Intelligent concrete breaking robot

Abstract

The application discloses an intelligent concrete breaking robot, which comprises an executing mechanism, a moving mechanism, an intelligent identification module, a control module, a driving mechanism, a power mechanism and a running mechanism, the lower part of the power mechanism is provided with the running mechanism, the driving mechanism and the control module are respectively arranged on the two sides of the power mechanism, the moving mechanism is arranged on the lower part of one side of the power mechanism, the executing mechanism is connected to the moving mechanism, the intelligent identification module is arranged in the executing mechanism, and the power mechanism is connected to the executing mechanism through a hydraulic pipe. The application has the advantages that the application can reduce the influence of concrete breaking operation on human health and environment, realize the green, safe, efficient and economic construction target of building concrete breaking, realize static nondestructive breaking, reduce concrete breaking vibration, ensure the effective separation of steel bars and concrete, reduce the damage of steel bars in the concrete components of existing building reinforcement and reconstruction, and effectively improve the operation efficiency of single concrete breaking mode.

Description

Technical Field

[0001] This invention relates to the field of construction engineering technology, and in particular to an intelligent concrete demolition robot. Background Technology

[0002] Currently, there is a shortage of mechanical equipment in China suitable for the green renovation of existing buildings, especially for the demolition of concrete inside building floors.

[0003] Current methods for demolishing concrete mainly include manual pneumatic hammer demolition, wall sawing, wire sawing, and hydraulic mechanical demolition. These methods have problems such as large operational vibration, serious noise and dust pollution, difficulty in separating steel bars from concrete, high manual labor intensity, and limited mechanical operating space.

[0004] High-pressure water jet technology, as a clean and efficient processing technology, can solve the above problems when used for concrete cutting and breaking. However, high-pressure water jet technology for concrete cutting and breaking has problems such as high threshold pump pressure, large energy consumption, and serious waste of water resources.

[0005] Therefore, it is necessary to propose an intelligent concrete demolition robot to address the above problems. Summary of the Invention

[0006] In view of the shortcomings of the prior art, the purpose of this invention is to provide an intelligent concrete demolition robot to solve the above problems.

[0007] An intelligent concrete demolition robot includes an execution mechanism 1, a moving mechanism 2, an intelligent recognition module 3, a control module 4, a drive mechanism 5, a power mechanism 6, and a travel mechanism 7. The travel mechanism 7 is installed at the lower part of the power mechanism 6. The drive mechanism and the control module are respectively installed on both sides of the power mechanism 6. The moving mechanism 2 is installed on the lower part of one side of the power mechanism 6. The execution mechanism 1 is connected to the moving mechanism 2. The intelligent recognition module 3 is provided inside the execution mechanism. The power mechanism, the moving mechanism 2, and the intelligent recognition module 3 are all electrically connected to the control module. The drive mechanism is connected to the execution mechanism 1 through a hydraulic pipe.

[0008] Preferably, the actuator includes a concrete drilling machine, a hydraulic splitting mechanism, a high-pressure water jetting mechanism, and a soundproof and splash-proof protective cover, wherein the concrete drilling machine, the hydraulic splitting mechanism, and the high-pressure water jetting mechanism are all installed on the soundproof and splash-proof protective cover.

[0009] Preferably, the hydraulic splitting mechanism is provided with two rows of several splitting rods.

[0010] Preferably, the high-pressure water jet mechanism comprises a spray gun, a high-pressure water supply pipe, a drain pipe, and a suction cup, with one end of the high-pressure water supply pipe connected to the spray gun and one end of the drain pipe connected to the suction cup.

[0011] Preferably, the other end of the high-pressure water supply pipe is connected to the water supply tank, and the other end of the drain pipe is connected to the wastewater tank.

[0012] Preferably, the moving mechanism includes a support, a lifting mechanism, a traversing mechanism, and a robotic arm. The lifting mechanism is mounted on the support, and the robotic arm is connected to the lifting mechanism via the traversing mechanism.

[0013] Preferably, the intelligent recognition module includes a rebar scanner, a high-definition camera, an analysis and processing unit, and a control command unit, wherein the rebar scanner, the high-definition camera, and the analysis and processing unit are all connected to the control command unit.

[0014] Preferably, the control module is equipped with a portable remote control and a signal receiver.

[0015] Preferably, the drive mechanism includes a drive motor and a command receiving control unit. The drive motor is connected to a signal receiver through the command receiving control unit, and the drive motor provides power to the water pump in the water supply tank.

[0016] Preferably, the power mechanism includes a hydraulic pump, an oil supply pipe, an electric motor, a regulating valve, an electromagnetic steering valve, and an accumulator. The hydraulic pump is connected to the hydraulic splitting mechanism via the oil supply pipe, and the hydraulic pump is connected to the accumulator. The oil supply pipe is connected to the regulating valve and the electromagnetic steering valve. The travel mechanism 7 includes a plurality of travel wheels, and the electric motor is driven to the travel wheels.

[0017] Compared with the prior art, the present invention has the following advantages:

[0018] 1. This invention can reduce the impact of concrete demolition operations on human health, the environment, and existing structural components, achieving the construction goals of green, safe, efficient, and economical concrete demolition in buildings.

[0019] 2. This invention uses static non-destructive demolition to reduce vibration during concrete demolition, ensures effective separation of steel bars from concrete, reduces damage to steel bars in reinforced and renovated concrete components of existing buildings, and minimizes the impact on existing reused components.

[0020] 3. This invention is green and environmentally friendly, reducing environmental pollution such as dust and noise generated during concrete demolition operations;

[0021] 4. This invention is low-consumption and high-efficiency, replacing the high-intensity labor of workers and effectively improving the work efficiency of the single concrete demolition method of high-pressure water jet technology cutting and breaking; it can be applied to multiple scenarios, especially to concrete demolition operations inside existing building floors. Attached Figure Description

[0022] Figure 1 This is a structural diagram of the intelligent concrete demolition robot provided by the present invention;

[0023] Figure 2 This is a front view structural diagram of the present invention;

[0024] Figure 3 This is a diagram showing the connection structure between the actuator and the moving mechanism of the present invention;

[0025] Figure 4 This is a structural diagram of the actuator of the present invention;

[0026] Figure 5 This is a block diagram illustrating the module principle of the present invention;

[0027] Figure 6 This is a flowchart of the robot's workflow in this invention.

[0028] The attached diagram shows the following components: 1. Actuator; 2. Moving mechanism; 3. Intelligent identification module; 4. Control module; 5. Drive mechanism; 6. Power mechanism; 7. Traveling mechanism; 101. Hydraulic splitting mechanism; 102. High-pressure water jet mechanism; 103. Soundproof and splash-proof cover; 104. Splitting rod; 105. Spray gun; 106. High-pressure water supply pipe; 107. Drainage pipe; 108. Suction cup; 201. Support; 202. Lifting mechanism; 203. Lateral movement mechanism; 204. Robotic arm; 301. Rebar scanner; 302. High-definition camera; 303. Analysis and processing unit; 304. Control command unit; 401. Portable remote control; 402. Signal receiver; 501. Drive motor; 502. Command receiving control unit; 601. Hydraulic pump; 602. Oil supply pipe; 603. Electric motor; 604. Electromagnetic directional valve; 701. Traveling wheel. Detailed Implementation

[0029] It should be noted that, unless otherwise specified, the embodiments and features described in the present invention can be combined with each other.

[0030] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0031] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0032] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.

[0033] like Figure 1 and combined Figures 2 to 6 As shown, an intelligent concrete demolition robot includes an execution mechanism 1, a moving mechanism 2, an intelligent recognition module 3, a control module 4, a drive mechanism 5, a power mechanism 6, and a travel mechanism 7. The travel mechanism 7 is installed at the lower part of the power mechanism 6. The drive mechanism 5 and the control module 4 are respectively installed on both sides of the power mechanism 6. The moving mechanism 2 is installed on the lower part of one side of the power mechanism 6. The execution mechanism 1 is connected to the moving mechanism 2. The intelligent recognition module 3 is provided inside the execution mechanism 1. The power mechanism 6, the moving mechanism 2, and the intelligent recognition module 3 are all electrically connected to the control module 4. The drive mechanism 5 is connected to the execution mechanism 1 through a hydraulic pipe.

[0034] Furthermore, the actuator 1 includes a concrete drilling machine, a hydraulic splitting mechanism 101, a high-pressure water jet mechanism 102, and a soundproof and splash-proof cover 103. The concrete drilling machine, the hydraulic splitting mechanism 101, and the high-pressure water jet mechanism 102 are all installed on the soundproof and splash-proof cover 103.

[0035] Furthermore, the hydraulic splitting mechanism 101 is provided with two rows of several splitting rods 104.

[0036] Furthermore, the high-pressure water jet mechanism 102 comprises a spray gun 105, a high-pressure water supply pipe 106, a drain pipe 107, and a suction cup 108. One end of the high-pressure water supply pipe 106 is connected to the spray gun 105, and one end of the drain pipe 107 is connected to the suction cup 108.

[0037] Furthermore, the other end of the high-pressure water supply pipe 106 is connected to the water supply tank, and the other end of the drain pipe is connected to the wastewater tank.

[0038] Furthermore, the moving mechanism 2 includes a support 201, a lifting mechanism 202, a lateral movement mechanism 203, and a robotic arm 204. The lifting mechanism 202 is mounted on the support 201, and the robotic arm 204 is connected to the lifting mechanism 202 through the lateral movement mechanism 203. The lifting mechanism 202 can move up and down on the support 201, and the robotic arm 204 can move laterally along the lateral movement mechanism 203.

[0039] Furthermore, the intelligent recognition module 3 includes a rebar scanner 301, a high-definition camera 302, an analysis and processing unit 303, and a control command unit 304, wherein the rebar scanner 301, the high-definition camera 302, and the analysis and processing unit 303 are all connected to the control command unit 304.

[0040] Furthermore, the control module 4 is provided with a portable remote controller 401, a signal receiver 402, and a control unit 403, wherein the portable remote controller 401 is connected to the control unit 403 through the signal receiver 402.

[0041] Furthermore, the drive mechanism 5 includes a drive motor 501 and a command receiving control unit 502. The drive motor 501 is connected to the signal receiver 402 through the command receiving control unit 502, and the drive motor 501 provides power to the water pump of the water supply tank.

[0042] Furthermore, the power mechanism 6 includes a hydraulic pump 601, an oil supply pipe 602, an electric motor 603, a regulating valve, an electromagnetic steering valve 604, and an accumulator. The hydraulic pump 601 is connected to the hydraulic splitting mechanism 101 via the oil supply pipe 602, providing power to the hydraulic splitting mechanism 101. The hydraulic pump 601 is connected to the accumulator. The regulating valve and the electromagnetic steering valve 604 are connected between the hydraulic pump 601 and the oil supply pipe 602. The travel mechanism 7 includes several travel wheels 701, and the electric motor 603 is driven and connected to the travel wheels 701. The hydraulic pump 601, the electric motor 603, and the electromagnetic steering valve 604 are all electrically connected to the signal receiver 402. The control module 4 issues working commands to the hydraulic pump 601, the electric motor 603, and the electromagnetic steering valve 604 through the signal receiver 402, thereby controlling the working status of the hydraulic pump 601, the electric motor 603, and the electromagnetic steering valve 604.

[0043] Compared with the prior art, the present invention has the following advantages:

[0044] 1. This invention can reduce the impact of concrete demolition operations on human health, the environment, and existing structural components, achieving the construction goals of green, safe, efficient, and economical concrete demolition in buildings.

[0045] 2. This invention uses static non-destructive demolition to reduce vibration during concrete demolition, ensures effective separation of steel bars from concrete, reduces damage to steel bars in reinforced and renovated concrete components of existing buildings, and minimizes the impact on existing reused components.

[0046] 3. This invention is green and environmentally friendly, reducing environmental pollution such as dust and noise generated during concrete demolition operations. It is low-consumption and highly efficient, replacing the high-intensity labor of workers and effectively improving the operational efficiency of the single concrete demolition method using high-pressure water jet technology.

[0047] 5. This invention is applicable to various scenarios, especially to concrete demolition operations inside existing building floors.

[0048] Working principle:

[0049] The intelligent concrete demolition robot's concrete demolition operation includes the following steps:

[0050] S1. The moving mechanism 2 moves up and down and left and right to select the breaking work surface;

[0051] S2. The rebar scanner 301 determines the location of the reinforcing bars in the concrete structure.

[0052] S3, the concrete drilling machine intelligently avoids the location of reinforcing bars when drilling holes in concrete structures.

[0053] S4. The hydraulic splitting mechanism 101 extends into the hole to perform multi-directional pre-splitting treatment on the reinforced concrete component.

[0054] S5, Intelligent Recognition Module 3 determines whether the splitting operation is completed;

[0055] S6. High-pressure water jetting mechanism 102 sprays water along concrete cracks;

[0056] This invention integrates the advantages of various concrete demolition processes, mainly involving five actions: moving, scanning, drilling, splitting, and punching. It allows for free switching between splitting and punching concrete demolition actions based on the working conditions of the work surface. The demolition operation is carried out by splitting first and then punching, achieving static non-destructive demolition, green and environmentally friendly, low-consumption and high-efficiency, and multi-scenario operation, which can effectively solve the problems raised in the background technology.

[0057] The intelligent concrete demolition robot of this invention connects and switches all actions of the demolition operation through an intelligent recognition system. When switching between splitting and punching, a high-definition camera 302 takes pictures of the concrete surface at set intervals to capture the process of concrete crack propagation, crack width, and the state of steel bars and concrete materials. The AI ​​algorithm performs image recognition and analysis to determine whether the splitting operation is completed and to determine the cutting path of the high-pressure water gun along the widest crack within the predetermined unit, the distance of the gun head, the breaking angle, depth, position, and the required power. After the analysis is completed, the analysis results are sent to the control command unit.

[0058] The above description is merely a preferred embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. An intelligent concrete demolition robot, characterized in that: It includes an actuator (1), a moving mechanism (2), an intelligent recognition module (3), a control module (4), a drive mechanism (5), a power mechanism (6), and a travel mechanism (7). The travel mechanism (7) is installed on the lower part of the power mechanism (6). The drive mechanism (5) and the control module (4) are respectively installed on both sides of the power mechanism (6). The moving mechanism (2) is installed on the lower part of one side of the power mechanism (6). The actuator (1) is connected to the moving mechanism (2). The intelligent recognition module (3) is provided inside the actuator (1). The power mechanism (6), the moving mechanism (2), and the intelligent identification module (3) are all electrically connected to the control module (4), and the drive mechanism (5) is connected to the actuator (1) through a hydraulic pipe; the actuator (1) includes a concrete drilling machine, a hydraulic splitting mechanism (101), a high-pressure water jet mechanism (102), and a soundproof and splashproof cover (103), and the concrete drilling machine, the hydraulic splitting mechanism (101), and the high-pressure water jet mechanism (102) are all installed on the soundproof and splashproof cover (103); the hydraulic splitting mechanism (101) is provided with two rows of... A splitting rod (104); the high-pressure water jet mechanism (102) comprises a spray gun (105), a high-pressure water supply pipe (106), a drain pipe (107), and a suction cup (108). One end of the high-pressure water supply pipe (106) is connected to the spray gun (105), and one end of the drain pipe (107) is connected to the suction cup (108). The other end of the high-pressure water supply pipe (106) is connected to the water supply tank, and the other end of the drain pipe is connected to the wastewater tank. The moving mechanism (2) comprises a bracket (201), a lifting mechanism (202), and a horizontal... The lifting mechanism (202) is mounted on the bracket (201), and the robotic arm (204) is connected to the lifting mechanism (202) via the lateral movement mechanism (203). The intelligent recognition module (3) includes a rebar scanner (301), a high-definition camera (302), an analysis and processing unit (303), and a control command unit (304). The rebar scanner (301), the high-definition camera (302), and the analysis and processing unit (303) are all connected to the control command unit (304).

2. The intelligent concrete demolition robot as described in claim 1, characterized in that: The control module (4) is equipped with a portable remote controller (401), a signal receiver (402) and a control unit (403). The portable remote controller (401) is connected to the control unit (403) through the signal receiver (402).

3. The intelligent concrete demolition robot as described in claim 2, characterized in that: The drive mechanism (5) includes a drive motor (501) and a command receiving control unit (502). The drive motor (501) is connected to the signal receiver (402) through the command receiving control unit (502). The drive motor (501) provides power to the water pump of the water supply tank.

4. The intelligent concrete demolition robot as described in claim 3, characterized in that: The power mechanism (6) includes a hydraulic pump (601), an oil supply pipe (602), an electric motor (603), a regulating valve, an electromagnetic steering valve (604), and an accumulator. The hydraulic pump (601) is connected to the hydraulic splitting mechanism (101) through the oil supply pipe (602). The hydraulic pump (601) is connected to the accumulator. The regulating valve and the electromagnetic steering valve (604) are connected between the hydraulic pump (601) and the oil supply pipe (602). The travel mechanism (7) includes a plurality of travel wheels (701). The electric motor (603) is driven to the travel wheels (701).

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