A profile snap-on plate production device

Abstract

The application relates to the technical field of profile processing, and discloses a profile buckling plate production device to solve the problems of high cost and large floor area of a mechanical arm for realizing profile plate buckling in the prior art, and the device comprises a raw material supply mechanism, a plate forming mechanism, a cutting mechanism, a transfer mechanism, a pressing mechanism and a controller, wherein the transfer mechanism is used for transferring profiles in a progressive direction, a buckling component is further arranged on the transfer mechanism, the buckling component comprises a pair of bases, a rotating rod and a plurality of intercepting buckling plates, the rotating rod is rotationally arranged on the pair of bases and horizontally crosses above a second conveying component, the intercepting buckling plates are fixedly arranged on the rotating rod, and the bottom of each intercepting buckling plate is provided with a material turning part which is bent to the direction of raw materials; the profile buckling plate production device can realize buckling between two profile plates through the arrangement of the buckling component, and the cost and floor area are greatly reduced.

Description

Technical Field

[0001] This invention relates to the field of profile processing technology, specifically to a profile snap-fit ​​panel production device. Background Technology

[0002] Interlocking profiles are a common type of connecting material used in warehouse racking. Primarily used in racking frames, they connect the profiles on both sides of the frame, ensuring the stability and integrity of the racking. At the same time, interlocking profiles can bear the weight of the goods and distribute the load across the various connection points of the racking frame, preventing concentrated loads from causing deformation or damage to the racking.

[0003] In the manufacturing process of profiled interlocking panels, two profiles need to be interlocked and sent to a pressing machine for pressing to form an interlocking panel. On the production line, when interlocking two profiles, the existing technology uses robotic arms to grasp, transfer, and place the individual profile panels because rotation is required. However, this process is costly in terms of customization, procurement, installation, and debugging. Furthermore, the multi-degree-of-freedom rotation of the robotic arm occupies a large area, and the high performance requirements of the servo system result in significant power consumption, which is not conducive to energy conservation. Summary of the Invention

[0004] The purpose of this invention is to provide a profile snap-fit ​​panel production device to solve the problem of using a robotic arm in the prior art.

[0005] To achieve the above-mentioned objectives, the technical solution adopted by the present invention is: a profile snap-fit ​​panel production device, characterized in that it includes a raw material supply mechanism for holding and conveying the panels, a panel forming mechanism for rolling the panels to bend both sides of the panels, a cutting mechanism for cutting the formed panels, a transfer mechanism for transferring the profiles in the conveying direction, a pressing mechanism for pressing the snap-fit ​​profiles into a finished product, and a controller.

[0006] The transfer mechanism includes:

[0007] Support frame;

[0008] A first conveying component is disposed on the support frame;

[0009] A second conveying component is disposed on the support frame, and the conveying direction of the second conveying component is perpendicular to the conveying direction of the first conveying component.

[0010] Several locking teeth are provided on the second conveying component to drive the profile to move;

[0011] The transfer mechanism is also equipped with a fastening component, including:

[0012] A pair of bases;

[0013] A rotating rod, which is rotatably mounted on a pair of said bases and spans over the second conveying component;

[0014] Several intercepting fastening plates are fixedly mounted on the rotating rod, and the bottom of the intercepting fastening plates has a turning part that bends towards the material in the direction of material inflow.

[0015] Preferably, the raw material supply organization includes:

[0016] Support base;

[0017] A material-carrying shaft is rotatably mounted on the support base via bearings;

[0018] A first drive motor is mounted on the support base, and the output shaft of the first drive motor is connected to the material-carrying shaft through a reducer;

[0019] A limiting plate is provided on the material-carrying shaft and located on both sides in the width direction of the material.

[0020] Preferably, the sheet metal forming mechanism includes:

[0021] Base frame;

[0022] A plurality of first traction wheel sets are spaced apart along the length of the base frame. Each first traction wheel set includes a pair of second drive motors located on both sides of the width of the base frame. The output shafts of the pair of second drive motors are both vertically upward. Each output shaft of the second drive motor is provided with a first roller. Each first roller is provided with a first traction groove in the circumferential direction.

[0023] A plurality of roller sets are arranged at intervals along the length of the base frame. Each roller set includes a pair of first parallel supports on both sides of the width of the base frame. An upper through shaft and a lower through shaft are provided between the pair of first parallel supports at an interval. The upper through shaft and the lower through shaft are respectively provided with an upper convex roller and a lower concave roller. The upper through shaft and the lower through shaft are driven to rotate by a third drive motor.

[0024] Preferably, the width of the protrusions of the plurality of convex rollers increases sequentially, and the width of the concave portions of the plurality of concave rollers increases sequentially.

[0025] Preferably, the cutting mechanism includes:

[0026] The machine base is equipped with a through groove that matches the cross-sectional shape of the profile plate.

[0027] A hydraulic cylinder, which is mounted on the machine base;

[0028] A cutting blade, mounted on the machine base, is driven by the piston rod of the hydraulic cylinder to cut and shape the sheet metal.

[0029] Preferably, the support frames are spaced apart, and the second conveying component includes:

[0030] A support pivot is provided, which extends transversely through the support frame;

[0031] A sixth drive motor is mounted on a support frame, and the output shaft of the sixth drive motor is connected to the support shaft.

[0032] Long and short sprockets are fitted onto a support shaft, and the retaining teeth are located on the long and short sprockets.

[0033] Preferably, the pressing mechanism includes:

[0034] frame;

[0035] A plurality of second traction wheel sets are spaced apart along the length of the frame. Each second traction wheel set includes a pair of fourth drive motors located on both sides of the width of the frame. The output shafts of the pair of fourth drive motors are both vertically upward. Each output shaft of the fourth drive motor is provided with a second roller. The second rollers are provided with a second traction groove in the circumferential direction.

[0036] A plurality of pressing roller groups are arranged at intervals along the length of the frame. Each pressing roller group includes a pair of second parallel supports on both sides of the width of the frame. An upper pressing roller and a lower pressing roller are arranged at intervals between the pair of second parallel supports. The upper pressing roller and the lower pressing roller are driven to rotate by a fifth drive motor.

[0037] Preferably, the intercepting fastening plate is provided with a counterweight.

[0038] The beneficial effects of this invention are mainly reflected in the following: This profile snap-fit ​​plate production device processes raw materials sequentially through various steps to ultimately form profile snap-fit ​​plates. Upon entering the snap-fit ​​process, an intercepting snap-fit ​​plate stops the preceding profile plate. During interception, the advancing profile plate collides with the intercepting snap-fit ​​plate, causing the intercepting snap-fit ​​plate to rotate and tilt. This allows the flipping part of the intercepting snap-fit ​​plate to lift the profile plate. When the next profile plate collides with the preceding profile plate, the two complete the snap-fit ​​and pass through the interception area to enter the next pressing process. The snap-fit ​​components alone can complete the snap-fit ​​between two profile plates, significantly reducing costs and floor space. Attached Figure Description

[0039] Figure 1 This is a front view of the raw material supply mechanism of the present invention;

[0040] Figure 2This is a front view of the sheet metal forming mechanism of the present invention;

[0041] Figure 3 This is a front view of the cutting mechanism and the transfer mechanism of the present invention;

[0042] Figure 4 This is a top view of the transfer mechanism of the present invention;

[0043] Figure 5 This is a diagram illustrating the interception process of the interception fastening plate of the present invention;

[0044] Figure 6 This is a front view of the pressing mechanism of the present invention;

[0045] The components include: 1. Raw material supply mechanism; 2. Sheet forming mechanism; 3. Cutting mechanism; 4. Transfer mechanism; 5. Support frame; 6. First conveying component; 7. Second conveying component; 8. Chestle; 9. Fastening component; 10. Base; 11. Rotating rod; 12. Intercepting fastening plate; 13. Turning part; 14. Pressing mechanism; 15. Support seat; 16. Material carrying shaft; 17. First drive motor; 18. Limiting plate; 19. Base frame; 20. First traction wheel set; 21. Second drive motor; 22. First roller; 23. First traction groove; 24. Rolling wheel set; 25. First parallel support; 26. 1. Upper through shaft; 27. Lower through shaft; 28. Upper convex roller; 29. ​​Lower concave roller; 30. Third drive motor; 31. Machine base; 32. Through groove; 33. Hydraulic cylinder; 34. Cutting blade; 35. Support shaft; 36. Sixth drive motor; 37. Long and short sprockets; 38. Counterweight; 39. First sensor; 40. Second sensor; 41. Frame; 42. Second traction wheel set; 43. Fourth drive motor; 44. Second roller; 45. Second traction groove; 46. Pressing wheel set; 47. Second parallel support; 48. Upper pressure roller; 49. Lower pressure roller; 50. Fifth drive motor. Detailed Implementation

[0046] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions in the preferred embodiments of this application will be described in more detail below with reference to the accompanying drawings.

[0047] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, an indirect connection through an intermediate medium, or the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0048] In the description of this application, it should be understood that the terms "upper", "lower", "front", "back", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0049] Furthermore, the terms “comprising” and “having”, and any variations thereof, are intended to cover non-exclusive inclusion, such that a process, method, system, product, or display that includes a series of steps or units is not necessarily limited to those steps or units that are explicitly listed, but may include other steps or units that are not explicitly listed or that are inherent to such process, method, product, or display.

[0050] Example 1: Please refer to Figures 1-6 A profile snap-fit ​​panel production device, in this embodiment, includes a raw material supply mechanism 1, a panel forming mechanism 2, a cutting mechanism 3, a transfer mechanism 4, a pressing mechanism 14, and a controller.

[0051] Among them, the raw material supply unit 1 is used to hold and deliver the boards.

[0052] The sheet forming mechanism 2 is located on one side of the raw material supply mechanism 1 and is used to roll the sheet to bend both sides of the sheet.

[0053] The cutting mechanism 3 is located on one side of the sheet metal forming mechanism 2 and is used to cut the formed sheet metal.

[0054] The transfer mechanism 4 is located on one side of the cutting mechanism 3 and is used to transfer the profile in the forward direction.

[0055] The pressing mechanism 14 is located on one side of the transfer mechanism 4 and is used to press the snap-fit ​​profiles into a finished product.

[0056] The controller is electrically connected to the raw material supply mechanism 1, the sheet forming mechanism 2, the cutting mechanism 3, the transfer mechanism 4, and the pressing mechanism 14.

[0057] The raw materials are coiled and wound around the raw material supply mechanism 1, and then successively undergo forming, cutting, transfer and fastening, and pressing processes to produce profile fastening panels. The mechanisms for each process can be arranged in a line, and the processes are interconnected.

[0058] Specifically, the transfer mechanism 4 includes a support frame 5, a first transfer component 6, a second transfer component 7, and several locking teeth 8. The support frame 5 can be divided into two sections. The first transfer component 6 can be located on one section of the support frame 5, and the second transfer component 7 can be located on the other section of the support frame 5. The first transfer component 6 is connected to the cutting mechanism 3 and has the same transfer direction. The second transfer component 7 can be embedded in the first transfer component 6, and the transfer direction of the second transfer component 7 is perpendicular to the transfer direction of the first transfer component 6, thereby changing the profile sheet's movement from vertical to horizontal. The locking teeth 8 are located on the second transfer component 7 to drive the profile sheet to move, thereby hooking the profile sheet on the first transfer component 6 onto the second transfer component 7.

[0059] More specifically, the transfer mechanism 4 is also equipped with a fastening component 9, which includes a pair of bases 10, a rotating rod 11, and several intercepting fastening plates 12. The rotating rod 11 is rotatably mounted on the pair of bases 10 and spans across the second transfer component 7. The intercepting fastening plates 12 are fixedly mounted on the rotating rod 11. Preferably, there are two intercepting fastening plates 12, distributed between the gaps of another support frame 5, so that the interception will not fail due to the tilt of the profile plate. The bottom of the intercepting fastening plate 12 has a turning part 13 that bends towards the incoming material direction. The contact surface of the turning part 13 is lower than the incoming material, so that the incoming profile plate can slide into the contact surface of the turning part 13. After being impacted by the profile plate, the turning part 13 rotates a certain angle around the rotating rod 11 as the center. During the rotation, the contact surface of the turning part 13 performs a flipping action on the profile plate, causing the subsequent two profile plates to fasten together.

[0060] In a more specific implementation of this embodiment, the support frames 5 are spaced apart, and the second transmission component 7 includes a support shaft 35, a sixth drive motor 36, and long and short sprockets 37. The support shaft 35 passes through the support frame 5, the sixth drive motor 36 is mounted on the support frame 5, the output shaft of the sixth drive motor 36 is connected to the support shaft 35, the long and short sprockets 37 are sleeved on the support shaft 35, and the locking teeth 8 are mounted on the long and short sprockets 37.

[0061] In practice, four support shafts 35 can be provided, two sixth drive motors 36 can be provided, and long and short sprockets 37 include long sprockets and short sprockets. The long sprockets are located on two of the support shafts 35 and are driven to rotate by one sixth drive motor 36. The short sprockets are located on the other two support shafts 35 and are driven to rotate by the other sixth drive motor 36.

[0062] The long sprockets are laid out along the length of another support frame 5, while the short sprockets are laid down below the rotating rod 11. Both the long and short sprockets are equipped with locking teeth 8. When the short sprockets rotate, the locking teeth 8 on top move the profile plates to below the rotating rod 11, allowing the first profile plate to stop. The subsequent profile plates, driven by the locking teeth 8, pass through the rotating rod 11 and engage with the first profile plate, moving directly to the end of the long sprockets, thus entering the next process. The support frame 5 is equipped with a first sensor 39 and a second sensor 40. The sixth drive motor 36, the first sensor 39, and the second sensor 40 are electrically connected to the controller. The first sensor 39 is used to sense when the workpiece arrives at the short sprocket position, thereby controlling one of the sixth drive motors 36 to drive the short sprocket to rotate. The second sensor 40 is used to sense when the workpiece arrives below the rotating rod 11, thereby controlling another sixth drive motor 36 to drive the long sprocket to rotate.

[0063] In one embodiment of this invention, the intercepting fastening plate 12 is provided with a counterweight 38. The counterweight 38 can be added or removed to adjust the counterforce between the intercepting fastening plate 12 and a single profile plate for profile plates of different weights.

[0064] As a more specific implementation of this embodiment, the raw material supply mechanism 1 includes a support base 15, a material-carrying rotating shaft 16, a first drive motor 17, and a limiting plate 18.

[0065] The material-carrying shaft 16 is rotatably mounted on the support base 15 via a bearing.

[0066] The first drive motor 17 is mounted on the support base 15, and the output shaft of the first drive motor 17 is connected to the material loading shaft 16 through a reducer.

[0067] The limiting plate 18 is disposed on the material-carrying shaft 16 and is located on both sides of the width direction of the material.

[0068] Working principle: The raw material is coiled on the material carrier shaft 16 and limited by the limiting plate 18 to prevent it from falling off axially. The first drive motor 17 drives the material carrier shaft 16 to continuously advance the raw material.

[0069] As a more specific implementation of this embodiment, the sheet metal forming mechanism 2 includes a base frame 19, a plurality of first traction wheel sets 20 and a plurality of rolling wheel sets 24.

[0070] A plurality of first traction wheel sets 20 are spaced apart along the length of the base frame 19. Each first traction wheel set 20 includes a pair of second drive motors 21 located on both sides of the width of the base frame 19. The output shafts of the pair of second drive motors 21 are both vertically upward. Each output shaft of the second drive motor 21 is provided with a first roller 22. Each first roller 22 is provided with a first traction groove 23 in the circumferential direction.

[0071] Several roller sets 24 are spaced apart along the length of the base frame 19. Each roller set 24 includes a pair of first parallel supports 25 on both sides of the width of the base frame 19. An upper through shaft 26 and a lower through shaft 27 are provided between the pair of first parallel supports 25. The upper through shaft 26 and the lower through shaft 27 are respectively provided with an upper convex roller 28 and a lower concave roller 29. The upper through shaft 26 and the lower through shaft 27 are driven to rotate by a third drive motor 30.

[0072] Both the second drive motor 21 and the third drive motor 30 are connected to the controller via electrical signals.

[0073] Specifically, the width of the protrusions of the plurality of convex rollers 28 increases sequentially, and the width of the recesses of the plurality of concave rollers 29 increases sequentially.

[0074] Working principle: When the second drive motor 21 rotates, the raw material is pulled into the rolling mill group 24 through the first traction groove 23, and is gradually rolled by several convex rolling mills 28 and concave rolling mills 29 to form a material plate.

[0075] As a more specific implementation of this embodiment, the cutting mechanism 3 includes a machine base 31, a hydraulic cylinder 33, and a cutting blade 34.

[0076] The machine base 31 is provided with a through groove 32 that is consistent with the cross-sectional shape of the plate material;

[0077] The hydraulic cylinder 33 is mounted on the machine base 31.

[0078] The cutting blade 34 is mounted on the machine base 31 and is driven by the piston rod of the hydraulic cylinder 33 to cut and shape the sheet material.

[0079] Hydraulic cylinder 33 is connected to the controller via electrical signals.

[0080] Working principle: After the profile plate enters the through groove 32, the piston rod driven by the hydraulic cylinder 33 pushes the cutting blade 34 to cut the profile plate.

[0081] As a more specific implementation of this embodiment, the pressing mechanism 14 includes a frame 41, a second traction wheel set 42, and a pressing wheel set 46.

[0082] A plurality of second traction wheel sets 42 are spaced apart along the length of the frame 41. Each second traction wheel set 42 includes a pair of fourth drive motors 43 located on both sides of the width of the frame 41. The output shafts of the pair of fourth drive motors 43 are both vertically upward. Each output shaft of the fourth drive motor 43 is provided with a second roller 44. Each second roller 44 is provided with a second traction groove 45 in the circumferential direction.

[0083] Several pressing roller sets 46 are spaced apart along the length of the frame 41. Each pressing roller set 46 includes a pair of second parallel supports 47 located on both sides of the width of the frame 41. An upper pressing roller 48 and a lower pressing roller 49 are provided between the pair of second parallel supports 47 and are spaced apart vertically. The upper pressing roller 48 and the lower pressing roller 49 are driven to rotate by a fifth drive motor 50.

[0084] The fourth drive motor 43 and the fifth drive motor 50 are also connected to the controller's electrical signals.

[0085] Working principle: After passing through the transfer mechanism 4 and the fastening component 9, the fastened profile plate enters the second traction wheel group 42. The second traction groove 45 pulls the fastened plate to the pressing wheel group 46. Through the rolling pressing of the upper pressing wheel 48 and the lower pressing wheel 49, the two fastened profile plates are formed into one piece, thus completing the production process.

[0086] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. The scope of patent protection of the present invention shall be determined by the claims. Similarly, any equivalent structural changes made based on the description and drawings of the present invention shall also be included within the scope of protection of the present invention.

Claims

1. A profile interlocking panel production device, characterized in that, It includes a raw material supply mechanism (1) for holding and advancing the sheet material, a sheet forming mechanism (2) for rolling the sheet material to bend the two sides of the sheet material, a cutting mechanism (3) for cutting the formed sheet material, a transfer mechanism (4) for transferring the profile material to the advancing direction, a pressing mechanism (14) for pressing the snap-fit ​​profile material into a finished product, and a controller. The transfer mechanism (4) includes: Support frame (5); A first conveying component (6) is disposed on the support frame (5); The second conveying component (7) is disposed on the support frame (5), and the conveying direction of the second conveying component (7) is perpendicular to the conveying direction of the first conveying component (6). A plurality of teeth (8) are provided on the second conveying component (7) to drive the profile to move; The transfer mechanism (4) is also provided with a fastening component (9), including: A pair of bases (10); Rotary rod (11), which is rotatably mounted on a pair of said bases (10) and spans over the second conveying component (7); Several intercepting fastening plates (12) are fixedly mounted on the rotating rod (11), and the bottom of the intercepting fastening plate (12) has a turning part (13) that bends in the direction of incoming material.

2. The profile interlocking panel production device according to claim 1, characterized in that, The raw material supply organization (1) includes: Support base (15); A material-carrying shaft (16) is rotatably mounted on the support base (15) via a bearing; A first drive motor (17) is mounted on the support base (15), and the output shaft of the first drive motor (17) is connected to the material-carrying shaft (16) through a reducer; A limiting plate (18) is provided on the material-carrying shaft (16) and located on both sides in the width direction of the material.

3. The profile interlocking panel production device according to claim 1, characterized in that, The sheet metal forming mechanism (2) includes: Base frame (19); A plurality of first traction wheel sets (20) are spaced apart along the length direction of the base frame (19). Each first traction wheel set (20) includes a pair of second drive motors (21) located on both sides of the width direction of the base frame (19). The output shafts of the pair of second drive motors (21) are both vertically upward. Each output shaft of the second drive motor (21) is provided with a first roller (22). Each first roller (22) is provided with a first traction groove (23) in the circumferential direction. A plurality of roller sets (24) are arranged at intervals along the length of the base frame (19). Each roller set (24) includes a pair of first parallel supports (25) on both sides of the width of the base frame (19). An upper through shaft (26) and a lower through shaft (27) are arranged at intervals between the pair of first parallel supports (25). The upper through shaft (26) and the lower through shaft (27) are respectively provided with an upper convex roller (28) and a lower concave roller (29). The upper through shaft (26) and the lower through shaft (27) are driven to rotate by a third drive motor (30).

4. The profile interlocking panel production device according to claim 3, characterized in that, The width of the protrusion of the plurality of convex rollers (28) increases sequentially, and the width of the concave part of the plurality of concave rollers (29) increases sequentially.

5. The profile interlocking panel production device according to claim 1, characterized in that, The cutting mechanism (3) includes: The machine base (31) is provided with a through groove (32) that is consistent with the cross-sectional shape of the profile plate; Hydraulic cylinder (33) is mounted on machine base (31); A cutting blade (34) is mounted on a machine base (31) and is driven by the piston rod of the hydraulic cylinder (33) to cut the shaped sheet material.

6. The profile interlocking panel production device according to claim 1, characterized in that, The support frames (5) are spaced apart, and the second conveying component (7) includes: A support pivot (35) is provided, which extends across the support frame (5); A sixth drive motor (36) is mounted on a support frame (5), and the output shaft of the sixth drive motor (36) is connected to the support shaft (35); Long and short sprockets (37) are fitted on the support shaft (35), and the locking teeth (8) are provided on the long and short sprockets (37).

7. The profile interlocking panel production device according to claim 1, characterized in that, The pressing mechanism (14) includes: rack (41); A plurality of second traction wheel sets (42) are spaced apart along the length direction of the frame (41). Each second traction wheel set (42) includes a pair of fourth drive motors (43) located on both sides of the width direction of the frame (41). The output shafts of the pair of fourth drive motors (43) are both vertically upward. The output shafts of the fourth drive motors (43) are provided with second rollers (44). The second rollers (44) are provided with second traction grooves (45) in the circumferential direction. A plurality of pressing roller sets (46) are arranged at intervals along the length direction of the frame (41). Each pressing roller set (46) includes a pair of second parallel supports (47) on both sides of the width direction of the frame (41). An upper pressing roller (48) and a lower pressing roller (49) are arranged at intervals between the pair of second parallel supports (47). The upper pressing roller (48) and the lower pressing roller (49) are driven to rotate by a fifth drive motor (50).

8. A profile interlocking panel production apparatus according to any one of claims 1-7, characterized in that, The intercepting fastening plate (12) is provided with a counterweight (38).

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