A winding device for moisture-wicking yarn
By designing a drive and adjustment mechanism to achieve automatic yarn feeding and tension control, and combining humidity detection and moisture removal methods, the problems of single yarn adjustment and insufficient moisture absorption capacity detection in textile winding devices are solved, thereby improving production efficiency and quality.
Patent Information
- Application Number
- CN202311215979.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-20
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2043-09-20
AI Technical Summary
Existing textile winding devices have a single adjustment method during yarn transportation, which cannot effectively detect the moisture absorption capacity of the yarn, resulting in low production efficiency and unstable quality.
A moisture-wicking yarn winding device was designed, comprising a drive mechanism, a winding mechanism, an adjustment mechanism, and a detection mechanism. The device achieves automatic yarn delivery and tension control through a drive motor and cylinder, and detects and adjusts the yarn's moisture absorption capacity by combining a humidity detection sensor and an adjustment processing component. It also removes moisture from the yarn surface to ensure accurate humidity detection.
It enables automatic yarn feeding and winding, improving production efficiency, ensuring yarn tension control, accurate detection, guaranteeing qualified yarn moisture absorption capacity, and enhancing production quality and consistency.
Smart Images

Figure CN117003056B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of textile equipment technology, and in particular to a winding device for moisture-wicking yarn. Background Technology
[0002] Textile winding devices are used in the textile industry for transporting, winding, and packaging materials such as yarn and fabric. They typically include a winding machine, a tension control system, and an automatic yarn correction system. The main function of a textile winding device is to wind textiles to the required length, width, or weight for storage, transportation, and subsequent processing. Currently, textile winding devices offer relatively limited adjustment methods during transportation and cannot test the moisture absorption capacity of the textile yarn. Summary of the Invention
[0003] Therefore, it is necessary to provide a winding device for moisture-wicking yarn to solve at least one of the technical problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution:
[0005] A winding device for moisture-wicking yarn includes an installation mechanism, a drive mechanism, a winding mechanism, an adjustment mechanism, and a detection mechanism. The drive mechanism is mounted on one side wall of the installation mechanism, the winding mechanism is mounted on the side wall of the installation mechanism away from the drive mechanism, the adjustment mechanism is mounted on the installation mechanism and the winding mechanism, and the detection mechanism is mounted on the top of the adjustment mechanism. The adjustment mechanism includes an adjustment telescopic component, an adjustment sliding component, and an adjustment processing component. One end of the adjustment telescopic component is rotatably mounted on the side wall of the installation mechanism away from the drive mechanism, and the other end of the adjustment telescopic component is rotatably sleeved on the winding mechanism. The adjustment sliding component is fixedly mounted in the middle of the adjustment telescopic component, and the adjustment processing component is rotatably mounted on the side wall of the adjustment sliding component away from the installation mechanism. A support platform is fixedly mounted at the bottom of the side wall of the installation mechanism away from the drive mechanism, and a detection water tank is fixedly mounted on the top of the support platform, with the detection water tank located below the winding mechanism.
[0006] Preferably, the mounting mechanism includes a mounting support plate, a mounting housing, a first mounting plate, and a second mounting plate. The mounting support plate is fixedly mounted on the top of one side wall of the support platform, the mounting housing is fixedly mounted on the top of the mounting support plate, the first mounting plate is fixedly mounted in the middle of the mounting support plate and located inside the mounting housing, and the second mounting plate is fixedly mounted on the top of the mounting support plate near the support platform and abuts against one side wall of the mounting housing.
[0007] Preferably, the drive mechanism includes a drive motor, a drive spindle, a drive cylinder, a drive slider, and a main moving shaft. The drive motor is fixedly installed on the bottom of the mounting support plate on the side away from the support platform. One end of the drive spindle is fixedly installed on the output shaft of the drive motor, and the other end of the drive spindle is rotatably installed on one side wall of the support platform. The drive cylinder is fixedly installed on the top of the mounting support plate on the side away from the support platform. The drive slider is fixedly installed on the output shaft of the drive cylinder. A movable adjustment groove is provided in the middle of the first mounting plate. A movable adjustment rail is fixedly installed on the side wall of the first mounting plate away from the second mounting plate. The main moving shaft passes through the movable adjustment groove. A first sliding ring protrudes from the upper part of the main moving shaft, and a second sliding ring protrudes from the middle part of the main moving shaft. The first sliding ring is slidably installed in the movable adjustment rail, and the second sliding ring is slidably attached to the side wall of the first mounting plate near the second mounting plate.
[0008] Preferably, the upper part of the first mounting plate has two through-hole first adjustment arc grooves, and the two first adjustment arc grooves are symmetrically arranged. The upper part of the second mounting plate has two through-hole second adjustment arc grooves, and the two second adjustment arc grooves are symmetrically arranged. The winding mechanism includes two winding rotating assemblies and two winding adjusting assemblies. The two winding rotating assemblies are rotatably mounted on the side wall of the first mounting plate near the second mounting plate, and the middle part of the winding rotating assemblies passes through the lower part of the second mounting plate. The two winding rotating assemblies are symmetrically arranged. One end of the two winding adjusting assemblies is slidably mounted on the two first adjustment arc grooves, and the middle part of the two winding adjusting assemblies is slidably mounted on the two second adjustment arc grooves, and the two winding adjusting assemblies are symmetrically arranged.
[0009] Preferably, the winding rotation assembly includes a winding rotation shaft, a winding rotation roller, and a driven pulley. One end of the winding rotation shaft is rotatably mounted on the side wall of the first mounting plate near the second mounting plate, and the other end of the winding rotation shaft extends through the lower part of the second mounting plate towards the top of the detection tank. The winding rotation roller is fixedly mounted on the end of the winding rotation shaft away from the first mounting plate. The driven pulley is fixedly mounted on the outer side wall of the winding rotation shaft and is located between the first and second mounting plates. The winding rotation shaft, the winding rotation roller, and the driven pulley are coaxially arranged. The winding adjustment assembly includes a first movable shaft seat, a second movable shaft seat, a winding adjustment shaft, and... The winding adjusting roller has a first movable shaft seat that is slidably engaged in a first adjusting arc groove. Two arc-shaped slide rails protrude from the side wall of the second mounting plate near the first mounting plate. The side wall of the second movable shaft seat is slidably engaged in the arc-shaped slide rails, and the second movable shaft seat slides on the side wall of the first mounting plate. One end of the winding adjusting shaft is fixedly mounted on the first movable shaft seat, and the winding adjusting shaft extends through the middle of the second movable shaft seat toward the second mounting plate away from the first mounting plate. The winding adjusting roller is rotatably mounted on the end of the winding adjusting shaft away from the first mounting plate. The first movable shaft seat, the second movable shaft seat, the winding adjusting shaft, and the winding adjusting roller are coaxially arranged.
[0010] Preferably, the drive mechanism further includes two drive pulleys, two transmission belts, and two drive adjusting rods. The two drive pulleys are fixedly installed in the middle of the drive spindle and are spaced apart. The transmission belts are sleeved on the drive pulleys and driven pulleys, so that when the drive pulleys rotate, they can drive the driven pulleys to rotate through the transmission belts. One end of each of the two drive adjusting rods is rotatably sleeved on the end of the main moving shaft away from the drive slider, and the other end of each of the two drive adjusting rods is rotatably sleeved on the end of each of the two winding adjusting shafts near the first mounting plate.
[0011] Preferably, the adjustable telescopic assembly includes a lower connecting seat, an upper connecting seat, and a telescopic connecting rod. One end of the lower connecting seat is rotatably mounted on the bottom of the side wall of the second mounting plate away from the first mounting plate, and the top of the lower connecting seat is provided with a first telescopic groove. The top of the upper connecting seat is rotatably sleeved on the end of the winding adjustment shaft away from the first mounting plate, and the bottom of the upper connecting seat is provided with a second telescopic groove. The bottom of the telescopic connecting rod slides through the first telescopic groove, and the top of the telescopic connecting rod slides through the second telescopic groove.
[0012] Preferably, the adjusting sliding assembly includes an adjusting connecting block, an adjusting connecting seat, and an adjusting sliding block. The adjusting connecting block is fixedly installed on the side wall of the telescopic connecting rod near the winding rotation shaft. The adjusting connecting seat is fixedly installed on the side wall of the adjusting connecting block away from the telescopic connecting rod. A connecting groove is provided on the side wall of the adjusting connecting seat away from the second mounting plate. The adjusting sliding block is slidably engaged in the connecting groove.
[0013] Preferably, the adjustment processing assembly includes an adjustment rotating shaft and two adjustment processing plates. The adjustment rotating shaft is fixedly installed on the side wall of the adjustment sliding block away from the second mounting plate. The two adjustment processing plates are fixedly installed on the side wall of the adjustment rotating shaft away from the adjustment sliding block, and the two adjustment processing plates are symmetrically arranged. The distance between the two adjustment processing plates gradually increases towards the support platform. Adjusting rollers are rotatably installed at the bottom of the side wall of the two adjustment processing plates that are close to each other. Wedge-shaped scrapers are fixedly installed at the top of the side wall of the two adjustment processing plates that are close to each other. The distance between the scraper and the regulating plate gradually decreases in the direction away from the support platform. The upper part of the side wall of the two regulating plates that are close to each other is provided with a water inlet groove, and the bottom of the side wall of the two regulating plates that are far from each other is provided with a water outlet groove. A water storage chamber is provided inside the regulating plate. The top of the water storage chamber is connected to the water inlet groove, and the bottom of the water storage chamber is connected to the water outlet groove. The bottom of the two side walls of the water storage chamber is provided with a locking float groove. A float plate is slidably installed at the bottom of the water storage chamber through the locking float groove. A release baffle is installed at the bottom of the side of the water outlet groove that is far from the water storage chamber through a torsion spring.
[0014] Preferably, the detection mechanism includes a detection support block, a detection mounting plate, and several humidity detection sensors. The detection support block is fixedly installed on the top of the adjustment rotation shaft, the detection mounting plate is fixedly installed on the side wall of the detection support block away from the first mounting plate, and the several humidity detection sensors are installed at equal intervals on one side wall of the detection mounting plate.
[0015] The advantages of this invention compared to the prior art are:
[0016] 1. By starting the drive motor and the corresponding connecting structure, the automatic conveying and winding of yarn can be realized, reducing the need for manual operation and improving production efficiency. By operating the drive cylinder to adjust the yarn tension, and controlling the winding adjustment roller, the operator can easily adjust the yarn tension, ensuring that the yarn tension can be effectively controlled under different working conditions, preventing the yarn from being too loose or too tight, and enabling more efficient production of textiles, thereby improving overall production efficiency.
[0017] 2. This invention enables preliminary testing of the moisture absorption capacity of yarn. Through humidity detection sensors and adjustment processing components, the moisture absorption capacity of the yarn is detected and adjusted, achieving monitoring and control of its moisture absorption capacity. This ensures the yarn's moisture absorption capacity reaches a qualified level and maintains appropriate humidity during transport to meet production and quality requirements. Simultaneously, the humidity data displayed on the monitor allows operators to promptly understand the yarn's humidity status, enabling further testing and judgment, ensuring normal production operations, and improving production quality.
[0018] 3. This invention effectively removes surface moisture from the yarn by scraping it off through two adjusting plates, preventing negative impacts on yarn humidity detection and ensuring more accurate humidity readings. This guarantees consistent quality throughout the production process. The telescopic connecting rod, adjusting sliding block, and connecting chute provide flexible movement space for yarn adjustment and buffering during yarn transport, reducing stress on the yarn and minimizing the possibility of damage and breakage. The float plate and water outlet trough automate water discharge. Their design controls water pressure and ensures proper drainage, causing slight vibrations in the yarn to remove surface moisture and improve detection accuracy. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of a structure according to an embodiment of the present invention.
[0020] Figure 2 This is a schematic cross-sectional view of the adjustment processing plate according to an embodiment of the present invention.
[0021] Figure 3 This is a schematic diagram of the structure of an embodiment of the present invention with the mounting shell removed.
[0022] Figure 4 This is a structural schematic diagram of an embodiment of the present invention from another perspective, excluding the mounting housing.
[0023] Figure 5 This is a schematic diagram of the detection mechanism, the adjusting sliding component, and the adjusting processing component according to an embodiment of the present invention.
[0024] Figure 6 This is a cross-sectional structural diagram of the adjustment processing plate according to an embodiment of the present invention.
[0025] Figure 7 This is a structural schematic diagram from another perspective of an embodiment of the present invention.
[0026] In the diagram: 10. Installation mechanism; 20. Drive mechanism; 30. Winding mechanism; 40. Adjustment mechanism; 50. Detection mechanism; 41. Adjustment telescopic assembly; 42. Adjustment sliding assembly; 43. Adjustment processing assembly; 11. Support platform; 12. Detection water tank; 13. Mounting support plate; 14. Mounting shell; 15. First mounting plate; 16. Second mounting plate; 21. Drive motor; 22. Drive spindle; 23. Drive cylinder; 24. Drive slider; 151. Adjustment slide groove; 152. Moving adjustment slide rail; 251. First sliding ring; 153. First adjustment arc groove; 161. Second adjustment arc groove; 162. Arc slide rail; 31. Winding rotation assembly; 32. Winding adjustment assembly; 311. Winding rotation shaft; 312. Winding rotation roller; 3 13. Driven pulley; 321. First moving shaft seat; 322. Second moving shaft seat; 323. Winding adjustment shaft; 324. Winding adjustment roller; 26. Drive pulley; 27. Transmission belt; 28. Drive adjustment rod; 411. Lower connecting seat; 412. Upper connecting seat; 413. Telescopic connecting rod; 421. Adjusting connecting block; 422. Adjusting connecting seat; 423. Adjusting sliding block; 424. Connecting slide; 431. Adjusting rotating shaft; 432. Adjusting treatment plate; 433. Adjusting roller shaft; 434. Wedge scraper; 435. Water inlet trough; 436. Water outlet trough; 437. Water storage chamber; 438. Engaging float trough; 439. Float plate; 430. Release baffle; 51. Detection support block; 52. Detection mounting plate; 53. Humidity detection sensor. Detailed Implementation
[0027] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and complete understanding of the disclosure of the invention.
[0028] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0030] This invention provides a winding device for moisture-wicking yarn, such as... Figures 1 to 7 As shown, the system includes an installation mechanism 10, a drive mechanism 20, a winding mechanism 30, an adjustment mechanism 40, and a detection mechanism 50. The drive mechanism 20 is mounted on one side wall of the installation mechanism 10, the winding mechanism 30 is mounted on the side wall of the installation mechanism 10 away from the drive mechanism 20, the adjustment mechanism 40 is mounted on the installation mechanism 10 and the winding mechanism 30, and the detection mechanism 50 is mounted on the top of the adjustment mechanism 40. The adjustment mechanism 40 includes an adjustment telescopic component 41, an adjustment sliding component 42, and an adjustment processing component 43. One end of the adjustment telescopic component 41 rotates... The adjustment and sliding assembly 41 is rotatably mounted on the side wall of the installation mechanism 10 away from the drive mechanism 20. The other end of the adjustment and telescopic assembly 41 is rotatably sleeved on the winding mechanism 30. The adjustment and sliding assembly 42 is fixedly mounted in the middle of the adjustment and telescopic assembly 41. The adjustment and processing assembly 43 is rotatably mounted on the side wall of the adjustment and sliding assembly 42 away from the installation mechanism 10. A support platform 11 is fixedly mounted at the bottom of the side wall of the installation mechanism 10 away from the drive mechanism 20. A detection water tank 12 is fixedly mounted on the top of the support platform 11 and is located below the winding mechanism 30.
[0031] The mounting mechanism 10 includes a mounting support plate 13, a mounting housing 14, a first mounting plate 15, and a second mounting plate 16. The mounting support plate 13 is fixedly mounted on the top of one side wall of the support platform 11. The mounting housing 14 is fixedly mounted on the top of the mounting support plate 13. The first mounting plate 15 is fixedly mounted in the middle of the mounting support plate 13 and is located inside the mounting housing 14. The second mounting plate 16 is fixedly mounted on the top of the mounting support plate 13 near the support platform 11 and abuts against one side wall of the mounting housing 14.
[0032] The drive mechanism 20 includes a drive motor 21, a drive spindle 22, a drive cylinder 23, a drive slider 24, and a main moving shaft. The drive motor 21 is fixedly mounted on the bottom of the mounting support plate 13 on the side away from the support platform 11. One end of the drive spindle 22 is fixedly mounted on the output shaft of the drive motor 21, and the other end of the drive spindle 22 is rotatably mounted on one side wall of the support platform 11. The drive cylinder 23 is fixedly mounted on the top of the mounting support plate 13 on the side away from the support platform 11. The drive slider 24 is fixedly mounted on the output shaft of the drive cylinder 23. On the output shaft, a movable adjustment groove 151 is provided in the middle of the first mounting plate 15. A movable adjustment slide rail 152 is fixedly installed on the side wall of the first mounting plate 15 away from the second mounting plate 16. The main moving shaft passes through the movable adjustment groove 151. A first sliding ring 251 protrudes from the upper part of the main moving shaft, and a second sliding ring protrudes from the middle part of the main moving shaft. The first sliding ring 251 is slidably installed in the movable adjustment slide rail 152, and the second sliding ring is slidably attached to the side wall of the first mounting plate 15 near the second mounting plate 16.
[0033] The upper part of the first mounting plate 15 has two through-hole first adjustment arc grooves 153, and the two first adjustment arc grooves 153 are symmetrically arranged. The upper part of the second mounting plate 16 has two through-hole second adjustment arc grooves 161, and the two second adjustment arc grooves 161 are symmetrically arranged. The winding mechanism 30 includes two winding rotating components 31 and two winding adjusting components 32. The two winding rotating components 31 are rotatably mounted on the side wall of the first mounting plate 15 near the second mounting plate 16, and the middle part of the winding rotating components 31 passes through the lower part of the second mounting plate 16. The two winding rotating components 31 are symmetrically arranged. One end of the two winding adjusting components 32 is slidably mounted on the two first adjustment arc grooves 153, and the middle part of the two winding adjusting components 32 is slidably mounted on the two second adjustment arc grooves 161, and the two winding adjusting components 32 are symmetrically arranged.
[0034] The winding rotation assembly 31 includes a winding rotation shaft 311, a winding rotation roller 312, and a driven pulley 313. One end of the winding rotation shaft 311 is rotatably mounted on the side wall of the first mounting plate 15 near the second mounting plate 16, and the other end of the winding rotation shaft 311 extends through the lower part of the second mounting plate 16 towards the upper part of the detection tank 12. The winding rotation roller 312 is fixedly mounted on the end of the winding rotation shaft 311 away from the first mounting plate 15. The driven pulley 313 is fixedly mounted on the outer side wall of the winding rotation shaft 311 and is located between the first mounting plate 15 and the second mounting plate 16. The winding rotation shaft 311, the winding rotation roller 312, and the driven pulley 313 are coaxially arranged. The winding adjustment assembly 32 includes a first movable shaft seat 321, a second movable shaft seat 322, a winding adjustment shaft 323, and a winding adjustment shaft 323. The winding adjusting roller 324 has a first movable shaft seat 321 slidably engaged in the first adjusting arc groove 153. Two arc-shaped slide rails 162 protrude from the side wall of the second mounting plate 16 near the first mounting plate 15. The side wall of the second movable shaft seat 322 is slidably engaged in the arc-shaped slide rail 162, and the second movable shaft seat 322 slides on the side wall of the first mounting plate 15. One end of the winding adjusting shaft 323 is fixedly mounted on the first movable shaft seat 321, and the winding adjusting shaft 323 extends through the middle of the second movable shaft seat 322 toward the second mounting plate 16 away from the first mounting plate 15. The winding adjusting roller 324 is rotatably mounted on the end of the winding adjusting shaft 323 away from the first mounting plate 15. The first movable shaft seat 321, the second movable shaft seat 322, the winding adjusting shaft 323 and the winding adjusting roller 324 are coaxially arranged.
[0035] The drive mechanism 20 also includes two drive pulleys 26, two transmission belts 27, and two drive adjusting rods 28. The two drive pulleys 26 are fixedly installed in the middle of the drive main shaft 22 and are spaced apart. The transmission belts 27 are sleeved on the drive pulleys 26 and the driven pulleys 313, so that when the drive pulleys 26 rotate, they can drive the driven pulleys 313 to rotate through the transmission belts 27. One end of each of the two drive adjusting rods 28 is rotatably sleeved on the end of the main moving shaft away from the drive slider 24, and the other end of each of the two drive adjusting rods 28 is rotatably sleeved on the end of each of the two winding adjusting shafts 323 near the first mounting plate 15.
[0036] The adjustable telescopic assembly 41 includes a lower connecting seat 411, an upper connecting seat 412, and a telescopic connecting rod 413. One end of the lower connecting seat 411 is rotatably mounted on the bottom of the side wall of the second mounting plate 16 away from the first mounting plate 15, and a first telescopic groove is provided on the top of the lower connecting seat 411. The top of the upper connecting seat 412 is rotatably sleeved on the end of the winding adjustment shaft 323 away from the first mounting plate 15, and a second telescopic groove is provided on the bottom of the upper connecting seat 412. The bottom of the telescopic connecting rod 413 slides through the first telescopic groove, and the top of the telescopic connecting rod 413 slides through the second telescopic groove.
[0037] The adjusting sliding assembly 42 includes an adjusting connecting block 421, an adjusting connecting seat 422, and an adjusting sliding block 423. The adjusting connecting block 421 is fixedly installed on the side wall of the telescopic connecting rod 413 near the winding rotating shaft 311. The adjusting connecting seat 422 is fixedly installed on the side wall of the adjusting connecting block 421 away from the telescopic connecting rod 413. A connecting groove 424 is provided on the side wall of the adjusting connecting seat 422 away from the second mounting plate 16. The adjusting sliding block 423 is slidably engaged in the connecting groove 424.
[0038] The adjustment processing assembly 43 includes an adjustment rotating shaft 431 and two adjustment processing plates 432. The adjustment rotating shaft 431 is fixedly installed on the side wall of the adjustment sliding block 423 away from the second mounting plate 16. The two adjustment processing plates 432 are fixedly installed on the side wall of the adjustment rotating shaft 431 away from the adjustment sliding block 423, and the two adjustment processing plates 432 are symmetrically arranged. The distance between the two adjustment processing plates 432 gradually increases towards the support platform 11. Adjustment rollers 433 are rotatably installed at the bottom of the side wall of the two adjustment processing plates 432 that are close to each other. Wedge-shaped scrapers 434 are fixedly installed at the top of the side wall of the two adjustment processing plates 432 that are close to each other. The wedge-shaped scrapers 434 and the adjustment processing plates 432 are connected to the adjustment processing plate 432. The distance between the plates 432 gradually decreases in the direction away from the support platform 11. The upper part of the side wall of the two adjustment plates 432 that are close to each other is provided with a water inlet groove 435. The bottom of the side wall of the two adjustment plates 432 that are far from each other is provided with a water outlet groove 436. A water storage cavity 437 is provided inside the adjustment plate 432. The top of the water storage cavity 437 is connected to the water inlet groove 435. The bottom of the water storage cavity 437 is connected to the water outlet groove 436. The bottom of the two side walls of the water storage cavity 437 is provided with a locking float groove 438. A float plate 439 is slidably provided at the bottom of the water storage cavity 437 through the locking float groove 438. A release baffle 430 is installed at the bottom of the side of the water outlet groove 436 that is far from the water storage cavity 437 through a torsion spring.
[0039] The detection mechanism 50 includes a detection support block 51, a detection mounting plate 52, and a plurality of humidity detection sensors 53. The detection support block 51 is fixedly installed on the top of the adjustment rotation shaft 431, the detection mounting plate 52 is fixedly installed on the side wall of the detection support block 51 away from the first mounting plate 15, and the plurality of humidity detection sensors 53 are installed at equal intervals on the side wall of the detection mounting plate 52.
[0040] In one embodiment, during use, the operator can start the drive motor 21. The drive motor 21 drives the drive spindle 22 to rotate, which in turn drives two drive pulleys 26 to rotate. The drive pulleys 26, via the transmission belt 27, drive the driven pulley 313 to rotate. The rotation of the driven pulley 313 drives the winding rotating shaft 311 to rotate, which in turn drives the winding rotating roller 312 to rotate. Thus, simply starting the drive motor 21 allows the yarn to be conveyed and moved under the rotation of the two winding rotating rollers 312, achieving the yarn feeding step and driving the yarn... The yarn is fed from the right side of the equipment and moves continuously. First, the yarn passes over the right-side winding adjusting roller 324, then passes from right to left through two winding rotating rollers 312, then through two adjusting plates 432, and finally passes over the left-side winding adjusting roller 324, thus winding the yarn. When the yarn is too slack, the operator can use the drive cylinder 23 to move the drive slider 24 downwards. The downward movement of the drive slider 24 drives the main moving shaft downwards, which in turn drives the two drive adjusting rods 28 to move and rotate. The movement of the two drive adjusting rods 28 causes the two winding adjusting shafts 323 to move closer together. When the two winding adjustment shafts 323 move closer together, they can cause the two winding adjustment rollers 324 to move closer together, thus making the yarn tighter and preventing the yarn from being too loose, which would lead to low conveying efficiency. When the yarn is too tight, the operator can use the drive cylinder 23 to move the drive slider 24 upward. The downward movement of the drive slider 24 can drive the main moving shaft upward. The main moving shaft can drive the two drive adjustment rods 28 to move and rotate. The movement of the two drive adjustment rods 28 can cause the two winding adjustment shafts 323 to move away from each other. The two winding adjustment shafts 323 moving away from each other can cause the two winding adjustment rollers 324 to move closer together. By moving the yarn away from each other, the yarn becomes less taut, preventing it from breaking due to excessive tension. This design achieves automatic yarn feeding and winding by activating the drive motor 21 and the corresponding connecting structure, reducing the need for manual operation and improving production efficiency. The yarn tension is adjusted by operating the drive cylinder 23, and the control of the winding adjustment roller 324 allows operators to easily adjust the yarn tension, ensuring effective control of the yarn tension under different working conditions. This prevents the yarn from being too loose or too tight, enabling more efficient textile production and thus improving overall production efficiency.
[0041] When the main moving shaft moves, it can drive the first sliding ring 251 to slide within the moving adjustment slide rail 251, and also drive the second sliding ring to slide against the side wall of the first mounting plate 15, thereby limiting the movement and making it less likely for the main moving shaft to deflect during movement. When the winding adjustment shaft 323 moves, it can slide on the first adjustment arc groove 153 through the first moving shaft seat 321, and slide within the second adjustment arc groove 161 through the second moving shaft seat 322, thereby enabling more stable sliding. Furthermore, the second moving shaft seat 322 slides against the arc-shaped slide rail 162, preventing the winding adjustment shaft 323 from deflecting or wobbling back and forth when subjected to force, thus improving the reliability and practicality of the equipment.
[0042] In one embodiment, during the conveying process, the yarn passes through a detection water tank 12, which contains water. After passing through the detection water tank 12, the yarn absorbs the water and incorporates it into the yarn. It then exits the detection water tank 12 and passes through a conditioning processing component 43. This component removes the moisture from the surface of the yarn. Subsequently, several humidity detection sensors 53 are attached to the treated yarn to detect its humidity. The humidity data is then transmitted to a display on an external device. Under normal circumstances, the moisture absorbed by a qualified, highly absorbent yarn remains above a qualified value, as shown on the display. The humidity value will remain within the acceptable moisture absorption range. When the current humidity value is lower than the acceptable moisture absorption range, it means that the yarn's moisture absorption capacity is not at a normal level. At this time, the operator needs to conduct further testing and judgment on the yarn. This invention can initially test the moisture absorption capacity of the yarn. Through the humidity detection sensor 53 and the adjustment processing component 43, the humidity of the yarn is detected and adjusted to achieve monitoring and control of the yarn's moisture absorption capacity, ensuring that the yarn's moisture absorption capacity reaches the acceptable level, and ensuring that the yarn maintains appropriate humidity during the conveying process to meet production and quality requirements. At the same time, through the humidity data on the display, the operator can understand the humidity status of the yarn in a timely manner, make further tests and judgments, ensure the normal operation of production, and improve the quality of production.
[0043] In one embodiment, when the winding adjustment shaft 323 moves, the lower connecting seat 411 and the upper connecting seat 412 move closer to or further away from each other, allowing the telescopic connecting rod 413 to slide within the first telescopic groove and the second telescopic groove. Furthermore, the adjusting sliding block 423 slides within the connecting groove 424 of the adjusting connecting seat 422, providing buffering during yarn feeding and tension adjustment, and offering flexible movement space. When the yarn after passing through the detection water tank 12 enters between the two adjusting processing plates 432, the wedge-shaped scraper 434 on the adjusting processing plate 432 can scrape off the moisture on the yarn surface, preventing the moisture from affecting the yarn. The humidity detection results show that some of the wiped-off water falls directly into the detection tank 12, while some enters the storage chamber 437 through the inlet channel 435. As water begins to accumulate in the storage chamber 437, the float 439 gradually rises with the water level. The float 439, restricted by the engagement of the float groove 438, can only move up and down. As the water level rises, the pressure at the bottom of the storage chamber 437 increases, causing the pressure at the outlet channel 436 to gradually increase. When the float 439 rises and exposes the outlet channel 436, the pressure creates enough water to flow through it. The 36-squeeze release baffle 430, due to the high water pressure, overcomes the spring force and flips over. Water in the water storage chamber 437 flows out through the water outlet 436. The pressure of the flowing water scraped off by the scraper on the wall creates a slight vibration on the yarn below. This slight vibration removes some moisture from the yarn surface, making the yarn humidity detection more accurate. In this design, by having the yarn pass through two adjusting plates 432 to scrape off surface moisture, the moisture on the yarn surface can be effectively removed to prevent negative impacts on yarn humidity detection, ensuring more accurate yarn humidity detection. To ensure consistent quality throughout the production process, the telescopic connecting rod 413, adjusting sliding block 423, and connecting groove 424 provide flexible movement space for yarn adjustment and buffering during yarn transport, reducing stress on the yarn during processing and minimizing the possibility of damage and breakage. The float plate 439 and water outlet trough 436 enable automated water discharge. The design of the float plate 439 and water outlet trough 436 controls water pressure and ensures that water is discharged in an appropriate manner, causing the discharged water to vibrate slightly on the yarn to remove surface moisture and improve detection accuracy.
[0044] During installation, the mounting support plate 13 is fixedly mounted on the top of one side wall of the support platform 11, the mounting housing 14 is fixedly mounted on the top of the mounting support plate 13, the first mounting plate 15 is fixedly mounted in the middle of the mounting support plate 13, the second mounting plate 16 is fixedly mounted on the top of the mounting support plate 13 near the support platform 11, the drive motor 21 is fixedly mounted on the bottom of the mounting support plate 13 away from the support platform 11, one end of the drive spindle 22 is fixedly mounted on the output shaft of the drive motor 21, and the other end of the drive spindle 22 is rotatably mounted on one side wall of the support platform 11, the drive cylinder 23 is fixedly mounted on the top of the mounting support plate 13 away from the support platform 11, the drive slider 24 is fixedly mounted on the output shaft of the drive cylinder 23, the main moving shaft passes through the moving adjustment groove 151, and one end of the winding rotating shaft 311 is rotatably mounted on the side wall of the first mounting plate 15 near the second mounting plate 16. The winding rotating roller 312 is fixedly installed at the end of the winding rotating shaft 311 away from the first mounting plate 15. The driven pulley 313 is fixedly installed on the outer wall of the winding rotating shaft 311. The first moving shaft seat 321 is slidably engaged in the first adjusting arc groove 153. One side wall of the second moving shaft seat 322 is slidably engaged on the arc-shaped slide rail 162. One end of the winding adjusting shaft 323 is fixedly installed on the first moving shaft seat 321. The winding adjusting roller 324 is rotatably installed at the end of the winding adjusting shaft 323 away from the first mounting plate 15. Two driving pulleys 26 are fixedly installed in the middle of the drive main shaft 22. The transmission belt 27 is sleeved on the driving pulley 26 and the driven pulley 313. One end of each of the two driving adjusting rods 28 is rotatably sleeved on the end of the main moving shaft away from the driving slider 24, and the other end of each of the two driving adjusting rods 28 is rotatably sleeved on the end of each of the two winding adjusting shafts 323 close to the first mounting plate 15.
[0045] One end of the lower connecting seat 411 is rotatably mounted on the bottom of the side wall of the second mounting plate 16 away from the first mounting plate 15. The top of the upper connecting seat 412 is rotatably sleeved on the end of the winding adjusting shaft 323 away from the first mounting plate 15. The bottom of the telescopic connecting rod 413 slides through the first telescopic groove, and the top of the telescopic connecting rod 413 slides through the second telescopic groove. The adjusting connecting block 421 is fixedly mounted on the side wall of the telescopic connecting rod 413 near the winding rotating shaft 311. The adjusting connecting seat 422 is fixedly mounted on the side wall of the adjusting connecting block 421 away from the telescopic connecting rod 413. On the wall, the adjusting sliding block 423 is slidably locked in the connecting sliding groove 424, the adjusting rotating shaft 431 is fixedly installed on the side wall of the adjusting sliding block 423 away from the second mounting plate 16, the two adjusting processing plates 432 are fixedly installed on the side wall of the adjusting rotating shaft 431 away from the adjusting sliding block 423, the detection support block 51 is fixedly installed on the top of the adjusting rotating shaft 431, the detection mounting plate 52 is fixedly installed on the side wall of the detection support block 51 away from the first mounting plate 15, and a number of humidity detection sensors 53 are equally spaced and installed on one side wall of the detection mounting plate 52.
[0046] This invention achieves the following: 1. Automatic yarn feeding and winding can be realized by starting the drive motor 21 and the corresponding connecting structure, reducing the need for manual operation and improving production efficiency. The yarn tension can be adjusted by operating the drive cylinder 23, and the control of the winding adjustment roller 324 allows the operator to easily adjust the yarn tension, ensuring that the yarn tension can be effectively controlled under different working conditions, preventing the yarn from being too loose or too tight, and enabling more efficient production of textiles, thereby improving overall production efficiency.
[0047] 2. This invention can initially detect the moisture absorption capacity of yarn. By using the humidity detection sensor 53 and the adjustment processing component 43 to detect and adjust the humidity of the yarn, the moisture absorption capacity of the yarn can be monitored and controlled, ensuring that the moisture absorption capacity of the yarn reaches the qualified level and ensuring that the yarn maintains appropriate humidity during the conveying process to meet production and quality requirements. At the same time, through the humidity data on the display, the operator can understand the humidity status of the yarn in a timely manner, make further tests and judgments, ensure the normal operation of production, and improve the quality of production.
[0048] 3. This invention effectively removes surface moisture from the yarn by scraping it through two adjusting treatment plates 432, preventing negative impacts on yarn humidity detection and ensuring more accurate humidity detection and consistent quality throughout the production process. The telescopic connecting rod 413, adjusting sliding block 423, and connecting chute 424 provide flexible adjustment space for the yarn and buffer during yarn transport, reducing stress on the yarn and minimizing the possibility of damage and breakage. The float plate 439 and water outlet trough 436 automate water discharge. Their design controls water pressure and ensures proper drainage, causing slight vibrations in the yarn to remove surface moisture and improve detection accuracy.
[0049] All possible combinations of the various technical features in the above embodiments are described; however, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0050] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make numerous modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of this patent should be determined by the appended claims.
Claims
1. A winding device for moisture-wicking yarn, characterized in that, The system includes an installation mechanism (10), a drive mechanism (20), a winding mechanism (30), an adjustment mechanism (40), and a detection mechanism (50). The drive mechanism (20) is mounted on one side wall of the installation mechanism (10), the winding mechanism (30) is mounted on the side wall of the installation mechanism (10) away from the drive mechanism (20), the adjustment mechanism (40) is mounted on the installation mechanism (10) and the winding mechanism (30), and the detection mechanism (50) is mounted on the top of the adjustment mechanism (40). The adjustment mechanism (40) includes an adjustment telescopic component (41), an adjustment sliding component (42), and an adjustment processing component (43). The adjustment telescopic component (41)... One end is rotatably mounted on the side wall of the mounting mechanism (10) away from the drive mechanism (20), the other end of the adjusting telescopic component (41) is rotatably sleeved on the winding mechanism (30), the adjusting sliding component (42) is fixedly mounted in the middle of the adjusting telescopic component (41), the adjusting processing component (43) is rotatably mounted on the side wall of the adjusting sliding component (42) away from the mounting mechanism (10), a support platform (11) is fixedly mounted at the bottom of the side wall of the mounting mechanism (10) away from the drive mechanism (20), a detection water tank (12) is fixedly mounted on the top of the support platform (11), and the detection water tank (12) is located below the winding mechanism (30); The telescopic adjustment assembly (41) includes a lower connecting seat (411), an upper connecting seat (412), and a telescopic connecting rod (413). One end of the lower connecting seat (411) is rotatably mounted on the bottom of the side wall of the second mounting plate (16) away from the first mounting plate (15). The top of the lower connecting seat (411) is provided with a first telescopic groove. The top of the upper connecting seat (412) is rotatably sleeved on the end of the winding adjustment shaft (323) away from the first mounting plate (15). The bottom of the upper connecting seat (412) is provided with a second telescopic groove. The bottom of the telescopic connecting rod (413) slides through the first telescopic groove, and the top of the telescopic connecting rod (413) slides through the second telescopic groove. The adjusting sliding assembly (42) includes an adjusting connecting block (421), an adjusting connecting seat (422), and an adjusting sliding block (423). The adjusting connecting block (421) is fixedly installed on the side wall of the telescopic connecting rod (413) near the winding rotating shaft (311). The adjusting connecting seat (422) is fixedly installed on the side wall of the adjusting connecting block (421) away from the telescopic connecting rod (413). A connecting groove (424) is provided on the side wall of the adjusting connecting seat (422) away from the second mounting plate (16). The adjusting sliding block (423) is slidably engaged in the connecting groove (424). The adjustment processing assembly (43) includes an adjustment rotating shaft (431) and two adjustment processing plates (432). The adjustment rotating shaft (431) is fixedly installed on the side wall of the adjustment sliding block (423) away from the second mounting plate (16). The two adjustment processing plates (432) are fixedly installed on the side wall of the adjustment rotating shaft (431) away from the adjustment sliding block (423), and the two adjustment processing plates (432) are symmetrically arranged. The distance between the two adjustment processing plates (432) gradually increases towards the support platform (11). Adjustment rollers (433) are rotatably installed at the bottom of the side wall of the two adjustment processing plates (432) that are close to each other. Wedge-shaped scrapers (434) are fixedly installed at the top of the side wall of the two adjustment processing plates (432) that are close to each other. The wedge-shaped scrapers (434) and the adjustment processing plates (432) are connected. The distance between the two adjustment plates (432) gradually decreases in the direction away from the support platform (11). The upper part of the side wall of the two adjustment plates (432) that are close to each other is provided with a water inlet groove (435). The bottom of the side wall of the two adjustment plates (432) that are far away from each other is provided with a water outlet groove (436). The interior of the adjustment plate (432) is provided with a water storage chamber (437). The top of the water storage chamber (437) is connected to the water inlet groove (435). The bottom of the water storage chamber (437) is connected to the water outlet groove (436). The bottom of the two side walls of the water storage chamber (437) is provided with a locking float groove (438). The bottom of the water storage chamber (437) is slidably provided with a float plate (439) through the locking float groove (438). The bottom of the water outlet groove (436) that is far away from the water storage chamber (437) is provided with a release baffle (430) through a torsion spring.
2. The winding device for moisture-wicking yarn according to claim 1, characterized in that, The mounting mechanism (10) includes a mounting support plate (13), a mounting housing (14), a first mounting plate (15), and a second mounting plate (16). The mounting support plate (13) is fixedly mounted on the top of one side wall of the support platform (11). The mounting housing (14) is fixedly mounted on the top of the mounting support plate (13). The first mounting plate (15) is fixedly mounted in the middle of the mounting support plate (13) and is located inside the mounting housing (14). The second mounting plate (16) is fixedly mounted on the top of the mounting support plate (13) on the side near the support platform (11) and abuts against one side wall of the mounting housing (14).
3. The winding device for moisture-wicking yarn according to claim 2, characterized in that, The drive mechanism (20) includes a drive motor (21), a drive spindle (22), a drive cylinder (23), a drive slider (24), and a main moving shaft. The drive motor (21) is fixedly installed on the bottom of the mounting support plate (13) away from the support platform (11). One end of the drive spindle (22) is fixedly installed on the output shaft of the drive motor (21), and the other end of the drive spindle (22) is rotatably installed on one side wall of the support platform (11). The drive cylinder (23) is fixedly installed on the top of the mounting support plate (13) away from the support platform (11). The drive slider (24) is fixedly installed on the drive cylinder. On the output shaft of (23), a movable adjustment groove (151) is provided in the middle of the first mounting plate (15). A movable adjustment rail (152) is fixedly installed on the side wall of the first mounting plate (15) away from the second mounting plate (16). The main moving shaft passes through the movable adjustment groove (151). A first sliding ring (251) protrudes from the upper part of the main moving shaft. A second sliding ring protrudes from the middle part of the main moving shaft. The first sliding ring (251) is slidably installed in the movable adjustment rail (152). The second sliding ring is slidably attached to the side wall of the first mounting plate (15) near the second mounting plate (16).
4. The winding device for moisture-wicking yarn according to claim 3, characterized in that, The upper part of the first mounting plate (15) has two through-hole first adjustment arc grooves (153), and the two first adjustment arc grooves (153) are symmetrically arranged. The upper part of the second mounting plate (16) has two through-hole second adjustment arc grooves (161), and the two second adjustment arc grooves (161) are symmetrically arranged. The winding mechanism (30) includes two winding rotating components (31) and two winding adjusting components (32). The two winding rotating components (31) are rotatably mounted on the side wall of the first mounting plate (15) near the second mounting plate (16), and the middle part of the winding rotating component (31) passes through the lower part of the second mounting plate (16). The two winding rotating components (31) are symmetrically arranged. One end of the two winding adjusting components (32) is slidably mounted on the two first adjustment arc grooves (153), and the middle part of the two winding adjusting components (32) is slidably mounted on the two second adjustment arc grooves (161), and the two winding adjusting components (32) are symmetrically arranged.
5. The winding device for moisture-wicking yarn according to claim 4, characterized in that, The winding rotation assembly (31) includes a winding rotation shaft (311), a winding rotation roller (312), and a driven pulley (313). One end of the winding rotation shaft (311) is rotatably mounted on the side wall of the first mounting plate (15) near the second mounting plate (16), and the other end of the winding rotation shaft (311) extends through the lower part of the second mounting plate (16) towards the upper part of the detection tank (12). The winding rotation roller (312) is fixedly mounted on the winding rotation shaft (311) at a distance from the winding rotation shaft (311). At one end of the first mounting plate (15), a driven pulley (313) is fixedly mounted on the outer wall of the winding rotating shaft (311), and the driven pulley (313) is located between the first mounting plate (15) and the second mounting plate (16). The winding rotating shaft (311), the winding rotating roller (312), and the driven pulley (313) are coaxially arranged. The winding adjustment assembly (32) includes a first movable shaft seat (321), a second movable shaft seat (322), and a winding adjustment shaft (323). The winding adjusting roller (324) and the first movable shaft seat (321) are slidably engaged in the first adjusting arc groove (153). Two arc-shaped slide rails (162) are protruding on the side wall of the second mounting plate (16) near the first mounting plate (15). The side wall of the second movable shaft seat (322) is slidably engaged in the arc-shaped slide rail (162), and the second movable shaft seat (322) slides on the side wall of the first mounting plate (15). One end of the winding adjusting shaft (323) is fixed. The first movable shaft seat (321) is mounted on the second movable shaft seat (322), and the winding adjustment shaft (323) extends through the middle of the second movable shaft seat (322) toward the second mounting plate (16) away from the first mounting plate (15). The winding adjustment roller (324) is rotatably mounted on the end of the winding adjustment shaft (323) away from the first mounting plate (15). The first movable shaft seat (321), the second movable shaft seat (322), the winding adjustment shaft (323) and the winding adjustment roller (324) are coaxially arranged.
6. The winding device for moisture-wicking yarn according to claim 5, characterized in that, The detection mechanism (50) includes a detection support block (51), a detection mounting plate (52), and several humidity detection sensors (53). The detection support block (51) is fixedly installed on the top of the adjustment rotation shaft (431), the detection mounting plate (52) is fixedly installed on the side wall of the detection support block (51) away from the first mounting plate (15), and several humidity detection sensors (53) are installed at equal intervals on the side wall of the detection mounting plate (52).
Citation Information
Patent Citations
Bidirectional adsorption covered yarn winding machine
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