Ultra-deep foundation pit underground continuous wall groove wall reinforcement device and method
By designing an ultra-deep foundation pit underground continuous wall trench reinforcement device with a support base and position adjustment components, the problems of the reinforcement device being inconvenient to take out and put away and unable to be used multiple times are solved, and the reinforcement components are stably supported and reused multiple times, thereby reducing construction costs.
Patent Information
- Application Number
- CN202310501532.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-06
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2043-05-06
AI Technical Summary
The existing underground continuous wall trench wall reinforcement device is inconvenient to take and place during reinforcement, cannot be adjusted in position, and cannot be used multiple times, which affects construction progress and cost.
A reinforcement device for the underground continuous wall trench of an ultra-deep foundation pit was designed, which included a support base, a reinforcement component, and first and second position adjustment components. The reinforcement component was conveniently placed and firmly supported through a lifting and adjustment mechanism, a flip plate, and a clamping unit. A verticality measurement sensor was also used to detect the verticality of the trench wall.
It realizes convenient and stable taking and placing of reinforcement components, improves the utilization rate of reinforcement devices, reduces construction costs, and can be reused many times.
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Figure CN116815742B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of underground continuous wall construction devices, and in particular to an underground continuous wall groove wall reinforcement device and method for an ultra-deep foundation pit. Background Art
[0002] An underground continuous wall is a foundation project that uses a trenching machine on the ground to dig a long and narrow deep trench along the peripheral axis of the deep excavation project under the condition of mud wall protection. After the trench is cleared, a steel cage is hung in the trench, and then underwater concrete is poured using the conduit method to form a unit trench section. This process is carried out section by section to build a continuous reinforced concrete wall underground as a water-cutting, anti-seepage, load-bearing and water-retaining structure. If the trench wall collapses after the trench is formed, it will make it impossible to continue construction, greatly affecting the construction progress. Therefore, the trench wall needs to be reinforced after the trench is formed.
[0003] The Chinese utility model patent with announcement number "CN215165483U" proposes an underground continuous wall groove wall reinforcement device, including multiple side panels, multiple flange panels, multiple web panels, multiple flange panel and side panel plug-in mechanisms, and multiple side panel and web panel plug-in mechanisms. The bottom of the side panel is serrated, and the two ends of the side panel and one end of the adjacent flange panel are respectively connected in sequence through the flange panel and side panel plug-in mechanisms to form a groove wall side panel assembly with a length matching the length of the underground continuous wall groove wall; the two ends of the web panel and the middle of the corresponding flange panel are respectively vertically connected through the side panel and web panel plug-in mechanisms; although this patent can reinforce the continuous wall groove wall, it is inconvenient to take and place during reinforcement, and the reinforcement efficiency is low. At the same time, the verticality of the continuous wall groove wall cannot be measured, the position of the reinforcement device in the groove cannot be adjusted, and the reinforcement device cannot be used multiple times. Summary of the Invention
[0004] In response to the above technical problems, the present invention provides a device and method for reinforcing the underground continuous wall trench wall of an ultra-deep foundation pit, which mainly solves the problem of trench wall collapse after the underground continuous wall is formed. It can temporarily fix the trench wall after collapse, and the reinforcement components can be taken and placed in the continuous wall trench more conveniently, and the support for the trench wall is more stable. The reinforcement components can be reused many times, thereby reducing the reinforcement cost.
[0005] In order to achieve the above technical objectives, the present invention provides an ultra-deep foundation pit underground continuous wall groove wall reinforcement device, including a support base and a reinforcement component, the reinforcement device also includes a first position adjustment component and a second position adjustment component, the middle part of the support base is provided with a reinforcement opening that matches the underground continuous wall groove, the reinforcement component is placed in the reinforcement opening in the middle of the support base, including symmetrically arranged first reinforcement plates and a reinforcement adjustment mechanism placed between the two first reinforcement plates; the first position adjustment component includes multiple groups of lifting adjustment mechanisms installed on the support base, the second position adjustment component is provided with two groups, symmetrically arranged at both ends of the two first reinforcement plates, and each group of second position adjustment components It includes a first support frame, a flip plate, a clamping unit and a lifting unit, the flip plate is arranged between the two first reinforcement plates, the clamping unit includes two third electric cylinders and second clamping plates respectively arranged at the piston end of each group of third electric cylinders, the two third electric cylinders are respectively installed on the outer side walls of the corresponding side flip plates through the lifting units, and the two second clamping plates respectively clamp the two first reinforcement plates; the two first support frames are respectively arranged on the outer sides of the corresponding side flip plates, and multiple groups of lifting adjustment mechanisms are evenly distributed on the outer sides of the flip plates, and the first support frame is fixed to the top end of the lifting adjustment mechanism on the corresponding side, and a first motor is fixedly installed on the first support frame on each side, and the output shaft of the first motor is fixedly connected to the corresponding side flip plate.
[0006] The better technical solution of the present invention is: the support base includes a square support base plate and support legs arranged at the four corners of the support base plate, and each support leg is provided with an electric or mechanically controlled walking wheel at the bottom; the reinforcement opening is opened in the middle of the support base plate; the height of the support leg is less than the lifting height of the first reinforcement plate, and will not affect the descent of the first reinforcement plate into the continuous wall groove body.
[0007] The lifting mechanism is a bottom end of the lifting mechanism, and the lifting mechanism is a bottom end of the lifting mechanism, and the lifting mechanism is a bottom end of the lifting mechanism, and the lifting mechanism is a bottom end of the lifting mechanism.
[0008] A better technical solution of the present invention: there are multiple reinforcement adjustment mechanisms, which are divided into two groups and symmetrically distributed between the two first reinforcement plates. Each reinforcement adjustment mechanism includes a second reinforcement plate, a first electric cylinder, a third reinforcement plate, and a second electric cylinder. The second reinforcement plate is installed on one of the first reinforcement plates through a transverse adjustment mechanism, and the third reinforcement plate is installed on the other first reinforcement plate through a transverse adjustment mechanism. The first electric cylinder is fixedly installed on the second reinforcement plate, and the second electric cylinder is fixedly installed on the third reinforcement plate. The piston rod of the first electric cylinder is connected to the third reinforcement plate, and the piston rod of the second electric cylinder is connected to the second reinforcement plate.
[0009] A better technical solution of the present invention: the lifting unit includes a first screw, a first clamping plate, and a second motor. The first screw is rotatably installed in the flip plate, the second motor is fixedly installed on the top of the flip plate, the output shafts of the first screw and the second motor are fixedly connected, the first clamping plate is slidably installed on the flip plate, and the first clamping plate is connected to the first screw by a thread.
[0010] A better technical solution of the present invention is as follows: multiple verticality measurement sensors are provided on the side of the two first reinforcement plates that are away from each other, and the multiple verticality measurement sensors on each first reinforcement plate are distributed up and down; and the signal output ends of the multiple verticality measurement sensors are communicatively connected to the external controller, and the monitoring signals are communicated and transmitted, so that the verticality of the first reinforcement plates can be monitored through the external controller.
[0011] The better technical solution of the present invention is as follows: the first support frame is a 7-shaped support plate, and its horizontal plate is fixedly installed on the top of the lifting rod of the two sets of lifting and adjusting mechanisms. The first motor is fixedly installed on the outer side of the vertical plate of the first support frame, and a first connecting shaft is provided on its output shaft. The first connecting shaft is rotatably installed on the first support frame, and the flip plate is fixedly installed on the first connecting shaft; the length of the first connecting shaft is greater than the width of the third electric cylinder. Through the setting of the first connecting shaft, a certain distance can be made between the first support frame and the flip plate, thereby avoiding the first support frame affecting the third electric cylinder from sliding downward along the flip plate, and ensuring that the reinforcement component is placed in the continuous wall groove body.
[0012] The preferred technical solution of the present invention is as follows: the second reinforcement plate and the third reinforcement plate are respectively installed on the corresponding first reinforcement plate through a lateral adjustment mechanism, and a corresponding mounting groove is opened on the first reinforcement plate. The lateral adjustment mechanism includes a third motor and a second screw. The third motor is fixedly installed in the mounting groove, and the second screw is fixedly installed on the output shaft of the third motor. The second reinforcement plate and the third reinforcement plate are respectively connected to the corresponding second screw through threads; the two lateral adjustment mechanisms of each group of reinforcement adjustment mechanisms are synchronously controlled.
[0013] The better technical solution of the present invention is as follows: two vertical slide grooves are correspondingly opened on each side of the flip plate, and two groups of third electric cylinders of the clamping unit on each side are slidably installed in the vertical slide grooves, the second clamping plate is placed parallel to the outside of the first clamping plate, and the third electric cylinder is fixedly connected to the first clamping plate, and the second clamping plate is provided with an inclined surface on the side away from the first clamping plate, and the first reinforcement plate is located between the second clamping plate and the first clamping plate.
[0014] In order to achieve the above technical objectives, the present invention provides a method for reinforcing the underground continuous wall trench of an ultra-deep foundation pit, wherein the method uses the above-mentioned ultra-deep foundation pit underground continuous wall trench reinforcement device for reinforcement, and specifically comprises the following steps:
[0015] S1. Move the ultra-deep foundation pit underground continuous wall groove reinforcement device to the underground continuous wall groove to be reinforced, and make the reinforcement opening on the support base face the underground continuous wall groove to be reinforced, then clamp the reinforcement assembly and the flip plate by the clamping unit, and control the first motor to drive the flip plate and the reinforcement assembly to flip as a whole, so that the reinforcement assembly is flipped from a horizontal state to a vertical state, and is inserted into the reinforcement opening accordingly;
[0016] S2. Use the first position adjustment component to adjust the flip plate and the reinforcement component to move downward as a whole into the continuous wall groove to be reinforced. At this time, the first position adjustment component stops working;
[0017] S3, the lifting unit and the clamping unit of the second position adjustment component drive the reinforcement component to continue to descend in the continuous wall groove, so that the reinforcement component is placed in the continuous wall groove, and the clamping unit is controlled to release the reinforcement component, and the first position adjustment component and the second position adjustment component return to the initial position. At this time, the first position adjustment component and the second position adjustment component are both away from the reinforcement component;
[0018] S4, controlling the reinforcement adjustment mechanism to adjust the distance between the two first reinforcement plates, so that the two first reinforcement plates are closely attached to the two groove surfaces of the continuous wall groove to be reinforced, respectively supporting the two groove surfaces of the continuous wall groove;
[0019] S5. When it is necessary to lower the steel cage into the continuous wall groove, control the reinforcement adjustment mechanism to separate the two first reinforcement plates from the groove surface of the continuous wall groove; at the same time, control the first position adjustment component and the second position adjustment component to work, so that the clamping unit clamps the reinforcement component, and then removes the reinforcement component through the first position adjustment component and the second position adjustment component.
[0020] A preferred technical solution of the present invention: the reinforcement adjustment mechanism in the S4 step is provided with multiple ones, which are symmetrically distributed between the two first reinforcement plates in two groups, and each reinforcement adjustment mechanism includes a second reinforcement plate, a first electric cylinder, a third reinforcement plate, and a second electric cylinder. The second reinforcement plate is installed on one of the first reinforcement plates through a lateral adjustment mechanism, and the third reinforcement plate is installed on the other first reinforcement plate through a lateral adjustment mechanism. The second reinforcement plate and the third reinforcement plate are respectively connected to the corresponding second lead screws through threads, the first electric cylinder is fixedly installed on the second reinforcement plate, the second electric cylinder is fixedly installed on the third reinforcement plate, and the piston rod of the first electric cylinder is fixedly installed on the third reinforcement plate. The piston rod of the second electric cylinder is connected to the second reinforcement plate; the lateral adjustment mechanism includes a third motor and a second lead screw; when adjusting the two first reinforcement plates, the first electric cylinder first pushes the first reinforcement plate through the third reinforcement plate, and the second electric cylinder pushes the other first reinforcement plate through the second reinforcement plate, so that the two first reinforcement plates support the two groove surfaces of the continuous wall groove, and the verticality of the groove wall is detected by arranging multiple verticality measurement sensors on the first reinforcement plate; the third motor drives the second reinforcement plate and the third reinforcement plate to move to the side of the first reinforcement plate through the second lead screw, so that the second reinforcement plate and the third reinforcement plate support the other two groove surfaces of the continuous wall groove.
[0021] The beneficial effects of the present invention compared with the prior art are:
[0022] (1) The present invention can adjust the position of the reinforcement component by providing a first position adjustment component and a second position adjustment component, so that the reinforcement component can be taken in and placed in the continuous wall groove more conveniently and stably;
[0023] (2) The present invention can adjust the position of the second reinforcement plate through the first reinforcement unit in the reinforcement assembly, so that the second reinforcement plate can support the groove wall more stably;
[0024] (3) The present invention can adjust the position of the first reinforcement plate through the second reinforcement unit in the reinforcement assembly, so that the position of the first reinforcement plate can be adjusted, which can improve the support stability and facilitate the removal and placement of the entire reinforcement assembly;
[0025] (4) The present invention can measure the verticality of the continuous wall groove wall and is convenient for taking and placing the reinforcement components. Therefore, the reinforcement components of the present invention can be used multiple times, thereby improving the utilization rate and reducing the reinforcement cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 The overall structure of the present invention is shown in FIG. Figure 1 .
[0027] Figure 2 The overall structure of the present invention is shown in FIG. Figure 2 .
[0028] Figure 3 The overall structure of the present invention is shown in FIG. Figure 3 .
[0029] Figure 4 The overall structure of the present invention is shown in FIG. Figure 4 .
[0030] Figure 5 Schematic diagram of the local structure of the present invention Figure 1 .
[0031] Figure 6 For the present invention Figure 5 Enlarged structural diagram at point A in the middle.
[0032] Figure 7 Schematic diagram of the local structure of the present invention Figure 2 .
[0033] Figure 8 For the present invention Figure 7 Enlarged structural diagram at point B in the middle.
[0034] Figure 9 Schematic diagram of the local structure of the present invention Figure 3 .
[0035] Figure 10 For the present invention Figure 9 Enlarged structural diagram at point C in the middle.
[0036] Figure 11 Schematic diagram of the local structure of the present invention Figure 4 .
[0037] Figure 12 Schematic diagram of the local structure of the first position adjustment component of the present invention Figure 1 .
[0038] Figure 13 Schematic diagram of the local structure of the first position adjustment component of the present invention Figure 2 .
[0039] Figure 14 This is a schematic diagram of the lifting rod structure of the present invention.
[0040] Figure numbers: 1-support base; 101-support bottom plate; 102-support leg; 201-first support frame; 202-first motor; 203-first connecting shaft; 204-first screw; 205-flip plate; 206-first clamping plate; 207-second motor; 3-reinforcement assembly; 301-first reinforcement plate; 302-third motor; 303-second screw; 4-reinforcement adjustment mechanism; 401-second reinforcement plate; 402-first electric cylinder; 403-third reinforcement plate; 404-second electric cylinder; 5-clamping unit; 501-third electric cylinder; 502-second clamping plate; 6-first position adjustment assembly; 601-sliding frame; 602-lifting rod; 603-third screw; 604-fourth motor; 605-fifth motor; 606-rotating drum. DETAILED DESCRIPTION
[0041] The present invention will be further described below with reference to the accompanying drawings and embodiments. Figures 1 to 14 The accompanying drawings are simplified versions of the embodiments and are only used to clearly and concisely illustrate the embodiments of the present invention. The technical solutions shown in the accompanying drawings are specific solutions of the embodiments of the present invention and are not intended to limit the scope of the invention claimed for protection. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without creative work are within the scope of protection of the present invention.
[0042] In the description of the present invention, it should be understood that the terms "upper," "lower," "inner," "outer," "left," "right," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the utility model product is typically placed when in use, or are the directions or positional relationships commonly understood by those skilled in the art. These terms are intended only to facilitate the description of the present invention and to simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific direction, be constructed, or operate in a specific direction. Therefore, they should not be construed as limiting the present invention. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0043] An ultra-deep foundation pit underground continuous wall trench reinforcement device is provided in the embodiment, such as Figures 1 to 5As shown, it includes a support base 1 and a reinforcement component 3, the support base 1 includes a square support base plate 101 and support legs 102 arranged at the four corners of the support base plate 101, and each support leg 102 is provided with an electric or mechanically controlled walking wheel at the bottom; the reinforcement opening is opened in the middle of the support base plate 101; the height of the support leg 102 is less than the lifting height of the first reinforcement plate 301. The height of the support leg is less than the lifting height of the first reinforcement plate, which will not affect the descent of the first reinforcement plate into the continuous wall groove body. The support base 1 can also be externally connected to a program control component, which can automatically control its movement or stop. The reinforcement device also includes a first position adjustment component 6 and a second position adjustment component. The middle part of the support base 1 is provided with a reinforcement opening that matches the underground continuous wall groove. The reinforcement component 3 is placed in the reinforcement opening in the middle of the support base 1, including symmetrically arranged first reinforcement plates 301 and a reinforcement adjustment mechanism 4 placed between the two first reinforcement plates 301. As shown Figure 9 and Figure 10 As shown, there are multiple reinforcement adjustment mechanisms 4, which are divided into two groups and symmetrically distributed between the two first reinforcement plates 301. Each reinforcement adjustment mechanism 4 includes a second reinforcement plate 401, a first electric cylinder 402, a third reinforcement plate 403, and a second electric cylinder 404. The second reinforcement plate 401 is installed on one of the first reinforcement plates 301 through a transverse adjustment mechanism, and the third reinforcement plate 403 is installed on the other first reinforcement plate 301 through a transverse adjustment mechanism. The first electric cylinder 402 is fixedly installed on the second reinforcement plate 401, and the second electric cylinder 404 is fixedly installed on the third reinforcement plate 403. The piston rod of the first electric cylinder 402 is connected to the third reinforcement plate 403, and the piston rod of the second electric cylinder 404 is connected to the second reinforcement plate 401. A corresponding mounting groove is opened on the first reinforcement plate 301, and the lateral adjustment mechanism includes a third motor 302 and a second lead screw 303. The third motor 302 is fixedly installed in the mounting groove, and the second lead screw 303 is fixedly installed on the output shaft of the third motor 302. The second reinforcement plate 401 and the third reinforcement plate 403 are respectively connected to the corresponding second lead screw 303 through threads; the two lateral adjustment mechanisms of each group of reinforcement adjustment mechanisms 4 are synchronously controlled.
[0044] An ultra-deep foundation pit underground continuous wall trench reinforcement device is provided in the embodiment, such as Figures 1 to 8As shown, the second position adjustment assembly is provided with two groups, which are symmetrically arranged at both ends of the two first reinforcement plates 301. Each group of the second position adjustment assembly includes a first support frame 201, a flip plate 205, a clamping unit and a lifting unit. The flip plate 205 is arranged between the two first reinforcement plates 301, and the two flip plates 205 and the two first reinforcement plates 301 form a frame structure that matches the reinforcement opening in the middle of the support base 1. The clamping unit 5 includes two third electric cylinders 501 and a second clamping plate 500 respectively arranged at the piston end of each group of the third electric cylinder 501. 2. The two third electric cylinders 501 are respectively installed on the outer side walls of the corresponding side flip plates 205 through the lifting units, and the two second clamping plates 502 respectively clamp the two first reinforcement plates 301; the two first support frames 201 are respectively arranged on the outer sides of the corresponding side flip plates 205, and multiple sets of lifting adjustment mechanisms are evenly distributed on the outer sides of the flip plates 205, and the first support frames 201 are fixed to the top ends of the lifting adjustment mechanisms on the corresponding sides. A first motor 202 is fixedly installed on the first support frame 201 on each side, and the output shaft of the first motor 202 is fixedly connected to the corresponding side flip plate 205. The lifting unit includes a first lead screw 204, a first clamping plate 206, and a second motor 207. The first lead screw 204 is rotatably installed in the flip plate 205, and the second motor 207 is fixedly installed on the top of the flip plate 205. The output shafts of the first lead screw 204 and the second motor 207 are fixedly connected, and the first clamping plate 206 is slidably installed on the flip plate 205. The first clamping plate 206 is connected to the first lead screw 204 by a threaded connection; two vertical sliding grooves are correspondingly opened on each side of the flip plate 205, and the two groups of third electric cylinders 501 of the clamping unit 5 on each side are slidably installed in the vertical sliding grooves, the second clamping plate 502 is placed parallel to the outside of the first clamping plate 206, and the third electric cylinder 501 is fixedly connected to the first clamping plate 206, and the second clamping plate 502 is provided with an inclined surface on the side away from the first clamping plate 206, and the first reinforcing plate 301 is located between the second clamping plate 502 and the first clamping plate 206. The first support frame 201 is a 7-shaped support plate, and its horizontal plate is fixedly installed on the top of the lifting rod 602 of the two sets of lifting adjustment mechanisms. The first motor 202 is fixedly installed on the outer side of the vertical plate of the first support frame 201, and a first connecting shaft 203 is provided on its output shaft. The first connecting shaft 203 is rotatably installed on the first support frame 201, and the flip plate 205 is fixedly installed on the first connecting shaft 203.
[0045] An ultra-deep foundation pit underground continuous wall trench reinforcement device is provided in the embodiment, such as Figures 1 to 5 and Figures 11 to 14As shown, the first position adjustment assembly 6 includes four groups of lifting adjustment mechanisms installed on the support base 1, and the four groups of lifting adjustment mechanisms are symmetrically distributed on the flip plate side of the support base 1. Each group of lifting adjustment mechanisms includes a sliding frame 601, a lifting rod 602, a third screw 603, a fourth motor 604, a fifth motor 605, and a rotating drum 606. The sliding frame 601 is slidably installed on the support base 1, the fourth motor 604 is fixedly installed on the sliding frame 601, and the rotating drum 606 is rotatably installed in the sliding frame 601. The lifting rod 602 is installed in the rotating drum 606, and the rotating drum 606 is provided with a spiral groove. The lifting rod 602 is provided with a connecting pin, and the connecting pin is connected to the spiral groove. The fifth motor 605 is fixedly installed on the support base 1, and the third screw 603 is rotatably installed on the support base 1. The third screw 603 is fixedly connected to the output shaft of the fifth motor 605. The sliding frame 601 is connected to the third screw 603 by a thread. A slide groove is provided on the sliding frame 601, and the connecting pin is slidably connected to the slide groove.
[0046] In the embodiment, multiple verticality measurement sensors are provided on the side of the two first reinforcement plates 301 away from each other. The multiple verticality measurement sensors on each first reinforcement plate 301 are distributed up and down, and the signal output ends of the multiple verticality measurement sensors are communicatively connected to the external controller.
[0047] When the device of the present invention is in use, the flip plate 205 only needs to enter the continuous wall groove body at the lower part, and does not need to go down completely. The distance of the flip plate 205 is less than the height of the first reinforcement plate - a. When the flip plate drops to a height of b, the first reinforcement plate 301 drops by a distance a+b. That is, when the flip plate 205 drops to the bottom, the first reinforcement plate 301 has a distance that is completely dropped to the continuous wall groove body.
[0048] The working principle of the present invention is as follows: when the first position adjustment component is working, the output shaft of the fifth motor 605 drives the sliding frame 601 to move through the third screw 603, the sliding frame 601 drives the lifting rod 602 to move, and the output shaft of the fourth motor 604 drives the rotating drum 606 to rotate. When the rotating drum 606 rotates, it drives the connecting pin to move through the spiral groove, and the connecting pin drives the lifting rod 602 to move. The lifting rod 602 drives the second position adjustment component through the first support frame 201, and the second position adjustment component reinforcement component moves; when the lifting unit is working, the output shaft of the second motor 207 drives the first screw 204 to rotate. When the first screw 204 rotates, it drives the first clamping plate 206 to move up and down, and the first clamping plate 206 drives the third electric cylinder 501 to move up and down; when the clamping unit is working, the third electric cylinder 501 drives the second clamping plate 502 to move, and the reinforcement component is clamped or separated through the cooperation of the first clamping plate 206 and the second clamping plate 502.
[0049] When the flip unit is working, the output shaft of the first motor 202 drives the flip plate 205 to rotate through the first connecting shaft 203, thereby changing the placement state of the flip plate 205; when the first reinforcement unit is working, the output shaft of the third motor 302 drives the second lead screw 303 to rotate, and when the second lead screw 303 rotates, it drives the second reinforcement plate 401 and the third reinforcement plate 403 to move horizontally; when the second reinforcement unit is working, the piston rod of the first electric cylinder 402 drives one first reinforcement plate 301 to move through the third reinforcement plate 403, and the piston rod of the second electric cylinder 404 drives another first reinforcement plate 301 to move through the second reinforcement plate 401, and the two first reinforcement plates 301 move toward or oppositely to adjust the distance between the two first reinforcement plates.
[0050] The reinforcement assembly is clamped on the flipping unit through the clamping unit, and the flipping unit flips the reinforcement assembly from a horizontal state to a vertical state; the first position adjustment assembly drives the flipping unit to move through the first support frame 201, and the flipping unit drives the reinforcement assembly to move into the continuous wall groove through the clamping unit; the lifting unit drives the reinforcement assembly to continue to descend in the continuous wall groove through the clamping unit, so that the reinforcement assembly is completely placed in the continuous wall groove, the clamping unit releases the reinforcement assembly, and the first position adjustment assembly and the second position adjustment assembly return to the initial position, and the first position adjustment assembly and the second position adjustment assembly are both away from the reinforcement assembly. The first electric cylinder 402 pushes the first reinforcing plate 301 through the third reinforcing plate 403, and the second electric cylinder 404 pushes the other first reinforcing plate 301 through the second reinforcing plate 401, so that the two first reinforcing plates 301 support the two groove surfaces of the continuous wall groove, and the verticality of the groove wall is detected by multiple verticality measurement sensors on the first reinforcing plate 301; the third motor 302 drives the second reinforcing plate 401 and the third reinforcing plate 403 to move to the side of the first reinforcing plate 301 through the second lead screw 303, so that the second reinforcing plate 401 and the third reinforcing plate 403 support the other two groove surfaces of the continuous wall groove; when the continuous wall groove needs to be In front of the inner lower steel cage, the first electric cylinder 402 pushes the first reinforcement plate 301 to move in the opposite direction through the third reinforcement plate 403, and the second electric cylinder 404 pushes the other first reinforcement plate 301 to move in the opposite direction through the second reinforcement plate 401, so that the two first reinforcement plates 301 are respectively away from the two groove surfaces of the continuous wall groove, and the third motor 302 drives the second reinforcement plate 401 and the third reinforcement plate 403 to move in the opposite direction through the second lead screw 303, so that the second reinforcement plate 401 and the third reinforcement plate 403 are away from the other two groove surfaces of the continuous wall groove, and the reinforcement assembly is clamped by the clamping unit, and the reinforcement assembly is removed by the first position adjustment assembly and the second position adjustment assembly.
[0051] The embodiment provides a method for reinforcing the underground continuous wall trench wall of an ultra-deep foundation pit, which uses the above-mentioned ultra-deep foundation pit underground continuous wall trench wall reinforcement device for reinforcement, and specifically includes the following steps:
[0052] S1. Move the ultra-deep foundation pit underground continuous wall groove reinforcement device to the underground continuous wall groove to be reinforced, and make the reinforcement opening on the support base face the underground continuous wall groove to be reinforced, and then clamp the reinforcement assembly and the flip plate through the clamping unit, and control the first motor to drive the flip plate and the reinforcement assembly to flip as a whole, so that the reinforcement assembly is flipped from a horizontal state to a vertical state, and is inserted into the reinforcement opening accordingly.
[0053] S2. The first position adjustment component is used to adjust the flip plate and the reinforcement component so that the flip plate and the reinforcement component are moved downward as a whole into the continuous wall groove to be reinforced. At this time, the first position adjustment component stops working.
[0054] S3. The lifting unit and the clamping unit of the second position adjustment component drive the reinforcement component to continue to descend in the continuous wall groove, so that the reinforcement component is placed in the continuous wall groove, and the clamping unit is controlled to release the reinforcement component. The first position adjustment component and the second position adjustment component return to the initial position. At this time, the first position adjustment component and the second position adjustment component are both away from the reinforcement component.
[0055] S4. The first electric cylinder 402 pushes the first reinforcement plate 301 through the third reinforcement plate 403, and the second electric cylinder 404 pushes the other first reinforcement plate 301 through the second reinforcement plate 401, so that the two first reinforcement plates 301 support the two groove surfaces of the continuous wall groove, and the verticality of the groove wall is detected by multiple verticality measurement sensors on the first reinforcement plate 301; the third motor 302 drives the second reinforcement plate 401 and the third reinforcement plate 403 to move to the side of the first reinforcement plate 301 through the second screw 303, so that the second reinforcement plate 401 and the third reinforcement plate 403 support the other two groove surfaces of the continuous wall groove.
[0056] S5. When it is necessary to lower the steel cage in the continuous wall groove, the first electric cylinder 402 pushes the first reinforcement plate 301 to move in the opposite direction through the third reinforcement plate 403, and the second electric cylinder 404 pushes the other first reinforcement plate 301 to move in the opposite direction through the second reinforcement plate 401, so that the two first reinforcement plates 301 are respectively away from the two groove surfaces of the continuous wall groove, and the third motor 302 drives the second reinforcement plate 401 and the third reinforcement plate 403 to move in the opposite direction through the second lead screw 303, so that the second reinforcement plate 401 and the third reinforcement plate 403 are away from the other two groove surfaces of the continuous wall groove, clamps the reinforcement assembly through the clamping unit, and removes the reinforcement assembly through the first position adjustment assembly and the second position adjustment assembly.
[0057] It should be noted that the start and stop of the power parts of the present invention are controlled by the program control component.
[0058] The above is merely one embodiment of the present invention, and its description is relatively specific and detailed. However, it should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art may make various modifications and improvements without departing from the spirit of the present invention, and such modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. A device for reinforcing an underground continuous wall trench of an ultra-deep foundation pit, comprising a support base (1) and a reinforcement assembly (3), characterized in that: The reinforcement device further comprises a first position adjustment component (6) and a second position adjustment component, the middle portion of the support base (1) is provided with a reinforcement opening matching the underground continuous wall notch, the reinforcement component (3) is placed in the reinforcement opening in the middle portion of the support base (1), and comprises symmetrically arranged first reinforcement plates (301) and a reinforcement adjustment mechanism (4) placed between the two first reinforcement plates (301); the first position adjustment component (6) comprises a plurality of lifting adjustment mechanisms mounted on the support base (1), the second position adjustment component comprises two groups, symmetrically arranged at both ends of the two first reinforcement plates (301), each group of the second position adjustment components comprises a first support frame (201), a flip plate (205), a clamping unit and a lifting unit, the flip plate (205) being arranged between the two first reinforcement plates (301) and the second position adjustment component comprising ... 1), the clamping unit (5) comprises two third electric cylinders (501) and second clamping plates (502) respectively arranged at the piston end of each group of third electric cylinders (501), the two third electric cylinders (501) are respectively installed on the outer side wall of the corresponding side flip plate (205) through the lifting unit, and the two second clamping plates (502) respectively clamp the two first reinforcement plates (301); the two first support frames (201) are respectively arranged on the outer side of the corresponding side flip plate (205), multiple groups of lifting adjustment mechanisms are evenly distributed on the outer side of the flip plate (205), and the first support frame (201) is fixed to the top end of the lifting adjustment mechanism on the corresponding side, and a first motor (202) is fixedly installed on the first support frame (201) on each side, and the output shaft of the first motor (202) is fixedly connected to the corresponding side flip plate (205); The reinforcement adjustment mechanism (4) is provided in plurality and is divided into two groups and symmetrically distributed between the two first reinforcement plates (301). Each reinforcement adjustment mechanism (4) includes a second reinforcement plate (401), a first electric cylinder (402), a third reinforcement plate (403), and a second electric cylinder (404). The second reinforcement plate (401) is mounted on one of the first reinforcement plates (301) via a transverse adjustment mechanism. The third reinforcement plate (403) is mounted on the other first reinforcement plate (301) via a transverse adjustment mechanism. The first electric cylinder (402) is fixedly mounted on the second reinforcement plate (401). The second electric cylinder (404) is fixedly mounted on the third reinforcement plate (403). The piston rod of the first electric cylinder (402) is connected to the third reinforcement plate (403). The piston rod of the second electric cylinder (404) is connected to the second reinforcement plate (401). The lifting unit comprises a first lead screw (204), a first clamping plate (206), and a second motor (207), wherein the first lead screw (204) is rotatably mounted in the flip plate (205), the second motor (207) is fixedly mounted on the top of the flip plate (205), the output shafts of the first lead screw (204) and the second motor (207) are fixedly connected, the first clamping plate (206) is slidably mounted on the flip plate (205), and the first clamping plate (206) is connected to the first lead screw (204) by a thread; Two vertical slide grooves are correspondingly provided on the flip plate (205), and two groups of third electric cylinders (501) of the clamping unit (5) on each side are slidably installed in the vertical slide grooves. The second clamping plate (502) is placed parallel to the outside of the first clamping plate (206), and the third electric cylinder (501) is fixedly connected to the first clamping plate (206). A slope is provided on the side of the second clamping plate (502) away from the first clamping plate (206), and the first reinforcing plate (301) is located between the second clamping plate (502) and the first clamping plate (206).
2. The ultra-deep foundation pit underground continuous wall trench reinforcement device according to claim 1, characterized in that: The support base (1) comprises a square support base plate (101) and support legs (102) arranged at four corners of the support base plate (101), and each support leg (102) is provided with an electric or mechanically controlled running wheel at the bottom; the reinforcement opening is opened in the middle of the support base plate (101); the height of the support legs (102) is less than the lifting height of the first reinforcement plate (301).
3. The ultra-deep foundation pit underground continuous wall trench reinforcement device according to claim 1 or 2, characterized in that: The first position adjustment component (6) is provided with four groups of lifting adjustment mechanisms, which are symmetrically distributed on the flip plate side of the support base (1), and each group of lifting adjustment mechanisms includes a sliding frame (601), a lifting rod (602), a third screw (603), a fourth motor (604), a fifth motor (605), and a rotating drum (606). The sliding frame (601) is slidably mounted on the support base (1), the fourth motor (604) is fixedly mounted on the sliding frame (601), the rotating drum (606) is rotatably mounted in the sliding frame (601), and the lifting rod (60 2) is installed in a rotating drum (606), a spiral groove is provided on the rotating drum (606), a connecting pin is provided on the lifting rod (602), the connecting pin is connected to the spiral groove, the fifth motor (605) is fixedly installed on the support base (1), the third lead screw (603) is rotatably installed on the support base (1), the third lead screw (603) is fixedly connected to the output shaft of the fifth motor (605), the sliding frame (601) is connected to the third lead screw (603) by a thread, a sliding groove is provided on the sliding frame (601), and the connecting pin is slidably connected to the sliding groove.
4. The ultra-deep foundation pit underground continuous wall trench reinforcement device according to claim 1 or 2, characterized in that: A plurality of verticality measurement sensors are provided on one side of the two first reinforcement plates (301) that are away from each other. The plurality of verticality measurement sensors on each first reinforcement plate (301) are distributed vertically, and signal output ends of the plurality of verticality measurement sensors are communicatively connected to an external controller.
5. The ultra-deep foundation pit underground continuous wall trench reinforcement device according to claim 3, characterized in that: The first support frame (201) is a 7-shaped support plate, the horizontal plate of which is fixedly mounted on the top of the lifting rods (602) of the two sets of lifting adjustment mechanisms, the first motor (202) is fixedly mounted on the outside of the vertical plate of the first support frame (201), and a first connecting shaft (203) is provided on its output shaft. The first connecting shaft (203) is rotatably mounted on the first support frame (201), and the flip plate (205) is fixedly mounted on the first connecting shaft (203).
6. The ultra-deep foundation pit underground continuous wall trench reinforcement device according to claim 1, characterized in that: A mounting groove is correspondingly provided on the first reinforcement plate (301), and the lateral adjustment mechanism comprises a third motor (302) and a second lead screw (303), wherein the third motor (302) is fixedly mounted in the mounting groove, and the second lead screw (303) is fixedly mounted on the output shaft of the third motor (302), and the second reinforcement plate (401) and the third reinforcement plate (403) are respectively connected to the corresponding second lead screw (303) through threads; and the two lateral adjustment mechanisms of each group of reinforcement adjustment mechanisms (4) are synchronously controlled.
7. A method for reinforcing the underground continuous wall trench of an ultra-deep foundation pit, characterized by: The reinforcement method uses the ultra-deep foundation pit underground continuous wall trench reinforcement device according to any one of claims 1 to 6 for reinforcement, and specifically comprises the following steps: S1. Move the ultra-deep foundation pit underground continuous wall groove reinforcement device to the underground continuous wall groove to be reinforced, and make the reinforcement opening on the support base face the underground continuous wall groove to be reinforced, then clamp the reinforcement assembly and the flip plate by the clamping unit, and control the first motor to drive the flip plate and the reinforcement assembly to flip as a whole, so that the reinforcement assembly is flipped from a horizontal state to a vertical state, and is inserted into the reinforcement opening accordingly; S2. Use the first position adjustment component to adjust the flip plate and the reinforcement component to move downward as a whole into the continuous wall groove to be reinforced. At this time, the first position adjustment component stops working; S3, the lifting unit and the clamping unit of the second position adjustment component drive the reinforcement component to continue to descend in the continuous wall groove, so that the reinforcement component is placed in the continuous wall groove, and the clamping unit is controlled to release the reinforcement component, and the first position adjustment component and the second position adjustment component return to the initial position. At this time, the first position adjustment component and the second position adjustment component are both away from the reinforcement component; S4, controlling the reinforcement adjustment mechanism to adjust the distance between the two first reinforcement plates, so that the two first reinforcement plates are closely attached to the two groove surfaces of the continuous wall groove to be reinforced, respectively supporting the two groove surfaces of the continuous wall groove; S5. When it is necessary to lower the steel cage into the continuous wall groove, control the reinforcement adjustment mechanism to separate the two first reinforcement plates from the groove surface of the continuous wall groove; at the same time, control the first position adjustment component and the second position adjustment component to work, so that the clamping unit clamps the reinforcement component, and then removes the reinforcement component through the first position adjustment component and the second position adjustment component.