Hot air furnace heat dissipation control method, system, terminal and storage medium
By dividing the high-temperature area of the hot blast furnace into a heat dissipation area and setting up a combination of temperature measurement and spray devices, the temperature monitoring and spray heat dissipation control of the hot blast furnace are realized, which solves the safety hazards caused by the aging of the hot blast furnace shell and ensures the stable operation of the equipment.
Patent Information
- Application Number
- CN202310728604.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-19
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2043-06-19
AI Technical Summary
The shell of the hot blast furnace is severely aged due to long-term thermal expansion and contraction, posing a safety hazard. It is prone to cracking, especially at high temperatures, causing equipment and safety accidents.
The high-temperature area of the hot air furnace is divided into multiple heat dissipation areas. The temperature measuring device and the spray heat dissipation device are set up and bound into a heat dissipation group. The temperature data is collected and the spray heat dissipation in the abnormal area is controlled. The gas and air inlets are closed to reduce the temperature.
Through regional temperature monitoring and spray heat dissipation control, the hot blast furnace shell is kept within a stable temperature range, reducing damage to the furnace shell caused by excessive temperature and improving equipment safety.
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Figure CN117004788B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of metallurgy, and in particular relates to a heat dissipation control method, system, terminal and storage medium for a hot blast stove. Background Art
[0002] The hot blast furnace is a key piece of equipment in blast furnace smelting. It consists of the furnace shell, internal refractory materials, hot air ducts, air ducts, gas ducts, and associated valves. The working principle is that the gas and air duct valves above the hot blast furnace roof are opened, and the hot blast furnace igniter ignites and heats the cast iron lattice bricks inside the regenerator. When the lattice bricks have accumulated heat and reached a certain temperature, the gas and air duct valves above the furnace roof are closed, and the cold air inlet valve is opened to heat the regenerator. The air is then transported through the hot air outlet to the air intake system and into the blast furnace. This provides a continuous 1100°C high-temperature hot air for blast furnace smelting, and multiple hot blast furnaces must operate in coordination to achieve this.
[0003] Due to long-term intermittent operation of hot blast furnaces, especially in the later stages of their lifespan, the refractory materials protecting the furnace shell are prone to cracking due to factors such as thermal expansion and contraction and aging of the refractory materials. When the internal temperature reaches over 1000°C, the hot air passing through the cracks can burn through the furnace shell. The high pressure and high temperature inside the hot blast furnace can cause very serious equipment and safety accidents. Summary of the Invention
[0004] In view of the problem in the prior art that the furnace shell of a hot blast furnace is severely aged due to long-term thermal expansion and contraction, which in turn leads to safety hazards, the present invention provides a hot blast furnace heat dissipation control method, system, terminal and storage medium to solve the above technical problems.
[0005] In a first aspect, the present invention provides a method for controlling heat dissipation of a hot blast stove, comprising:
[0006] The high-temperature area of the hot blast furnace is divided into multiple heat dissipation areas, and the temperature measuring device and the spray heat dissipation device set in the same heat dissipation area are combined into a heat dissipation group;
[0007] Collect detection data from all temperature measuring devices and filter out abnormal detection data that exceeds the preset temperature threshold;
[0008] Control the spray cooling devices in the same group corresponding to the abnormal detection data to enter the spray cooling state;
[0009] Close the gas inlet and air inlet of the hot air stove.
[0010] In an optional embodiment, the high-temperature area shell of the hot blast furnace is divided into multiple heat dissipation areas, and the temperature measuring device and the spray heat dissipation device arranged in the same heat dissipation area are bound into a heat dissipation group, including:
[0011] The high temperature area shell of the hot blast furnace is divided into 6 heat dissipation areas;
[0012] The identification codes of the temperature measuring device and the spray heat dissipation device corresponding to the same heat dissipation area are bound to the same heat dissipation group. The temperature measuring device includes an infrared thermal imaging temperature measuring device, and the spray heat dissipation device includes a nozzle, a pipe, a solenoid valve, and a water pump. The pipe is connected to the high-temperature area of the hot air furnace and a ring water supply pipe is set. The pipe is equipped with multiple solenoid valves.
[0013] In an optional embodiment, controlling the spray cooling devices in the same group corresponding to the abnormal detection data to enter the spray cooling state includes:
[0014] Retrieve the identification code of the same group of spray cooling devices corresponding to the abnormal detection data to obtain the target object, wherein the target object includes the solenoid valve identity code and the water pump identity code of the same group of spray cooling devices;
[0015] Sending a control instruction to switch to an open state to the corresponding solenoid valve based on the solenoid valve identity code;
[0016] Obtaining the pipe water pressure of the same group of spray cooling devices. If the pipe water pressure is lower than a preset pressure value, controlling the output frequency of the water pump inverter to increase to increase the water supply flow of the water pump;
[0017] The latest temperature of the heat dissipation area to which the abnormal detection data belongs is obtained. If the latest temperature is lower than the temperature threshold, the corresponding spray heat dissipation device in the same group is controlled to exit the spray heat dissipation state.
[0018] In an optional embodiment, closing the gas inlet and the air inlet of the hot blast stove includes:
[0019] Determine whether the abnormal detection data exceeds the preset temperature limit:
[0020] If so, close the gas inlet and air inlet of the hot blast furnace;
[0021] If not, determine whether the duration of the spray cooling reaches the set time threshold:
[0022] If so, close the gas inlet and air inlet of the hot blast stove.
[0023] In a second aspect, the present invention provides a hot blast stove heat dissipation control system, comprising:
[0024] The area division module is used to divide the high-temperature area shell of the hot blast furnace into multiple heat dissipation areas, and to bind the temperature measuring device and the spray heat dissipation device set in the same heat dissipation area into a heat dissipation group;
[0025] The data acquisition module is used to collect the detection data of all temperature measuring devices and filter out abnormal detection data that exceeds the preset temperature threshold;
[0026] The heat dissipation control module is used to control the spray heat dissipation devices in the same group corresponding to the abnormal detection data to enter the spray heat dissipation state;
[0027] Equipment control module, used to close the gas inlet and air inlet of the hot blast furnace.
[0028] In an optional embodiment, the region division module includes:
[0029] The area division unit is used to divide the high-temperature area shell of the hot blast furnace into 6 heat dissipation areas;
[0030] The device binding unit is used to bind the identification codes of the temperature measuring device and the spray heat dissipation device corresponding to the same heat dissipation area into the same heat dissipation group. The temperature measuring device includes an infrared thermal imaging temperature measuring device, and the spray heat dissipation device includes a nozzle, a pipe, a solenoid valve, and a water pump. The pipe is connected to the high-temperature area of the hot air furnace and is provided with a ring water supply pipe. The pipe is provided with multiple solenoid valves.
[0031] In an optional embodiment, the heat dissipation control module includes:
[0032] A target retrieval unit is used to retrieve the identification code of the same group of spray cooling devices corresponding to the abnormality detection data to obtain a target object, wherein the target object includes the solenoid valve identity code and the water pump identity code of the same group of spray cooling devices;
[0033] A switch control unit, configured to send a control instruction to the corresponding solenoid valve to switch to an open state based on the solenoid valve identity code;
[0034] A water pressure monitoring unit is used to obtain the water pressure in the pipes of the same group of spray cooling devices. If the water pressure in the pipes is lower than a preset pressure value, the output frequency of the water pump inverter is controlled to increase to increase the water supply flow of the water pump;
[0035] The spray termination unit is used to obtain the latest temperature of the heat dissipation area to which the abnormal detection data belongs. If the latest temperature is lower than the temperature threshold, the corresponding spray heat dissipation device in the same group is controlled to exit the spray heat dissipation state.
[0036] In an optional embodiment, the device control module includes:
[0037] A limit judgment unit, used to judge whether the abnormal detection data exceeds a preset temperature limit;
[0038] a first control unit, configured to close the gas inlet and the air inlet of the hot blast stove if the abnormal detection data exceeds a preset temperature limit;
[0039] A time judgment unit is used to judge whether the duration of the spray heat dissipation reaches a set time threshold if the abnormal detection data does not exceed the preset temperature limit;
[0040] The second control unit is used to close the gas inlet and the air inlet of the hot air stove if the duration of the spray heat dissipation reaches a set time threshold.
[0041] According to a third aspect, a terminal is provided, including:
[0042] processor, memory, wherein
[0043] The memory is used to store computer programs,
[0044] The processor is used to call and run the computer program from the memory, so that the terminal executes the above-mentioned terminal method.
[0045] In a fourth aspect, a computer storage medium is provided, wherein the computer-readable storage medium stores instructions, which, when executed on a computer, enable the computer to execute the methods described in the above aspects.
[0046] The beneficial effects of the present invention lie in the fact that the heat dissipation control method, system, terminal, and storage medium provided herein divide the hot blast furnace's high-temperature area into zones and then monitor the temperature of each zone separately. If the temperature in a particular zone becomes excessively high, the corresponding spray heat dissipation device is immediately controlled to spray heat there. This approach ensures that the hot blast furnace shell remains within a stable temperature range, reducing damage to the shell caused by excessive temperatures.
[0047] In addition, the present invention has a reliable design principle, a simple structure and a very broad application prospect. BRIEF DESCRIPTION OF THE DRAWINGS
[0048] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0049] Figure 1 is a schematic flow chart of a method according to an embodiment of the present invention.
[0050] Figure 2 FIG. 4 is a schematic block diagram of a system according to an embodiment of the present invention.
[0051] Figure 3 A schematic diagram of the structure of a terminal provided by an embodiment of the present invention. DETAILED DESCRIPTION
[0052] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.
[0053] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in this specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0054] The heat dissipation control method for a hot blast stove provided in an embodiment of the present invention is executed by a computer device. Accordingly, the heat dissipation control system for a hot blast stove runs in the computer device.
[0055] Figure 1 is a schematic flow chart of a method according to an embodiment of the present invention. Figure 1 The execution subject can be a heat dissipation control system for a hot blast stove. According to different requirements, the order of the steps in the flow chart can be changed, and some steps can be omitted.
[0056] like Figure 1 As shown, the method includes:
[0057] Step 110: Divide the high-temperature area shell of the hot blast furnace into multiple heat dissipation areas, and bind the temperature measuring device and the spray heat dissipation device provided in the same heat dissipation area into a heat dissipation group;
[0058] Step 120: Collect detection data from all temperature measuring devices and filter out abnormal detection data that exceeds a preset temperature threshold;
[0059] Step 130, controlling the spray cooling devices in the same group corresponding to the abnormal detection data to enter the spray cooling state;
[0060] Step 140: Close the gas inlet and air inlet of the hot blast stove.
[0061] To facilitate understanding of the present invention, the heat dissipation control method for a hot blast stove provided by the present invention is further described below based on the principle of the heat dissipation control method for a hot blast stove provided by the present invention and in combination with the process of heat dissipation control of the hot blast stove in the embodiment.
[0062] Specifically, the hot blast stove heat dissipation control method includes:
[0063] S1. Divide the high-temperature area shell of the hot blast furnace into multiple heat dissipation areas, and bind the temperature measuring device and the spray heat dissipation device arranged in the same heat dissipation area into a heat dissipation group.
[0064] The furnace shell of the high-temperature area of the hot blast furnace is divided into 6 heat dissipation areas; the identification codes of the temperature measuring device and the spray heat dissipation device corresponding to the same heat dissipation area are bound to the same heat dissipation group, the temperature measuring device includes an infrared thermal imaging temperature measuring device, and the spray heat dissipation device includes a nozzle, a pipe, a solenoid valve, and a water pump. The pipe is connected to the high-temperature area of the hot blast furnace and a ring water supply pipe is set, and the pipe is equipped with multiple solenoid valves.
[0065] Six high-temperature thermal imaging cameras are installed in the high-temperature area to ensure that infrared thermal imaging temperature measurement can reach the high, medium, and low temperature areas of the hot blast furnace, obtaining comprehensive temperature measurements. The thermal imaging cameras continuously measure the temperature in a fan-shaped manner, covering the entire hot blast furnace. This method monitors the average temperature while capturing and recording the highest temperature. Water pipes are laid in the high-temperature area, and automatic water spray valves are installed below the six cameras. If the hot blast furnace shell temperature exceeds 200°C, water is sprayed to cool the area. A computer alarm is triggered, and the PLC is controlled to close the air and gas pipeline valves. To ensure that the blast furnace is not affected, other hot blast furnaces are put into operation simultaneously.
[0066] The spray cooling system consists of a nozzle, pipes, solenoid valves, and a water pump. The nozzle faces the cooling area and is connected to the water pump via a pipe. The water pump is located in a water reservoir and the pipes are equipped with solenoid valves. A portion of the water in the reservoir is reserved to feed the pressure-stabilizing pump. As water flow increases, the water supply pressure drops. The pipe measurement signal is sent to the frequency converter, increasing the inverter output frequency, the motor speed, and the water supply flow of the water pump. When the water pressure reaches the set value, the system pressure is balanced again. To ensure sufficient cooling for the furnace shell, a DN80 water pipe is connected to the high-temperature area of the hot blast furnace and a circular water supply pipe is installed. Six DN80 electric valves are installed in the middle. When the valves are opened, cooling water is radiated throughout the high-temperature, medium-temperature, and low-temperature areas of the hot blast furnace.
[0067] For the temperature measurement device, the temperature from the thermal imager is introduced into the PLC system for temperature warning and automatic control of the DN80 electric valve spray valve. The PLC system uses the M240 series of Schneider's X80 platform to ensure efficient and stable data acquisition and valve control. The software control software uses Schneider's latest Unity Pro control master software, which introduces the temperature measured by the infrared thermal imaging system. When the continuously measured temperature is higher than the set temperature of 200°C (the upper limit temperature can be set on the screen), the control valve in the corresponding area opens to spray and locks the output command (to prevent false stop of spraying). Until the continuously measured temperature is lower than the set temperature of 70°C or higher, the spray valve is closed after a certain delay (which can be set on the screen). While the spray valve is operating, a voice alarm is transmitted to the main control room and the duty room to alert the on-duty personnel.
[0068] S2. Collect detection data from all temperature measuring devices and filter out abnormal detection data that exceeds a preset temperature threshold.
[0069] The temperature threshold is set to 300° C. Once the detected temperature exceeds 300° C., the heat dissipation program is immediately triggered and step S3 is executed.
[0070] S3. Control the spray cooling devices in the same group corresponding to the abnormal detection data to enter the spray cooling state.
[0071] Retrieve the identification code of the same group of spray cooling devices corresponding to the abnormal detection data to obtain the target object, which includes the solenoid valve identity code and water pump identity code of the same group of spray cooling devices; send a control instruction to the corresponding solenoid valve to switch to the open state based on the solenoid valve identity code; obtain the pipeline water pressure of the same group of spray cooling devices, if the pipeline water pressure is lower than the preset pressure value, control the output frequency of the water pump inverter to increase to increase the water supply flow of the water pump; obtain the latest temperature of the cooling area to which the abnormal detection data belongs, if the latest temperature is lower than the temperature threshold, control the corresponding same group of spray cooling devices to exit the spray cooling state.
[0072] For example, if the continuously measured temperature exceeds the set temperature by 200°C (the upper limit can be set on the screen), the control valve in the corresponding area opens to spray and locks the output command (to prevent erroneous stop of spraying). The spray valve closes after a certain delay (which can be set on the screen) when the continuously measured temperature drops by 70°C or above below the set temperature. While the spray valve is operating, a voice alarm is transmitted to the main control room and the duty room to alert the on-duty personnel.
[0073] S4. Close the gas inlet and air inlet of the hot blast stove.
[0074] Determine whether the abnormal detection data exceeds the preset temperature limit: If so, close the gas inlet and air inlet of the hot air furnace; if not, determine whether the spray cooling duration reaches the set time threshold:
[0075] If so, close the gas inlet and air inlet of the hot blast stove.
[0076] For example, if the measured temperature continuously exceeds 500°C, the area will trigger an alarm and spray, while the PLC controls the gas and air valves to close. This prevents any escalating furnace temperature increases. If the measured temperature remains between 200-300°C for more than 15 minutes, the PLC also controls the gas and air valves to close. Computer-recorded and displayed temperatures are updated and transmitted to mobile devices via information system software. Trends are displayed for each high temperature point, allowing equipment managers to easily monitor equipment operating status.
[0077] In some embodiments, the hot blast stove heat dissipation control system 200 may include multiple functional modules composed of computer program segments. The computer programs of the various program segments in the hot blast stove heat dissipation control system 200 may be stored in a memory of a computer device and executed by at least one processor to perform (see Figure 1 Description) Function of heat dissipation control of hot air stove.
[0078] In this embodiment, the hot blast stove heat dissipation control system 200 can be divided into multiple functional modules according to the functions it performs, such as Figure 2 As shown. The functional modules may include: an area division module 210, a data acquisition module 220, a heat dissipation control module 230, and a device control module 240. A module, as referred to in the present invention, refers to a series of computer program segments that can be executed by at least one processor and can perform fixed functions, and is stored in a memory. In this embodiment, the functions of each module will be described in detail in subsequent embodiments.
[0079] The area division module 210 is used to divide the high-temperature area shell of the hot blast furnace into multiple heat dissipation areas, and to bind the temperature measuring device and the spray heat dissipation device arranged in the same heat dissipation area into a heat dissipation group;
[0080] The data acquisition module 220 is used to collect detection data from all temperature measuring devices and filter out abnormal detection data that exceeds a preset temperature threshold;
[0081] The heat dissipation control module 230 is used to control the spray heat dissipation devices in the same group corresponding to the abnormal detection data to enter the spray heat dissipation state;
[0082] The equipment control module 240 is used to close the gas inlet and the air inlet of the hot blast stove.
[0083] Optionally, as an embodiment of the present invention, the region division module includes:
[0084] The area division unit is used to divide the high-temperature area shell of the hot blast furnace into 6 heat dissipation areas;
[0085] The device binding unit is used to bind the identification codes of the temperature measuring device and the spray heat dissipation device corresponding to the same heat dissipation area into the same heat dissipation group. The temperature measuring device includes an infrared thermal imaging temperature measuring device, and the spray heat dissipation device includes a nozzle, a pipe, a solenoid valve, and a water pump. The pipe is connected to the high-temperature area of the hot air furnace and is provided with a ring water supply pipe. The pipe is provided with multiple solenoid valves.
[0086] Optionally, as an embodiment of the present invention, the heat dissipation control module includes:
[0087] A target retrieval unit is used to retrieve the identification code of the same group of spray cooling devices corresponding to the abnormality detection data to obtain a target object, wherein the target object includes the solenoid valve identity code and the water pump identity code of the same group of spray cooling devices;
[0088] A switch control unit, configured to send a control instruction to the corresponding solenoid valve to switch to an open state based on the solenoid valve identity code;
[0089] A water pressure monitoring unit is used to obtain the water pressure in the pipes of the same group of spray cooling devices. If the water pressure in the pipes is lower than a preset pressure value, the output frequency of the water pump inverter is controlled to increase to increase the water supply flow of the water pump;
[0090] The spray termination unit is used to obtain the latest temperature of the heat dissipation area to which the abnormal detection data belongs. If the latest temperature is lower than the temperature threshold, the corresponding spray heat dissipation device in the same group is controlled to exit the spray heat dissipation state.
[0091] Optionally, as an embodiment of the present invention, the device control module includes:
[0092] A limit judgment unit, used to judge whether the abnormal detection data exceeds a preset temperature limit;
[0093] a first control unit, configured to close the gas inlet and the air inlet of the hot blast stove if the abnormal detection data exceeds a preset temperature limit;
[0094] A time judgment unit is used to judge whether the duration of the spray heat dissipation reaches a set time threshold if the abnormal detection data does not exceed the preset temperature limit;
[0095] The second control unit is used to close the gas inlet and the air inlet of the hot air stove if the duration of the spray heat dissipation reaches a set time threshold.
[0096] Figure 3 This is a structural diagram of a terminal 300 provided in an embodiment of the present invention. The terminal 300 can be used to execute the hot blast stove heat dissipation control method provided in an embodiment of the present invention.
[0097] The terminal 300 may include a processor 310, a memory 320, and a communication module 330. These components communicate via one or more buses. Those skilled in the art will appreciate that the server structure shown in the figure does not limit the present invention. The server structure may be a bus structure or a star structure, and may include more or fewer components than shown, or may combine certain components or arrange the components differently.
[0098] The memory 320 can be used to store execution instructions of the processor 310. The memory 320 can be implemented by any type of volatile or non-volatile storage terminal or a combination thereof, such as static random access memory (SRAM), electrically erasable programmable read-only memory (EEPROM), erasable programmable read-only memory (EPROM), programmable read-only memory (PROM), read-only memory (ROM), magnetic memory, flash memory, magnetic disk, or optical disk. When the execution instructions in the memory 320 are executed by the processor 310, the terminal 300 can perform some or all of the steps in the following method embodiments.
[0099] The processor 310 is the control center of the storage terminal. It uses various interfaces and lines to connect various parts of the entire electronic terminal. It runs or executes software programs and / or modules stored in the memory 320, and calls data stored in the memory to perform various functions of the electronic terminal and / or process data. The processor can be composed of an integrated circuit (IC), for example, it can be composed of a single packaged IC, or it can be composed of multiple packaged ICs with the same or different functions. For example, the processor 310 can only include a central processing unit (CPU). In an embodiment of the present invention, the CPU can be a single computing core or multiple computing cores.
[0100] The communication module 330 is used to establish a communication channel so that the storage terminal can communicate with other terminals, receive user data sent by other terminals, or send user data to other terminals.
[0101] The present invention also provides a computer storage medium, wherein the computer storage medium may store a program that, when executed, may include some or all of the steps of each embodiment provided by the present invention. The storage medium may be a magnetic disk, an optical disk, a read-only memory (ROM), or a random access memory (RAM).
[0102] Therefore, the present invention divides the hot blast furnace's high-temperature area into zones and then monitors the temperature of each zone. If the temperature in a particular zone becomes excessively high, the corresponding spray cooling device is immediately controlled to spray and dissipate heat there. This approach ensures that the hot blast furnace's shell remains within a stable temperature range, minimizing damage to the shell caused by excessive temperatures. The technical effects achieved by this embodiment are described above and will not be elaborated upon here.
[0103] Those skilled in the art will clearly understand that the technology in the embodiments of the present invention can be implemented by means of software plus a necessary general-purpose hardware platform. Based on this understanding, the technical solutions in the embodiments of the present invention, or the part that contributes to the prior art, can be embodied in the form of a software product. The computer software product is stored in a storage medium such as a USB flash drive, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk, or an optical disk, or other medium that can store program code, and includes a number of instructions for enabling a computer terminal (which can be a personal computer, a server, or a second terminal, a network terminal, etc.) to execute all or part of the steps of the method described in each embodiment of the present invention.
[0104] In this specification, the same or similar parts between the various embodiments can be referred to each other. In particular, for the terminal embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the description in the method embodiment.
[0105] In the several embodiments provided by the present invention, it should be understood that the disclosed systems and methods can be implemented in other ways. For example, the system embodiments described above are merely illustrative. For example, the division of the modules is merely a logical function division. In actual implementation, there may be other division methods, such as multiple modules or components can be combined or integrated into another system, or some features can be ignored or not executed. In addition, the mutual coupling or direct coupling or communication connection shown or discussed can be through some interfaces, indirect coupling or communication connection of systems or modules, and can be electrical, mechanical or other forms.
[0106] The modules described as separate components may or may not be physically separate, and the components shown as modules may or may not be physical modules, that is, they may be located in one place or distributed across multiple network modules. Some or all of the modules may be selected to achieve the purpose of the present embodiment according to actual needs.
[0107] In addition, each functional module in each embodiment of the present invention may be integrated into one processing module, or each module may exist physically separately, or two or more modules may be integrated into one module.
[0108] Although the present invention has been described in detail with reference to the accompanying drawings and in combination with preferred embodiments, the present invention is not limited thereto. Without departing from the spirit and essence of the present invention, a person of ordinary skill in the art may make various equivalent modifications or substitutions to the embodiments of the present invention, and such modifications or substitutions shall be within the scope of the present invention. Any person skilled in the art who is familiar with the present invention may easily conceive of changes or substitutions within the technical scope disclosed in the present invention, and such changes or substitutions shall be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be subject to the scope of protection of the claims.
Claims
1. A method for controlling heat dissipation of a hot blast stove, characterized in that: include: The high-temperature region shell of the hot blast furnace is divided into multiple heat dissipation regions, and the temperature measuring device and the spray heat dissipation device arranged in the same heat dissipation region are bound into a heat dissipation group, including: dividing the high-temperature region shell of the hot blast furnace into 6 heat dissipation regions; binding the identification codes of the temperature measuring device and the spray heat dissipation device corresponding to the same heat dissipation region into the same heat dissipation group, wherein the temperature measuring device includes an infrared thermal imaging temperature measuring device, and the spray heat dissipation device includes a nozzle, a pipe, a solenoid valve, and a water pump, wherein the pipe is connected to the high-temperature region of the hot blast furnace and is provided with a ring water supply pipe, and the pipe is provided with multiple solenoid valves; Collect detection data from all temperature measuring devices and filter out abnormal detection data that exceeds the preset temperature threshold; Controlling the spray cooling device of the same group corresponding to the abnormal detection data to enter the spray cooling state, including: retrieving the identification code of the spray cooling device of the same group corresponding to the abnormal detection data to obtain the target object, the target object including the solenoid valve identity code and the water pump identity code of the spray cooling device of the same group; sending a control instruction to switch to the open state to the corresponding solenoid valve based on the solenoid valve identity code; obtaining the pipeline water pressure of the spray cooling device of the same group, if the pipeline water pressure is lower than the preset pressure value, controlling the output frequency of the water pump inverter to increase to increase the water supply flow of the water pump; obtaining the latest temperature of the cooling area to which the abnormal detection data belongs, if the latest temperature is lower than the temperature threshold, controlling the corresponding spray cooling device of the same group to exit the spray cooling state; Determine whether the abnormal detection data exceeds the preset temperature limit: if so, close the gas inlet and air inlet of the hot air furnace; if not, determine whether the spray heat dissipation duration reaches the set time threshold: if so, close the gas inlet and air inlet of the hot air furnace.
2. A heat dissipation control system for a hot blast stove, characterized in that: include: The area division module is used to divide the high-temperature area shell of the hot blast furnace into multiple heat dissipation areas, and to bind the temperature measuring device and the spray heat dissipation device set in the same heat dissipation area into a heat dissipation group; The area division module includes: an area division unit for dividing the furnace shell of the high-temperature area of the hot blast furnace into six heat dissipation areas; a device binding unit for binding the identification codes of the temperature measuring device and the spray heat dissipation device corresponding to the same heat dissipation area into the same heat dissipation group, the temperature measuring device includes an infrared thermal imaging temperature measuring device, and the spray heat dissipation device includes a nozzle, a pipe, a solenoid valve, and a water pump. The pipe is connected to the high-temperature area of the hot blast furnace and is provided with a ring water supply pipe, and the pipe is provided with multiple solenoid valves; The data acquisition module is used to collect the detection data of all temperature measuring devices and filter out abnormal detection data that exceeds the preset temperature threshold; A heat dissipation control module is used to control the spray heat dissipation device of the same group corresponding to the abnormal detection data to enter the spray heat dissipation state; the heat dissipation control module includes: a target retrieval unit, used to retrieve the identification code of the spray heat dissipation device of the same group corresponding to the abnormal detection data, and obtain the target object, wherein the target object includes the solenoid valve identity code and the water pump identity code of the spray heat dissipation device of the same group; a switch control unit, used to send a control instruction to switch to the open state to the corresponding solenoid valve based on the solenoid valve identity code; a water pressure monitoring unit, used to obtain the pipeline water pressure of the spray heat dissipation device of the same group, if the pipeline water pressure is lower than the preset pressure value, the output frequency of the water pump inverter is controlled to increase to increase the water supply flow of the water pump; a spray termination unit, used to obtain the latest temperature of the heat dissipation area to which the abnormal detection data belongs, if the latest temperature is lower than the temperature threshold, the corresponding spray heat dissipation device of the same group is controlled to exit the spray heat dissipation state; The equipment control module is used to determine whether the abnormal detection data exceeds the preset temperature limit and whether the spray heat dissipation duration reaches the set time threshold, and close the gas inlet and air inlet of the hot air furnace.
3. The system according to claim 2, characterized in that The device control module includes: A limit judgment unit, used to judge whether the abnormal detection data exceeds a preset temperature limit; a first control unit, configured to close the gas inlet and the air inlet of the hot blast stove if the abnormal detection data exceeds a preset temperature limit; A time judgment unit is used to judge whether the duration of the spray heat dissipation reaches a set time threshold if the abnormal detection data does not exceed the preset temperature limit; The second control unit is used to close the gas inlet and the air inlet of the hot air stove if the duration of the spray heat dissipation reaches a set time threshold.
4. A terminal, characterized in that: include: A memory for storing a heat dissipation control program for a hot air furnace; A processor is configured to implement the steps of the hot blast stove heat dissipation control method according to claim 1 when executing the hot blast stove heat dissipation control program.
5. A computer-readable storage medium storing a computer program, characterized in that: The readable storage medium stores a hot blast stove heat dissipation control program, and when the hot blast stove heat dissipation control program is executed by the processor, the steps of the hot blast stove heat dissipation control method according to claim 1 are implemented.
Citation Information
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