off.

Method used

An automatic winding equipment including a tube rotation mechanism, a tape discharging mechanism and a tape shearing mechanism was designed. The winding angle was controlled by an arc track, and the winding position was precisely controlled by a laser rangefinder and a proximity switch. The tape discharging, winding and shearing processes were completed automatically. The clamping cylinder and the motor were used to drive the polyethylene tube to rotate, ensuring that the unidirectional tape was tightly wound.

Benefits of technology

The winding quality of the polyethylene composite pipe is improved, the production cost is reduced, the production efficiency is improved, the tight winding of the unidirectional belt is ensured, and the service life is extended.

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Abstract

The invention relates to the technical field of polyethylene composite pipe production equipment, and specifically discloses an automatic winding device for polyethylene composite pipe production, comprising a pipe rotating mechanism, a belt discharging mechanism and a belt shearing mechanism. The pipe rotating mechanism is provided with a rotating motor and a clamping cylinder, the polyethylene pipe is clamped between the rotating motor and the clamping cylinder, and the rotating motor drives the polyethylene pipe to rotate; the belt discharging mechanism is installed on one side of the belt rotating mechanism, the belt discharging mechanism is provided with a belt and a belt reel box, the belt reel is installed in the belt reel box, and the belt is wound on the polyethylene pipe; the belt shearing structure is installed above the polyethylene pipe, the belt shearing mechanism is provided with a semicircular sleeve and a cutter, the semicircular sleeve descends and wraps around the outside of the polyethylene pipe, and the cutter cuts the belt; the invention adopts automatic belt discharging, glue brushing, winding and shearing processes, has a high degree of automation, reduces production costs, improves production efficiency, realizes buffering of the unidirectional belt before reverse winding, and makes the winding of the unidirectional belt more compact, thereby improving the quality of the polyethylene composite pipe.
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Description

Technical Field

[0001] The invention relates to the technical field of polyethylene composite pipe production equipment, and in particular to automatic winding equipment for polyethylene composite pipe production. Background Art

[0002] Polyethylene pipe is a commonly used plastic pipe made from a highly crystalline, non-polar thermoplastic resin. It has a wide range of applications, including electrical wiring, water supply pipes, and drainage pipes. To expand its applications, further improvements are needed to its performance. To increase its overall strength, steel wire is repeatedly wrapped around the pipe to create a high-strength polyethylene composite pipe with an outer steel mesh layer. To improve the thermal insulation of polyethylene pipe, unidirectional tape is wrapped around the pipe's exterior, creating a thick insulation layer in the middle with joints retaining their original dimensions at both ends. Current winding equipment is primarily based on improved steel wire winding equipment. The polyethylene pipe is rotated by a motor, while the unidirectional tape is fixed in position. A lever adjusts the tape's direction and angle, resulting in variable angle adjustment. This method results in wrinkles between the tape wraps and loose seams, which can lead to the tape's insulation shedding during use. Gluing and cutting are both performed manually, resulting in a low degree of automation, high production costs, and low efficiency. Therefore, there is an urgent need to design an automatic winding equipment for the production of polyethylene composite pipes to solve the problems of poor winding quality, low degree of automation and low production efficiency of the existing polyethylene composite pipes with thermal insulation layers. Summary of the Invention

[0003] In view of the problems existing in the prior art, the object of the present invention is to provide an automatic winding device for producing polyethylene composite pipes.

[0004] The technical solution adopted by the present invention to solve the technical problem is: an automatic winding device for producing polyethylene composite pipes, including a pipe rotating mechanism, a belt discharging mechanism and a belt shearing mechanism. The pipe rotating mechanism is provided with a rotating motor and a clamping cylinder. The rotating motor and the clamping cylinder clamp the polyethylene pipe, and the rotating motor drives the polyethylene pipe to rotate.

[0005] The tape discharging mechanism is installed on one side of the belt rotating mechanism. The tape discharging mechanism is provided with a tape and a tape reel box. The tape reel is installed in the tape reel box, and the tape is wound on a polyethylene tube.

[0006] The belt shearing structure is installed above the polyethylene pipe. The belt shearing mechanism is provided with a semicircular sleeve and a cutter. The semicircular sleeve descends and wraps around the outside of the polyethylene pipe, and the cutter cuts the belt.

[0007] Specifically, the tube rotation mechanism is also provided with an arc track and a base, two arc tracks are relatively provided on the base, the arc tracks are slidably connected to the columns, a rotating shaft is installed on one column, a clamping cylinder is installed on the top of the rotating shaft, the clamping cylinder rotates through the rotating shaft, the top of the other column is connected to the motor shaft of the rotating shaft motor, the top of the rotating shaft motor is installed on the top plate, the rotating motor is installed on the top plate, and the rotating shaft motor drives the rotating motor to rotate.

[0008] Specifically, the motor shaft of the rotating motor is connected to the support shaft 1, the support shaft 1 extends into the interior of one end of the polyethylene tube, the support shaft 1 is fixedly connected to the baffle 1, the baffle 1 is provided with a limiting groove on the side close to the polyethylene tube, the tube wall of the polyethylene tube extends into the limiting groove, and the limiting groove positions the polyethylene tube;

[0009] The end of the cylinder rod of the clamping cylinder is connected to the support shaft 2, which extends into the other end of the polyethylene tube. The support shaft 2 is rotatably connected to the baffle 2 through a bearing. The baffle 2 is pressed against the end of the polyethylene tube. The rotating motor drives the polyethylene tube and the baffle 2 to rotate simultaneously.

[0010] Specifically, the arc track adopts an upward-opening "C"-shaped groove, and the driving wheel and the driven wheel are installed in the "C"-shaped groove. The driving wheel and the driven wheel are both rotatably installed on the through shaft. The driving wheel is provided with a driving motor, which provides power to the driving wheel. The driving wheel and the driven wheel move along the inside of the arc track, and the upper part of the through shaft is vertically connected to the bottom of the column.

[0011] Specifically, a plurality of proximity switches are provided on the inner side of the circular arc track, and the proximity switches identify the position of the driving wheel and are used to determine the rotation angle of the polyethylene pipe.

[0012] Specifically, the tape discharging mechanism is also provided with a tape box base, two slide rails are installed in parallel on the tape box base, the slide rails are slidably connected to the slide groove, the slide groove is fixed to the bottom of the tape box, a nut seat is installed on the tape box, the nut seat is threadedly connected to the lead screw, the lead screw is rotatably installed on the tape box base through two bearing seats, one end of the lead screw is connected to the moving motor, the moving motor drives the tape box to move horizontally along the slide rail, and a laser rangefinder is also provided on the tape box base. The laser of the laser rangefinder hits the side wall of the tape box, and the laser rangefinder identifies and controls the reciprocating movement distance of the tape box.

[0013] Specifically, the tape box is provided with a tape outlet, and two clamping cylinders are installed relatively at the tape outlet, and the cylinder rods of the clamping cylinders are connected to the "L"-shaped bracket, and the bottom plate of the "L"-shaped bracket is rotatably connected to the adjusting screw through a bearing. The bottom plate of the "L"-shaped bracket is also fixed with a splint. A guide rail is provided on the inner side of the "L"-shaped bracket, and a slide is slidably connected to the guide rail. A threaded hole is provided on the slide, and an adjusting screw is threaded in the threaded hole. The adjusting screw rotates to control the lifting and lowering of the slide. A strip hole is also provided on the slide, and the splint passes through the strip hole. The clamping cylinder and the adjusting screw control the tightness of the tape output from the tape box.

[0014] Specifically, the belt shearing mechanism is also provided with a gantry, which is installed on the base, and two lifting cylinders are installed on the gantry, the cylinder rod of the lifting cylinder is connected to the mounting plate, and the mounting plate is rotatably connected to the two semicircular sleeves through a pin shaft, the semicircular sleeves are arranged opposite to each other, and a cylinder mounting plate is installed on the mounting plate, and the two sleeve cylinders are rotatably connected on the cylinder mounting plate, and the cylinder rod of the sleeve cylinder is rotatably connected to the outer wall of the semicircular sleeve, and the sleeve cylinder controls the opening and closing of the semicircular sleeve, and a cutter is provided at the bottom of a semicircular sleeve, and the sleeve cylinder controls the cutter to cut the belt when the two semicircular sleeves are closed.

[0015] Specifically, a brush is provided on the inner wall of the semicircular sleeve, and a glue outlet pipe is provided on the inner upper part of the semicircular sleeve. The glue outlet pipe is connected to an external glue supply pump and supplies glue to the brush.

[0016] A method for operating an automatic winding device for producing polyethylene composite pipes, comprising the following steps:

[0017] 1) First, the winding angle and winding spacing of the belt on the polyethylene tube are set on the electronic control system, which determines the position of the proximity switch to start working and the limited distance of the laser rangefinder;

[0018] 2) Manually clamp one end of the polyethylene tube into the limiting groove of baffle 1, and use the remote control to control the cylinder rod of the clamping cylinder to extend, so that baffle 2 presses against the other end of the polyethylene tube;

[0019] 3) Start the lifting cylinder to control the two semicircular sleeves to descend. The cylinder rod of the sleeve cylinder extends to control the two semicircular sleeves to close inward. The glue on the brush is applied to the outer wall of the polyethylene tube. The sleeve cylinder and the lifting cylinder control the semicircular sleeves to return to their original position.

[0020] 4) Adjust the tightness of the tape by adjusting the screw and the tape clamping cylinder according to the width and thickness of the tape, and stick the head of the tape to the edge of the polyethylene tube where the tape needs to be wrapped;

[0021] 5) Start the equipment switch, the rotating motor drives the polyethylene tube to rotate one circle, the two drive motors simultaneously drive the clamping cylinder and the rotating motor to the specified proximity switch position, and the shaft motor drives the rotating motor to rotate, so that the rotating motor, the polyethylene tube and the clamping cylinder remain coaxial, and the polyethylene tube continues to rotate. At the same time, the moving motor drives the tape box to move, so that the tape is wound on the polyethylene tube at a set angle. When the tape is wound to the edge of the winding tape set on the other side of the polyethylene tube, the drive motor drives the polyethylene tube to reset to the horizontal direction and perpendicular to the tape. The polyethylene tube rotates one circle, and the two drive motors simultaneously drive the clamping cylinder and the rotating motor to the specified reverse proximity switch position. The polyethylene tube continues to rotate and starts reverse winding, and the tape is wound back and forth in sequence;

[0022] 6) After the polyethylene tube is wound, turn off the equipment switch, start the lifting cylinder to control the two semicircular sleeves to descend, extend the cylinder rod of the sleeve cylinder to control the two semicircular sleeves to close inward, cut the tape with a cutter, apply the glue on the brush to the outer layer of the tape to stick and fix it, control the semicircular sleeve to reset with the sleeve cylinder and the lifting cylinder, retract and reset the clamping cylinder, remove the composite tube, replace the new polyethylene tube and repeat steps 1) to 6).

[0023] The present invention has the following beneficial effects:

[0024] The automatic winding equipment for the production of polyethylene composite pipes designed in the present invention adopts automatic tape discharging, glue brushing, winding and shearing processes, with a high degree of automation, reducing production costs and improving production efficiency. The polyethylene pipe is controlled by an arc track to adjust the winding angle, and a circle of forward winding is performed on the edge of the winding to achieve buffering of the unidirectional tape before reverse winding. The unidirectional tape is wound more tightly and is not prone to loosening, thereby improving the quality of the polyethylene composite pipe and increasing its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is the front view of the automatic winding equipment used in the production of polyethylene composite pipes.

[0026] Figure 2 It is a side view of the automatic winding equipment used in the production of polyethylene composite pipes.

[0027] Figure 3 It is a top view of the tape wrapped around the middle of the polyethylene tube.

[0028] Figure 4 It is a top view of the tape wrapped around the edge of the polyethylene pipe.

[0029] Figure 5 It is a structural diagram of the tube rotation mechanism.

[0030] Figure 6 It is a cross-sectional view of the arc guide rail.

[0031] Figure 7 It is a structural diagram of the belt clamping structure at the belt outlet.

[0032] In the figure: 1-tube rotating mechanism, 1.1-rotating motor, 1.2-clamping cylinder, 1.3-support shaft 1, 1.4-support shaft 2, 1.5-baffle 1, 1.6-baffle 2, 1.7-rotating shaft motor, 1.8-rotating shaft, 1.9-column, 1.10-arc track, 1.11-base, 1.12-driving wheel, 1.13-driven wheel, 1.14-driving motor, 1.15-through shaft;

[0033] 2-Tape delivery mechanism, 2.1-Tape, 2.2-Tape box, 2.3-Tape box base, 2.4-Slide rail, 2.5-Slide groove, 2.6-Moving motor, 2.7-Lead screw, 2.8-Bearing seat, 2.9-Laser rangefinder, 2.10-Tape outlet, 2.11-Tape clamping cylinder, 2.12-"L" shaped bracket, 2.13-Guide rail, 2.14-Slide plate, 2.15-Adjusting screw, 2.16-Clamping plate;

[0034] 3-with shearing mechanism, 3.1-gantry, 3.2-lifting cylinder, 3.3-mounting plate, 3.4-semicircular sleeve, 3.5-sleeve cylinder, 3.6-brush, 3.7-cutter, 3.8-cylinder mounting plate;

[0035] 4-Polyethylene tube. DETAILED DESCRIPTION

[0036] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely further describe the technical solutions in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0037] like Figure 1-7 As shown, an automatic winding device for producing polyethylene composite pipes includes a pipe rotating mechanism 1, a belt discharging mechanism 2 and a belt shearing mechanism 3. The pipe rotating mechanism 1 is provided with a rotating motor 1.1 and a clamping cylinder 1.2. The rotating motor 1.1 and the clamping cylinder 1.2 clamp the polyethylene pipe 4 between them, and the rotating motor 1.1 drives the polyethylene pipe 4 to rotate.

[0038] The tube rotation mechanism 1 is also provided with an arc track 1.10 and a base 1.11. Two arc tracks 1.10 are relatively provided on the base 1.11. The arc track 1.10 is slidably connected to a column 1.9. A rotating shaft 1.8 is installed on one column 1.9. A clamping cylinder 1.2 is installed on the top of the rotating shaft 1.8. The clamping cylinder 1.2 rotates through the rotating shaft 1.8. The top of the other column 1.9 is connected to the motor shaft of the rotating shaft motor 1.7. The top of the rotating shaft motor 1.7 is installed on the top plate. The rotating motor 1.1 is installed on the top plate. The angle encoder is installed on the rotating shaft motor 1.7. The rotating shaft motor 1.7 drives the rotating motor 1.1 to rotate the angle set by the angle encoder.

[0039] The motor shaft of the rotating motor 1.1 is connected to the support shaft 1.3, which extends into one end of the polyethylene tube 4. The support shaft 1.3 is fixedly connected to a baffle 1.5. The baffle 1.5 is provided with a limiting groove on the side close to the polyethylene tube 4. The tube wall of the polyethylene tube 4 extends into the limiting groove, and the limiting groove positions the polyethylene tube 4; the cylinder rod end of the clamping cylinder 1.2 is connected to the support shaft 2 1.4, which extends into the other end of the polyethylene tube 4. The support shaft 2 1.4 is rotatably connected to the baffle 2 1.6 through a bearing. The baffle 2 1.6 is against the end of the polyethylene tube 4. The rotating motor 1.1 drives the polyethylene tube 4 and the baffle 2 1.6 to rotate simultaneously.

[0040] The circular arc track 1.10 adopts an upward-opening "C"-shaped groove, in which a driving wheel 1.12 and a driven wheel 1.13 are installed. Both the driving wheel 1.12 and the driven wheel 1.13 are rotatably installed on a through shaft 1.15. A driving motor 1.14 is provided on the driving wheel 1.12, which provides power to the driving wheel 1.12. The driving wheel 1.12 and the driven wheel 1.13 move along the inside of the circular arc track. The diameter of the driven wheel 1.13 is slightly smaller than that of the driving wheel 1.12. The driving wheel 1.12 and the driven wheel 1.13 adapt to the curvature of the circular arc track 1.10. The upper part of the through shaft 1.15 is vertically connected to the bottom of the column 1.9.

[0041] A plurality of proximity switches are provided inside the arc track 1.10. The proximity switches identify the position of the drive wheel 1.12 and are used to determine the rotation angle of the polyethylene tube 4. The rotation angle of the polyethylene tube 4 identified by the proximity switches is consistent with the rotation angle of the angle encoder.

[0042] The tape delivery mechanism 2 is installed on one side of the tape rotating mechanism 1. The tape delivery mechanism 2 is equipped with a tape 2.1, a tape reel box 2.2, a tape reel box base 2.3, a moving motor 2.6, a laser rangefinder 2.9 and a tape delivery port 2.10. The tape 2.1 is a unidirectional tape. The reel of the tape 2.1 is installed in the tape reel box 2.2. The tape 2.1 is wound on a polyethylene tube 4.

[0043] Two slide rails 2.4 are installed in parallel on the take-up box base 2.3, and the slide rails 2.4 are slidably connected to the slide groove 2.5. The slide groove 2.5 is fixed to the bottom of the take-up box 2.2. A nut seat is installed on the take-up box 2.2, and the nut seat is threadedly connected to the screw 2.7. The screw 2.7 is rotatably installed on the take-up box base 2.3 through two bearing seats 2.8. One end of the screw 2.7 is connected to the moving motor 2.6, and the moving motor 2.6 drives the take-up box 2.2 to move laterally along the slide rails 2.4. A laser rangefinder 2.9 is also provided on the take-up box base 2.3. The laser of the laser rangefinder 2.9 hits the side wall of the take-up box 2.2. The laser rangefinder 2.9 identifies and controls the reciprocating movement distance of the take-up box 2.2, which is used to determine the length of the unidirectional tape wrapped on the polyethylene tube 4, that is, to determine the edge position of the winding.

[0044] The tape box 2.2 is provided with a tape outlet 2.10, at which two tape clamping cylinders 2.11 are installed opposite to each other. The cylinder rods of the tape clamping cylinders 2.11 are connected to an "L"-shaped bracket 2.12. The bottom plate of the "L"-shaped bracket 2.12 is rotatably connected to an adjusting screw 2.15 through a bearing. A clamping plate 2.16 is also fixed to the bottom plate of the "L"-shaped bracket 2.12. A guide rail 2.13 is provided inside the "L"-shaped bracket 2.12. The guide rail 2.13 is slidably connected to the adjusting screw 2.15. Connect to the slide plate 2.14, which has a threaded hole on it, and an adjusting screw 2.15 is threaded in the threaded hole. The adjusting screw 2.15 rotates to control the rise and fall of the slide plate 2.14. The slide plate 2.14 is also provided with a strip hole, and the clamping plate 2.16 passes through the strip hole. The clamping cylinder 2.11 and the adjusting screw 2.15 control the tightness of the tape out of the winding box 2.2. The two sides of the unidirectional tape are located between the "L"-shaped bracket 2.12, the slide plate 2.14 and the clamping plate 2.16.

[0045] The belt shearing mechanism 3 is installed above the polyethylene tube 4. The belt shearing mechanism 3 is equipped with a gantry 3.1, a lifting cylinder 3.2, a semicircular sleeve 3.4, a brush 3.5 and a cutter 3.7. The semicircular sleeve 3.4 descends and wraps around the outside of the polyethylene tube 4, and the cutter 3.7 cuts the belt 2.1.

[0046] The gantry 3.1 is installed on the base 1.11, and two lifting cylinders 3.2 are installed on the gantry 3.1. The cylinder rod of the lifting cylinder 3.2 is connected to the mounting plate 3.3. The mounting plate 3.3 is rotatably connected to two semicircular sleeves 3.4 by a pin shaft. The semicircular sleeves 3.4 are arranged relatively to each other, and a cylinder mounting plate 3.8 is installed on the mounting plate 3.3. The cylinder mounting plate 3.8 is rotatably connected to two sleeve cylinders 3.5. The cylinder rod of the sleeve cylinder 3.5 is rotatably connected to the outer wall of the semicircular sleeve 3.4. The sleeve cylinder 3.5 controls the opening and closing of the semicircular sleeve 3.4. A cutter 3.7 is provided at the lower bottom end of one semicircular sleeve 3.4. When the sleeve cylinder 3.5 controls the closing of the two semicircular sleeves 3.4, the cutter 3.7 cuts the belt 2.1.

[0047] A brush 3.6 is provided on the inner wall of the semicircular sleeve 3.4, and a glue outlet pipe is provided on the inner upper part of the semicircular sleeve 3.4. The glue outlet pipe is connected to an external glue supply pump, and the glue outlet pipe supplies glue to the brush 3.6. The glue on the brush 3.6 is evenly applied to the outer wall of the polyethylene tube 4 and the outer wall of the wrapped unidirectional tape.

[0048] A method for operating an automatic winding device for producing polyethylene composite pipes, comprising the following steps:

[0049] 1) First, the winding angle and winding spacing of the belt on the polyethylene tube 4 are set on the electronic control system, that is, the position of the proximity switch is determined to start working and the limited distance of the laser rangefinder 2.9;

[0050] 2) Manually clamp one end of the polyethylene tube 4 into the limiting groove of the baffle 1.5, and control the cylinder rod of the clamping cylinder 1.2 to extend through the remote control, so that the baffle 2 1.6 presses against the other end of the polyethylene tube 4;

[0051] 3) Start the lifting cylinder 3.2 to control the two semicircular sleeves 3.4 to descend. The cylinder rod of the sleeve cylinder 3.5 extends to control the two semicircular sleeves 3.4 to close inward. The glue on the brush 3.6 is applied to the outer wall of the polyethylene tube 4. The sleeve cylinder 3.5 and the lifting cylinder 3.2 control the semicircular sleeves 3.4 to rise and return to their original position.

[0052] 4) Adjust the tension of the tape 2.1 by adjusting the screw 2.15 and the tape clamping cylinder 2.11 according to the width and thickness of the unidirectional tape, and stick the head of the unidirectional tape to the edge of the polyethylene tube 4 where the tape is to be wrapped;

[0053] 5) Start the equipment switch, the rotating motor 1.1 drives the polyethylene tube 4 to rotate one circle, and the two driving motors 1.14 simultaneously drive the clamping cylinder 1.2 and the rotating motor 1.1 to the specified proximity switch position (such as Figure 3 As shown, the clamping cylinder 1.2 moves downward and the rotating cylinder 1.1 moves upward), and at the same time, the shaft motor 1.7 drives the rotating motor 1.1 to rotate at the same angle, so that the rotating motor 1.1, the polyethylene tube 4 and the clamping cylinder 1.2 remain coaxial, and the polyethylene tube 4 continues to rotate. At the same time, the moving motor 2.6 drives the winding box 2.2 to move, so that the belt 2.1 is wound around the polyethylene tube 4 at a fixed angle. When the belt 2.1 is wound to the edge of the winding belt set on the other side of the polyethylene tube 4, the driving motor 1.14 drives the polyethylene tube 4 to return to the horizontal position perpendicular to the belt 2.1 (as shown in FIG. Figure 4 The polyethylene tube 4 rotates one circle, and the two drive motors 1.14 simultaneously drive the clamping cylinder 1.2 and the rotating motor 1.1 to the specified reverse proximity switch position (the clamping cylinder 1.2 is upward, and the rotating cylinder 1.1 is downward). The polyethylene tube 4 continues to rotate and starts reverse winding, and the winding is repeated in sequence.

[0054] 6) After the tape 2.1 of the polyethylene tube 4 is wound, turn off the equipment switch, start the lifting cylinder 3.2 to control the two semicircular sleeves 3.4 to descend, extend the cylinder rod of the sleeve cylinder 3.5 to control the two semicircular sleeves 3.4 to close inward, cutter 3.7 cuts the tape, and glue on the brush 3.6 is applied to the outer layer of the tape 2.1 to stick and fix it. The sleeve cylinder 3.5 and the lifting cylinder 3.2 control the semicircular sleeve 3.4 to rise and reset. The clamping cylinder 1.2 is recovered and reset. Remove the polyethylene composite tube and replace it with a new polyethylene tube 4 and repeat steps 1) to step 6).

[0055] The present invention is not limited to the above-mentioned embodiments. Anyone should be aware that any structural changes made under the guidance of the present invention, and any technical solutions that are the same or similar to those of the present invention, fall within the scope of protection of the present invention.

[0056] The technology, shape, and structure not described in detail in the present invention are all well-known technologies.

Claims

1. An automatic winding equipment for producing polyethylene composite pipes, characterized in that: It includes a tube rotating mechanism, a belt discharging mechanism and a belt shearing mechanism. The tube rotating mechanism is provided with a rotating motor and a clamping cylinder. The polyethylene tube is clamped between the rotating motor and the clamping cylinder, and the rotating motor drives the polyethylene tube to rotate. The tube rotating mechanism is also provided with an arc track and a base. Two arc tracks are provided on the base relative to each other. The arc tracks are slidably connected to columns. A rotating shaft is installed on one column. The clamping cylinder is installed on the top of the rotating shaft. The clamping cylinder rotates through the rotating shaft. The top of the other column is connected to the motor shaft of the rotating shaft motor. The top of the rotating shaft motor is installed on the top plate. The rotating motor is installed on the top plate. The rotating shaft motor drives the rotating motor to rotate. The motor shaft of the rotating motor is connected to the supporting shaft 1, which extends into one end of the polyethylene tube. The supporting shaft 1 is fixedly connected to the baffle 1, and a limiting groove is provided on the side of the baffle 1 close to the polyethylene tube. The wall of the polyethylene tube extends into the limiting groove, and the limiting groove positions the polyethylene tube; the cylinder rod end of the clamping cylinder is connected to the supporting shaft 2, which extends into the other end of the polyethylene tube. The supporting shaft 2 is rotatably connected to the baffle 2 through a bearing, and the baffle 2 is pressed against the end of the polyethylene tube. The rotating motor drives the polyethylene tube and the baffle 2 to rotate simultaneously; the circular arc track adopts an upward-opening "C"-shaped groove, and the driving wheel and the driven wheel are installed in the "C"-shaped groove. The driving wheel and the driven wheel are both rotatably installed on the through shaft. The driving wheel is provided with a driving motor, which provides power to the driving wheel. The driving wheel and the driven wheel move along the inside of the circular arc track, and the upper part of the through shaft is vertically connected to the bottom of the column; The tape discharging mechanism is installed on one side of the belt rotating mechanism. The tape discharging mechanism is provided with a tape and a tape reel box. The tape reel is installed in the tape reel box, and the tape is wound on a polyethylene tube. The belt shearing structure is installed above the polyethylene pipe. The belt shearing mechanism is provided with a semicircular sleeve and a cutter. The semicircular sleeve descends and wraps around the outside of the polyethylene pipe, and the cutter cuts the belt.

2. The automatic winding equipment for producing polyethylene composite pipes according to claim 1, characterized in that: A plurality of proximity switches are provided on the inner side of the circular arc track. The proximity switches identify the position of the driving wheel and are used to determine the rotation angle of the polyethylene pipe.

3. The automatic winding equipment for producing polyethylene composite pipes according to claim 1, characterized in that: The tape discharging mechanism is also provided with a tape box base, on which two slide rails are installed in parallel, which are slidably connected to the slide grooves, which are fixed to the bottom of the tape box, a nut seat is installed on the tape box, the nut seat is threadedly connected to the lead screw, and the lead screw is rotatably installed on the tape box base through two bearing seats, one end of the lead screw is connected to the moving motor, and the moving motor drives the tape box to move horizontally along the slide rails. A laser rangefinder is also provided on the tape box base, and the laser of the laser rangefinder hits the side wall of the tape box. The laser rangefinder identifies and controls the reciprocating movement distance of the tape box.

4. The automatic winding equipment for producing polyethylene composite pipes according to claim 1, characterized in that: The tape box is provided with a tape outlet, and two clamping cylinders are installed opposite to each other at the tape outlet. The cylinder rods of the clamping cylinders are connected to the "L"-shaped bracket. The bottom plate of the "L"-shaped bracket is rotatably connected to the adjusting screw through a bearing. The bottom plate of the "L"-shaped bracket is also fixed with a splint. A guide rail is provided on the inner side of the "L"-shaped bracket, and a slide is slidably connected to the guide rail. A threaded hole is provided on the slide, and an adjusting screw is threaded in the threaded hole. The adjusting screw rotates to control the lifting and lowering of the slide. A strip hole is also provided on the slide, and the splint passes through the strip hole. The clamping cylinder and the adjusting screw control the tightness of the tape out of the tape box.

5. The automatic winding equipment for producing polyethylene composite pipes according to claim 1, characterized in that: The belt shearing mechanism is also provided with a gantry, which is installed on the base, and two lifting cylinders are installed on the gantry, the cylinder rod of the lifting cylinder is connected to the mounting plate, and the mounting plate is rotatably connected to the two semicircular sleeves through a pin shaft, the semicircular sleeves are arranged opposite to each other, and a cylinder mounting plate is installed on the mounting plate, and the cylinder mounting plate is rotatably connected to the two sleeve cylinders, and the cylinder rod of the sleeve cylinder is rotatably connected to the outer wall of the semicircular sleeve, and the sleeve cylinder controls the opening and closing of the semicircular sleeve, and a cutter is provided at the bottom of a semicircular sleeve, and the sleeve cylinder controls the cutter to cut the belt when the two semicircular sleeves are closed.

6. The automatic winding equipment for producing polyethylene composite pipes according to claim 1, characterized in that: A brush is provided on the inner wall of the semicircular sleeve, and a glue outlet pipe is provided on the inner upper part of the semicircular sleeve. The glue outlet pipe is connected to an external glue supply pump and supplies glue to the brush.

7. The operating method of the automatic winding equipment for producing polyethylene composite pipes according to any one of claims 1 to 6, characterized in that: The following steps are involved: 1) First, set the winding angle and winding spacing of the belt on the polyethylene tube on the electronic control system, that is, determine the position of the proximity switch to start working and the distance limited by the laser rangefinder; 2) Manually clamp one end of the polyethylene tube into the limiting groove of baffle 1, and use the remote control to control the cylinder rod of the clamping cylinder to extend, so that baffle 2 presses against the other end of the polyethylene tube; 3) Start the lifting cylinder to control the two semicircular sleeves to descend. The cylinder rod of the sleeve cylinder extends to control the two semicircular sleeves to close inward. The glue on the brush is applied to the outer wall of the polyethylene tube. The sleeve cylinder and the lifting cylinder control the semicircular sleeves to return to their original position. 4) Determine the tightness of the tape by adjusting the screw and the tape clamping cylinder according to the width and thickness of the tape, and stick the head of the tape to the edge of the polyethylene tube where the tape needs to be wrapped; 5) Start the equipment switch, the rotary motor drives the polyethylene tube to rotate one circle, the two drive motors simultaneously drive the clamping cylinder and the rotary motor to the specified proximity switch position, and the shaft motor drives the rotary motor to rotate, so that the rotary motor, polyethylene tube and clamping cylinder remain coaxial, and the polyethylene tube continues to rotate. At the same time, the moving motor drives the tape box to move, so that the tape is wound around the polyethylene tube at a set angle. When the tape is wound to the edge of the winding tape set on the other side of the polyethylene tube, the drive motor drives the polyethylene tube to reset to the horizontal direction and perpendicular to the tape. The polyethylene tube rotates one circle, and the two drive motors simultaneously drive the clamping cylinder and the rotary motor to the specified reverse proximity switch position. The polyethylene tube continues to rotate and starts reverse winding, and the tape is wound back and forth in sequence; 6) After the polyethylene tube is wound, turn off the equipment switch, start the lifting cylinder to control the two semicircular sleeves to descend, extend the cylinder rod of the sleeve cylinder to control the two semicircular sleeves to close inward, cut the tape with a cutter, apply the glue on the brush to the outer layer of the tape to stick and fix it, control the semicircular sleeve to reset with the sleeve cylinder and the lifting cylinder, retract and reset the clamping cylinder, remove the composite tube, replace the new polyethylene tube and repeat steps 1) to 6).

Citation Information

Patent Citations

  • Automatic elbow winding machine

    CN112356456A

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    CN115230111A