A concrete spreading device
By designing an automated concrete leveling device that integrates leveling and coating functions, the problems of uneven surface and low efficiency caused by manual operation are solved, achieving efficient concrete surface leveling and film coating.
Patent Information
- Application Number
- CN202311013922.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-11
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2043-08-11
AI Technical Summary
In existing technologies, the concrete leveling and coating processes are greatly affected by manual operation, resulting in uneven surfaces and low efficiency.
Design a concrete leveling device that combines a leveling plate and a coating roller. The device achieves automated leveling and coating through a drive mechanism, and ensures film adhesion and cutting through a cutting mechanism and a pneumatic control system, integrating leveling and coating into one unit.
It improves the smoothness of the concrete surface, reduces the impact of manual operation, increases construction efficiency, avoids membrane contamination and damage, and improves construction efficiency.
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Figure CN116816097B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of building construction, in particular to a concrete spreading device. BACKGROUND
[0002] After the concrete is laid, the concrete in the construction area needs to be spread before the concrete hardens, so that the hardened concrete surface is flat. After the concrete spreading operation is completed, the concrete in the construction area needs to be maintained, that is, a maintenance film is laid on the surface of the concrete, so that the concrete surface is closely attached to the maintenance film, thereby promoting the hydration effect of the concrete and playing a role in preventing cracks and moisturizing the concrete.
[0003] In actual construction operation, the spreading and film coating of the concrete are carried out separately. The operator needs to first use a scraper with a flat surface to slide on the surface of the concrete to spread the concrete surface. After the spreading operation is completed, the maintenance film is covered to the end of the concrete by a film coating machine, and the operator then pulls the film coating machine to achieve full coverage of the maintenance film.
[0004] In the above process, the spreading and film coating processes are greatly affected by manual operation, which leads to the problem that the formed concrete surface is not flat enough. In addition, the separate spreading and film coating operations also lead to low overall efficiency of the construction operation, which is not conducive to actual use. SUMMARY
[0005] In order to solve the problems in the above-mentioned technology, the present application provides a concrete spreading device.
[0006] The concrete spreading device provided by the present application adopts the following technical scheme:
[0007] A concrete spreading device, comprising a support frame, a movable seat slidingly arranged on the support frame, a driving mechanism arranged on the support frame and used to drive the movable seat to slide horizontally; a spreading plate arranged on the movable seat, a film coating roller rotatably arranged on one side of the spreading plate, a maintenance film wound on the film coating roller, a cutting mechanism arranged on the movable seat and used to cut the maintenance film, and a pressing plate arranged on one side of the film coating roller, the film coating roller being located between the pressing plate and the spreading plate.
[0008] By adopting the technical scheme, the device as a whole is placed and fixed on the construction area through the support frame, the movable seat is located above the concrete to be treated in the construction area, the driving mechanism drives the movable seat to slide horizontally, the sliding of the movable seat drives the spreading plate to slide, and the spreading plate contacts the concrete to spread and treat the concrete; then, the coated roller located on one side of the spreading plate is moved to the concrete after spreading treatment by the movable seat, the curing film on the coated roller contacts the surface of the spreaded concrete, and the curing film covers the surface of the concrete during the movement of the movable seat and the coated roller; with the continuous movement of the movable seat, the pressing plate is moved to the coated area, the pressing plate moves with the movable seat to perform the pressing operation, so that the curing film is tightly attached to the surface of the concrete; after the coating on the surface of the concrete in the construction area is completed, the cutting piece cuts the curing film to separate the curing film from the coated roller, and the curing film covers the surface of the concrete; in the above process, the cooperation of various components can spread and coat the concrete in the construction area, and the whole treatment construction process does not need to be completed manually, thereby reducing the influence of manual operation on the flatness of the concrete surface, and the combination of spreading operation and coating operation improves the overall efficiency of the construction operation.
[0009] Optionally, the movable seat is provided with a shielding plate, the shielding plate, the movable seat and the pressing plate surround a containing cavity, the coated roller is arranged in the containing cavity, and the shielding plate and the pressing plate form an opening through which the curing film passes.
[0010] By adopting the technical scheme, the coated roller is located in the containing cavity, the curing film on the coated roller passes through the opening to perform the coating treatment, and the coated roller is protected by the shielding plate, the movable seat and the pressing plate, so that the concrete or foreign matters do not fall on the curing film during the spreading operation of the spreading plate or the placement of the device, thereby preventing the curing film from being polluted or damaged.
[0011] Optionally, the cutting mechanism includes a cutting edge arranged at the opening, and the shielding plate is provided with an extension piece, and the extension piece is extended and retracted to drive the cutting edge to slide.
[0012] By adopting the technical scheme, the curing film on the coated roller passes through the opening, and when the coating on the surface of the concrete in the construction area is completed, the extension piece is extended and retracted to drive the cutting edge to move, and the cutting edge continues to move after contacting the curing film, thereby cutting the curing film.
[0013] Optionally, a placing groove in communication with the opening is formed in the shielding plate, the extension piece and the cutting edge are located in the placing groove, and a plurality of sealing pads are arranged at the opening of the placing groove, and the sealing pads are attached to each other or partially overlapped to close the placing groove.
[0014] By adopting the technical scheme, when the curing film does not need to be cut, the cutting blade is located in the placing groove, and the plurality of sealing gaskets are mutually attached or partially overlapped to seal the placing groove, so that the curing film is prevented from being accidentally cut off due to the accidental contact between the curing film and the cutting blade during the process of the curing film being pulled out.
[0015] Optionally, the telescopic member comprises a telescopic rod arranged on the shielding plate, a pushing plate is arranged on the telescopic rod, and the cutting blade is fixed on the pushing plate; a drop prevention block is arranged on the pushing plate and located between the cutting blade and the film-coated roller.
[0016] By adopting the technical scheme, the telescopic rod is telescoped to drive the pushing plate to move, the pushing plate further drives the cutting blade and the drop prevention block to move, the drop prevention block pushes the curing film between the cutting blade and the film-coated roller against the pressing plate, and the cutting blade cuts the curing film at the lower end of the drop prevention block, so that the opening end of the curing film is clamped between the drop prevention block and the pressing plate and does not move randomly, the drop prevention block is reset when the device is used next time, the film-coated roller is rotated, and the opening end of the curing film at the opening is thus pulled out.
[0017] Optionally, a protective soft pad is arranged on the drop prevention block.
[0018] By adopting the technical scheme, when the drop prevention block pushes the curing film, the protective soft pad contacts the curing film, the protective soft pad is extruded to press the curing film, so that the stability of the curing film when the opening end of the curing film is fixed is improved, and the curing film is prevented from being damaged due to excessive extrusion of the drop prevention block.
[0019] Optionally, an air control chamber and an air source are arranged on the movable seat, the air source is used to inflate or deflate the air control chamber, and a film control port is arranged on the pressing plate and communicates with the air control chamber.
[0020] By adopting the technical scheme, the curing film is partially adsorbed and attached to the pressing plate by deflating the air control chamber by the air source, the curing film on the pressing plate contacts the concrete surface during the movement of the pressing plate driven by the movable seat, the air source inflates the air control chamber at the same time, and the curing film is blown out to the concrete surface by the gas through the film control port, so that the curing film is conveniently attached to the concrete surface, the curing film is flattened during the film coating of the curing film, and the construction efficiency is further improved.
[0021] Optionally, a breathable film is arranged at the film control port.
[0022] By adopting the technical scheme, the breathable film is arranged at the control film port, so that too much air is prevented from passing through the control film port during air extraction, thereby preventing the curing film from being sucked into the control film port, and too much air is prevented from passing through the control film port during air filling, thereby preventing the surface flatness of the concrete from being affected.
[0023] Optionally, the film pressing plate comprises a vertical plate and a horizontal plate, the vertical plate is fixedly connected with the movable seat, the horizontal plate is slidably connected with the vertical plate, one end of the horizontal plate away from the vertical plate is slidably connected with the air control chamber, and the control film port is arranged on the horizontal plate.
[0024] By adopting the technical scheme, when the film coating or film pressing treatment is not required, the air source extracts the air in the air control chamber, so that the horizontal plate is not in contact with the concrete surface, and the leveling plate can be used for separate leveling operation, when the film coating or film pressing treatment is required, the air source supplies air to the air control chamber, so as to drive the horizontal plate to slide, and the cooperation of the components in the above process improves the applicability of the device, and the device can also be used for separate leveling operation.
[0025] Optionally, a limiting groove is arranged on the horizontal plate, and a limiting block is arranged on the vertical plate, the limiting block is located in the limiting groove and is slidably connected with the limiting groove.
[0026] By adopting the technical scheme, the limiting groove and the limiting block are cooperated to limit the sliding range of the horizontal plate, so as to prevent the horizontal plate from sliding excessively.
[0027] In summary, the present application has at least one of the following beneficial technical effects:
[0028] 1. The concrete in the construction area can be leveled and coated, and the entire treatment construction process does not require manual operation, thereby reducing the influence of manual operation on the surface flatness of the concrete, and the combination of leveling operation and coating operation improves the overall efficiency of the construction operation;
[0029] 2. The film coating roller is located in the containing cavity, the curing film on the film coating roller passes through the opening to be coated, the film coating roller is protected by the shielding plate, the movable seat and the film pressing plate, and the concrete or foreign matters are prevented from falling on the curing film when the leveling plate is used for leveling operation or the device is placed, so as to prevent the curing film from being polluted or damaged;
[0030] 3. By the air source to the air control chamber, the curing film can be adsorbed and attached to the pressing plate, and in the process of moving the pressing plate driven by the movable seat, the curing film on the pressing plate contacts the concrete surface, the air source simultaneously inflates the air control chamber, and the gas blows the curing film to the concrete surface through the membrane control port, thereby facilitating the attachment of the curing film to the concrete surface, and the curing film can be flattened during the coating process, thereby improving the construction efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 is a schematic diagram of the overall structure of a concrete flattening device in the embodiment of the present application;
[0032] Figure 2 is Figure 1 is a schematic diagram of the cooperation of the movable seat, the flattening plate, the shielding plate, the pressing plate and the air source in the embodiment;
[0033] Figure 3 is Figure 2 is a sectional view of the cooperation of the movable seat, the flattening plate, the shielding plate and the pressing plate in the embodiment;
[0034] Figure 4 is Figure 3 is an enlarged view of part A in the embodiment;
[0035] Figure 5 is Figure 1 is a schematic diagram of the horizontal plate in the embodiment.
[0036] BRIEF DESCRIPTION OF DRAWINGS: 1, support frame; 2, movable seat; 3, driving mechanism; 31, horizontal frame; 32, screw rod; 33, motor; 4, flattening plate; 5, coating roller; 6, curing film; 7, coating roller motor; 8, pressing plate; 81, vertical plate; 82, horizontal plate; 9, shielding plate; 10, containing cavity; 11, opening; 12, cutting edge; 13, telescopic rod; 14, placing groove; 15, sealing gasket; 16, pushing plate; 17, anti-drop block; 18, air control chamber; 19, air source; 20, membrane control port; 21, limiting groove; 22, limiting block. DETAILED DESCRIPTION
[0037] The following will be described in detail in combination with the accompanying Figures 1-5 The present application will be further described in detail.
[0038] The embodiment of the present application discloses a concrete flattening device. Referring to Figure 1 and Figure 2The concrete spreading and coating device comprises a support frame 1, a movable seat 2 slidingly arranged on the support frame 1, a driving mechanism 3 arranged on the support frame 1 and used to drive the movable seat 2 to slide horizontally, a spreading plate 4 fixed on the movable seat 2, a coating roller 5 rotatably arranged on one side of the spreading plate 4, a coating roller 5 motor 33 used to drive the coating roller 5 to rotate, a curing film 6 wound on the coating roller 5, a cutting mechanism arranged on the movable seat 2 and used to cut the curing film 6, and a pressing plate 8 arranged on one side of the coating roller 5, wherein the coating roller 5 is located between the pressing plate 8 and the spreading plate 4.
[0039] With reference to Figure 1 The driving mechanism 3 comprises two horizontal frames 31 fixed on the support frame 1, the two horizontal frames 31 are arranged opposite to and parallel with each other, one driving motor 33 is arranged on each of the two horizontal frames 31, the output shafts of the two driving motors 33 are coaxially fixedly connected with two lead screws 32 respectively, the two ends of the fixed seat are fixedly connected with the screw nuts of the two lead screws 32 respectively, and the synchronous rotation of the output shafts of the two driving motors 33 drives the two lead screws 32 to rotate synchronously, and the rotation of the lead screws 32 drives the movable seat 2 to move horizontally.
[0040] With reference to Figure 2 and Figure 3 The movable seat 2 is provided with a shielding plate 9, the coating roller 5 motor 33 is arranged on the shielding plate 9, a containing cavity 10 is formed between the shielding plate 9, the movable seat 2 and the pressing plate 8, the coating roller 5 is rotatably arranged in the containing cavity 10, an opening 11 is formed between the shielding plate 9 and the pressing plate 8 for the curing film 6 to pass through, and the coating roller 5 is protected by the shielding plate 9, the movable seat 2 and the pressing plate 8, so that the curing film 6 is prevented from being contaminated by concrete or foreign matters when the spreading plate 4 is spreading or the device is placed.
[0041] With reference to Figure 3 and Figure 4 The cutting mechanism comprises a cutting blade 12 arranged at the opening 11, a placing groove 14 is formed in the shielding plate 9 and communicates with the opening 11, an electrically-controlled telescopic rod 13 is arranged in the placing groove 14, the fixed end of the telescopic rod 13 is fixedly connected with the shielding plate 9, the movable end of the telescopic rod 13 is fixedly connected with a pushing plate 16, and the cutting blade 12 is fixed on the pushing plate 16; a falling prevention block 17 is fixed on the pushing plate 16, the falling prevention block 17 is located between the cutting blade 12 and the coating roller 5, and the end of the falling prevention block 17 close to the opening 11 is fixed with a protective soft pad; two sealing pads 15 are fixed at the opening 11 of the placing groove 14, and the two sealing pads 15 are in close contact with each other to seal the opening 11 of the placing groove 14.
[0042] The maintenance film 6 on the coating roller 5 is pulled out through the opening 11, when the cutting blade 12 is located in the placing groove 14, the two sealing pads 15 are in close contact to seal the placing groove 14, so that the maintenance film 6 is not in contact with the cutting blade 12 during the pulling process; when the coating on the concrete surface of the construction area is completed, the maintenance film 6 needs to be cut, the telescopic rod 13 drives the push plate 16 to move, the push plate 16 further drives the cutting blade 12 and the anti-drop block 17 to move, the anti-drop block 17 pushes the maintenance film 6 between the cutting blade 12 and the coating roller 5 to the pressing plate 8, when the anti-drop block 17 pushes the maintenance film 6, the protective soft pad is in contact with the maintenance film 6, the protective soft pad is extruded to press the maintenance film 6, and the cutting blade 12 cuts the maintenance film 6 at the lower end of the anti-drop block 17, the opening 11 end of the maintenance film 6 is clamped between the anti-drop block 17 and the pressing plate 8 and cannot move randomly, when the device is used next time, the anti-drop block 17 is reset, the coating roller 5 rotates, and the opening 11 end of the maintenance film 6 at the opening 11 is pulled out.
[0043] Referring to Figure 2 , the movable seat 2 is provided with an air control chamber 18 and an air source 19, the air source 19 is used to inflate or deflate the air control chamber 18, referring to Figure 3 and Figure 5 , the pressing plate 8 includes a vertical plate 81 and a horizontal plate 82, the vertical plate 81 is fixedly connected with the movable seat 2, the horizontal plate 82 is slidably connected with the vertical plate 81, the horizontal plate 82 is provided with a limiting groove 21, and the vertical plate 81 is provided with a limiting block 22, the limiting block 22 is located in the limiting groove 21 and slidably matched with the limiting groove 21; one end of the horizontal plate 82 away from the vertical plate 81 is slidably matched with the air control chamber, the horizontal plate 82 is provided with a control film port 20 in communication with the air control chamber 18, and a breathable film is arranged in the control film port 20 to enable the gas to flow through the breathable film.
[0044] When the coating or pressing process is not needed, the air source 19 deflates the air control chamber 18, so that the air is sucked, part of the maintenance film 6 is adsorbed and attached to the horizontal plate 82, and the horizontal plate 82 is driven to slide upward, so that the horizontal plate 82 does not contact the concrete surface, and the leveling plate 4 can be used for leveling operation alone; when the coating and pressing process is needed, the air source 19 inflates the air control chamber, so that the horizontal plate 82 is driven to slide downward, at this time, the maintenance film 6 is attached to the concrete surface under the action of the gas, thereby the coating and pressing of the maintenance film 6 are simultaneously completed; and the limiting groove 21 and the limiting block 22 cooperate to limit the sliding range of the horizontal plate 82, so that the horizontal plate 82 is prevented from sliding excessively.
[0045] The implementation principle of the concrete spreading device is as follows: the device is placed and fixed on the construction area through the support frame 1, the movable seat 2 is located above the concrete to be treated in the construction area, the rotation of the output shaft of the driving motor 33 drives the rotation of the lead screw 32, so as to drive the movable seat 2 to slide horizontally, the sliding of the movable seat 2 drives the spreading plate 4 to slide, and the spreading plate 4 contacts the concrete to spread and treat the concrete; then, the coated roller 5 located on one side of the spreading plate 4 moves to the concrete after the spreading treatment along with the movable seat 2, the curing film 6 on the coated roller 5 contacts the surface of the spreaded concrete, and the curing film 6 covers the surface of the concrete during the movement of the movable seat 2 and the coated roller 5; with the continuous movement of the movable seat 2, the film pressing plate 8 moves to the film coating completion area, the film pressing plate 8 moves along with the movable seat 2 to perform the film pressing operation, so that the curing film 6 is tightly attached to the surface of the concrete; when the film coating on the surface of the concrete in the construction area is completed, the telescopic rod 13 drives the cutting blade 12 to move, the cutting blade 12 contacts the curing film 6 and then continues to move, so that the curing film 6 is cut and treated, so that the curing film 6 is separated from the coated roller 5, and the curing film 6 covers the surface of the concrete; in the above process, the cooperation of various components can spread and coat the concrete in the construction area, and the whole treatment construction process does not need to be completed manually, so that the influence of manual operation on the flatness of the concrete surface is reduced, and the overall efficiency of the construction operation is improved due to the combination of the spreading operation and the film coating operation.
[0046] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape, principle of the present application should be covered in the protection scope of the present application.
Claims
1. A concrete finishing device, characterized by: The utility model provides a kind of curing film cutting device, including support frame (1), the movable seat (2) is slid on the support frame (1), the drive mechanism (3) for driving movable seat (2) to slide horizontally is provided on the support frame (1);Movable seat (2) is provided with spreading plate (4), spreading plate (4) is provided with coating roller (5) on one side, curing film (6) is wound on coating roller (5), cutting mechanism for cutting curing film (6) is provided on movable seat (2), coating roller (5) is provided with film pressing plate (8) on one side, and coating roller (5) is located between film pressing plate (8) and spreading plate (4);Movable seat (2) is provided with baffle (9), baffle (9), movable seat (2) and film pressing plate (8) are surrounded and form a containing cavity (10), coating roller (5) is rotatably arranged in containing cavity (10), and opening (11) for curing film (6) to pass through is formed between baffle (9) and film pressing plate (8);The cutting mechanism includes cutting edge (12) arranged at opening (11), baffle (9) is provided with telescopic part, and the telescopic movement of telescopic part drives cutting edge (12) to slide;Baffle (9) is provided with placing groove (14) communicated with opening (11), and telescopic part and cutting edge (12) are located in placing groove (14), two sealing pads (15) are fixed at opening (11) of placing groove (14), and two sealing pads (15) are mutually adhered to close opening (11) of placing groove (14);Telescopic part includes telescopic rod (13) arranged on baffle (9), pushing plate (16) is arranged on telescopic rod (13), and cutting edge (12) is fixed on pushing plate (16);Pushing plate (16) is provided with anti-drop block (17), and anti-drop block (17) is located between cutting edge (12) and coating roller (5), and protective soft pad is arranged on anti-drop block (17);When curing film (6) needs to be cut, the telescopic movement of telescopic rod (13) drives pushing plate (16) to move, pushing plate (16) further drives cutting edge (12) and anti-drop block (17) to move, anti-drop block (17) props curing film (6) between cutting edge (12) and coating roller (5) on film pressing plate (8), when anti-drop block (17) props curing film (6), protective soft pad contacts curing film (6), protective soft pad is extruded and presses curing film (6), and cutting edge (12) cuts curing film (6) at the lower end of anti-drop block (17), and the opening end of curing film (6) is clamped between anti-drop block (17) and film pressing plate (8) and will not move randomly, when the device is used next time, anti-drop block (17) resets, coating roller (5) rotates, and the opening end of curing film (6) at opening (11) is thus passed out.
2. A concrete finishing device according to claim 1, wherein: The active seat (2) is provided with a gas control chamber (18) and a gas source (19), the gas source (19) is used to charge or exhaust the gas control chamber (18), and the pressing film plate (8) is provided with a film control port (20) communicated with the gas control chamber (18).
3. A concrete finishing device according to claim 2, wherein: The film control port (20) is provided with a breathable film.
4. A concrete finishing device as defined in claim 2, wherein: The pressing film plate (8) comprises a vertical plate (81) and a horizontal plate (82), the vertical plate (81) is fixedly connected with the active seat (2), the horizontal plate (82) is slidably connected with the vertical plate (81), one end of the horizontal plate (82) away from the vertical plate (81) is slidably matched with the gas control chamber (18), and the film control port (20) is arranged on the horizontal plate (82).
5. A concrete finishing device as claimed in claim 4, wherein: A limiting groove (21) is arranged on the horizontal plate (82), a limiting block (22) is arranged on the vertical plate (81), the limiting block (22) is located in the limiting groove (21) and is slidably matched with the limiting groove (21).
Citation Information
Patent Citations
High-performance detachable split-charging type concrete paving automatic film covering maintenance equipment
CN112982107A
Concrete curing device for road construction
CN113293679A
Rapid film covering device for concrete curing
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