Autoclave Sliding System

Abstract

The present invention provides a autoclave sliding system, comprising: an autoclave installation foundation pit, an autoclave base disposed in the autoclave installation foundation pit for supporting and fixing the autoclave, two gantry cranes with the action area being the autoclave installation foundation pit, an autoclave assembly area, a steering support portion disposed at the tail position of the autoclave assembly area for supporting and limiting, and a traction translation portion disposed at the head position of the autoclave assembly area for supporting and limiting; a translation track parallel to the center line of the autoclave installation foundation pit is provided on the ground of the autoclave assembly area under the steering support portion; the steering support portion provides the support and corner fulcrum at one end of the autoclave, and the traction translation portion is used to support the other end of the autoclave. The overall angle of the autoclave is adjusted by moving the traction translation portion. After the adjustment is in place, the autoclave is translated through the steering support portion to realize the hoisting docking with the gantry crane. After the hoisting is achieved by both gantry cranes, the autoclave is finally installed on the autoclave base.

Description

Technical Field

[0001] The present invention relates to the technical field of hot press tube installation, and more particularly to a hot press tank sliding system. Background Art

[0002] At present, in the installation project of the hot press tank, the hot press tank and the foundation pit base are constructed synchronously, that is, during the assembly of the hydraulic tank, the foundation pit and the base are also constructed synchronously, thereby accelerating the overall progress of the project;

[0003] The difficulty of such a project is how to move the hot press tank to the base of the constructed foundation pit for final assembly in the later stage;

[0004] Since the hot press tank itself needs to ensure that there is no excessive stress as much as possible to avoid damage to the tank body, a very smooth steering and translation are required. However, at present, the movement and hoisting are realized through the combination of a forklift and a crane. This kind of movement is unreliable, the stress on the tank body is uncontrollable, and the operation difficulty of the forklift turning to the crane hoisting is large because the lifting of the forklift is not stable enough, the manual operation is very difficult, and the risk factor is high. Summary of the Invention

[0005] In view of the above-mentioned technical problems, a hot press tank sliding system is provided, which can realize the smooth steering displacement of the hot press tank and the combination of hoisting with simple manual operation.

[0006] The technical means adopted by the present invention are as follows:

[0007] A hot press tank sliding system includes: a hot press tank installation foundation pit A, a hot press tank base a arranged in the hot press tank installation foundation pit A for supporting and fixing the hot press tank, two sets of gantry cranes 1 with an action area of the hot press tank installation foundation pit A, a hot press tank assembly area B, a steering support part 2 arranged at the tail position of the hot press tank assembly area B for supporting and limiting, and a traction and translation part 3 arranged at the head position of the hot press tank assembly area B for supporting and limiting;

[0008] The center line of the hot press tank installation foundation pit A is perpendicular to the center line of the hot press tank assembly area B;

[0009] The running tracks of the two sets of gantry cranes 1 are parallel to the center line of the hot press tank installation foundation pit A;

[0010] A translation track b parallel to the center line of the hot press tank installation foundation pit A is arranged on the ground of the hot press tank assembly area B below the steering support part 2;

[0011] The bottom of the steering support part 2 is a translation wheel set 21, and a rotating platform 23 is fixed above the translation wheel set 21 through a slewing bearing I 22;

[0012] A curved block 231 with an arc-shaped upper end surface and a support positioning block 232 fixed between the curved block 231 and the upper end surface of the rotating platform 23 are detachably fixed on the rotating platform 23. The curved block 231 and the support positioning block 232 form a combined structure capable of supporting and limiting the autoclave.

[0013] The translation wheel set 21 is a wheel set with active power and travels on the translation track b on the ground of the autoclave assembly area B.

[0014] The traction translation part 3 includes: an upper support platform 31, a lower traction platform 32, and a slewing bearing II 33 fixed between the upper support platform 31 and the lower traction platform 32.

[0015] A traction hook 34 is arranged on the side surface of the lower traction platform 32, and a plurality of trapezoidal grooves that are parallel to each other and wider at the bottom and narrower at the top are arranged at the bottom.

[0016] A number of heavy-duty lockable universal wheels are arranged at the bottom of the lower traction platform 32.

[0017] In the present invention adopting the technical solution, the steering support part 2 and the traction translation part 3 are adjusted so that the center line connecting the centers of the two is parallel to the center line of the autoclave assembly area B (the alignment situation can be observed by setting marks at the center points of the opposite side surfaces of the steering support part 2 and the traction translation part 3 and combining with an external level). Then, the curved block 231 and the support positioning block 232 (the selection of the two is determined according to the size of the autoclave) of the fixed arc surface of the steering support part 2 are fixed, and the upper support platform 31 of the traction translation part 3 is detachably fixedly assembled to limit the autoclave.

[0018] When the autoclave body assembly is completed, it is cooperated with the lower traction platform 32 by a traction forklift (the fork part of the forklift is embedded into the trapezoidal groove to form stable limitation), or it can also be towed and moved by connecting other vehicles to the traction hook. Then, the movement of the forklift can further achieve steering. During the entire movement process, the operator can see clearly, and each step is manually controllable. The steering process is stable. Then, the gantry crane 1 is moved to a position near the autoclave assembly area B of the autoclave installation foundation pit A, and the translation wheel set 21 of the steering support part 2 is started, so as to move the end of the autoclave to the hoisting position of the gantry crane 1. After arriving, operate the gantry crane 1 to hoist and lift this end. The gantry crane 1 moves, and the traction translation part 3 follows the movement (the power work of the traction follows). Then, after moving a certain distance, the second gantry crane 2 hoists and lifts. The traction power of the traction translation part 3 is unloaded. After the gantry crane 1 hoists the autoclave in place and descends, it is then installed on the autoclave base a to complete the entire assembly, translation, and fixing work.

[0019] Furthermore,

[0020] A central identification line R is made on the translation track b in the autoclave assembly area B parallel to the center line of the track, and the central identification line R can coincide with the center line of the autoclave base a in the height direction. The purpose of this structure is that after the autoclave completes the turning, it can be directly centered. When it is hoisted and installed on the autoclave base a by the gantry crane, the centering can be omitted, reducing the difficult manual operation steps during installation.

[0021] Furthermore,

[0022] A fan-shaped laser lamp (referring to the irradiation surface of the lamp of the level) is arranged at the center position of the lower end face of the lower traction platform 32, so that there is a following central light, and it is easy for the operator to observe the centering state.

[0023] Furthermore,

[0024] A camera is arranged on the top cross beam of the gantry crane 1 adjacent to the autoclave assembly area B. The camera is used to identify whether the light of the laser lamp coincides with the central identification line R. The camera is connected to the console of the gantry crane 1 through wired or wireless data transmission methods. In this way, through the video signal feedback of the camera, it can be displayed on the operator's screen. In this way, the centering of the center line of the autoclave and the autoclave base a can be carried out before operating the gantry crane, which directly avoids the subsequent installation positioning and greatly reduces the workload of the installation work.

[0025] Compared with the prior art, the present invention has the following advantages:

[0026] 1. It provides convenience for manual operation throughout the process.

[0027] 2. The turning and translation process is very stable, and various problems of the previous multi-group forklift translation can be avoided, especially the safety of the observers and the damage to the autoclave body.

[0028] 3. The centering can be directly achieved during the translation process, and then hoisted and lifted, directly avoiding the adjustment work of the later installation centering with a very large investment of manpower and time. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0030] Figure 1 It is a schematic diagram of the site layout of the present invention.

[0031] Figure 2Schematic diagram of the operation and translation of two existing forklifts.

[0032] Figure 3 Schematic diagram of the present invention during the hoisting by a gantry crane.

[0033] Figure 4 Schematic structural diagram of the present invention when two gantry cranes are both hoisting.

[0034] Figure 5 Schematic structural diagram of the steering support part of the present invention.

[0035] Figure 6 Schematic structural diagram of the traction and translation part of the present invention.

[0036] In the figure:

[0037] A, autoclave installation foundation pit; a, autoclave pedestal; B, autoclave assembly area; b, translation track; R, center marking line;

[0038] 1, gantry crane; 2, steering support part; 3, traction and translation part;

[0039] 21, translation wheel set; 22, slewing bearing I; 23, rotating platform;

[0040] 231, arc block; 232, support and positioning block;

[0041] 31, upper support platform; 32, lower traction platform; 33, slewing bearing II; 34, traction hook. Detailed implementation manners

[0042] It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the drawings and in combination with the embodiments.

[0043] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. The description of at least one exemplary embodiment below is actually only illustrative and in no way restricts the present invention and its application or use. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0044] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they specify the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0045] Unless otherwise specifically stated, the relative arrangements of the components and steps set forth in these embodiments, numerical expressions, and numerical values do not limit the scope of the present invention. At the same time, it should be clear that, for the sake of convenience of description, the dimensions of the various parts shown in the drawings are not drawn in actual proportional relationships. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such technologies, methods, and devices should be regarded as part of the authorized specification. In all the examples shown and discussed here, any specific value should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters denote like items in the following figures, and thus, once an item is defined in one figure, it does not need to be further discussed in subsequent figures.

[0046] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by orientation words such as "front, rear, upper, lower, left, right", "lateral, vertical, perpendicular, horizontal", and "top, bottom" are generally based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description. Without contrary instructions, these orientation words do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and thus cannot be construed as limiting the protection scope of the present invention: the orientation words "inside, outside" refer to the inside and outside relative to the contour of each component itself.

[0047] For ease of description, spatial relative terms such as "above", "over", "on the upper surface", "upper", etc. can be used here to describe the spatial positional relationship of a device or feature shown in the figure with other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation in addition to the orientation described in the figure for the device. For example, if the device in the attached drawing is inverted, the device described as "above or over other devices or structures" will then be positioned "below or under other devices or structures". Thus, the exemplary term "above" can include both the orientations of "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and corresponding interpretations are made for the spatial relative descriptions used here.

[0048] In addition, it should be noted that the use of terms such as "first", "second", etc. to limit components is only for the convenience of differentiating the corresponding components. Without additional statements, the above terms have no special meanings, and thus should not be construed as limiting the protection scope of the present invention.

[0049] As Figure 1 、 Figures 3 to 6 shown, the present invention provides a autoclave sliding system, including: an autoclave installation foundation pit A, an autoclave base a arranged in the autoclave installation foundation pit A for supporting and fixing the autoclave, two gantry cranes 1 with the action area being the autoclave installation foundation pit A, an autoclave assembly area B, a steering support part 2 arranged at the tail position of the autoclave assembly area B for supporting and limiting, and a traction translation part 3 arranged at the head position of the autoclave assembly area B for supporting and limiting;

[0050] The center line of the autoclave installation foundation pit A is perpendicular to the center line of the autoclave assembly area B;

[0051] The running tracks of the two gantry cranes 1 are parallel to the center line of the autoclave installation foundation pit A;

[0052] A translation track b parallel to the center line of the autoclave installation foundation pit A is arranged on the ground of the autoclave assembly area B under the steering support part 2;

[0053] The bottom of the steering support part 2 is a translation wheel set 21, and a rotating platform 23 is fixed above the translation wheel set 21 through a slewing bearing I 22;

[0054] An arc-shaped block 231 with an arc-shaped upper end face and a support positioning block 232 fixed between the arc-shaped block 231 and the upper end face of the rotating platform 23 are detachably fixed on the rotating platform 23. The arc-shaped block 231 and the support positioning block 232 form a combined structure capable of supporting and limiting the autoclave;

[0055] The translation wheel set 21 is a wheel set with active power and runs on the translation track b on the ground of the autoclave assembly area B;

[0056] The traction translation part 3 includes: an upper support platform 31, a lower traction platform 32, and a slewing bearing II 33 fixed between the upper support platform 31 and the lower traction platform 32;

[0057] A traction hook 34 is arranged on the side of the lower traction platform 32, and a plurality of trapezoidal grooves that are parallel to each other and wider at the bottom and narrower at the top are arranged at the bottom;

[0058] A number of heavy-duty lockable universal wheels are arranged at the bottom of the lower traction platform 32.

[0059] In the present invention adopting the technical solution, the steering support part 2 and the traction translation part 3 are adjusted so that the connecting line of the centers of the two is parallel to the center line of the autoclave assembly area B (the alignment situation can be observed by combining the marks set at the center points of the opposite sides of the steering support part 2 and the traction translation part 3 and using an external level). Then, the arc-shaped block 231 and the support positioning block 232 (the selection of the two is determined according to the size of the autoclave) on the fixed arc surface of the steering support part 2, and the upper support platform 31 of the traction translation part 3 are detachably fixedly assembled to limit the autoclave;

[0060] After the autoclave body is assembled, it is cooperated with the lower traction platform 32 by a traction forklift (the fork part of the forklift is embedded into the trapezoidal groove to form stable limitation), and it can also be tractionally moved by connecting other vehicles with the traction hook. Then, the movement of the forklift can realize steering. During the whole movement process, the operator can see clearly, and each step can be manually controlled. The steering process is stable. Then, the mobile gantry crane 1 is moved to a position near the autoclave assembly area B of the autoclave installation foundation pit A, and the translation wheel set 21 of the steering support part 2 is started, so as to realize the movement of the end of the autoclave to the hoisting position of the gantry crane 1. After arriving, operate the gantry crane 1 to hoist and lift this end, the gantry crane 1 moves, and the traction translation part 3 follows the movement (the traction power does work and follows). Then, after moving a certain distance, the second gantry crane 2 hoists and lifts. The traction power of the traction translation part 3 is unloaded. After the gantry crane 1 hoists the autoclave in place and descends, it is then installed on the autoclave base a to complete the assembly, translation and fixing work.

[0061] Furthermore,

[0062] A center marking line is made on the center line parallel to the track of the translation track b in the autoclave assembly area B, and this center marking line R can coincide with the center line of the autoclave base a in the height direction. The purpose of this structure is that after the autoclave is turned, it can be directly centered. When the gantry crane hoists and installs it on the autoclave base a, the center alignment can be omitted, reducing the difficult manual operation steps during this installation.

[0063] Further,

[0064] A fan-shaped laser lamp (referring to the illumination surface of the lamp of the level) is arranged at the center position of the lower end surface of the lower traction platform 32, so that there is a following central light ray, and it is very easy for the operator to observe the state of central alignment.

[0065] Further,

[0066] A camera is arranged on the top crossbeam of the gantry crane 1 adjacent to the autoclave assembly area B. The camera is used to identify whether the light ray of the laser lamp coincides with the central marking line R. The camera is connected to the console of the gantry crane 1 through a wired or wireless data transmission method. In this way, through the video signal feedback of the camera, it can be displayed on the operator's screen. In this way, the alignment of the center line of the autoclave and the autoclave base a can be carried out before operating the gantry crane, which directly avoids subsequent installation positioning and greatly reduces the workload of the installation work.

[0067] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A autoclave sliding system, characterized in that, Including: An autoclave installation foundation pit (A), an autoclave pedestal (a) arranged in the autoclave installation foundation pit (A) for supporting and fixing the autoclave, two gantry cranes (1) with the action area being the autoclave installation foundation pit (A), an autoclave assembly area (B), a turning support part (2) arranged at the tail position of the autoclave assembly area (B) for supporting and limiting, and a traction translation part (3) arranged at the head position of the autoclave assembly area (B) for supporting and limiting; The center line of the above-mentioned autoclave installation foundation pit (A) is perpendicular to the center line of the autoclave assembly area (B); The running tracks of the above-mentioned two gantry cranes (1) are parallel to the center line of the autoclave installation foundation pit (A); A translation track (b) parallel to the center line of the autoclave installation foundation pit (A) is arranged on the ground of the above-mentioned autoclave assembly area (B) below the turning support part (2); The bottom of the above-mentioned turning support part (2) is a translation wheel set (21), and a rotating platform (23) is fixed above the translation wheel set (21) through a slewing bearing I (22); An arc-shaped block (231) with an arc-shaped upper end face and a support positioning block (232) fixed between the arc-shaped block (231) and the upper end face of the rotating platform (23) are detachably fixed on the above-mentioned rotating platform (23), and the arc-shaped block (231) and the support positioning block (232) form a combined structure capable of supporting and limiting the autoclave; The above-mentioned translation wheel set (21) is a wheel set with active power and runs on the translation track (b) on the ground of the autoclave assembly area (B); The above-mentioned traction translation part (3) includes: an upper support platform (31), a lower traction platform (32), and a slewing bearing II (33) fixed between the upper support platform (31) and the lower traction platform (32); A traction hook (34) is arranged on the side of the above-mentioned lower traction platform (32), and a plurality of trapezoidal grooves with wider lower parts and narrower upper parts are arranged at the bottom; 2. A kind of autoclave sliding system according to claim 1, characterized in that A number of heavy-duty lockable universal wheels are arranged at the bottom of the above-mentioned lower traction platform (32).

3. A kind of autoclave sliding system according to claim 1 or 2, characterized in that A center marking line is made on the center line parallel to the track of the translation track (b) in the autoclave assembly area (B), and this center marking line (R) can coincide with the center line of the autoclave pedestal (a) in the height direction.

4. A kind of autoclave sliding system according to claim 3, characterized in that A fan-shaped laser lamp is arranged at the center position of the lower end face of the above-mentioned lower traction platform (32).

5. A kind of autoclave sliding system according to claim 4, characterized in that A camera is arranged on the top beam of the gantry crane (1) adjacent to the autoclave assembly area (B), and this camera is used to identify whether the light of the laser lamp coincides with the center marking line (R). The above-mentioned camera is connected to the console of the gantry crane (1) through a wired or wireless data transmission method.

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