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802results about "Heating stoves" patented technology

Constant wind temperature control system for hot blast stove

The invention provides a constant wind temperature control system for a hot blast stove, comprising the hot blast stove (2), a detection element, a regulating valve, a data acquisition unit (1) and a computer (26). The control method of the control system comprises the following processes: detection of fluid parameters and valve location signals, data acquisition, data transmission, data comparison and data correction and control adjustment, wherein the detection element and the regulating valve are arranged in a pipeline, and temperature measuring equipment is arranged on the surface of a stove body. Specific steps are as follows: dynamically calculating parameters such as the heat storage capacity of checker bricks, temperature-rise ratio, theoretical wind temperature and the like during the combustion process, and carrying out on-line adjustment of parameters such as combustion air and gas flow, preheating temperature and the like; controlling direction change of the hot blast stove by the highest setting temperature of the checker bricks, a stove top and fume; and during the air supply period, taking hot blast temperature control as a target to determine an air supply curve and air supply time. The method based on calculation of dynamic balance of on-line energy of the hot blast stove effectively controls the heat storage capacity of the checker bricks of the hot blast stove, adjusts air supply quantity and air supply time, and ensures stable output of wind temperature of the hot blast stove.
Owner:SHOUGANG CORPORATION

Slag washing water steam recycling and white fog removing system and recycling method

The invention provides a slag washing water steam recycling and white fog removing system and a recycling method. The slag washing water steam recycling and white fog removing system comprises a slagwashing water steam chimney close to a blast furnace, at least one cooling spraying device and a hot air furnace assembly; the lower portion of the slag washing water steam chimney can contain waste slag discharged out of the blast furnace and carries out slag washing operation, the cooling spraying devices are arranged in the middle of the slag washing water steam chimney and spray atomized waterto the lower portion of the slag washing water steam chimney, the hot air furnace assembly is communicated with the blast furnace and the upper portion of the slag washing water steam chimney, the hot air furnace assembly can convey generated hot air into the blast furnace, and conveys the treated waste gas to the upper portion of the slag washing water steam chimney, the mist spraying cooling direct heat exchange manner is adopted, the cooling efficiency is high, in combination with the humidity and condensation effect of atomized water, a small amount of water is sprayed, and therefore a large amount of water steam can be recycled, water steam which is not condensed is subject to waste gas temperature rise dilution, the water steam saturability is reduced, and white smoke is prevented from being generated.
Owner:MCC CAPITAL ENGINEERING & RESEARCH

Process to increase the bioleaching speed of ores or concentrates of sulfide metal species, by means of continuous inoculation with leaching solution that contains isolated microorganisms, with or without presence of native microorganisms

ActiveUS20080127779A1Decrease ore bioleaching timeImprove bioleaching conditionSolvent extractionGold compoundsTailings damPotassium
The invention publishes a process to increase the bioleaching speed of ores or concentrates of sulfide metal species in heaps, tailing dams, dumps, or other on-site operations. The process is characterized by the continuous inoculation of the ores or concentrates with isolated microorganisms of the Acidithiobacillus thiooxidans type, together with isolated microorganisms of the Acidithiobacillus ferrooxidans type, with or without native microorganisms, in such a way that the total concentration of microorganisms in the continuous inoculation flow is of around 1×107 cells/ml to 5,6×107 cells/ml. In particular, the invention publishes the continuous inoculation of Acidithiobacillus thiooxidans Licanantay DSM 17318 together with Acidithiobacillus ferrooxidans Wenelen DSM 16786 microorganisms, or with other native microorganisms at a concentration higher than 5×107 cells/ml. In addition to the inoculation of isolated bacteria, the invention includes the addition of oxidizing agents such as the ferric ion produced externally, together with nutrients in the shape of salts of ammonium, magnesium, iron, potassium, as well as air enriched continuously with carbon dioxide to promote bacterial action in the bioleaching process of ores or concentrates.
Owner:BIOSIGMA

Automatic control system for changing combustion rhythm of hot blast furnace along with blast temperature of high furnace

The invention relates to an automatic control system for changing the combustion rhythm of a hot blast furnace along with the blast temperature of a high furnace, belonging to the technical field of automatic control on a hot blast furnace of a high furnace. The automatic control system is composed of an air/coal gas regulating valve, a PLC (programmable logic controller), an industrial control computer and intelligent control software, wherein the air/coal gas regulating valve is used for controlling the flow of air or coal gas; the PLC is used for collecting pressure and flow information of coal gas and air, realizing logic linkage and protection and simultaneously outputting a given valve position to control the action of the regulating valve; the industrial control computer is used as a hardware carrier of the intelligent control software, and is used for acquiring coal gas pressure, air pressure, coal gas flow, air flow, coal gas regulating valve signals and air regulating valve signals from the PLC, calculating the appropriate valve position through the intelligent control software and transmitting the valve position to the PLC; and the intelligent control software is the core of the automatic control system, and is used for realizing the automatic control on the combustion process in the situation that the external conditions are changed. The automatic control system has the advantage that the problems on the automatic combustion of a hot blast furnace and the dynamic control on the combustion rhythm of the hot blast furnace are solved.
Owner:BEIJING SHOUGANG AUTOMATION INFORMATION TECH +1

Intelligent optimization control system of blast furnace hot-blast stove

The invention discloses an intelligent optimization control system of a blast furnace hot-blast stove, which relates to the technical field of blast furnace ironmaking optimization control and can reduce coal gas consumption, ensure equipment safety and prolong the service life on the premise of ensuring that the required hot-blast temperature and flow of a blast furnace are satisfied. The system is technically characterized in that the on-line calculation of a heat accumulation rate is realized based on heat balance, a reasonable heat accumulation rate setting curve is set according to the required total heat amount of blast and heating time of the blast furnace and the heat accumulation rate characteristic of a hot-blast stove, the amount of fuel in the heating stage is controlled in real time according to the heat accumulation rate, and the calculated amount of fuel is limited according to accepted upper limits of arch crown temperature and exhaust gas temperature processes. The system fully meets the demands of the blast furnace for hot blast, reduces lost heat carried away by waste gas and simultaneously ensures the equipment safety; and furthermore, the air-fuel ratio is optimized by taking the heat accumulation rate as the optimization target value and using a trial-and-error self-optimization algorithm, so that the fuel utilization is maximized, and the energy saving of the device is ensured at multiple levels.
Owner:北京和隆优化科技股份有限公司

Hot-blast furnace pipe packing material and preparation method therefor

The invention discloses a hot-blast furnace pipe packing material and a preparation method therefor. The packing material is prepared from the ingredients in parts by weight: 100 parts of dry mattersand 10-25 parts of silica sol, wherein the 100 parts of dry matters comprise high bauxite, flint clay or mullite particles, silicon carbide particles, high bauxite or corundum powder, metal-nonmetal composite powder, activated alumina micropowder, calcined alumina micropowder, clay micropowder, carboxymethyl cellulose or hydroxymethyl cellulose and a curing agent. The packing material disclosed bythe invention is pollution-free to environments, is good in fluidity in construction time, is not prone to settlement, can be thoroughly packed into small slits during pressed-in repair, can be constructed at high temperatures and can also be cured at normal temperatures; the packing material can be tightly bonded to a material of a pressed-in area; the packing material has good strength propertyat all temperatures; the packing material has low linear shrinkage in service temperature intervals and has good thermal shock stability; and industrial wastes of other industries are utilized, so that the utilization ratio of resources is increased.
Owner:CHINA JINGYE ENG +2

High-temperature and low-energy-consumption running state estimation and optimization method for hot air furnace system

The invention relates to a high-temperature and low-energy-consumption running state estimation and optimization method for a hot air furnace system. The high-temperature and low-energy-consumption running state estimation and optimization method comprises the following steps of: a, setting a preset running estimation index of the hot air furnace system; b, acquiring real-time monitored running state data of the hot air furnace system; c, quantifying the monitored data, and determining the on-line heat efficiency and the coal gas self-consumption rate of the hot air furnace and the hot air temperature; d, determining the degradation degree and the degradation grade of the hot air furnace system according to a difference between a theoretical extreme value of the index and an on-line monitored actual value; e, determining the type of sensitivity parameters influencing the optimization of the hot air furnace system; and f, optimizing the hot air furnace system according to optimized sensitivity parameters and a corresponding technical scheme called from a technical scheme library according to the type of the sensitivity parameters. According to the high-temperature and low-energy-consumption running state estimation and optimization method, estimation, forecasting and optimization for the production running state of the hot air furnace system are integrated, the running state of the hot air furnace system can be estimated, whether the hot air furnace system runs in a high air temperature and low energy consumption state can be judged, and a scientific and effective technical scheme is supplied to the low-energy-consumption and high-efficiency running of the hot air furnace system.
Owner:SICHUAN CHUANGUO BOILER

Method for guaranteeing high blast temperature by using blast furnace gas

The invention discloses a method for guaranteeing high blast temperature by using blast furnace gas, and belongs to the technical field of utilization of blast furnace gas of iron making and combustion of hot-blast furnaces. The method is particularly suitable for being used under the conditions that high heating value gas is in short, and blast furnace gas is rich. The method aims to solve the problem that high blast temperature cannot be guaranteed due to low heating value of the blast furnace gas, and an additional combustion furnace is adopted to guarantee the high blast temperature, and the blast furnace gas is comprehensively utilized; and the method comprises the steps of: utilizing the residual heat of the blast furnace gas, removing dust by a dry method, and performing pressure swing adsorption and mixing and combusting to guarantee high blast temperature. The residual heat of the blast furnace gas and the residual heat produced after the dust is removed by the dry method are used for heating air from an air blower, and the heated air is used as combustion air for combustion of the hot blast furnace and cold air blast at an inlet of the hot-blast furnace; the low heating value blast furnace gas which is obtained after the dust is removed by the dry method and of which the volume proportion is 10 to 40 percent is cooled to enter a pressure swing adsorption device, so that the low heating value blast furnace gas is changed into the high heating value gas, and the high heating value gas and low heating value blast furnace gas obtained after top pressure power generation is mixed and combusted; and under the condition that a hot-blast furnace system is not provided with the additional combustion furnace, the hot blast at the high temperature of between 1,250 and 1,350 DEG C can be provided for a blast furnace for use.
Owner:SHOUGANG CORPORATION

Method and system for ball type hot blast furnace sintering process modeling and energy consumption optimization

ActiveCN105907906ARealize automatic burning furnaceForecast temperatureSteel manufacturing process aspectsBlast furnace detailsTransient heat transferHot blast
The invention discloses a method and system for ball type hot blast furnace sintering process modeling and energy consumption optimization, and can realize purposes of energy saving and cost reduction. The method includes the steps: S1, according to heat transfer and fluid mechanics principles, establishing a regenerative chamber transient heat transfer model of a hot blast furnace in two stages of furnace sintering and air feeding, and providing boundary conditions and initial conditions for model calculation; S2, calculating the regenerative chamber transient heat transfer model, according to the calculated results of the regenerative chamber transient heat transfer model and with combination of a working system of the hot blast furnace, establishing an optimization model taking the coal gas volume as an optimized target and meeting the dome temperature, the exhaust gas temperature, the hot air flow quantity and temperature, the thermal efficiency and other constraint conditions by a method of time-dividing optimization of the coal gas flow quantity; S3, solving the optimization model, to obtain a change curve of the coal gas flow quantity having minimum energy consumption along with the time; and S4, controlling the coal gas flow quantity of the ball type hot blast furnace sintering process according to the change curve of the coal gas flow quantity along with the time.
Owner:CENT SOUTH UNIV

Rapid repairing technology of blast furnace hot blast stove pipeline

ActiveCN105018664AResume production as soon as possibleGood high temperature and high pressure resistanceBlast furnace detailsHeating stovesHot blastHigh pressure
The invention relates to a rapid repairing technology of a blast furnace hot blast stove pipeline. The technology comprises the steps that firstly, imperfect ports are cleaned; secondly, modes are arranged; thirdly, a fish skeleton frame is manufactured; fourthly, high-abrasion-resisting ceramic pouring is conducted; fifthly, a zirconium-contained ceramic fiber blanket is laid fully, and a steel shell is recovered; and finally, mudjacking is conducted. The hot blast stove pipeline can be put into operation after the steps are conducted. To achieve the solidifying effect, it is better to follow the progressive principle when the temperature and pressure of supplied air of a hot blast stove are improved. After the repaired hot blast stove pipeline is put into operation, a daily monitoring checking rule should be established for the part. The rapid repairing technology has the beneficial effects that maintaining is easy and convenient, cost is low, the requirement for rapid repairing can be met, a blast furnace can resume production as soon as possible, and after the hot blast stove pipeline breaks down, production is recovered rapidly, and the production cost is reduced; and refractory needed for repairing has good high-temperature and high-pressure resisting performance and can meet the requirement for normal air supplying of the hot blast stove.
Owner:SGIS SONGSHAN CO LTD

Method for patching damaged blast furnace hot air pipeline inner liner in hot state

The invention discloses a method for patching a damaged blast furnace hot air pipeline inner liner in a hot state, which comprises the following steps that: A, a curved welding plate with the same thickness and the same diameter as a pipeline steel case is adopted according to the damage conditions of the inner liner; B, a plurality of fixed hooks are manufactured and are welded on the lower end surface of the curved welding plate, and a hanging lug and a pulp pressing hole are arranged on the upper end surface; C, holes are formed in the pipeline steel case, and regular shapes are formed; D, relevant dimensions are measured according to the inner liner shapes to be patched after being cleaned; E, mold erecting die casting is carried out by casting materials according to the measured shape, the casting materials are hung to a pipeline opening position by the hanging lug for installation, and the welding plate and the pipeline steel case are welded; and F, press slurry is pressed into gaps among heat insulation casting materials 5, a heat insulation layer, a light brick layer and a heavy brick layer through slurry pressing holes, and the construction pressure is maintained at 2kg / cm<2>. The hot air pipeline inner liner patching is carried out in the hot state, and only 15hours is needed, so the blast furnace hot air pipeline inner liner is quickly patched, the patching can be completed by the fixed maintenance time of a blast furnace, and the normal continuous production of the blast furnace is ensured.
Owner:TIANJIN IRON & STEEL GRP
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