Automated equipment for finished product packaging and control method thereof
By designing automated equipment for finished product packaging, automatic loading of empty glass tubes, finished products, buffer pads and pipe covers is realized, solving the problem of long material transportation time in electronic ticket production, improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202310681144.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-08
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2043-06-08
AI Technical Summary
The transportation time between existing electronic ticket production equipment is long between the various processes, resulting in a decrease in production efficiency and unable to meet the increasing production demand.
Design an automated equipment for finished product packaging, including a workbench, a feeding mechanism and a moving mechanism. Through an independent feeding device, an automatic feeding of empty glass pipes, finished products, buffer pads and pipe covers is realized. Combined with a rational silo layout and flip mechanism, the material transportation distance is shortened and the loading efficiency is improved.
It improves the packaging efficiency of finished electronic ship tickets, reduces equipment energy consumption and production costs, and ensures the normal operation of equipment and the safe transportation of materials.
Smart Images

Figure CN117002777B_ABST
Abstract
Description
Technical field
[0002] The present invention relates to the technical field of automated processing equipment, and in particular to automated equipment for finished product packaging and a control method thereof. [Background Technology]
[0004] In recent years, with the development of intelligent information technology, many water passenger transport systems have implemented and promoted electronic ticketing policies, replacing paper tickets with electronic tickets. These allow users to access relevant information and quickly verify their tickets, effectively regulating water passenger transport, improving customs clearance efficiency, and enhancing the convenience of waterway passengers. Electronic tickets primarily consist of a fixed upper and lower shell, with a circular PCB component mounted within. The production process involves multiple steps, including loading multiple materials, mounting the PCB components, glue injection, soldering the upper and lower shells, and packaging the finished product. This process also involves multiple transport lines. Traditionally, using a single machine for each production step would require long transport times between processes, resulting in reduced production efficiency. With the increasing popularity of electronic tickets, the demand for them is increasing, placing higher demands on the efficiency of electronic ticket production and assembly equipment, necessitating the development of more automated production equipment.
[0005] The present invention is proposed in view of the deficiencies in the prior art. [Summary of the invention]
[0007] The purpose of the present invention is to improve the production efficiency of electronic tickets by improving the packaging efficiency of finished products of electronic tickets. The technical solution adopted by the present invention to solve the technical problem is:
[0008] An automated device for finished product packaging, comprising: a workbench, wherein a raw material placement area is provided on the workbench, wherein the raw material placement area comprises a first silo for storing empty glass tubes near the edge of the workbench, a second silo for storing cushioning pads and tube caps provided on one side of the workbench, and a third silo for storing finished products provided on the side of the second silo; a loading mechanism, wherein the loading mechanism is provided above the workbench, and the loading mechanism comprises a first loading device for loading finished products, a second loading device for loading cushioning pads, and a third loading device for loading tube caps; a moving mechanism, wherein the moving mechanism is mounted on the workbench, and the loading mechanism moves relative to the workbench along the X-axis, Y-axis, and Z-axis directions via the moving mechanism. The first loading device is connected to the moving mechanism, and the second loading device and the third loading device are both arranged on the outside of the first loading device and are adjacently spaced; the empty glass tubes in the first hopper are in a horizontal state, and a fourth loading device is provided on one side of the first hopper, and a fixed bracket is also provided on one side of the fourth loading device, and the fixed bracket is provided with a clamping part that cooperates with the empty glass tube, and a driving device is provided at the lower part of the fixed bracket to drive the fixed bracket to move along the Y-axis direction; the empty glass tubes in the first hopper are rotated upward by the fourth loading device, so that the horizontal state of the empty glass tubes is converted to a vertical state with the tube mouth facing upward, and the fixed bracket is driven by the driving device to drive the clamping part to move toward the empty glass tube and clamp the empty glass tube.
[0009] In the automated equipment for finished product packaging as described above, the first hopper includes a chute rack mounted on a workbench, the lower end of the chute rack being open, and the fourth loading device includes a flipping mechanism provided on one side of the lower end of the chute rack, the flipping mechanism being used to convert the empty glass tubes from a horizontal state to a vertical state with the tube openings facing upward after the conversion.
[0010] As described above, an automated device for finished product packaging, the flipping mechanism includes a first rotating device provided below the chute rack, a first bracket provided above the first rotating device, a fixed block provided above the first bracket, and a limit block provided on one side of the fixed block and mounted on the first bracket. A plurality of empty glass tubes are arranged and placed horizontally on the chute rack and roll downward in the chute rack onto the limit block. The limit block rotates upward through the first rotating device, driving the empty glass tubes to rotate upward to a vertical state with the tube mouths facing upward. The empty glass tubes in the vertical state fall and are clamped by the fixed block.
[0011] In the automated equipment for finished product packaging as described above, the fourth loading device further includes a sliding assembly provided between the fixed block and the first bracket, the sliding assembly being used to adjust the position of the empty glass tube in the left-right direction so that the empty glass tube is aligned with the clamping portion.
[0012] As described above, an automated equipment for finished product packaging, the loading mechanism also includes a second bracket arranged between the moving mechanism and the first loading device and arranged opposite to each other, the second bracket is provided with a accommodating space running through the upper and lower parts, the first loading device includes a compensation drive device installed on the second bracket, and a finished product clamp connected to the lower part of the compensation drive device and used to clamp the finished product, and the finished product clamp is moved along the Z-axis direction in the accommodating space by the compensation drive device to clamp the finished product.
[0013] As described above, an automated equipment for finished product packaging, the loading mechanism also includes a third bracket arranged at the lower part of the second bracket, a first through-hole is provided on one side of the third bracket for the compensation drive device to pass through, and a second loading device and a third loading device are installed at the lower part of the other side with adjacent spacing.
[0014] As described above, an automated equipment for finished product packaging, the first loading device also includes a fourth bracket arranged below the second bracket and spaced apart from the second bracket, and a first adsorber arranged on the periphery of the finished product clamp and used to absorb the finished product, the first adsorber is connected to the moving mechanism through the fourth bracket, a second through-hole is provided in the middle of the fourth bracket for the finished product clamp to pass through, the third hopper is provided with a plurality of finished product troughs arranged at intervals, the finished product troughs are matched with the finished products, the first adsorber is provided in plurality and symmetrically distributed on both sides of the finished product clamp, and the first adsorbers correspond one to one to the finished product troughs.
[0015] In the automated equipment for finished product packaging as described above, the second silo is provided with a first buffer pad area and a first tube cover area adjacent to each other, and the first buffer pad area and the first tube cover area correspond to the second loading device and the third loading device.
[0016] As described above, an automated equipment for finished product packaging is provided with a second rotating device at the lower part of the second silo, and the second silo is provided with a second buffer pad area and a second tube cover area opposite to the first buffer pad area and the first tube cover area and away from the loading mechanism. The second silo is rotated by the second rotating device and drives the second buffer pad area and the second tube cover area to rotate in the direction close to the loading mechanism, and after rotation, the second buffer pad area and the second tube cover area correspond to the second loading device and the third loading device.
[0017] Based on the above-mentioned control method for automated equipment for finished product packaging, the specific working steps are as follows:
[0018] S1. Empty glass tube loading: The empty glass tube rolls down the chute to a stop block. A first rotating mechanism shifts the tube from a horizontal position to a vertical position, with the tube opening facing upward. The vertical tube then slides downward and is clamped by a fixed block. A drive mechanism then drives the clamping unit toward the tube, grabbing it.
[0019] S2. Finished Product Tubing: Finished products are placed in the third hopper. The finished product gripper or the first absorber is moved by a moving mechanism and brought close to the finished products in the third hopper. The first absorber then picks up the finished products and moves to the fixed support via the moving mechanism. The finished product gripper or the first absorber is then adjusted by the moving mechanism and loaded into the empty glass tube. This process is repeated multiple times until the empty glass tube is completely filled with finished products.
[0020] S3. Buffer pad installation and capping: The second loading device and the third loading device are moved to the first buffer pad area and the first tube cover area in the second silo through the moving mechanism and respectively clamp the buffer pad and the tube cover, and then the buffer pad and the tube cover are installed in sequence on the top of the glass tube filled with finished products through the moving mechanism.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. The feeding mechanism integrates the mechanical structure for feeding three materials: finished products, cushions, and tube covers. The first, second, and third feeding devices function independently and do not affect each other, meeting the working requirements of the feeding mechanism and ensuring its normal operation.
[0023] 2. The first, second, and third loading devices share a common moving mechanism to achieve basic spatial movement. Through a reasonable and compact structural layout, the device significantly saves space and reduces energy consumption, thereby reducing the production cost of electronic tickets.
[0024] 3. Through the rational layout of the first, second, and third silos, combined with the fourth, first, second, and third loading devices, automatic loading of empty glass tubes, finished products, cushions, and tube caps is achieved, shortening the transportation distance of each material. By increasing the loading speed of each material, the loading efficiency of each material is improved, thereby improving the efficiency of packaging finished electronic tickets.
[0025] The present invention will be further described below with reference to the accompanying drawings.
Brief Description of the Drawings
[0027] Figure 1 The present invention is a three-dimensional Figure 1 ;
[0028] Figure 2 for Figure 1 A magnified view of part A in FIG;
[0029] Figure 3 The present invention is a three-dimensional Figure 2 ;
[0030] Figure 4 for Figure 3 A magnified view of part B in FIG;
[0031] Figure 5 for Figure 3 A magnified view of part C in FIG;
[0032] Figure 6 The present invention is a three-dimensional Figure 3 ;
[0033] Figure 7 for Figure 6 Enlarged view of part D in FIG. [Specific implementation method]
[0035] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0036] like Figure 1-Figure 7 As shown, the present invention provides an automated equipment for finished product packaging, comprising: a workbench, wherein the workbench 1 is provided with a raw material placement area 2, wherein the raw material placement area 2 comprises a first silo 21 for storing empty glass tubes near the edge of the workbench 1, a second silo 22 for storing cushion pads and tube covers, and a third silo 23 for storing finished products, which is provided on one side of the workbench 1; a loading mechanism 3, wherein the loading mechanism 3 is arranged above the workbench 1, and the loading mechanism 3 comprises a first loading device 31 for loading finished products, a second loading device 32 for loading cushion pads, and a third loading device 33 for loading tube covers; a moving mechanism 4, wherein the moving mechanism 4 is installed on the workbench 1, and the loading mechanism 3 is moved relative to the workbench 1 along the X-axis, Y-axis, and Z-axis through the moving mechanism 4. The first loading device 31 is connected to the moving mechanism 4, and the second loading device 32 and the third loading device 33 are both arranged on the outside of the first loading device 31 and are arranged adjacent to each other; the empty glass tubes in the first hopper 21 are in a horizontal state, and a fourth loading device 5 is provided on one side of the first hopper 21, and a fixed bracket 6 is also provided on one side of the fourth loading device 5. The fixed bracket 6 is provided with a clamping portion 61 that cooperates with the empty glass tube, and a driving device 7 is provided at the lower part of the fixed bracket 6 for driving the fixed bracket 6 to move along the Y-axis direction; the empty glass tubes in the first hopper 21 are rotated upward by the fourth loading device 5, so that the horizontal state of the empty glass tubes is converted to a vertical state with the tube mouth facing upward, and the fixed bracket 6 is driven by the driving device 7 to move the clamping portion 61 toward the direction of the empty glass tubes and clamp the empty glass tubes. The device provided by the present invention is mainly used in the electronic ticket finished product packaging module on the electronic ticket production and assembly automated production line. Since the overall shape of the electronic ticket is cylindrical and the overall volume is small, and the electronic ticket is equipped with a precision sensor chip, it is preferred to use glass tubes to stack the electronic ticket finished products to facilitate the packaging and safe transportation of the electronic ticket. Figure 3 and Figure 5As shown, in this embodiment, the fourth loading device 5 is used to load the empty glass tubes located in the first hopper 21 and fix the empty glass tubes by the clamping portion 61 in the fixing bracket 6. At this time, the empty glass tubes are in a vertical state with the tube mouth facing upward to facilitate the loading of finished products; the first loading device 31 is moved to the third hopper 23 by the moving mechanism 4 and the finished products are transported into the empty glass tubes. This operation is repeated many times so that the glass tubes are stacked with the electronic ticket finished products according to the specified number. The second loading device 32 is moved to the second hopper 22 by the moving mechanism 4 and the buffer pad is transported to the clamping portion 61 and the buffer pad is installed in the glass tube near the tube mouth. The third loading device 33 is moved to the second hopper by the moving mechanism 4 22 and transport the tube cover to the clamping part 61, and install the tube cover on the upper part of the buffer pad to close the tube mouth of the glass tube. The feeding mechanism 3 integrates the mechanical structure of the finished product, buffer pad and tube cover. The first feeding device 31, the second feeding device 32 and the third feeding device 33 have independent functions and do not affect each other, which meets the working requirements of the feeding mechanism 3, thereby ensuring the normal operation of the feeding mechanism 3. The first feeding device 31, the second feeding device 32 and the third feeding device 33 share the moving mechanism 4 to realize basic spatial movement. Through the reasonable and compact structural layout, the equipment greatly saves the occupied space, reduces the energy consumption of the equipment, and thus reduces the production cost of the electronic ticket. In addition, Figure 1 、 Figure 3 and Figure 6 As shown, through the rational layout of the above-mentioned first silo 21, the second silo 22 and the third silo 23, combined with the fourth loading device 5, the first loading device 31, the second loading device 32 and the third loading device 33, the automatic loading of empty glass tubes, finished products, cushions and tube covers is realized accordingly, the transportation distance of each material is shortened, and the loading efficiency of each material is improved by increasing the loading speed of each material, thereby improving the efficiency of packaging of electronic ticket products. Preferably, the moving mechanism 4 includes a Y-axis moving device 41 installed on the workbench 1, an X-axis moving device 42 connected to the Y-axis moving device 41, and a Z-axis moving device 43 connected to the X-axis moving device 42. Through the above-mentioned moving mechanism 4, the loading mechanism 3 as a whole moves back and forth between the first hopper, the second hopper 22, the third hopper 23 and the clamping part 61, thereby realizing a series of packaging sequences such as empty glass tube loading, finished product tube loading, buffer pad installation and tube cover installation, and finally obtaining glass tubes filled with finished products, which is beneficial to the packaging and safe transportation of electronic tickets. The Y-axis moving device 41, the X-axis moving device 42 and the Z-axis moving device 43 are preferably combined with slide rails and cylinders, which have smooth and efficient movement, are beneficial to the safe transportation of various materials, thereby ensuring the packaging work of electronic tickets, and slide rails and cylinders are widely used and easy to repair and replace the moving mechanism 4.
[0037] Preferably, the first hopper 21 includes a chute rack 211 mounted on the workbench 1, the lower end of the chute rack 211 is an open end, and the fourth loading device 5 includes a flipping mechanism 51 provided on one side of the lower end of the chute rack 211, the flipping mechanism is used to convert the empty glass tube from a horizontal state to a vertical state with the tube mouth facing upward after the conversion. Further, the flipping mechanism 51 includes a first rotating device 511 provided below the chute rack 211, a first bracket provided on the upper part of the first rotating device 511, a fixed block 513 provided above the first bracket 512, and a limit block 514 provided on one side of the fixed block 513 and mounted on the first bracket 512. Several empty glass tubes are arranged and placed horizontally on the chute rack 211 and roll downward in the chute rack 211 to the limit block 514. The limit block 514 rotates upward through the first rotating device 511, driving the empty glass tube to rotate upward to a vertical state with the tube mouth facing upward. The empty glass tube in the vertical state falls and is clamped by the fixed block 513. Figure 2 、 Figure 3 and Figure 5 As shown, in this embodiment, one end of the empty glass tube S placed horizontally on the chute rack 211 is an open end with the tube mouth facing the side away from the loading mechanism 3, so that the empty glass tube S can maintain the tube mouth facing upward after being flipped into a vertical state by the flipping mechanism 21, thereby ensuring the normal progress of the finished product tube loading process; the limit block 514 is installed on one side of the open end of the chute rack 211 and has a curved surface that matches the empty glass tube. As the empty glass tube rolls downward from the chute rack 211, the limit block 514 stops the empty glass tube from rolling. Then, the first bracket 512 is rotated upward by the first rotating device 511 and the empty glass tube is driven to rotate upward by the limit block 514, so that the empty glass tube is converted from the horizontal state to the vertical state. After the empty glass tube is rotated and the tube mouth is facing upward, gravity forces the empty glass tube downward and clamps it in the fixed block 513. A driving device at the bottom of the fixed bracket 6 drives the clamping portion 61 toward the empty glass tube and thereby clamps the empty glass tube. In another embodiment, a guide cylinder can be provided at the bottom of the fixed block 513 to drive the fixed block 513 toward the clamping portion 61, thereby clamping the empty glass tube. The tilting mechanism 51 is stable and ensures smooth loading of the empty glass tube without damaging it. Furthermore, the tilting mechanism 51 is simple and easy to implement. The device replaces manual labor through the combined operation of multiple automatic mechanisms, thereby improving the efficiency of loading the empty glass tubes. Furthermore, a plurality of spaced-apart limit blocks 514 can be provided on the first bracket 512. Increasing the number of limit blocks 514 enhances the stability of the empty glass tube during loading.
[0038] Furthermore, the fourth feeding device 5 further includes a sliding assembly 52 disposed between the fixed block 513 and the first bracket 512. The sliding assembly 52 is used to adjust the position of the empty glass tube in the left-right direction so that the empty glass tube is aligned with the clamping portion. Since the fourth feeding device 5 is an automatic mechanical feeding device as a whole, and automatic machinery has certain errors, in order to cope with the situation where the empty glass tube is misaligned with the clamping portion 61 after being converted to a vertical state by the flipping mechanism 51, if the empty glass tube is moved toward the empty glass tube by the second driving device 7 in the case of misalignment, the empty glass tube is likely to collide with the fixed bracket 6 and be easily damaged. Therefore, the sliding assembly 52 is provided. Figure 3 and Figure 5 As shown, the sliding assembly 52 preferably adopts a slide rail for movement, which is easy to implement, stable in operation, and has high movement efficiency. The empty glass tube is moved and adjusted in a small range in the left and right directions by the sliding assembly 52, so that the empty glass tube is aligned with the clamping portion 61, so that the clamping portion 61 can clamp the empty glass tube more smoothly, which can effectively protect the empty glass tube from damage, thereby ensuring the smooth progress of the finished product tube installation process.
[0039] Preferably, the feeding mechanism 3 further includes a second bracket 34 disposed between and opposite to the moving mechanism 4 and the first feeding device 31, wherein the second bracket 34 is provided with a accommodating space that passes through from top to bottom, and the first feeding device 31 includes a compensation drive device 311 installed on the second bracket 34, and a finished product clamp 312 connected to the lower part of the compensation drive device 311 and used to clamp the finished product, and the finished product clamp 312 is moved along the Z-axis direction in the accommodating space by the compensation drive device 311 to clamp the finished product. Furthermore, the feeding mechanism 2 further includes a third bracket 35 disposed at the lower part of the second bracket 34, wherein one side of the third bracket 35 is provided with a first through-hole 351 for the compensation drive device 311 to pass through, and the lower part of the other side is provided with a second feeding device 32 and a third feeding device 33 that are spaced and adjacent to each other. Figure 4 and Figure 7As shown, in this embodiment, the finished product clamp 312 is installed on the moving mechanism 4 through the second bracket 34, and the second bracket 34 preferably adopts two connecting plates arranged relatively at intervals, and the interval space between the two connecting plates is connected to the first through-hole 351 to form an accommodating space, and the compensation drive device 311 and the finished product clamp 312 are placed as a whole in the accommodating space, so that the finished product clamp 312 can be moved up and down along the Z-axis direction relative to the third material bin 23 in the accommodating space through the compensation drive device 311 to clamp the finished product, combined with the second loading device 32 and the third loading device 33 arranged side by side at intervals on the outside of the first loading device 31, so that the finished product clamp 312 is functionally independent of the second loading device 32 and the third loading device 33, so that the first loading device 31, the second loading device 32 and the third loading device 33 do not affect each other, effectively protecting the equipment safety of the loading mechanism 3 so that it can operate normally.
[0040] Preferably, the first loading device 31 further includes a fourth bracket 36 provided below the second bracket 34 and spaced apart from the second bracket 34, and a first adsorber 313 provided on the periphery of the finished product clamp 312 and used to absorb the finished product. The first adsorber 313 is connected to the mobile mechanism 4 via the fourth bracket 36. A second through-hole 361 is provided in the middle of the fourth bracket 36 for the finished product clamp 312 to pass through. The third hopper 23 is provided with a plurality of finished product troughs 231 arranged at intervals, and the finished product troughs 231 cooperate with the finished product. The first adsorber 313 is provided in plurality and symmetrically distributed on both sides of the finished product clamp 312. The first adsorber 313 corresponds one to one with the finished product troughs 231. Figure 1 As shown, in this embodiment, since the finished product tube loading process requires the first loading device 31 to repeat the operation many times, in order to improve the work efficiency of the finished product tube loading, the first adsorber is arranged on the periphery of the finished product clamp 312, and the first adsorber 313 is arranged between the moving mechanism 4 and the second loading device 32 and the third loading device 33 to ensure the normal operation of the loading mechanism 3; preferably, the first adsorber 313 is preferably provided with 4 and symmetrically distributed on both sides of the finished product clamp 312, corresponding to the position of the finished product trough 231 in the third silo 23, so that the first adsorber 313 can adsorb 4 finished products at a time, and the first adsorber 313 transports the finished products from the third silo 23 to the empty glass tube through the moving mechanism 4. The setting of the first adsorber 313 increases the number of finished products transported by the first loading device 31 at one time, thereby improving the work efficiency of the finished product tube loading.
[0041] Preferably, the second silo 22 is provided with a first buffer pad area 221 and a first pipe cover area 222 arranged adjacent to each other, and the first buffer pad area 221 and the first pipe cover area 222 correspond to the second loading device 32 and the third loading device 33. Furthermore, a second rotating device is provided at the lower part of the second silo 22, and the second silo 22 is provided with a second buffer pad area 223 and a second pipe cover area 224 which are opposite to the first buffer pad area 221 and the first pipe cover area 222 and away from the loading mechanism 3. The second silo 22 is rotated by the second rotating device and drives the second buffer pad area 223 and the second pipe cover area 224 to rotate in the direction close to the loading mechanism 3, and after rotation, the second buffer pad area 223 and the second pipe cover area 224 correspond to the second loading device 32 and the third loading device 33. Figure 1 As shown, in this embodiment, the second silo 22 preferably adopts a symmetrical material tray, which is divided into four areas in the second silo 22, including a first buffer pad area 221, a first pipe cover area 222, a second buffer pad area 223 and a second pipe cover area 224, wherein the first buffer pad area 221 and the first pipe cover area 222 are adjacently arranged and close to the fixed bracket 6, and the first buffer pad area 221 and the first pipe cover area 222 correspond to the positions of the second feeding device 32 and the third feeding device 33, so that the second feeding device 32 and the third feeding device 33 are moved to the second silo 22 by the moving mechanism 4 and can directly absorb the corresponding materials, thereby shortening the second feeding device 32 and the third feeding device 33. adjustment time, thereby improving the loading efficiency of the buffer pads and tube covers; preferably, the first buffer pad area 221 and the first tube cover area 222 are located on one side of the second silo 22, and the second tube cover area 224 and the second buffer pad area 223 are adjacently arranged and located on the other side of the second silo 22 and opposite to the first buffer pad area 221 and the first tube cover area 222. After the second silo 22 is rotated by the second rotating device, the second buffer pad area 223 and the second tube cover area 224 rotate to the side close to the fixed bracket 6. At this time, the second buffer pad area 223 and the second tube cover area 224 correspond to the positions of the second loading device 32 and the third loading device 33, thereby further improving the loading efficiency of the buffer pads and tube covers.
[0042] The present invention also provides a control method for the automated equipment for finished product packaging based on the above, and its specific working steps are as follows:
[0043] S1. Empty glass tube loading: The empty glass tube rolls downward along the chute 211 to the stop block 514. The first rotating device 511 rotates the empty glass tube from a horizontal position to a vertical position with the tube opening facing upward. The vertical empty glass tube then slides downward and is clamped by the fixing block 513. The driving device 7 then drives the fixing bracket 6 to move the clamping portion 61 toward the empty glass tube and grasp it.
[0044] S2. Finished Product Loading: Finished products are placed in the third hopper 23. The finished product gripper 312 or the first adsorber 313 is moved by the moving mechanism 4 and brought close to the finished products in the third hopper 23. The first adsorber 313 then picks up the finished products and moves to the fixed bracket 6 via the moving mechanism 4. The finished product gripper 312 or the first adsorber 313 is then moved and adjusted by the moving mechanism 4 to load the finished products into the empty glass tubes. This operation is repeated multiple times until the empty glass tubes are filled with finished products.
[0045] S3. Installation of buffer pads and capping: The second loading device 32 and the third loading device 33 are moved to the first buffer pad area 221 and the first tube cover area 222 in the second silo 22 by the moving mechanism 4 and respectively clamp the buffer pads and tube covers, and then the buffer pads and tube covers are sequentially installed on the top of the glass tube filled with finished products by the moving mechanism 4.
[0046] The above examples are merely provided to further illustrate the technical content of the present invention for easier understanding by the reader, but do not limit the embodiments of the present invention to these examples. Any extension or re-creation of the technology based on the present invention is protected by the present invention. The scope of protection of the present invention shall be determined by the claims.
Claims
1. An automated device for finished product packaging, characterized in that: include: A workbench (1), wherein a raw material placement area (2) is provided on the workbench (1), wherein the raw material placement area (2) comprises a first silo (21) for storing empty glass tubes near the edge of the workbench (1), a second silo (22) for storing cushions and tube covers provided on one side of the workbench (1), and a third silo (23) for storing finished products provided on one side of the second silo (22); A loading mechanism (3), the loading mechanism (3) being arranged above the workbench (1), the loading mechanism (3) comprising a first loading device (31) for loading finished products, a second loading device (32) for loading cushions, and a third loading device (33) for loading tube covers; A moving mechanism (4), wherein the moving mechanism (4) is mounted on the workbench (1), and the feeding mechanism (3) moves relative to the workbench (1) along the X-axis, Y-axis, and Z-axis directions via the moving mechanism (4), the first feeding device (31) is connected to the moving mechanism (4), and the second feeding device (32) and the third feeding device (33) are both arranged outside the first feeding device (31) and are adjacently spaced apart. The empty glass tubes in the first hopper (21) are in a horizontal state, a fourth loading device (5) is provided on one side of the first hopper (21), a fixed bracket (6) is further provided on one side of the fourth loading device (5), the fixed bracket (6) is provided with a clamping portion (61) that matches the empty glass tube, and a driving device (7) is provided at the lower part of the fixed bracket (6) for driving the fixed bracket (6) to move along the Y-axis direction; the empty glass tubes in the first hopper (21) are rotated upward by the fourth loading device (5), so that the horizontal state of the empty glass tubes is converted to a vertical state with the tube mouth facing upward, and the fixed bracket (6) is driven by the driving device (7) to move the clamping portion (61) toward the empty glass tube and clamp the empty glass tube; The first material bin (21) comprises a chute frame (211) mounted on a workbench (1), the lower end of the chute frame (211) being an open end, and the fourth loading device (5) comprises a turning mechanism (51) provided on one side of the lower end of the chute frame (211), the turning mechanism (51) being used to turn the empty glass tube from a horizontal state to a vertical state, with the tube mouth facing upwards after the turning; The turning mechanism (51) comprises a first rotating device (511) provided below the chute frame (211), a first bracket (512) provided above the first rotating device (511), a fixed block (513) provided above the first bracket (512), and a limit block (514) provided on one side of the fixed block (513) and mounted on the first bracket (512). A plurality of empty glass tubes are arranged and placed horizontally on the chute frame (211) and roll downward in the chute frame (211) onto the limit block (514). The limit block (514) rotates upward through the first rotating device (511) to drive the empty glass tubes to rotate upward to a vertical state with the tube mouth facing upward. The empty glass tubes in the vertical state fall down and are clamped by the fixed block (513).
2. The automated equipment for finished product packaging according to claim 1, characterized in that: The fourth loading device (5) further comprises a sliding assembly (52) provided between the fixed block (513) and the first bracket (512), wherein the sliding assembly (52) is used to adjust the position of the empty glass tube in the left-right direction so that the empty glass tube is aligned with the clamping portion (61).
3. The automated equipment for finished product packaging according to claim 1, characterized in that: The feeding mechanism (3) further comprises a second bracket (34) arranged between the moving mechanism (4) and the first feeding device (31) and arranged opposite to each other, wherein the second bracket (34) is provided with a accommodating space extending from top to bottom, and the first feeding device (31) comprises a compensating driving device (311) mounted on the second bracket (34), and a finished product clamping claw (312) connected to the lower part of the compensating driving device (311) and used for clamping the finished product, wherein the finished product clamping claw (312) moves along the Z-axis direction in the accommodating space through the compensating driving device (311) to clamp the finished product.
4. The automated equipment for finished product packaging according to claim 3, characterized in that: The feeding mechanism (2) further comprises a third bracket (35) provided at the lower portion of the second bracket (34), wherein a first through-hole (351) is provided on one side of the third bracket (35) for the compensation drive device (311) to pass through, and a second feeding device (32) and a third feeding device (33) are installed at the lower portion of the other side thereof and are arranged adjacent to each other.
5. The automated equipment for finished product packaging according to claim 3, characterized in that: The first loading device (31) further includes a fourth bracket (36) arranged below the second bracket (34) and spaced apart from the second bracket (34), and a first adsorber (313) arranged on the periphery of the finished product clamp (312) and used for sucking the finished product, the first adsorber (313) is connected to the moving mechanism (4) through the fourth bracket (36), a second through-hole (361) is provided in the middle of the fourth bracket (36) for the finished product clamp (312) to pass through, the third hopper (23) is provided with a plurality of finished product troughs (231) arranged at intervals, the finished product troughs (231) cooperate with the finished product, the first adsorber (313) is provided with a plurality of symmetrically distributed on both sides of the finished product clamp (312), and the first adsorber (313) corresponds one-to-one to the finished product troughs (231).
6. The automated equipment for finished product packaging according to claim 4, characterized in that: The second material bin (22) is provided with a first buffer pad area (221) and a first tube cover area (222) arranged adjacent to each other, and the first buffer pad area (221) and the first tube cover area (222) correspond to the second loading device (32) and the third loading device (33).
7. The automated equipment for finished product packaging according to claim 6, characterized in that: A second rotating device is provided at the lower portion of the second silo (22). The second silo (22) is provided with a second buffer pad area (223) and a second tube cover area (224) which are opposite to the first buffer pad area (221) and the first tube cover area (222) and are away from the feeding mechanism (3). The second silo (22) is rotated by the second rotating device and drives the second buffer pad area (223) and the second tube cover area (224) to rotate in a direction close to the feeding mechanism (3). After the rotation, the second buffer pad area (223) and the second tube cover area (224) correspond to the second feeding device (32) and the third feeding device (33).
8. A control method for automated equipment for finished product packaging according to any one of claims 1 to 7, characterized in that: The specific working steps are as follows: S1. Empty glass tube loading: The empty glass tube rolls downward along the chute frame (211) to the limit block (514), and the first rotating device (511) converts the empty glass tube from a horizontal state to a vertical state with the tube mouth facing upward. At this time, the vertical empty glass tube slides downward and is clamped by the fixed block (513), and then the driving device (7) drives the fixed bracket (6) to move toward the empty glass tube and clamp the empty glass tube; S2. Finished product tube loading: The finished product is placed in the third hopper (23), the finished product clamp (312) or the first adsorber (313) is moved by the moving mechanism (4) and approaches the finished product in the third hopper (23), the first adsorber (313) absorbs the finished product and is moved to the fixed support (6) by the moving mechanism (4), the finished product clamp (312) or the first adsorber (313) is moved and adjusted by the moving mechanism (4) and the finished product is loaded into the empty glass tube, and the above operation is repeated multiple times until the finished product fills the empty glass tube; S3. Buffer pad installation and capping: The second loading device (32) and the third loading device (33) are moved to the first buffer pad area (221) and the first tube cover area (222) in the second silo (22) via the moving mechanism (4) and respectively pick up the buffer pad and the tube cover, and then the buffer pad and the tube cover are sequentially installed on the top of the glass tube filled with the finished product via the moving mechanism (4).
Citation Information
Patent Citations
Material bottling machine
CN217396845U