Carbonization apparatus for producing carbonized felt

Abstract

The application discloses a carbonization equipment for producing carbonized felt, which comprises a base, an inner furnace body is fixedly installed on the upper wall of the base through a support, an outer furnace body is slidably installed on the outer side of the inner furnace body, an end of the inner furnace body away from the outer furnace body is provided with a furnace cover, a heat preservation layer is arranged in the outer furnace body, a furnace cavity is arranged in the inner furnace body, a heating component and a placing rack are arranged in the furnace cavity, an exhaust pipe is arranged on the side of the inner furnace body close to the furnace cover, and the application relates to the technical field of carbonized felt production. When heating, the inner furnace body and the outer furnace body are combined, the heating effect is ensured through the heat preservation layer, when cooling is needed, the outer furnace body is moved and separated from the inner furnace body through a driving mechanism, the cooling efficiency under the closed state can be effectively improved, the waste gas after heat exchange enters a gas purification device, is backflowed into an annular pipe after purification, and is blown to the inner furnace body through a gas jet nozzle, the cooling efficiency is further improved, and the use of people is facilitated.

Description

Technical Field

[0001] This invention relates to the field of carbonized felt production technology, specifically to a carbonization equipment for producing carbonized felt. Background Technology

[0002] Against the backdrop of accelerated global energy transformation, the new energy and new materials industries have ushered in a new window of opportunity for development. With the current strong momentum of new energy development, the role and value of carbon felt are increasing daily. Carbon fiber materials have excellent heat resistance, withstanding temperatures above 1000 degrees Celsius in inert gases and an ignition point as high as 500 degrees Celsius in air. Therefore, many manufacturers in industry use carbon felt as insulation material for the inner walls of high-temperature furnaces, wrapping the furnace walls.

[0003] Carbonized felt is produced by sending raw materials into carbonization equipment for high-temperature carbonization. After carbonization, the carbonized felt needs to be cooled to room temperature. During carbonization, the oxygen content in the furnace needs to be strictly controlled. After carbonization, opening the furnace lid to dissipate heat can cause the felt to continue reacting with oxygen at high temperatures, affecting the quality of the finished product. However, if the furnace lid is not opened and the furnace is in a closed state, the high temperature of the carbonization furnace will result in a long heat dissipation time, which not only wastes the time of the staff but also greatly reduces work efficiency and is inconvenient to use. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides a carbonization equipment for producing carbonized felt, which solves the problem of low cooling efficiency in existing carbonization equipment.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a carbonization device for producing carbonized felt, comprising a base, an inner furnace body fixedly mounted on the upper wall of the base via a bracket, an outer furnace body slidably mounted on the outer side of the inner furnace body, a furnace cover at the end of the inner furnace body facing away from the outer furnace body, a heat insulation layer inside the outer furnace body, a furnace cavity inside the inner furnace body, a heating component and a placement rack inside the furnace cavity, an exhaust pipe on the side of the inner furnace body near the furnace cover, a drying box on one side of the base, gas distribution plates on both sides of the drying box, a heat exchange chamber fixedly mounted on the outer side of the gas distribution plates, a heat exchange tube and a blower inside the heat exchange chamber, a pair of heat exchange tubes extending into the drying box at their lower ends and fixedly mounted with a transmission housing, the upper end of one heat exchange tube connected to the exhaust pipe, the upper end of the other heat exchange tube connected to a gas purification device via a gas supply pipe, a stirring mechanism on the transmission housing, the output end of the gas purification device connected to a heat dissipation mechanism via a return pipe, the heat dissipation mechanism fixedly mounted above the base, and a drive mechanism connected to the outer furnace body on the base.

[0006] Preferably, the driving mechanism includes a slide groove on the upper wall of the base, a slider in the slide groove, the upper wall of the slider being fixedly connected to the outer furnace body via a slide frame, an electric push rod on one side of the upper wall of the base, the telescopic end of the electric push rod being connected to the slide frame, a fixing ring on the outer wall of the inner furnace body, a plurality of guide rods on the side wall of the fixing ring along the circumferential direction, and a guide hole matching the guide rods inside the outer furnace body.

[0007] Preferably, the agitation mechanism includes a rotating shaft rotatably mounted inside the transmission housing, with multiple agitating rods fixedly mounted at both ends of the rotating shaft through the transmission housing, and multiple transmission blades fixedly mounted at the center of the rotating shaft.

[0008] Preferably, the heat dissipation mechanism includes multiple annular tubes fitted on the outside of the outer furnace body, the multiple annular tubes being connected by connecting pipes, the annular tubes near the furnace cover being connected to the return pipe, and the inner wall of the annular tubes being provided with multiple air jet nozzles along the circumferential direction.

[0009] Preferably, a pipe rack for supporting the annular pipe is fixedly provided above the base.

[0010] Preferably, the gas pipeline is equipped with a circulating fan.

[0011] Preferably, the heat exchange tube is a spiral tube.

[0012] Preferably, the drying box is provided with a feed inlet at the top and a discharge outlet at the bottom.

[0013] Beneficial effects

[0014] This invention discloses a carbonization equipment for producing carbonized felt, which has the following beneficial effects: The device has a compact structure. By setting up a split carbonization furnace, the inner and outer furnace bodies are combined during heating, and the heating effect is ensured by the heat insulation layer. When cooling is required, the outer furnace body is moved by the drive mechanism to separate from the inner furnace body, which can effectively improve the cooling efficiency in the closed state. At the same time, the high-heat exhaust gas generated during the heating process is heat exchanged in the heat exchange chamber, and the hot gas is blown into the drying box by the blower and the air distribution plate to dry the material and realize heat recovery. Meanwhile, during the flow of gas in the transmission housing, it will drive the blades to rotate, and then the rotating shaft will drive the stirring rods at both ends to rotate, realizing the stirring of the material and improving the drying effect. The exhaust gas after heat exchange enters the gas purification device, and after purification, it flows back into the annular pipe and is blown into the inner furnace body by the jet nozzle, further improving the cooling efficiency and bringing convenience to people's use. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of the present invention.

[0016] Figure 2This is a top sectional view of the drying oven of the present invention.

[0017] In the diagram: 1. Base; 2. Support; 3. Inner furnace body; 4. Outer furnace body; 5. Furnace cover; 6. Insulation layer; 7. Heating component; 8. Placement rack; 9. Exhaust pipe; 10. Drying oven; 11. Gas distribution plate; 12. Heat exchange chamber; 13. Heat exchange tube; 14. Blower; 15. Transmission housing; 16. Gas supply pipe; 17. Gas purification device; 18. Return pipe; 19. Slide groove; 20. Sliding block; 21. Slide frame; 22. Electric push rod; 23. Fixing ring; 24. Guide rod; 25. Rotating shaft; 26. Tumbling rod; 27. Transmission blade; 28. Annular pipe; 29. ​​Connecting pipe; 30. Air nozzle; 31. Pipe rack; 32. Circulating fan. Detailed Implementation

[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0019] Please see Figure 1-2 This invention provides a technical solution: a carbonization device for producing carbonized felt, comprising a base 1, an inner furnace body 3 fixedly mounted on the upper wall of the base 1 via a bracket 2, an outer furnace body 4 slidably mounted on the outer side of the inner furnace body 3, a furnace cover 5 at the end of the inner furnace body 3 facing away from the outer furnace body 4, a heat insulation layer 6 inside the outer furnace body 4, a furnace cavity inside the inner furnace body 3, a heating element 7 and a placement rack 8 inside the furnace cavity, an exhaust pipe 9 on the side of the inner furnace body 3 near the furnace cover 5, a drying box 10 on one side of the base 1, and air distribution plates 11 on both sides of the drying box 10. A heat exchange chamber 12 is fixedly provided on the side. The heat exchange chamber 12 is provided with heat exchange tubes 13 and blower 14. The lower ends of a pair of heat exchange tubes 13 extend into the drying box 10 and are fixedly installed with a transmission housing 15. The upper end of one heat exchange tube 13 is connected to the exhaust pipe 9, and the upper end of the other heat exchange tube 13 is connected to the gas purification device 17 through the gas supply pipe 16. The transmission housing 15 is provided with a stirring mechanism. The output end of the gas purification device 17 is connected to the heat dissipation mechanism through the return pipe 18. The heat dissipation mechanism is fixedly provided above the base 1. The base 1 is also provided with a drive mechanism connected to the outer furnace body 4.

[0020] In this embodiment, the driving mechanism is further configured such that the sliding mechanism includes a slide groove 19 disposed on the upper wall of the base 1, a slider 20 disposed in the slide groove 19, the upper wall of the slider 20 being fixedly connected to the outer furnace body 4 via a slide frame 21, an electric push rod 22 disposed on one side of the upper wall of the base 1, the telescopic end of the electric push rod 22 being connected to the slide frame 21, a fixing ring 23 disposed on the outer wall of the inner furnace body 3, a plurality of guide rods 24 disposed on the side wall of the fixing ring 23 along the circumferential direction, and a guide hole matching the guide rods 24 disposed in the inner furnace body 4.

[0021] In this embodiment, the stirring mechanism is further configured such that the stirring mechanism includes a rotating shaft 25 rotatably installed in the transmission housing 15, the two ends of the rotating shaft 25 penetrate the transmission housing 15 and are fixedly installed with a plurality of stirring rods 26, and a plurality of transmission blades 27 are fixedly installed at the center of the rotating shaft 25.

[0022] In this embodiment, the heat dissipation mechanism includes a plurality of annular tubes 28 fitted on the outside of the outer furnace body 4. The plurality of annular tubes 28 are connected to each other by connecting pipes 29. The annular tube 28 near the furnace cover 5 is connected to the return pipe 18. The inner wall of the annular tube 28 is provided with a plurality of jet nozzles 30 along the circumferential direction.

[0023] In this embodiment, a pipe rack 31 for supporting the annular pipe 28 is fixedly provided above the base 1.

[0024] In this embodiment, the gas supply pipe 16 is further configured to be equipped with a circulating fan 32.

[0025] In this embodiment, the heat exchange tube 13 is further configured as a spiral tube.

[0026] In this embodiment, the drying box 10 is further configured such that a feed inlet is provided at the top and a discharge outlet is provided at the bottom.

[0027] Those skilled in the art can connect the components in this case sequentially. The specific connection and operation sequence should refer to the working principle described below. The detailed connection methods are well-known technologies in the field. The working principle and process are mainly described below.

[0028] Example: During operation, the pre-oxidized felt is placed in the placement rack 8 of the inner furnace body 3. The material is carbonized at high temperature by the heating component 7. The generated high-temperature exhaust gas can enter the heat exchange tube 13 through the exhaust pipe 9. During the flow of the heat exchange tube 13 in the heat exchange chamber 12, the blower 14 is started, so that the airflow comes into contact with the heat exchange tube 13 to exchange heat and form hot gas. Finally, it is blown into the drying box 10 by the air distribution plate to dry the raw material of the carbonized felt. Heat exchange chambers 12 are set on both sides of the drying box 10 to ensure the heat exchange effect. At the same time, when the high-temperature exhaust gas flows through the transmission shell 15, since the transmission shell 15 is located below the heat exchange tube 13, the high-temperature exhaust gas will drive the transmission blade 27 to rotate, and then the rotating shaft 25 will drive the stirring rod 26 to rotate, stirring the material and improving the drying effect. The exhaust gas after heat exchange enters the gas purification device 17 through the gas delivery pipe 16 for filtration and purification. In order to ensure the gas flow effect, multiple circulation pumps can be added to the pipeline.

[0029] When cooling is required after carbonization, the electric push rod 22 drives the slide 21 to slide horizontally, thereby separating the outer furnace body 4 from the inner furnace body 3, so that the inner furnace body 3 is directly exposed to the room, improving the cooling efficiency. At the same time, the purified gas can be transported to the annular pipe 28 through the return pipe 18 and sprayed out through the jet nozzle 30 to assist in cooling, further improving the cooling efficiency and making it convenient to use.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0031] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A carbonization device for producing carbonized felt, characterized in that, The system includes a base (1), an inner furnace body (3) fixedly mounted on the upper wall of the base (1) via a bracket (2), an outer furnace body (4) slidably mounted on the outer side of the inner furnace body (3), a furnace cover (5) provided at the end of the inner furnace body (3) away from the outer furnace body (4), a heat insulation layer (6) provided inside the outer furnace body (4), a furnace cavity provided inside the inner furnace body (3), a heating component (7) and a placement rack (8) provided inside the furnace cavity, an exhaust pipe (9) provided on the side of the inner furnace body (3) near the furnace cover (5), a drying box (10) provided on one side of the base (1), air distribution plates (11) provided on both sides of the drying box (10), and a heat exchange chamber fixedly provided on the outer side of the air distribution plate (11). (12) The heat exchange chamber (12) is provided with heat exchange tubes (13) and blower (14). The lower ends of a pair of heat exchange tubes (13) extend into the drying box (10) and are fixedly installed with transmission housing (15). The upper end of one side of the heat exchange tube (13) is connected to the exhaust pipe (9), and the upper end of the other side of the heat exchange tube (13) is connected to the gas purification device (17) through the gas supply pipe (16). The transmission housing (15) is provided with a stirring mechanism. The output end of the gas purification device (17) is connected to the heat dissipation mechanism through the return pipe (18). The heat dissipation mechanism is fixedly installed above the base (1). The base (1) is also provided with a drive mechanism connected to the outer furnace body (4). The driving mechanism includes a slide groove (19) on the upper wall of the base (1), a slider (20) is provided in the slide groove (19), the upper wall of the slider (20) is fixedly connected to the outer furnace body (4) through a slide frame (21), an electric push rod (22) is provided on one side of the upper wall of the base (1), the telescopic end of the electric push rod (22) is connected to the slide frame (21), a fixing ring (23) is provided on the outer wall of the inner furnace body (3), a plurality of guide rods (24) are provided on the side wall of the fixing ring (23) along the circumferential direction, and a guide hole matching the guide rod (24) is provided in the outer furnace body (4); The stirring mechanism includes a rotating shaft (25) rotatably installed in the transmission housing (15), with both ends of the rotating shaft (25) penetrating the transmission housing (15) and having multiple stirring rods (26) fixedly installed thereon, and multiple transmission blades (27) fixedly installed at the center of the rotating shaft (25); The heat dissipation mechanism includes multiple annular tubes (28) fitted on the outside of the outer furnace body (4). The multiple annular tubes (28) are connected by connecting pipes (29). The annular tube (28) near the furnace cover (5) is connected to the return pipe (18). The inner wall of the annular tube (28) is provided with multiple air nozzles (30) along the circumferential direction. The heat exchange tube (13) is a spiral tube.

2. The carbonization equipment for producing carbonized felt according to claim 1, characterized in that, A pipe rack (31) for supporting the annular pipe (28) is fixedly provided above the base (1).

3. The carbonization equipment for producing carbonized felt according to claim 1, characterized in that, A circulating fan (32) is provided on the gas transmission pipe (16).

4. The carbonization equipment for producing carbonized felt according to claim 1, characterized in that, The drying box (10) has a feed inlet at the top and a discharge outlet at the bottom.

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