Saggar residue removal device
By designing a sagger residue removal device with a turntable and chopping blade drive mechanism, the problem of removing stubborn residual material layers on large graphite sagger production lines has been solved, achieving an efficient and simplified removal process that adapts to the rhythm of the production line.
Patent Information
- Application Number
- CN202311140443.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-05
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2043-09-05
AI Technical Summary
Existing technologies are insufficient to efficiently remove stubborn residual material layers adhering to the bottom wall of the sagger cavity, affecting product quality and making them unsuitable for use on production lines for large graphite saggers.
A sagger residue removal device was designed, comprising a turntable, a chopping blade drive mechanism, and a chopping blade push plate lifting and guiding mechanism. The chopping blade mechanism removes the residue layer on the bottom wall of the sagger cavity, adapting to the working rhythm of the production line, avoiding grinding methods, and simplifying the removal process.
It improves the efficiency of removing residual material layer on the bottom wall of the sagger cavity, simplifies the cleaning process, avoids the pickiness of the bulky sagger, and adapts to the working rhythm of the production line.
Smart Images

Figure CN116952001B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of auxiliary facilities of kiln, and particularly relates to a sagger residual material removing device. BACKGROUND
[0002] When the sagger conveying mechanism conveys the sagger containing the sintered material which has completed sintering (also known as "firing") and has the characteristics of agglomeration (clumping) out of the kiln to the sagger material taking station (also known as "sagger material discharging station"), the sagger conveying mechanism stops working, and correspondingly, the sagger stops moving. The sagger lifting mechanism located below the sagger conveying mechanism and corresponding to the sagger material taking station lifts the sagger upward so that the bottom surface of the sagger is temporarily suspended above the sagger conveying rollers of the structural system of the sagger conveying mechanism. At the same time, the pair of sagger clamping mechanisms arranged on or carried on the rack of the sagger conveying mechanism and corresponding in front and back work synchronously to clamp the sagger. Then, the sagger sintered material breaking mechanism at the sagger material taking station breaks the sintered material in the sagger in a clumped state and simultaneously sucks it out through the broken material suction pipe. After the sagger material taking is completed, the sagger sintered material breaking mechanism returns upward, the pair of sagger clamping mechanisms release the clamping of the sagger, and the sagger lifting mechanism works reversely to lower the sagger onto the sagger conveying rollers of the sagger conveying mechanism. Under the action of the sagger conveying mechanism again, the sagger which has completed the material taking moves to the sagger cleaning station, and the next sagger containing the sintered material which has completed sintering enters the aforementioned material taking station, forming an uninterrupted action in a relay manner. For this, reference can be made to CN103521314B (electronic powder material breaking machine), CN109107700A (powder material breaking device) and CN208959872U (a broken device for plastic used in lithium ion battery), which are not limited to the examples.
[0003] The applicant needs to explain that not all sintered materials have the phenomenon of stubborn clumping and serious adhesion to the sagger wall. Some materials such as lithium battery materials for new energy vehicles in recent years, such as ternary lithium, lithium iron phosphate and lithium manganate, have extremely stubborn adhesion to the sagger. After the breaking mechanism breaks and the broken material suction pipe sucks it out, it needs to be fully cleaned at the aforementioned sagger cleaning station, otherwise it will affect the quality of the next round of products. Because the residual material on the inner wall of the sagger is a clinker, and the next time the material is loaded is a raw material, the mixing of raw material and clinker will cause pollution, seriously affecting the product quality, and even causing scrap.
[0004] Technical information related to saggar cleaning can be found in the disclosed Chinese patent documents, such as CN219073824U (a cleaning device for saggar), CN219188050U (a saggar cleaning system) and CN218087243U (a saggar residual material cleaning device), etc. These patents, not limited to the ones exemplified, have respective advantages for saggar cleaning. However, as mentioned above, since the adhering material that is stubbornly adhered to the peripheral wall (inner wall) of the high-temperature-resistant saggar such as graphite saggar is relatively easy to clean, it can be separated from the saggar wall by using a tool or device similar to a longitudinal shovel or a scraping tool. However, there is no relatively satisfactory solution to the difficulty of removing the layer of adhering material that is stubbornly adhered to the bottom wall of the saggar cavity. The "ceramic saggar intelligent environment-friendly bottom cleaning machine" recommended by CN106584234A can clean the bottom wall of the saggar cavity, however, as can be known from reading paragraphs 0017 to 0018 of the specification of this patent application, it has the following shortcomings: first, it cannot be applied on the production line, i.e. it cannot be applied as a station on the production line, but needs to be sent to a specific place and the layer of adhering material adhered to the bottom wall of the saggar cavity is removed by the abrasive tool of the structure system of the intelligent environment-friendly bottom cleaning machine arranged at the specific place; second, due to the use of abrasive tool for removal, on the one hand the efficiency is low, and on the other hand dust will be dispersed during the removal process, affecting the cleanliness of the working environment, although a negative pressure dust collection device is provided, but the dust collection effect will not reach a satisfactory level; third, since the saggar needs to be inverted, the actual operation is relatively troublesome; fourth, it is not suitable for large-sized saggars such as the aforementioned graphite saggar, because in order to improve production efficiency, the size of the graphite saggar is usually large, for example, the size of many graphite saggars is 70 cm in length, 70 cm in width and 29 cm, 32 cm or 35 cm in height, and the wall thickness of such volume of graphite is usually 15-25 mm, which is undoubtedly relatively heavy, so that the CN106584234A basically sighs at the saggar, which can be verified from the introduced structure and the claimed ceramic saggar.
[0005] Based on the above factors, it is of positive significance to explore a saggar residual material cleaning device that is technically feasible, structurally reasonable and can be matched on the production line to adapt to the working rhythm of other stations. The technical solution to be introduced below is generated in this background. SUMMARY
[0006] The task of the present application is to provide a saggar residual material removing device which is capable of being fitted on a production line from the kiln inlet to the kiln outlet, is capable of improving the efficiency of removing the residual material layer on the saggar cavity bottom wall, is capable of avoiding the complexity of the related action in the removing process, and is capable of embodying the good adaptability to the saggar.
[0007] The task of the present application is accomplished by a saggar residual material removing device, which comprises a support, a rotating disc support platform is arranged on the upper portion of the support; a rotating disc is rotatably supported on the upward side of the rotating disc support platform; a rotating disc driving mechanism is arranged on the upward side of the rotating disc support platform and is in transmission cooperation with the rotating disc; a first chopping knife driving mechanism I and a second chopping knife driving mechanism II are longitudinally arranged on the upward side of the rotating disc in a left-right corresponding state; a saggar cavity bottom wall residual material layer first chopping knife mechanism I, a saggar cavity bottom wall residual material layer second chopping knife mechanism II, a first chopping knife push plate lifting guide mechanism I and a second chopping knife push plate lifting guide mechanism II, the first chopping knife push plate lifting guide mechanism I is arranged on the rotating disc in up-down lifting manner at the position corresponding to the first chopping knife driving mechanism I and the lower portion extends to the lower portion of the rotating disc support platform at the position corresponding to the saggar cavity bottom wall residual material layer first chopping knife mechanism I, the second chopping knife push plate lifting guide mechanism II is arranged on the rotating disc in up-down lifting manner at the position corresponding to the second chopping knife driving mechanism II and the lower portion extends to the lower portion of the rotating disc support platform at the position corresponding to the saggar cavity bottom wall residual material layer second chopping knife mechanism II, the saggar cavity bottom wall residual material layer first chopping knife mechanism I and the saggar cavity bottom wall residual material layer second chopping knife mechanism II are arranged below the rotating disc support platform in a left-right corresponding state and are connected with the lower portions of the first chopping knife push plate lifting guide mechanism I and the second chopping knife push plate lifting guide mechanism II respectively; the lower portions of the first chopping knife driving mechanism I and the second chopping knife driving mechanism II extend to the lower portions of the rotating disc and the rotating disc support platform in sequence and are connected with the upper portions of the saggar cavity bottom wall residual material layer first chopping knife mechanism I and the saggar cavity bottom wall residual material layer second chopping knife mechanism II respectively.
[0008] In a specific embodiment of the present application, the front side of the rack has a pair of left and right corresponding support front uprights and a pair of left and right corresponding support rear uprights, a pair of support front and rear uprights correspond to each other front and rear and form a cross-shaped distribution, the front edge of the turntable supporting platform is fixed to the top of a pair of support front uprights at positions corresponding to the pair of support front uprights, and the rear edge of the turntable supporting platform is fixed to the top of a pair of support rear uprights at positions corresponding to the pair of support rear uprights; in the use state, the bottom of the pair of support front uprights and the pair of support rear uprights is fixed to the saggar conveying mechanism rack of the saggar conveying mechanism.
[0009] In another specific embodiment of the present application, the edge of the turntable supporting platform and around the circumferential direction of the turntable is rotatably provided with a turntable rim limiting wheel, a turntable edge bottom supporting wheel and a turntable edge pressing wheel in a spaced state, the turntable rim limiting wheel is rotatably provided on a turntable rim limiting wheel shaft, and the turntable rim limiting wheel is in contact with the lower edge of the turntable in the thickness direction, the turntable rim limiting wheel shaft is fixed on a turntable rim limiting wheel shaft seat, and the turntable rim limiting wheel shaft seat is fixed on the side facing upward of the turntable supporting platform; the turntable edge bottom supporting wheel is rotatably provided at the middle of the length direction of the turntable edge bottom supporting wheel shaft at positions corresponding to the turntable edge bottom supporting wheel accommodation cavities opened on the turntable supporting platform and in contact with the bottom of the edge of the turntable, both ends of the turntable edge bottom supporting wheel shaft are fixed to the turntable supporting platform, and the turntable edge pressing wheel is rotatably provided on a turntable edge pressing wheel shaft and in contact with the edge of the upper surface of the turntable, the turntable edge pressing wheel shaft is fixed on a turntable edge pressing wheel shaft seat, and the turntable edge pressing wheel shaft seat is fixed on the side facing upward of the turntable supporting platform.
[0010] In still another specific embodiment of the present application, an arc-shaped rack is fixed at the edge of the turntable and at a position corresponding to the turntable driving mechanism; the turntable driving mechanism comprises a turntable driving motor, a turntable driving reduction box and a rack matching gear, the turntable driving motor is a motor with forward and reverse rotation function, the turntable driving motor is in transmission cooperation with the turntable driving reduction box, and the turntable driving reduction box together with the turntable driving motor is fixed on a turntable driving reduction box seat, the turntable driving reduction box seat is fixed to the turntable supporting platform, and the rack matching gear is fixed on the turntable driving reduction box last-stage power output shaft of the turntable driving reduction box and engaged with the arc-shaped rack.
[0011] In still another specific embodiment of the present application, the first chopping knife driving mechanism I comprises a first chopping knife push plate driving cylinder I and a second chopping knife push plate driving cylinder II, the first chopping knife push plate driving cylinder I and the second chopping knife push plate driving cylinder II are fixed in a longitudinal state on the side of the rotary table facing upward, the first chopping knife push plate driving cylinder column I of the first chopping knife push plate driving cylinder I faces downward and the lower part of the first chopping knife push plate driving cylinder column I extends to the rotary table and the rotary table supporting platform in turn and below the rotary table and the rotary table supporting platform and connects with the first chopping knife mechanism I of the residue layer on the bottom wall of the sagger cavity, the second chopping knife push plate driving cylinder column II of the second chopping knife push plate driving cylinder II faces downward and the lower part of the second chopping knife push plate driving cylinder column II extends to the rotary table and the rotary table supporting platform in turn and below the rotary table and the rotary table supporting platform and also connects with the second chopping knife mechanism II of the residue layer on the bottom wall of the sagger cavity; the second chopping knife driving mechanism II comprises a third chopping knife push plate driving cylinder III and a fourth chopping knife push plate driving cylinder IV, the third chopping knife push plate driving cylinder III corresponds to the right side of the first chopping knife push plate driving cylinder I, the fourth chopping knife push plate driving cylinder IV corresponds to the right side of the second chopping knife push plate driving cylinder II, the third chopping knife push plate driving cylinder III and the fourth chopping knife push plate driving cylinder IV are fixed in a longitudinal state on the side of the rotary table facing upward, the third chopping knife push plate driving cylinder column III of the third chopping knife push plate driving cylinder III faces downward and the lower part of the third chopping knife push plate driving cylinder column III extends to the rotary table and the rotary table supporting platform in turn and below the rotary table and the rotary table supporting platform and connects with the second chopping knife mechanism II of the residue layer on the bottom wall of the sagger cavity, the fourth chopping knife push plate driving cylinder column IV of the fourth chopping knife push plate driving cylinder IV faces downward and the lower part of the fourth chopping knife push plate driving cylinder column IV extends to the rotary table and the rotary table supporting platform in turn and below the rotary table and the rotary table supporting platform and also connects with the second chopping knife mechanism II of the residue layer on the bottom wall of the sagger cavity; the first chopping knife push plate lifting and guiding mechanism I is arranged on the rotary table in an up-and-down lifting state around the first chopping knife push plate driving cylinder I and the second chopping knife push plate driving cylinder II; the second chopping knife push plate lifting and guiding mechanism II is arranged on the rotary table in an up-and-down lifting state around the third chopping knife push plate driving cylinder III and the fourth chopping knife push plate driving cylinder IV.
[0012] In still another specific embodiment of the present application, the first residual layer chopping knife mechanism I includes a first residual layer chopping device I and a second residual layer chopping device II. The first residual layer chopping device I includes a first chopping knife push plate I, a first chopping knife fixed plate I, and a set of first chopping knives I. The first chopping knife push plate I is located below the rotating disc support platform. A first chopping knife push plate cylinder connecting seat I is fixed to the center of the upper side of the first chopping knife push plate I. The lower part of the first chopping knife push plate driving cylinder I is connected to the first chopping knife push plate cylinder connecting seat I and is locked by a cylinder first locking nut I. The upper end of the first chopping knife fixed plate I is provided with a first chopping knife fixed plate horizontal folding plate I below the first chopping knife push plate I. A set of first chopping knife upper fixed flange grooves I are provided on the first chopping knife fixed plate horizontal folding plate I in a spaced manner. A set of first chopping knife fixed plate horizontal folding plate fixed columns I are also fixed in a spaced manner. The set of first chopping knife fixed plate horizontal folding plate fixed columns I are fixed to the first chopping knife push plate I by first chopping knife fixed plate horizontal folding plate fixed column screws I. A set of first chopping knives I are distributed in a spaced manner. A first chopping knife upper fixed flange I is formed at the center of the upper edge of each first chopping knife I. A first chopping knife side fixed flange I is formed at the height direction middle part of the side of each first chopping knife I facing the first chopping knife fixed plate I. A number of first chopping knife side fixed flange grooves I equal to the number of the set of first chopping knives I are provided on the first chopping knife fixed plate I in a spaced manner at positions corresponding to the first chopping knife side fixed flanges I. A first chopping knife blade I is formed at the lower part of each first chopping knife I. The first chopping knife upper fixed flange I is fixed to the first chopping knife upper fixed flange groove I. The first chopping knife side fixed flange I is fixed to the first chopping knife side fixed flange groove I.The second cutting device II includes a second cutting push plate II, a second cutting blade fixed plate II and a set of second cutting blades II. The second cutting push plate II is located below the rotating disc supporting platform. A second cutting push plate cylinder connecting seat II is fixed to the central position of the upward side of the second cutting push plate II. The lower part of the second cutting push plate driving cylinder II is connected with the second cutting push plate cylinder connecting seat II and is locked by a cylinder second locking nut II. The upper end of the second cutting blade fixed plate II is provided with a second cutting blade fixed plate horizontal folding plate II. The second cutting blade fixed plate horizontal folding plate II is below the second cutting push plate II. A set of second cutting blade upper fixed flange grooves II and a set of second cutting blade fixed plate horizontal folding plate fixed columns II are fixed to the second cutting blade fixed plate horizontal folding plate II in a spaced manner. The set of second cutting blade fixed plate horizontal folding plate fixed columns II are fixed with the second cutting push plate II by second cutting blade fixed plate horizontal folding plate fixed column screws II. A set of second cutting blades II are distributed in a spaced manner. A second cutting blade upper fixed flange II is formed at the central position of the upper edge of each second cutting blade II. A second cutting blade side fixed flange II is formed at the middle part of the height direction of the side of each second cutting blade II facing the second cutting blade fixed plate II. A number of second cutting blade side fixed flange grooves II equal to the number of the set of second cutting blades II are spaced and formed on the second cutting blade fixed plate II at positions corresponding to the second cutting blade side fixed flanges II. The lower part of each second cutting blade II is provided with a second cutting blade edge II. The second cutting blade upper fixed flange II is fixed with the second cutting blade upper fixed flange groove II. The second cutting blade side fixed flange II is fixed with the second cutting blade side fixed flange groove II.
[0013] In still another specific embodiment of the present application, the second residual layer cutting device II comprises a first residual layer cutting device I and a second residual layer cutting device II. The first residual layer cutting device I comprises a first cutting blade push plate I, a first cutting blade embedding plate I and a first cutting blade group I. The first cutting blade push plate I is located below the rotating disc supporting platform. A first cutting blade push plate cylinder connecting seat I is fixed to the central position of the upward side of the first cutting blade push plate I. The lower part of the third cutting blade push plate driving cylinder III is connected to the first cutting blade push plate cylinder connecting seat I and is locked by a cylinder first locking nut I. The upper end of the first cutting blade embedding plate I is provided with a first cutting blade embedding plate horizontal folding plate I. The first cutting blade embedding plate horizontal folding plate I is below the first cutting blade push plate I. A first cutting blade upper embedding flange groove I is formed on the first cutting blade embedding plate horizontal folding plate I in a spaced state. A first cutting blade embedding plate horizontal folding plate fixing column I is also fixed in a spaced state. The first cutting blade embedding plate horizontal folding plate fixing column I is fixed to the first cutting blade push plate I by a first cutting blade embedding plate horizontal folding plate fixing column screw I. A first cutting blade group I is distributed in a spaced state. A first cutting blade upper embedding flange I is formed on the upper edge of each first cutting blade I in a central position. A first cutting blade side embedding flange I is formed on the side of each first cutting blade I facing the first cutting blade embedding plate I in a height direction. A first cutting blade side embedding flange groove I is formed on the first cutting blade embedding plate I in a position corresponding to the first cutting blade side embedding flange I in a spaced state. The number of the first cutting blade side embedding flange groove I is equal to the number of the first cutting blade group I. A first cutting blade edge I is formed on the lower part of each first cutting blade I. The first cutting blade upper embedding flange I is embedded in the first cutting blade upper embedding flange groove I. The first cutting blade side embedding flange I is embedded in the first cutting blade side embedding flange groove I.The second cutting device II comprises a second cutting knife push plate II, a second cutting knife fixed plate II and a second cutting knife II. The second cutting knife push plate II is located below the rotating disc supporting platform. A second cutting knife push plate cylinder connecting seat II is fixed on the central position of the upward side of the second cutting knife push plate II. The lower part of the fourth cutting knife push plate driving cylinder IV is connected with the second cutting knife push plate cylinder connecting seat II and is locked by a cylinder second locking nut II. The upper end of the second cutting knife fixed plate II is provided with a second cutting knife fixed plate horizontal folding plate II. The second cutting knife fixed plate horizontal folding plate II is below the second cutting knife push plate II. A group of second cutting knife upper fixed flange grooves II are arranged on the second cutting knife fixed plate horizontal folding plate II in a spaced manner. A group of second cutting knife fixed plate horizontal folding plate fixed columns II are also fixed in a spaced manner. The group of second cutting knife fixed plate horizontal folding plate fixed columns II are fixed with the second cutting knife push plate II by second cutting knife fixed plate horizontal folding plate fixed column screws II. A group of second cutting knives II are distributed in a spaced manner. Second cutting knife upper fixed flanges II are arranged on the upper edges of the group of second cutting knives II. Second cutting knife side fixed flanges II are arranged on the height direction middle parts of the sides of the group of second cutting knives II. The number of second cutting knife side fixed flange grooves II arranged on the second cutting knife fixed plate II and corresponding to the positions of the second cutting knife side fixed flanges II is equal to that of the group of second cutting knives II. Second cutting knife edges II are arranged on the lower parts of the group of second cutting knives II. The second cutting knife upper fixed flanges II are fixed with the second cutting knife upper fixed flange grooves II. The second cutting knife side fixed flanges II are fixed with the second cutting knife side fixed flange grooves II. The first cutting knife push plate I and the second cutting knife push plate II are connected with the lower part of the second cutting knife push plate lifting guide mechanism II.
[0014] In a further specific embodiment of the application, the group of first cutting knives I and the group of first cutting knives I form an interdigitated matching relationship. The group of second cutting knives II and the group of second cutting knives II form an interdigitated matching relationship. The up and down action rhythm of the group of first cutting knives I and the group of second cutting knives II is alternating or synchronous with the up and down action rhythm of the group of first cutting knives I and the group of second cutting knives II.
[0015] In still another specific embodiment of the present application, the first dicer push plate lifting guide mechanism I includes a set of first dicer push plate lifting guide posts I and a set of second dicer push plate lifting guide posts II, the set of first dicer push plate lifting guide posts I has four posts and is distributed in a cross shape, the upper part of the set of first dicer push plate lifting guide posts I is fixedly connected by a first dicer push plate lifting guide post cross-shaped frame I, and the lower part of the set of first dicer push plate lifting guide posts I passes through a first dicer push plate lifting guide post sliding guide sleeve I in sequence and then passes through the rotary disc and the rotary disc supporting platform in sequence, the first dicer push plate I is fixed to the lower part of the set of first dicer push plate lifting guide posts I, the first dicer push plate lifting guide post sliding guide sleeve I is fixed to the upper side of the rotary disc in a longitudinal state, and the first dicer push plate driving cylinder I corresponds to the cross-shaped frame cavity of the first dicer push plate lifting guide post cross-shaped frame I; the set of second dicer push plate lifting guide posts II has four posts and is distributed in a cross shape, the upper part of the set of second dicer push plate lifting guide posts II is fixedly connected by a second dicer push plate lifting guide post cross-shaped frame II, and the lower part of the set of second dicer push plate lifting guide posts II passes through a second dicer push plate lifting guide post sliding guide sleeve II in sequence and then passes through the rotary disc and the rotary disc supporting platform in sequence, the second dicer push plate II is fixed to the lower part of the set of second dicer push plate lifting guide posts II, the second dicer push plate lifting guide post sliding guide sleeve II is fixed to the upper side of the rotary disc in a longitudinal state, and the second dicer push plate driving cylinder II corresponds to the cross-shaped frame cavity of the second dicer push plate lifting guide post cross-shaped frame II.
[0016] In still another specific embodiment of the present application, the second chopping knife push plate lifting guide mechanism II comprises a set of first chopping knife push plate lifting guide columns I and a set of second chopping knife push plate lifting guide columns II, the set of first chopping knife push plate lifting guide columns I has four columns and is distributed in a cross shape, the upper part of the set of first chopping knife push plate lifting guide columns I is fixedly connected with a first chopping knife push plate lifting guide column H-shaped frame I, the lower part of the set of first chopping knife push plate lifting guide columns I passes through a first chopping knife push plate lifting guide column sliding guide sleeve I in sequence and then passes through the rotary disc and the rotary disc supporting platform, the first chopping knife push plate I is fixed with the lower part of the set of first chopping knife push plate lifting guide columns I, the first chopping knife push plate lifting guide column sliding guide sleeve I is fixed on the upper side of the rotary disc in a longitudinal state, and the third chopping knife push plate driving cylinder III corresponds to the H-shaped frame cavity of the first chopping knife push plate lifting guide column H-shaped frame I; the set of second chopping knife push plate lifting guide columns II has four columns and is distributed in a cross shape, the upper part of the set of second chopping knife push plate lifting guide columns II is fixedly connected with a second chopping knife push plate lifting guide column H-shaped frame II, and the lower part of the set of second chopping knife push plate lifting guide columns II passes through a second chopping knife push plate lifting guide column sliding guide sleeve II in sequence and then passes through the rotary disc and the rotary disc supporting platform, the second chopping knife push plate II is fixed with the lower part of the set of second chopping knife push plate lifting guide columns II, the second chopping knife push plate lifting guide column sliding guide sleeve II is fixed on the upper side of the rotary disc in a longitudinal state, and the fourth chopping knife push plate driving cylinder IV corresponds to the H-shaped frame cavity of the second chopping knife push plate lifting guide column H-shaped frame II.
[0017] One of the technical effects of the technical scheme provided by the present application is that the support is matched with the sagger conveying mechanism rack of the sagger conveying mechanism between the inlet and the outlet of the kiln, which helps to meet the line production requirements by adapting to the work rhythm of other stations of the sagger conveying mechanism; the second is that the residual material layer on the sagger cavity bottom wall is removed by the sagger cavity bottom wall residual material layer first chopping knife mechanism I and the sagger cavity bottom wall residual material layer second chopping knife mechanism II, which improves the cleaning efficiency of the residual material layer on the sagger cavity bottom wall by abandoning the grinding method; the third is that the sagger cavity opening can be naturally upward in the cleaning state, which can simplify the related actions in the cleaning process; the fourth is that there is no picky factor for the sagger in the cleaning process of the residual material layer, which can adapt to the sagger well. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 The embodiment structure diagram of the present application.
[0019] Figure 2 TheFigure 1 A part of enlarged view of Fig. 1.
[0020] Figure 3 Fig. 1 is a schematic view of a first cutting mechanism I and a second cutting mechanism II according to the present application. Figure 1 Fig. 2 is a detailed structural view of the first cutting mechanism I, the second cutting mechanism II, a first cutting mechanism I for a residual material layer on a bottom wall of a cavity of a sagger, and a second cutting mechanism II for a residual material layer on a bottom wall of a cavity of a sagger. DETAILED DESCRIPTION
[0021] In order to more clearly understand the technical essence and beneficial effects of the present application, the applicant will make a detailed description in the following manner by way of examples, but the description of the examples is not a limitation on the technical scheme of the present application, and any equivalent transformation which is only formal but not substantial according to the concept of the present application should be regarded as the technical scheme of the present application.
[0022] In the following description, the directional or positional concepts such as up, down, left, right, front and back are based on the position of the device in the figures, and thus should not be understood as a special limitation on the technical scheme provided by the present application. Figure 1 The position of the device in the figures should not be understood as a special limitation on the technical scheme provided by the present application.
[0023] Please refer to Figure 1, show a support 1, in the upper part of which (i.e. fixed) is provided a turntable support platform 11; show a turntable 2, which is rotatably supported on the upper side of the aforementioned turntable support platform 11; show a turntable drive mechanism 3, which is provided on the upper side of the aforementioned turntable support platform 11 and is in transmission cooperation with the turntable 2; show a first cutter drive mechanism I 4 and a second cutter drive mechanism II 5, which are longitudinally provided on the upper side of the aforementioned turntable 2 in a left-right corresponding state with each other; show a first sagger bottom wall residual layer cutter mechanism I 6, a second sagger bottom wall residual layer cutter mechanism II 7, a first cutter push plate lifting guide mechanism I 8 and a second cutter push plate lifting guide mechanism II 9, the first cutter push plate lifting guide mechanism I 8 is provided on the aforementioned turntable 2 in a lifting manner at a position corresponding to the aforementioned first cutter drive mechanism I 4 and the lower part thereof extends to below the aforementioned turntable support platform 11 at a position corresponding to the aforementioned first sagger bottom wall residual layer cutter mechanism I 6, the second cutter push plate lifting guide mechanism II 9 is provided on the aforementioned turntable 2 in a lifting manner at a position corresponding to the aforementioned second cutter drive mechanism II 5 and the lower part thereof extends to below the aforementioned turntable support platform 11 at a position corresponding to the aforementioned second sagger bottom wall residual layer cutter mechanism II 7, the first sagger bottom wall residual layer cutter mechanism I 6 and the second sagger bottom wall residual layer cutter mechanism II 7 are provided below the aforementioned turntable support platform 11 in a left-right corresponding state with each other and are connected with the lower parts of the aforementioned first cutter push plate lifting guide mechanism I 8 and the second cutter push plate lifting guide mechanism II 9 respectively; that is, the first sagger bottom wall residual layer cutter mechanism I 6 is connected with the lower part of the first cutter push plate lifting guide mechanism I 8, and the second sagger bottom wall residual layer cutter mechanism II 7 is connected with the lower part of the second cutter push plate lifting guide mechanism II 9; the lower parts of the aforementioned first cutter drive mechanism I 4 and the second cutter drive mechanism II 5 extend to below the aforementioned turntable 2 and the turntable support platform 11 in turn and are connected with the upper parts of the aforementioned first sagger bottom wall residual layer cutter mechanism I 6 and the second sagger bottom wall residual layer cutter mechanism II 7 respectively, that is, the first cutter drive mechanism I 4 is connected with the upper part of the first sagger bottom wall residual layer cutter mechanism I 6, and the second cutter drive mechanism II 5 is connected with the upper part of the second sagger bottom wall residual layer cutter mechanism II 7.
[0024] Please continue to see Figure 1, the front side of the aforementioned rack 1 has a pair of left and right corresponding support front uprights 12 and a pair of left and right corresponding support rear uprights 13, the pair of support front and rear uprights 12, 13 correspond to each other in front and back and form a cross-shaped distribution (also known as a cross-shaped distribution), the front side edge part of the aforementioned rotary disc supporting platform 11 is fixed to the top of the pair of support front uprights 12 at a position corresponding to the pair of support front uprights 12, preferably by fasteners such as bolts, and the rear side edge part of the rotary disc supporting platform 11 is also fixed to the top of the pair of support rear uprights 13 at a position corresponding to the pair of support rear uprights 13, preferably by fasteners such as bolts; in the use state, the bottom of the aforementioned pair of support front uprights 12 and the pair of support rear uprights 13 are fixed to the saggar conveying mechanism rack of the saggar conveying mechanism.
[0025] As shown by Figure 1 , a support front upright fixing lug 121 is welded and fixed to the bottom of each of the pair of support front uprights 12, and a support rear upright fixing lug 131 is welded and fixed to the bottom of each of the pair of support rear uprights 13, in the use state, the support front upright fixing lug 121 is fixed to the front side upper part of the aforementioned saggar conveying mechanism rack (also known as "saggar conveying roller rack", the same below) of the saggar conveying mechanism by bolts, and the support rear upright fixing lug 131 is also fixed to the rear side upper part of the saggar conveying mechanism rack of the saggar conveying mechanism by bolts.
[0026] In Figure 1 , a saggar clamping mechanism front fixing beam 14a fixed between the lower parts of the pair of support front uprights 12 and a saggar clamping mechanism rear fixing beam 14b fixed between the lower parts of the pair of support rear uprights 13 are also shown, a saggar clamping mechanism 10 is arranged on the saggar clamping mechanism front fixing beam 14a and the saggar clamping mechanism rear fixing beam 14b and at corresponding positions to each other, and a saggar 30 (the graphite saggar of the present application) is arranged on the rack 1 and at a position corresponding to the upper edge of the saggar clamping mechanism 10 as shown by Figure 1 , a dust removal device 20 is arranged on the rack 1 and at a position corresponding to the upper edge of the saggar 30 (the graphite saggar of the present application), in the use state, the dust removal device 20 is connected by pipelines to a negative pressure dust removal device such as a dust removal fan or similar equipment, since the saggar clamping mechanism 10 and the dust removal device 20 belong to the prior art, for example, please refer to CN103521314B (electronic powder material disintegrator) and the like, which are not limited to the examples, therefore the applicant will not repeat them.
[0027] Please refer to Figure 2 and in combination with Figure 1On the aforementioned rotary disc supporting platform 11 and at the edge portion of the aforementioned rotary disc 2 in the circumferential direction, a rotary disc disc edge limiting wheel 111, a rotary disc edge bottom supporting wheel 112 and a rotary disc edge pressing wheel 113 are arranged in a spaced state and are rotatable, the rotary disc disc edge limiting wheel 111 is rotatably arranged on a rotary disc disc edge limiting wheel shaft 1111, and the rotary disc disc edge limiting wheel 111 is in contact with the rotary disc lower edge 21 in the thickness direction of the rotary disc 2, the aforementioned rotary disc disc edge limiting wheel shaft 1111 is fixed on a rotary disc disc edge limiting wheel shaft seat 11111, and the rotary disc disc edge limiting wheel shaft seat 11111 is fixed on the side of the rotary disc 2 facing upwards; the rotary disc edge bottom supporting wheel 112 is rotatably arranged at the middle of the length direction of the rotary disc edge bottom supporting wheel shaft 1121 at the position corresponding to the rotary disc edge bottom supporting wheel accommodation cavity 114 opened on the rotary disc supporting platform 11 and is in contact with the bottom of the edge portion of the rotary disc 2, the two ends of the rotary disc edge bottom supporting wheel shaft 1121 are each fixed with the rotary disc supporting platform 11 through screws, and the rotary disc edge pressing wheel 113 is rotatably arranged on a rotary disc edge pressing wheel shaft 1131 and is in contact with the edge portion of the upper surface of the rotary disc 2, the aforementioned rotary disc edge pressing wheel shaft 1131 is fixed on a rotary disc edge pressing wheel shaft seat 11311, and the rotary disc edge pressing wheel shaft seat 11311 is fixed on the side of the rotary disc supporting platform 11 facing upwards. The aforementioned structure can make the rotary disc 2 move in the clockwise and counterclockwise alternating 90° range in a limited state by the cooperation of the rotary disc disc edge limiting wheel 111, the rotary disc edge bottom supporting wheel 112 (i.e. "rotary disc edge bottom supporting wheel") and the rotary disc edge pressing wheel 113 respectively (to be described in detail below).
[0028] Please continue to see Figure 1 On the side of the edge portion of the aforementioned rotary disc 2 facing upwards and at the position corresponding to the aforementioned rotary disc driving mechanism 3, an arc-shaped rack 22 is fixed; the aforementioned rotary disc driving mechanism 3 includes a rotary disc driving motor 31, a rotary disc driving reduction box 32 and a rack matching gear 33, the rotary disc driving motor 31 is a motor with forward and reverse rotation function, the rotary disc driving motor 31 is in transmission cooperation with the rotary disc driving reduction box 32 and is fixed with the rotary disc driving reduction box 32 together with the rotary disc driving motor 31 on a rotary disc driving reduction box seat 321, the rotary disc driving reduction box seat 321 is fixed with the aforementioned rotary disc supporting platform 11 through screws, the rack matching gear 33 is fixed on the rotary disc driving reduction box final stage power output shaft of the rotary disc driving reduction box 32 and is in mesh with the aforementioned arc-shaped rack 22.
[0029] As the present application is used in the state of being arranged on the structure system of the aforementioned saggar conveying mechanism rack as a station such as the aforementioned saggar cleaning station, and the work of the saggar conveying mechanism is controlled by the PLC (programmable controller) of the electric controller, the structure system of the aforementioned turntable driving mechanism 3 is also controlled by the PLC of the electric controller. For example, when the electric controller gives an instruction to the turntable driving motor 31 and makes it work clockwise, the turntable driving motor 31 drives the turntable driving reduction box 32, the turntable driving reduction box final stage power output shaft of the turntable driving reduction box 32 drives the rack gear 33, the rack gear 33 drives the arc rack 22, so that the turntable 2 rotates 90°, on the contrary, if the turntable driving motor 31 works counterclockwise, the turntable 2 reverses 90° relative to the aforementioned rotation direction. It can be seen that the clockwise and counterclockwise rotation of the turntable 2 depends on the clockwise and counterclockwise rotation of the turntable driving motor 31, and the clockwise and counterclockwise rotation of the turntable driving motor 31 depends on the aforementioned PLC of the electric controller. When the turntable 2 rotates, the first and second chopper driving mechanisms I 4 and II 5 arranged on it as a carrier also rotate correspondingly, and the first and second chopper mechanisms I 6 and II 7 on the bottom wall of the saggar cavity also rotate correspondingly.
[0030] Please see Figure 3 and continue to combine Figure 1 , the aforementioned first chopper driving mechanism I 4 includes a first chopper push plate driving cylinder I 41 and a second chopper push plate driving cylinder II 42, the first chopper push plate driving cylinder I 41 and the second chopper push plate driving cylinder II 42 are fixed in a longitudinal state on the side of the aforementioned turntable 2 facing up, the first chopper push plate driving cylinder column I 411 of the first chopper push plate driving cylinder I 41 faces down and the lower part of the first chopper push plate driving cylinder column I 411 extends to the lower part of the turntable 2 and the aforementioned turntable supporting platform 11 in turn and is connected with the aforementioned first chopper mechanism I 6 on the bottom wall of the saggar cavity, the second chopper push plate driving cylinder column II 421 of the second chopper push plate driving cylinder II 42 faces down and the lower part of the second chopper push plate driving cylinder column II 421 extends to the lower part of the turntable 2 and the aforementioned turntable supporting platform 11 in turn and is also connected with the aforementioned first chopper mechanism I 6 on the bottom wall of the saggar cavity. In Figure 1 and Figure 3 the first chopper push plate driving cylinder fixing seat I 412 of the first chopper push plate driving cylinder I 41 and the second chopper push plate driving cylinder fixing seat II 422 of the second chopper push plate driving cylinder II 42 are shown, they are fixed with the turntable 2 respectively by fixing seat screws. Figure 1The upper side of the rotating disc 2 is fixed to the third and fourth second-chopper pushing plate driving cylinders III 51 and IV 52, respectively. The third second-chopper pushing plate driving cylinder III 51 is fixed to the right side of the first second-chopper pushing plate driving cylinder I 41, and the fourth second-chopper pushing plate driving cylinder IV 52 is fixed to the right side of the second second-chopper pushing plate driving cylinder II 42. The third second-chopper pushing plate driving cylinder III 51 and the fourth second-chopper pushing plate driving cylinder IV 52 are fixed to the upper side of the rotating disc 2 in a vertical state. The third second-chopper pushing plate driving cylinder III 51 is downwardly directed, and the lower part of the third second-chopper pushing plate driving cylinder III 51 extends to the lower side of the rotating disc 2 and the rotating disc supporting platform 11, and is connected to the second-chopper mechanism II 7 on the bottom wall of the crucible cavity. The fourth second-chopper pushing plate driving cylinder IV 52 is downwardly directed, and the lower part of the fourth second-chopper pushing plate driving cylinder IV 52 extends to the lower side of the rotating disc 2 and the rotating disc supporting platform 11, and is also connected to the second-chopper mechanism II 7 on the bottom wall of the crucible cavity. Figure 1 and Figure 3 The third second-chopper pushing plate driving cylinder fixing seat III 51 of the third second-chopper pushing plate driving cylinder III 51 and the fourth second-chopper pushing plate driving cylinder fixing seat IV 52 of the fourth second-chopper pushing plate driving cylinder IV 52 are fixed to the upper side of the rotating disc 2 by fixing seat screws. Figure 1 The third second-chopper pushing plate driving cylinder fixing seat III 51 of the third second-chopper pushing plate driving cylinder III 51 and the fourth second-chopper pushing plate driving cylinder fixing seat IV 52 of the fourth second-chopper pushing plate driving cylinder IV 52 are fixed to the upper side of the rotating disc 2 by fixing seat screws.
[0031] The first second-chopper pushing plate driving mechanism I 5 and the second second-chopper pushing plate driving mechanism II 6 are arranged on the rotating disc 2 in a vertical state. The first second-chopper pushing plate driving mechanism I 5 is arranged on the left side of the rotating disc 2, and the second second-chopper pushing plate driving mechanism II 6 is arranged on the right side of the rotating disc 2. The first second-chopper pushing plate driving mechanism I 5 and the second second-chopper pushing plate driving mechanism II 6 are arranged on the rotating disc 2 in a vertical state.
[0032] In the present embodiment, the first second-chopper pushing plate driving cylinder I 41, the second second-chopper pushing plate driving cylinder II 42, the third second-chopper pushing plate driving cylinder III 51, and the fourth second-chopper pushing plate driving cylinder IV 52 are air cylinders, and are connected to an air source device such as an air compressor controlled by a PLC of the electric controller in use. Specifically, an electromagnetic reversing valve controlled by the PLC is arranged on the pipeline.
[0033] Please see Figure 3The first residual layer chopping mechanism 16 of the aforementioned saggar cavity bottom wall residual layer includes a first residual layer chopping device 161 and a second residual layer chopping device 162. The first residual layer chopping device 161 includes a first chopping knife push plate 1611, a first chopping knife embedded plate 1612, and a set of first chopping knives 1613. The first chopping knife push plate 1611 is located below the aforementioned turntable support platform 11. A first chopping knife push plate cylinder connecting seat 16111 is fixed to the central position of the upward side of the first chopping knife push plate 1611. The lower part of the aforementioned first chopping knife push plate driving cylinder 1411 is connected to the first chopping knife push plate cylinder connecting seat 16111 and locked by a cylinder first locking nut 14111. The upper end of the first chopping knife embedded plate 1612 is composed of a first chopping knife embedded plate horizontal folding plate 16121. The first chopping knife embedded plate horizontal folding plate 16121 corresponds to the below of the first chopping knife push plate 1611. A set of first chopping knife upper embedded flange grooves 161211 are opened in a spaced state on the first chopping knife embedded plate horizontal folding plate 16121, and a set of first chopping knife embedded plate horizontal folding plate fixed columns 161212 are also fixed in a spaced state. The set of first chopping knife embedded plate horizontal folding plate fixed columns 161212 are fixed with the aforementioned first chopping knife push plate 1611 through first chopping knife embedded plate horizontal folding plate fixed column screws 161213. A set of first chopping knives 1613 are distributed in a spaced state. The upper edges of the set of first chopping knives 1613 each constitute a first chopping knife upper embedded flange 16131. The height direction middle part of the side of the first chopping knife 1613 towards the first chopping knife embedded plate 1612 constitutes a first chopping knife side embedded flange 16132. The first chopping knife embedded plate 1612 is opened with a number of first chopping knife side embedded flange grooves 16122 equal to the set of first chopping knives 1613 in a spaced state at a position corresponding to the first chopping knife side embedded flange 16132. The lower part of the set of first chopping knives 1613 each constitutes a first chopping knife blade 16133. The aforementioned first chopping knife upper embedded flange 16131 is embedded with the aforementioned first chopping knife upper embedded flange groove 161211 and also welded, and the aforementioned first chopping knife side embedded flange 16132 is embedded with the aforementioned first chopping knife side embedded flange groove 16122 and also welded.The second cutting device 62 for the residue layer II includes a second cutting blade push plate 621, a second cutting blade fixed plate 622, and a set of second cutting blades 623. The second cutting blade push plate 621 is located below the rotating disc supporting platform 11. A second cutting blade push plate cylinder connecting seat 6211 is fixed to the center of the upper side of the second cutting blade push plate 621. The lower part of the second cutting blade push plate driving cylinder 421 is connected to the second cutting blade push plate cylinder connecting seat 6211 and is locked by a cylinder second locking nut 4211. The upper end of the second cutting blade fixed plate 622 is provided with a second cutting blade fixed plate horizontal folding plate 6221. The second cutting blade fixed plate horizontal folding plate 6221 is below the second cutting blade push plate 621. A set of second cutting blade upper fixed flange grooves 622211 and a set of second cutting blade fixed plate horizontal folding plate fixed columns 622212 are fixed to the second cutting blade fixed plate horizontal folding plate 6221. The set of second cutting blade fixed plate horizontal folding plate fixed columns 622212 are fixed to the second cutting blade push plate 621 by second cutting blade fixed plate horizontal folding plate fixed column screws 622213. A set of second cutting blades 623 are distributed in a spaced manner. The upper edges of the second cutting blades 623 are provided with second cutting blade upper fixed flanges 6231. The middle parts of the second cutting blades 623 towards the second cutting blade fixed plate 622 are provided with second cutting blade side fixed flanges 6232. The second cutting blade side fixed flange grooves 62222 are provided on the second cutting blade fixed plate 622 corresponding to the positions of the second cutting blade side fixed flanges 6232. The lower parts of the second cutting blades 623 are provided with second cutting blade edges 6233. The second cutting blade upper fixed flanges 6231 are fixed to the second cutting blade upper fixed flange grooves 622211 and are welded. The second cutting blade side fixed flanges 6232 are fixed to the second cutting blade side fixed flange grooves 62222 and are welded. Figure 3 As shown, the third cutting blade push plate driving cylinder III 551 is located behind the fourth cutting blade push plate driving cylinder IV 552. The first cutting blade push plate 1611 and the second cutting blade push plate 621 are connected to the lower part of the first cutting blade push plate lifting guide mechanism I 8.
[0034] In the present embodiment, the aforementioned first set of knives I 613 and the second set of knives II 623 each have seven knives (also referred to as "seven pieces" or "seven blades"), and accordingly, the aforementioned first set of knife upper embedding flange groove I 61211, the first set of knife side embedding flange groove I 6122, the second set of knife upper embedding flange groove II 62211, and the second set of knife side embedding flange groove II 6222 each have seven grooves, but are not limited to the aforementioned number. That is, if the number of the aforementioned components is changed in a form to evade the present application, it should be considered as not falling within the scope of the technical concept disclosed by the present application.
[0035] Continued to see Figure 3The second cutting knife mechanism 77 of the residual layer of the aforementioned saggar cavity bottom wall comprises a first residual layer cutting device 171 and a second residual layer cutting device 172. The first residual layer cutting device 171 comprises a first cutting knife push plate 1711, a first cutting knife embedded plate 1712, and a set of first cutting knives 1713. The first cutting knife push plate 1711 is located below the aforementioned rotating disc support platform 11. A first cutting knife push plate cylinder connecting seat 17111 is fixed to the central position of the upward side of the first cutting knife push plate 1711. The lower part of the aforementioned third cutting knife push plate driving cylinder 15511 is connected to the first cutting knife push plate cylinder connecting seat 17111 and is locked by a cylinder first locking nut 15111. The upper end of the first cutting knife embedded plate 1712 comprises a first cutting knife embedded plate horizontal folding plate 17121 corresponding to the below of the first cutting knife push plate 1711. A set of first cutting knife upper embedded flange grooves 171211 are provided on the first cutting knife embedded plate horizontal folding plate 17121 in a spaced state, and a set of first cutting knife embedded plate horizontal folding plate fixed columns 171212 are also fixed in a spaced state. The set of first cutting knife embedded plate horizontal folding plate fixed columns 171212 are fixed to the aforementioned first cutting knife push plate 1711 through first cutting knife embedded plate horizontal folding plate fixed column screws 171213. A set of first cutting knives 1713 are distributed in a spaced state. The upper edges of the set of first cutting knives 1713 each comprise a first cutting knife upper embedded flange 17131, and the height direction middle parts of the sides of the first cutting knives 1713 towards the first cutting knife embedded plate 1712 each comprise a first cutting knife side embedded flange 17132. A number of first cutting knife side embedded flange grooves 17122 equal to the set of first cutting knives 1713 are provided on the first cutting knife embedded plate 1712 and in positions corresponding to the first cutting knife side embedded flanges 17132 in a spaced state. The lower parts of the set of first cutting knives 1713 each comprise a first cutting knife blade 17133. The aforementioned first cutting knife upper embedded flange 17131 is embedded in the aforementioned first cutting knife upper embedded flange groove 171211 and is also welded, and the aforementioned first cutting knife side embedded flange 17132 is embedded in the aforementioned first cutting knife side embedded flange groove 17122 and is also welded.The second cutting device 72 for the residual material layer comprises a second cutting knife pushing plate 721, a second cutting knife fixing plate 722 and a set of second cutting knives 723. The second cutting knife pushing plate 721 is located below the rotating disc supporting platform 11. A second cutting knife pushing plate cylinder connecting seat 7211 is fixed at the central position of the upward side of the second cutting knife pushing plate 721. The lower part of the fourth cutting knife pushing plate driving cylinder 521 is connected with the second cutting knife pushing plate cylinder connecting seat 7211 and is locked by a cylinder second locking nut 5211. The upper end of the second cutting knife fixing plate 722 comprises a second cutting knife fixing plate horizontal folding plate 72221. The second cutting knife fixing plate horizontal folding plate 72221 is below the second cutting knife pushing plate 721. A set of second cutting knife upper fixing flange grooves 722211 and a set of second cutting knife fixing plate horizontal folding plate fixing columns 722212 are fixed at intervals on the second cutting knife fixing plate horizontal folding plate 72221. The set of second cutting knife fixing plate horizontal folding plate fixing columns 722212 are fixed with the second cutting knife pushing plate 721 by second cutting knife fixing plate horizontal folding plate fixing column screws 722213. A set of second cutting knives 723 are distributed at intervals. A second cutting knife upper fixing flange 72231 is formed at the central position of the upper edge of each second cutting knife 723. A second cutting knife side fixing flange 72232 is formed at the height direction middle part of the side of each second cutting knife 723 facing the second cutting knife fixing plate 722. A number of second cutting knife side fixing flange grooves 72222 equal to the number of the set of second cutting knives 723 are fixed at intervals on the second cutting knife fixing plate 722 at positions corresponding to the second cutting knife side fixing flanges 72232. The lower part of each second cutting knife 723 comprises a second cutting knife blade 72233. The second cutting knife upper fixing flange 72231 is fixed with the second cutting knife upper fixing flange groove 722211 and is welded. The second cutting knife side fixing flange 72232 is fixed with the second cutting knife side fixing flange groove 72222 and is welded. The first cutting knife pushing plate 711 and the second cutting knife pushing plate 721 are connected with the lower part of the second cutting knife pushing plate lifting guide mechanism 19.
[0036] In the present embodiment, the aforementioned first set of cutting knives 1613 and the aforementioned first set of cutting-off knives 1713 are in a mutually interdigitated engagement, and the aforementioned second set of cutting knives 1623 and the aforementioned second set of cutting-off knives 1723 are in a mutually interdigitated engagement, wherein the up-and-down movement of the aforementioned first set of cutting knives 1613 and the second set of cutting knives 1623 is in an alternating rhythm with the up-and-down movement of the aforementioned first set of cutting-off knives 1713 and the second set of cutting-off knives 1723, but this does not exclude (rule out) synchronization. Specifically, the present embodiment chooses the former, i.e., the aforementioned up-and-down movement is in an alternating rhythm.
[0037] The aforementioned interdigitated engagement is an interdigitated engagement structure, specifically: the gap between each two adjacent first cutting knives in the first set of cutting knives 1613 is a first cutting knife gap, and the gap between each two adjacent second cutting knives in the second set of cutting knives 1623 is a second cutting knife gap; the gap between each two adjacent first cutting-off knives in the first set of cutting-off knives 1713 is a first cutting-off knife gap, and the gap between each two adjacent second cutting-off knives in the second set of cutting-off knives 1723 is a second cutting-off knife gap. The first set of cutting knives 1613 is inserted into the first cutting-off knife gap, and at the same time, the first set of cutting-off knives 1713 is inserted into the first cutting knife gap, thereby forming the aforementioned interdigitated engagement; by the same token, the second set of cutting knives 1623 is inserted into the second cutting-off knife gap, and at the same time, the second set of cutting-off knives 1723 is inserted into the second cutting knife gap, thereby forming the aforementioned interdigitated engagement.
[0038] The aforementioned up-and-down movement of the first set of cutting knives 1613 and the second set of cutting knives 1623 in an alternating rhythm with the up-and-down movement of the first set of cutting-off knives 1713 and the second set of cutting-off knives 1723 specifically means: when the first set of cutting knives 1613 and the second set of cutting knives 1623 are moving upwards, the first set of cutting-off knives 1713 and the second set of cutting-off knives 1723 are moving downwards to cut off the residue layer on the bottom wall of the saggar cavity, and vice versa. Of course, the aforementioned first set of cutting knives 1613, the second set of cutting knives 1623, the first set of cutting-off knives 1713, and the second set of cutting-off knives 1723 can also move upwards or downwards synchronously. The aforementioned cutting-off mode or mechanism for cutting off the residue layer on the bottom wall of the saggar cavity is like the way a chef cuts meat with a knife in daily life (the left and right hands move the knife upwards and downwards alternately or simultaneously).
[0039] Continuing to see Figure 1 And in combination Figure 3, the first chopping knife push plate lifting guide mechanism I 8 includes a set of first chopping knife push plate lifting guide columns I 81 and a set of second chopping knife push plate lifting guide columns II 82, the number of the set of first chopping knife push plate lifting guide columns I 81 is four and is distributed in a cross shape, that is, a four-corner part in a mouth shape, the upper part (that is, the upper end) of the set of first chopping knife push plate lifting guide columns I 81 is fixedly connected by a first chopping knife push plate lifting guide column mouth-shaped frame I 811, and the lower part (that is, the lower end) of the set of first chopping knife push plate lifting guide columns I 81 passes through the first chopping knife push plate lifting guide column sliding guide sleeve I 812 downward and then passes through the rotating disc 2 and the rotating disc supporting platform 11 downward in turn, the first chopping knife push plate I 611 is fixed to the lower part (that is, the lower end) of the set of first chopping knife push plate lifting guide columns I 81 (as shown) Figure 3 , the first chopping knife push plate driving cylinder I 41 corresponds to the mouth-shaped frame cavity of the first chopping knife push plate lifting guide column mouth-shaped frame I 811; the number of the set of second chopping knife push plate lifting guide columns II 82 is four and is distributed in a cross shape, that is, a four-corner part in a mouth shape, the upper part (that is, the upper end) of the set of second chopping knife push plate lifting guide columns II 82 is fixedly connected by a second chopping knife push plate lifting guide column mouth-shaped frame II 821, and the lower part (that is, the lower end) of the set of second chopping knife push plate lifting guide columns II 82 passes through the second chopping knife push plate lifting guide column sliding guide sleeve II 822 downward and then passes through the rotating disc 2 and the rotating disc supporting platform 11 downward in turn, the second chopping knife push plate II 621 is fixed to the lower part (that is, the lower end) of the set of second chopping knife push plate lifting guide columns II 82 (as shown) Figure 3 , the second chopping knife push plate driving cylinder II 42 corresponds to the mouth-shaped frame cavity of the second chopping knife push plate lifting guide column mouth-shaped frame II 821.
[0040] Continue to see Figure 1 and in combination with Figure 3, the second cutting knife push plate lifting guide mechanism II 9 comprises a group of first cutting knife push plate lifting guide columns I 91 and a group of second cutting knife push plate lifting guide columns II 92, the number of the group of first cutting knife push plate lifting guide columns I 91 is four and is distributed in the shape of a cross, that is, the four corners of a mouth-shaped frame, the upper part (that is, the upper end) of the group of first cutting knife push plate lifting guide columns I 91 is fixedly connected by a first cutting knife push plate lifting guide column mouth-shaped frame I 911, and the lower part (that is, the lower end) of the group of first cutting knife push plate lifting guide columns I 91 passes through the first cutting knife push plate lifting guide column sliding guide sleeve I 912 downward and then passes through the rotary disc 2 and the rotary disc supporting platform 11 downward in sequence, the first cutting knife push plate I 711 is fixed to the lower part (that is, the lower end) of the group of first cutting knife push plate lifting guide columns I 91 (as shown) Figure 3 , the first cutting knife push plate lifting guide column sliding guide sleeve I 912 is fixed to the upward side of the rotary disc 2 in a longitudinal state, and the third cutting knife push plate driving cylinder III 551 corresponds to the mouth-shaped frame cavity of the first cutting knife push plate lifting guide column mouth-shaped frame I 911; the number of the group of second cutting knife push plate lifting guide columns II 92 is four and is distributed in the shape of a cross, that is, the four corners of a mouth-shaped frame, the upper part (that is, the upper end) of the group of second cutting knife push plate lifting guide columns II 92 is fixedly connected by a second cutting knife push plate lifting guide column mouth-shaped frame II 921, and the lower part (that is, the lower end) of the group of second cutting knife push plate lifting guide columns II 92 passes through the second cutting knife push plate lifting guide column sliding guide sleeve II 922 downward and then passes through the rotary disc 2 and the rotary disc supporting platform 11 downward in sequence, the second cutting knife push plate II 721 is fixed to the lower part (that is, the lower end) of the group of second cutting knife push plate lifting guide columns II 92 (as shown) Figure 3 , the second cutting knife push plate lifting guide column sliding guide sleeve II 922 is fixed to the upward side of the rotary disc 2 in a longitudinal state, and the fourth cutting knife push plate driving cylinder IV 552 corresponds to the mouth-shaped frame cavity of the second cutting knife push plate lifting guide column mouth-shaped frame II 921.
[0041] The applicant combines Figure 1 and Figure 3 describes the working process of the present application. After the sagger conveying mechanism advances the sagger containing the sintered material that has completed sintering (firing) out of the furnace of the kiln to the sagger material taking station (sagger material discharging station) to complete discharging, the sagger that has completed discharging is advanced to the sagger cleaning station. Of course, the sagger can also be cleaned at the sagger material discharging station after completing discharging. The present embodiment is based on the former, that is, the sagger is cleaned at the sagger cleaning station, that is, the residual material layer on the bottom wall of the sagger cavity is removed. When the sagger that has completed material taking at the previous sagger material taking station is transported to the sagger cleaning station by the sagger conveying mechanism, the sagger can be cleaned by Figure 1The sagger lifting and releasing mechanism (not shown) which is matched with the sagger conveying mechanism frame of the sagger conveying mechanism (can be found in the patent literature) lifts the sagger upward to the extent of being suspended above the sagger conveying rollers of the structural system of the sagger conveying mechanism, and then the sagger to be cleaned is clamped by the sagger clamping mechanism 10 (a pair of corresponding each other) controlled by the PLC of the aforementioned electrical controller.
[0042] In the above-mentioned state of the sagger being clamped, the first and / or second chopping knife driving mechanism 14 and 15 is operated to make the first and / or second chopping knife 613 and 623 and / or the first and / or second chopping knife 713 and 723 move up and down, and the residual material layer gathered on the bottom wall of the sagger cavity is chopped by the first and / or second chopping knife edge 6133 and 6233 and / or the first and / or second chopping knife edge 7133 and 7233. Since the working principle of the first and second chopping knife driving mechanism 14 and 15 is the same, and since the first and second chopping knife pushing plate driving action cylinder 141 and 142 of the structural system of the first chopping knife driving mechanism 14 respectively drives the movement of the first and second chopping knife 613 and 623, and the third and fourth chopping knife pushing plate driving action cylinder 151 and 152 of the structural system of the second chopping knife driving mechanism 15 respectively drives the movement of the first and second chopping knife 713 and 723, the working process of the first chopping knife pushing plate driving action cylinder 141 driving the first chopping knife 613 will be described in detail below.
[0043] Under the instruction of the PLC of the aforementioned electric appliance controller, the first chopping knife push plate driving action cylinder 141 is made to work, and the first chopping knife push plate driving action cylinder column 1411 drives the first chopping knife push plate 1611 through the first chopping knife push plate cylinder column connecting seat 16111, and the first chopping knife push plate 1611 moves up and down with the first chopping knife push plate driving action cylinder column 1411 through the structure system of the aforementioned first chopping knife push plate lifting guide mechanism 18, and a group of first chopping knife lifting guide columns 181 of the first chopping knife push plate lifting guide mechanism 18 move up and down with the first chopping knife push plate driving action cylinder column 1411. In the aforementioned process, the first chopping knife embedded plate 1612 is driven to move up and down by the first chopping knife push plate 1611, and a group of first chopping knives 1613 are driven to move up and down by the first chopping knife embedded plate 1612, and the first chopping knife blade 16133 chops the residue layer on the bottom wall of the saggar cavity. Generally, the first chopping knife push plate driving action cylinder 141 moves up and down three to four times, and the specific number can be determined according to the situation of the sintered material, for example, if the sintered material is stubborn and relatively thick, the first chopping knife push plate driving action cylinder 141 can move up and down five to six times, and vice versa. The up and down stroke distance of the first chopping knife blade 16133 is preferably 1-4 cm, better 1.5-3 cm, better 1.8-2.2 cm, and best 2 cm, and the up and down stroke distance of the first chopping knife blade 16133 in this embodiment is 2 cm. In addition, the time of one up and down stroke is about 1-2 seconds, and the specific time can be adjusted according to the process needs by adjusting the parameter control value of the PLC of the aforementioned electric appliance controller. In order to improve the cleaning effect, the rotating disc driving mechanism 3 can be made to work according to the needs, so that the rotating disc 2 rotates by 90° (forward rotation and reverse rotation are alternating), and the aforementioned group of first chopping knives 1613, the group of second chopping knives 1623, the group of first chopping knives 1713, and the group of second chopping knives 1723 also rotate by 90° at the same time. In this way, the residue can be chopped into small pieces (i.e. small particles) and effectively separated from the bottom wall of the saggar, and sucked out by the suction pipe. The dispersed dust generated during the chopping process is sucked out by the aforementioned dust removal device 20.
[0044] After the above-mentioned saggar residue removal work is completed, the saggar clamping mechanism 10 is first released to clamp the saggar 30, and then the saggar lifting and releasing mechanism is actuated downward to place the saggar on the saggar conveying roller of the structure system of the saggar conveying mechanism, and enters the next station, and the next saggar to be cleaned is moved to the position shown. Figure 1 The above-mentioned process is repeated.
[0045] In summary, the technical scheme provided by the application makes up for the defects in the prior art, successfully completes the invention task, and truly realizes the technical effects described in the above technical effect column.
Claims
1. A device for removing residual material from a sagger, characterized in that: The system includes a support (1) with a turntable support platform (11) on its upper part; a turntable (2) rotatably supported on the upward-facing side of the turntable support platform (11); a turntable drive mechanism (3) disposed on the upward-facing side of the turntable support platform (11) and engaging with the turntable (2); a first chopping knife drive mechanism I (4) and a second chopping knife drive mechanism II (5), wherein the first chopping knife drive mechanism I (4) and the second chopping knife drive mechanism II... (5) The two are arranged longitudinally on the side of the turntable (2) facing upwards, in a state of mutual correspondence; a first chopping mechanism I (6) for the bottom wall residue layer of the sagger cavity, a second chopping mechanism II (7) for the bottom wall residue layer of the sagger cavity, a first chopping push plate lifting guide mechanism I (8) and a second chopping push plate lifting guide mechanism II (9), wherein the first chopping push plate lifting guide mechanism I (8) is arranged vertically on the turntable (2) at the position corresponding to the first chopping drive mechanism I (4) and the lower part is on the bottom wall residue layer of the sagger cavity. The first chopping mechanism I (6) extends below the turntable support platform (11). The second chopping push plate lifting guide mechanism II (9) is vertically mounted on the turntable (2) at a position corresponding to the second chopping drive mechanism II (5), and its lower part extends below the turntable support platform (11) at a position corresponding to the second chopping mechanism II (7) of the bottom wall residue layer of the sagger cavity. The first chopping mechanism I (6) and the second chopping mechanism II (7) of the bottom wall residue layer of the sagger cavity are positioned opposite each other. The corresponding state is set below the turntable support platform (11) and is respectively connected to the lower part of the first chopping knife push plate lifting guide mechanism I (8) and the second chopping knife push plate lifting guide mechanism II (9); the lower parts of the first chopping knife drive mechanism I (4) and the second chopping knife drive mechanism II (5) extend sequentially to the lower part of the turntable (2) and the turntable support platform (11) and are respectively connected to the upper part of the first chopping knife mechanism I (6) and the second chopping knife mechanism II (7) of the bottom wall residue layer of the sagger cavity;The first chopping mechanism I (6) for the residual material layer on the bottom wall of the sagger cavity includes a first chopping device I (61) for the residual material layer and a second chopping device II (62) for the residual material layer. The first chopping device I (61) for the residual material layer includes a first chopping push plate I (611), a first chopping fixing plate I (612), and a set of first chopping blades I (613). The first chopping push plate I (611) is located below the turntable support platform (11). A first chopping push plate cylinder column connecting seat I (611) is fixed at the center of the upward-facing side of the first chopping push plate I (611). 1) The upper end of the first chopping blade mounting plate I (612) is formed with a first chopping blade mounting plate horizontal fold plate I (6121). The first chopping blade mounting plate horizontal fold plate I (6121) corresponds to the lower part of the first chopping blade push plate I (611). A set of first chopping blade upper mounting flange grooves I (61211) are opened at intervals on the first chopping blade mounting plate horizontal fold plate I (61211), and a set of first chopping blade mounting plate horizontal fold plate fixing posts I (61212) are also fixed at intervals. The set of first chopping blade mounting plate horizontal fold plate fixing posts I (6121) 2) The first chopping blade is fixed to the first chopping blade push plate I (611) by the horizontal folding plate fixing screw I (61213) of the first chopping blade mounting plate. A group of first chopping blades I (613) are distributed at intervals. Each of the first chopping blades I (613) has a first chopping blade upper mounting flange I (6131) at the center position of its upper edge. A first chopping blade side mounting flange I (6132) is formed at the middle of the height direction of the first chopping blade I (613) facing the first chopping blade mounting plate I (612). Furthermore, a number of first chopping blade side-mounted flange grooves I (6122) are provided at intervals corresponding to the positions of the first chopping blade side-mounted flange I (6132), equal to the number of a set of first chopping blades I (613). Each set of first chopping blades I (613) has a first chopping blade blade I (6133) at its lower part. The first chopping blade upper-mounted flange I (6131) is fixed to the first chopping blade upper-mounted flange groove I (61211), while the first chopping blade side-mounted flanges I (6132) are fixed to the first chopping blade side-mounted flange grooves I (6122).
2. The crucible residue removal device according to claim 1, characterized in that: The front side of the bracket (1) has a pair of front bracket columns (12) and a pair of rear bracket columns (13) that are corresponding to each other. The pair of front and rear bracket columns (12, 13) are corresponding to each other and form a grid pattern. The front edge of the turntable support platform (11) is fixed to the top of the pair of front bracket columns (12) at the position corresponding to the pair of front bracket columns (12), and the rear edge of the turntable support platform (11) is fixed to the top of the pair of rear bracket columns (13) at the position corresponding to the pair of rear bracket columns (13). In the use state, the bottom of the pair of front bracket columns (12) and the pair of rear bracket columns (13) are fixed to the frame of the sagger conveying mechanism.
3. The sagger residue removal device according to claim 1 or 2, characterized in that: On the turntable support platform (11) and around the circumferential edge of the turntable (2), turntable edge limiting wheels (111), turntable edge bottom support wheels (112), and turntable edge pressure wheels (113) are rotatably arranged at intervals. The turntable edge limiting wheels (111) are rotatably mounted on the turntable edge limiting wheel axle (1111) and contact the lower edge (21) of the turntable (2) in the thickness direction. The turntable edge limiting wheel axle (1111) is fixed on the turntable edge limiting wheel axle seat (11111), and the turntable edge limiting wheel axle seat (11111) is fixed on the upward-facing side of the turntable (2). The turntable edge bottom support wheels (112) are positioned corresponding to the opening... The position of the turntable edge bottom support roller clearance cavity (114) on the turntable support platform (11) is rotatably set at the middle of the length direction of the turntable edge bottom support roller shaft (1121) and in contact with the bottom of the edge part of the turntable (2). The two ends of the turntable edge bottom support roller shaft (1121) are fixed to the turntable support platform (11). The turntable edge pressure roller (113) is rotatably set on the turntable edge pressure roller shaft (1131) and the turntable edge pressure roller (113) is in contact with the edge part of the upper surface of the turntable (2). The turntable edge pressure roller shaft (1131) is fixed on the turntable edge pressure roller shaft seat (11311), and the turntable edge pressure roller shaft seat (11311) is fixed on the upward side of the turntable support platform (11).
4. The sagger residue removal device according to claim 1 or 2, characterized in that: An arc-shaped rack (22) is fixed at the edge of the turntable (2) and at a position corresponding to the turntable drive mechanism (3); the turntable drive mechanism (3) includes a turntable drive motor (31), a turntable drive reduction gearbox (32) and a rack and pinion gear (33). The turntable drive motor (31) is a motor with forward and reverse rotation functions. The turntable drive motor (31) is driven by the turntable drive reduction gearbox (32) and is fixed on the turntable drive reduction gearbox seat (321) together with the turntable drive motor (31). The turntable drive reduction gearbox seat (321) is fixed to the turntable support platform (11). The rack and pinion gear (33) is fixed on the final stage power output shaft of the turntable drive reduction gearbox (32) and meshes with the arc-shaped rack (22).
5. The crucible residue removal device according to claim 1, characterized in that: The first chopping knife driving mechanism I (4) includes a first chopping knife push plate driving cylinder I (41) and a second chopping knife push plate driving cylinder II (42). The first chopping knife push plate driving cylinder I (41) and the second chopping knife push plate driving cylinder II (42) are fixed longitudinally on the upward-facing side of the turntable (2). The first chopping knife push plate driving cylinder column I (411) of the first chopping knife push plate driving cylinder I (411) faces downward, and the lower part of the first chopping knife push plate driving cylinder column I (411) extends sequentially to the bottom of the turntable (2) and the turntable support platform (11) and connects to the first chopping knife mechanism I (6) of the bottom wall residue layer of the sagger cavity. The second chopping knife... The second chopping blade push plate drive cylinder column II (421) of the push plate drive cylinder II (42) faces downwards, and the lower part of the second chopping blade push plate drive cylinder column II (421) extends sequentially to the turntable (2) and the turntable support platform (11), and is also connected to the first chopping blade mechanism I (6) of the bottom wall residue layer of the sagger cavity; the second chopping blade drive mechanism II (5) includes a third chopping blade push plate drive cylinder III (51) and a fourth chopping blade push plate drive cylinder IV (52), the third chopping blade push plate drive cylinder III (51) corresponds to the right side of the first chopping blade push plate drive cylinder I (41), and the fourth chopping blade push plate drive cylinder IV (52) corresponds to the second chopping blade push plate drive cylinder II (42). On the right side of the blade pusher driving cylinder II (42), the third blade pusher driving cylinder III (51) and the fourth blade pusher driving cylinder IV (52) are fixed longitudinally to the upward-facing side of the turntable (2). The third blade pusher driving cylinder III (511) of the third blade pusher driving cylinder III (511) faces downward, and the lower part of the third blade pusher driving cylinder III (511) extends sequentially to the bottom of the turntable (2) and the turntable support platform (11) and connects to the second blade mechanism II (7) of the bottom wall residue layer of the sagger cavity. The fourth blade pusher driving cylinder IV (521) of the fourth blade pusher driving cylinder IV (52) faces downward and... The lower part of the fourth chopping blade push plate driving cylinder column IV (521) extends sequentially to the turntable (2) and the turntable support platform (11), and is also connected to the second chopping blade mechanism II (7) of the residual material layer on the bottom wall of the sagger cavity; the first chopping blade push plate lifting guide mechanism I (8) is arranged on the turntable (2) in a vertically lifting manner around the first chopping blade push plate driving cylinder I (41) and the second chopping blade push plate driving cylinder II (42); the second chopping blade push plate lifting guide mechanism II (9) is arranged on the turntable (2) in a vertically lifting manner around the third chopping blade push plate driving cylinder III (51) and the fourth chopping blade push plate driving cylinder IV (52).
6. The sagger residue removal device according to claim 5, characterized in that: The lower part of the first chopping blade push plate driving cylinder column I (411) is connected to the first chopping blade push plate cylinder column connecting seat I (6111) and locked by the cylinder column first locking nut I (4111); the second chopping device II (62) for removing residual material includes a second chopping blade push plate II (621), a second chopping blade fixing plate II (622) and a set of second chopping blades II (623). The second chopping blade push plate II (621) is located below the turntable support platform (11). A second chopping blade push plate cylinder column connecting seat II (6211) is fixed at the center of the upward-facing side of the second chopping blade push plate II (6211). The lower part of the second chopping blade push plate driving cylinder column II (421) is connected to the first chopping blade push plate cylinder column connecting seat I (6111) and locked by the cylinder column first locking nut I (4111). The second chopper push plate cylinder column connecting seat II (6211) is connected and locked by the cylinder column second locking nut II (4211). The upper end of the second chopper mounting plate II (622) forms a second chopper mounting plate horizontal folding plate II (6221). The second chopper mounting plate horizontal folding plate II (6221) corresponds to the lower part of the second chopper push plate II (621). A set of second chopper upper mounting flange grooves II (62211) are opened at intervals on the second chopper mounting plate horizontal folding plate II (62211), and a set of second chopper mounting plate horizontal folding plate fixing posts II (62212) are also fixed at intervals. The set of second chopper mounting plate horizontal folding plate fixing posts II (62212) is connected by the second chopper. The horizontal folding plate fixing screw II (62213) of the mounting plate is fixed to the second chopping knife push plate II (621). A group of second chopping knives II (623) are distributed at intervals. Each of the second chopping knives II (623) has a second chopping knife upper mounting flange II (6231) at the center position of its upper edge. A second chopping knife side mounting flange II (6232) is formed at the middle of the height direction of the side of the second chopping knife II (623) facing the second chopping knife mounting plate II (622). On the second chopping knife mounting plate II (622), at intervals corresponding to the second chopping knife side mounting flange II (6232), there are second chopping knife side flanges equal in number to the group of second chopping knives II (623). The lower part of each of the set of second chopping blades II (6233) is formed with a second chopping blade edge II (6233), the upper chopping blade edge II (6231) is fixed to the upper chopping blade edge groove II (62211), and the side chopping blade edge II (6232) is fixed to the side chopping blade edge groove II (6222); the third chopping blade push plate driving cylinder III (51) corresponds to the rear side of the fourth chopping blade push plate driving cylinder IV (52); the first chopping blade push plate I (611) and the second chopping blade push plate II (621) are connected to the lower part of the first chopping blade push plate lifting guide mechanism I (8).
7. The crucible residue removal device according to claim 6, characterized in that: The second chopping mechanism II (7) for the residual material layer on the bottom wall of the sagger cavity includes a first chopping device I (71) for the residual material layer and a second chopping device II (72) for the residual material layer. The first chopping device I (71) for the residual material layer includes a first chopping push plate I (711), a first chopping insert plate I (712), and a set of first chopping blades I (713). The first chopping push plate I (711) is located below the turntable support platform (11). A first chopping push plate cylinder column connecting seat I (7111) is fixed at the center of the upward-facing side of the first chopping push plate I (7111). The third chopping push plate driving cylinder... The lower part of column III (511) is connected to the first chopping blade push plate cylinder column connecting seat I (7111) and locked by the cylinder column first locking nut I (5111). The upper end of the first chopping blade mounting plate I (712) forms a first chopping blade mounting plate horizontal folding plate I (7121). The first chopping blade mounting plate horizontal folding plate I (7121) corresponds to the lower part of the first chopping blade push plate I (711). A set of first chopping blade upper mounting flange grooves I (71211) are opened at intervals on the first chopping blade mounting plate horizontal folding plate I (71211), and a set of first chopping blade mounting plate horizontal folding plate fixings are also fixed at intervals. Column I (71212) is fixed to the first chopper push plate I (711) by the first chopper mounting plate horizontal folding plate fixing column I (71213) through the first chopper mounting plate horizontal folding plate fixing column screw I (71213). A group of first choppers I (713) are distributed at intervals. Each of the first choppers I (713) has a first chopper upper mounting flange I (7131) at the center of its upper edge. A first chopper side mounting flange I (7132) is formed at the middle of the height direction of the first chopper I (713) facing the first chopper mounting plate I (712). On the first cutting blade mounting plate I (712), and at positions corresponding to the first cutting blade side mounting flange I (7132), there are a number of first cutting blade side mounting flange grooves I (7122) equal to the number of a set of first cutting blades I (713). The lower part of each set of first cutting blades I (713) is formed with a first cutting blade blade I (7133). The first cutting blade upper mounting flange I (7131) is mounted with the first cutting blade upper mounting flange groove I (71211), and the first cutting blade side mounting flange I (7132) is mounted with the first cutting blade side mounting flange groove I (7122).The second chopping device II (72) for removing residual material includes a second chopping blade push plate II (721), a second chopping blade retaining plate II (722), and a set of second chopping blades II (723). The second chopping blade push plate II (721) is located below the turntable support platform (11). A second chopping blade push plate cylinder column connecting seat II (7211) is fixed at the center of the upward-facing side of the second chopping blade push plate II (7211). The lower part of the fourth chopping blade push plate driving cylinder column IV (521) is connected to the second chopping blade push plate cylinder column connecting seat II (7211) and locked by the cylinder column second locking nut II (5211). The upper end of the second cutting blade retaining plate II (722) is formed with a second cutting blade retaining plate horizontal folding plate II (7221). The second cutting blade retaining plate horizontal folding plate II (7221) corresponds to the lower part of the second cutting blade push plate II (721). A set of second cutting blade upper retaining flange grooves II (72211) are opened at intervals on the second cutting blade retaining plate horizontal folding plate II (72211), and a set of second cutting blade retaining plate horizontal folding plate fixing posts II (72212) are also fixed at intervals. The set of second cutting blade retaining plate horizontal folding plate fixing posts II (72212) is fixed by second cutting blade retaining plate horizontal folding plate fixing post screws II. (72213) is fixed to the second chopping blade push plate II (721). A group of second chopping blades II (723) are distributed at intervals. Each of the second chopping blades II (723) has a second chopping blade upper mounting flange II (7231) at the center position of its upper edge. A second chopping blade side mounting flange II (7232) is formed at the middle of the height direction on the side of the second chopping blade II (723) facing the second chopping blade mounting plate II (722). A number of second chopping blade side mounting flanges II (7232) are provided on the second chopping blade mounting plate II (722) at intervals corresponding to the positions of the second chopping blade side mounting flanges II (7232). The second cutting blade has a side-mounted flange groove II (7222) equal to that of the cutting blade II (723). Each of the lower parts of a set of second cutting blades II (723) forms a second cutting blade edge II (7233). The upper flange II (7231) of the second cutting blade is fixed to the upper flange groove II (72211), and the side-mounted flange II (7232) of the second cutting blade is fixed to the side-mounted flange groove II (7222). The first cutting blade push plate I (711) and the second cutting blade push plate II (721) are connected to the lower part of the second cutting blade push plate lifting guide mechanism II (9).
8. The sagger residue removal device according to claim 7, characterized in that: The first set of chopping knives I (613) and the first set of cutting knives I (713) form an interlocking cooperative relationship, and the second set of chopping knives II (623) and the second set of cutting knives II (723) form an interlocking cooperative relationship. The rhythm of the up-and-down movement of the first set of chopping knives I (613) and the second set of chopping knives II (623) is alternating with or synchronized with the rhythm of the up-and-down movement of the first set of cutting knives I (713) and the second set of cutting knives II (723).
9. The sagger residue removal device according to claim 6, characterized in that: The first chopping knife push plate lifting guide mechanism I (8) includes a set of first chopping knife push plate lifting guide columns I (81) and a set of second chopping knife push plate lifting guide columns II (82). The set of first chopping knife push plate lifting guide columns I (81) consists of four columns arranged in a grid pattern. The upper part of the set of first chopping knife push plate lifting guide columns I (81) is fixedly connected by a first chopping knife push plate lifting guide column U-shaped frame I (811), while the lower part of the set of first chopping knife push plate lifting guide columns I (81) is... After passing through the sliding guide sleeve I (812) of the first chopping knife push plate lifting guide column, they successively pass downward through the turntable (2) and the turntable support platform (11). The first chopping knife push plate I (611) is fixed to the lower part of a set of first chopping knife push plate lifting guide columns I (81). The sliding guide sleeve I (812) of the first chopping knife push plate lifting guide column is fixed longitudinally to the upward-facing side of the turntable (2). The first chopping knife push plate driving cylinder I (41) and the first The mortise and tenon joints of the lifting guide column of the cleaver pusher correspond to the mortise and tenon joints of the 1 (811) frame; there are four second lifting guide columns of the cleaver pusher II (82) arranged in a grid pattern. The upper part of the second lifting guide column of the cleaver pusher II (82) is fixedly connected by a second lifting guide column mortise and tenon joint frame II (821), while the lower part of the second lifting guide column of the cleaver pusher II (82) passes through the sliding guide sleeve II (822) of the second lifting guide column and then... Passing downwards through the turntable (2) and the turntable support platform (11), the second chopping knife push plate II (621) is fixed to the lower part of a set of second chopping knife push plate lifting guide columns II (82). The sliding guide sleeve II (822) of the second chopping knife push plate lifting guide column is fixed in a longitudinal state on the side of the turntable (2) facing upwards. The second chopping knife push plate driving cylinder II (42) corresponds to the U-shaped frame cavity of the U-shaped frame II (821) of the second chopping knife push plate lifting guide column.
10. The sagger residue removal device according to claim 7, characterized in that: The second chopping knife push plate lifting guide mechanism II (9) includes a set of first chopping knife push plate lifting guide columns I (91) and a set of second chopping knife push plate lifting guide columns II (92). The set of first chopping knife push plate lifting guide columns I (91) consists of four columns arranged in a grid pattern. The upper part of the set of first chopping knife push plate lifting guide columns I (91) is fixedly connected by a first chopping knife push plate lifting guide column U-shaped frame I (911), while the lower part of the set of first chopping knife push plate lifting guide columns I (91) is... After passing through the sliding guide sleeve I (912) of the first chopping blade push plate lifting guide column, each part passes downwards through the turntable (2) and the turntable support platform (11). The first chopping blade push plate I (711) is fixed to the lower part of a set of first chopping blade push plate lifting guide columns I (91). The sliding guide sleeve I (912) of the first chopping blade push plate lifting guide column is fixed longitudinally to the upward-facing side of the turntable (2). The third chopping blade push plate driving cylinder III (51) is connected to the first The U-shaped frame cavity of the chopping knife push plate lifting guide column I (911) corresponds to the chopping knife push plate lifting guide column; there are four sets of second chopping knife push plate lifting guide columns II (92) arranged in a grid pattern. The upper part of the set of second chopping knife push plate lifting guide columns II (92) is fixedly connected by a second chopping knife push plate lifting guide column U-shaped frame II (921), and the lower part of the set of second chopping knife push plate lifting guide columns II (92) continues after passing through the second chopping knife push plate lifting guide column sliding guide sleeve II (922). The second chopping knife push plate II (721) passes through the turntable (2) and the turntable support platform (11) in sequence. The lower part of the second chopping knife push plate lifting guide column II (92) is fixed. The sliding guide sleeve II (922) of the second chopping knife push plate lifting guide column is fixed in a longitudinal state on the side of the turntable (2) facing upward. The fourth chopping knife push plate driving cylinder IV (52) corresponds to the U-shaped frame cavity of the U-shaped frame II (921) of the second chopping knife push plate lifting guide column.
Citation Information
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