A mixing system and a mixing method for producing multi-variety salt
By combining the feeding, mixing, and packaging devices with the control system, the precise ratio and uniform mixing of the main salt and auxiliary salt are achieved, solving the problem of uneven mixing in traditional methods and improving the quality and production flexibility of the mixed salt product.
Patent Information
- Application Number
- CN202311205225.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-18
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2043-09-18
AI Technical Summary
In existing technologies, the input of main salt and auxiliary salt during salt processing is not precise, resulting in uneven mixing and a large difference between the finished salt and the target composition.
The system employs a combination of feeding device, mixing device, and packaging device, along with a control system. Through weighing sensors, negative pressure pumps, and motor control, it achieves precise proportioning and mixing of main salt and auxiliary salt. A stirring device ensures uniform mixing, and the finished salt is produced through a spiral lifting and packaging mechanism.
It achieves uniform and precise mixing of main salt and auxiliary salt, improves the qualification rate of mixed salt products, and meets the flexible production needs of different requirements.
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Figure CN117018991B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of salt processing, and particularly relates to a mixing system and a mixing method for producing various kinds of salt. BACKGROUND
[0002] In the production process of edible salt, main salt and other auxiliary salt need to be mixed. The mixed salt can be a physical mixture or a product generated by chemical reaction. In physical mixing, different salt crystals are mixed together to form mixed salt particles. For example, edible salt and sea salt are mixed together to form mixed salt. A mixing barrel is a mechanical device used for stirring and mixing materials and is widely used in various industries. For example, in the production process of edible salt processing and preparation,
[0003] When mixing salt, a mixing barrel is generally used. The traditional mixing method of the mixing barrel is to directly put the main salt and one or more kinds of auxiliary salt corresponding thereto. However, the main salt and the auxiliary salt are not very accurate in the input, and there is a certain error, which finally leads to too high or too low content of different auxiliary salt in the mixed salt, and the finished product salt obtained by mixing is far from the required product. SUMMARY
[0004] The application aims to provide a mixing system and a mixing method for producing various kinds of salt, which can solve the above problems.
[0005] The application aims to provide a mixing system for producing various kinds of salt, which comprises:
[0006] The feeding device comprises a main salt feeding device and an auxiliary salt feeding device.
[0007] The mixing device is used for receiving the salt provided by the main salt feeding device and the auxiliary salt feeding device and mixing the received salt.
[0008] The packaging device comprises a spiral lifting mechanism and a packaging mechanism connected with the spiral lifting mechanism. The spiral lifting mechanism is used for receiving and transporting the mixed salt of the mixing device, and the packaging mechanism is used for packaging the mixed salt.
[0009] The control system is connected with the feeding device, the mixing device and the packaging device.
[0010] The mixing system for producing various kinds of salt can complete the mixing of various kinds of salt through the cooperation of the feeding device, the mixing device, the packaging device and the control system. The feeding device includes a main salt feeding device and an auxiliary salt feeding device. The main salt feeding device is used for providing main salt, and the auxiliary salt feeding device is used for providing auxiliary salt. The mixing device is used for mixing and stirring the main salt and the auxiliary salt. The mixing here is mainly physical mixing. The mixed salt formed after mixing is transported to the packaging mechanism through the screw lifting mechanism, and finally packaged into shape through the packaging mechanism. The screw lifting mechanism and the packaging mechanism are both prior art and will not be described in detail. The structure can realize the uniform and accurate mixing of the main salt and the auxiliary salt.
[0011] Further, the main salt feeding device includes a main salt box, a first feeding pipe, a first control valve arranged in the first feeding pipe, a first negative pressure mechanism connected with the first feeding pipe and a first weighing hopper. The first negative pressure mechanism includes a first negative pressure pump.
[0012] The auxiliary salt feeding device includes a plurality of auxiliary salt boxes, a plurality of second feeding pipes, a second control valve arranged in the second feeding pipe, a second negative pressure mechanism connected with the second feeding pipe and a second weighing hopper. The second negative pressure mechanism includes a second negative pressure pump.
[0013] The first control valve, the first negative pressure pump, the second control valve and the second negative pressure pump are connected with the control system.
[0014] The main salt box is used for containing and storing main salt, and the auxiliary salt box is used for containing and storing auxiliary salt. An adding opening for adding salt is arranged on each of the main salt box and the auxiliary salt box. A user can add main salt and auxiliary salt into the main salt box and the auxiliary salt box through the adding opening. The first feeding pipe and the first negative pressure mechanism are used in cooperation to convey the main salt in the main salt box, and the first control valve is used to control the communication and closure of the first feeding pipe. The second feeding pipe and the second negative pressure mechanism are used in cooperation to convey the auxiliary salt in the auxiliary salt box. The auxiliary salt box is connected with the corresponding second feeding pipe, and the second control valve is arranged in each second feeding pipe. Different kinds of auxiliary salt can be switched by opening and closing the plurality of second control valves.
[0015] Further, the mixing device includes:
[0016] The mixing barrel is in a cylindrical shape, and the mixing barrel is provided with a main salt feeding opening, an auxiliary salt feeding opening and a discharging opening.
[0017] The stirring device is arranged in the mixing barrel and is used for stirring the material in the mixing barrel. The stirring device includes a driver and a stirring rod connected with the driver.
[0018] The discharging pipe is arranged at the bottom of the mixing barrel and is connected with the discharging opening.
[0019] The blanking pipe is connected with the screw lifting mechanism.
[0020] The mixing device is mainly used for receiving main salt and auxiliary salt, and mixing the received main salt and auxiliary salt. When mixing, the driver is started and controls the rotation of the stirring rod. The driver is a servo motor. The main salt and auxiliary salt are mixed together by the rotation of the stirring rod. The stirring time can be appropriately prolonged to improve the uniformity of the mixture.
[0021] Further, the control system comprises:
[0022] The first weighing sensor is arranged on the first weighing hopper and used for weighing the weight of the main salt.
[0023] The second weighing sensor is arranged on the second weighing hopper and used for weighing the weight of the auxiliary salt.
[0024] The control panel is used for the user to input and select the ratio of the main salt and the auxiliary salt.
[0025] The controller operates with the control panel, the first weighing sensor and the second weighing sensor.
[0026] The user controls the first weighing sensor and the second weighing sensor to weigh the corresponding weight of the main salt and the auxiliary salt according to the selected ratio by inputting the ratio of the main salt and the auxiliary salt into the control panel.
[0027] The first weighing sensor is arranged on the first weighing hopper and used for weighing the weight of the main salt. The second weighing sensor is arranged on the second weighing hopper and used for weighing the weight of the auxiliary salt. The user can select the ratio of the main salt and the auxiliary salt on the control panel and input the amount of the salt to be mixed. The first weighing sensor and the second weighing sensor will weigh the corresponding weight of the main salt and the auxiliary salt according to the selected ratio, so as to ensure the accurate ratio of the main salt and the auxiliary salt and the qualified rate of the mixed salt. The user can also set a new ratio on the control panel, so that the first weighing sensor and the second weighing sensor weigh according to the new ratio. When the required amount is reached, the controller controls the first control valve and the second control valve to be closed. If the user needs to add multiple auxiliary salts, the second control valve can be opened in turn. After adding one kind of auxiliary salt, the corresponding second control valve is closed, and the second control valve of the next auxiliary salt to be added is opened. The process is repeated until all the auxiliary salts are added. The structure can flexibly add corresponding auxiliary salts according to different user needs, and can automatically add corresponding amount of auxiliary salt according to the amount of main salt added, so as to quickly prepare different mixed salts.
[0028] Further, the controller comprises:
[0029] The first controller is used for receiving the ratio value of the control panel and controlling the operation of the first motor driving the first negative pressure pump;
[0030] The second controller is used for controlling the operation of the second motor driving the second negative pressure pump;
[0031] The first controller is connected with the second controller and controls the operation of the second controller. The first controller controls the operation of the first negative pressure pump according to the ratio value input by the user. Meanwhile, the first controller controls the operation of the second controller. The second controller controls the operation of the second negative pressure pump according to the selected ratio value according to the command sent by the first controller.
[0032] The first negative pressure pump is controlled by the first motor, and the second negative pressure pump is controlled by the second motor. In order to better adjust, the inner diameters of the first feeding pipe and the second feeding pipe are the same. When controlling, the first controller controls the operation of the first negative pressure pump through the first motor, and the second controller controls the operation of the second negative pressure pump through the second motor. The first controller is also connected with the second controller. The first controller can control the operation of the second controller. When the first controller controls the operation of the first motor according to the ratio value of the control panel, the first controller can also control the second controller to control the operation of the second motor. The second controller can also adjust the second motor according to the ratio value while controlling the operation of the second motor. The operation of the first motor and the second motor can be associated with each other, so as to ensure the accuracy of the ratio.
[0033] Further, the controller further comprises a comparison mechanism. The comparison mechanism is used for receiving the first weighing value of the first weighing sensor and the second weighing value of the second weighing sensor, comparing the first weighing value and the second weighing value to obtain a comparison value, comparing the comparison value with the selected ratio value to obtain a difference value, and sending the difference value to the first controller and the second controller. The first controller controls the speed of the first motor according to the difference value and controls the operation of the second controller according to the difference value. The second controller controls the speed of the second motor according to the received difference value and the ratio value.
[0034] The comparison mechanism is used for receiving a first weighing value of the first weighing sensor and a second weighing value of the second weighing sensor, comparing the first weighing value and the second weighing value to obtain a comparison value, comparing the comparison value with a selected ratio value to obtain a difference value, and sending the difference value to the first controller and the second controller, so that the first controller controls the first motor to adjust the rotating speed according to the difference value and controls the second controller to operate according to the difference value, and the second controller controls the rotating speed of the second motor according to the received difference value and the ratio value, thereby effectively reducing the influence of errors and improving the ratio accuracy between the main salt and the auxiliary salt, so as to improve the yield of the mixed salt, and the above comparison mechanism can realize real-time detection and correction of the process of conveying the main salt and the auxiliary salt by the first feeding pipe and the second feeding pipe, the rotating speed of the first motor and the second motor is changed to ensure the conveying rate of the main salt and the auxiliary salt, so as to ensure the proportion accuracy of the ratio process of the main salt and the auxiliary salt and the qualified rate of the subsequent mixed salt product, and the mixed salt processing is strictly according to the ratio value input by the user.
[0035] Further, the control panel is further provided with an auxiliary salt selection assembly, the auxiliary salt selection assembly is connected with the plurality of second control valves, and the auxiliary salt selection assembly is used for the user to select and confirm the feeding of different auxiliary salts into the mixing barrel on the control panel.
[0036] By arranging the auxiliary salt selection assembly, a plurality of auxiliary salts can be added on the control panel, so that the mixed salt has multiple varieties, and various production requirements of the mixed salt can be met, when the user needs a plurality of auxiliary salts, the corresponding ratio value can be input on the control panel, the ratio value includes the ratio of the main salt and the plurality of auxiliary salts and the corresponding total amount, at this time, the plurality of second control valves are opened in turn, after adding one kind of auxiliary salt, the corresponding second control valve is closed, the second control valve of the next auxiliary salt to be added is opened, and until all the auxiliary salts are added, the corresponding auxiliary salt can be added flexibly according to different requirements of the user, and the corresponding amount of the plurality of auxiliary salts can be added automatically according to the amount of the main salt, so that different mixed salts can be prepared quickly, and the ratio accuracy of the main salt and the plurality of auxiliary salts in the prepared mixed salt can be ensured.
[0037] Further, the application further discloses a mixing method of the mixing system for producing the mixed salt.
[0038] 1) material preparation: the main salt is put into the main material box, and the corresponding auxiliary salt is put into the corresponding auxiliary material box.
[0039] 2), operation: the first negative pressure pump, the second negative pressure pump is in the closed state, set, input the main material salt and auxiliary material salt ratio value on the control panel, and select the auxiliary material salt through the auxiliary material salt selection assembly;
[0040] 3), weighing: the control system controls the first negative pressure pump, the second negative pressure pump operation, the main material salt and auxiliary material salt are transported to the first weighing hopper and the second weighing hopper, when the first weighing hopper and the second weighing hopper weighing value reaches the set value, the first control valve and the second control valve are closed;
[0041] 4), mixing: the main material salt in the first weighing hopper and the auxiliary material salt in the second weighing hopper are transported to the mixing barrel, the stirring device is started and stirring is carried out, and the mixed salt is formed after stirring is completed;
[0042] 5), packaging: the mixed salt is discharged to the screw lifting mechanism through the discharge port and the discharge pipe, the screw lifting mechanism is transported to the packaging mechanism, and the mixed salt is packaged by the packaging mechanism.
[0043] The beneficial effects of the present application are:
[0044] 1, through the cooperation of the feeding device, the mixing device, the packaging device and the control system, the mixing of multiple varieties of salt can be completed, the main material salt feeding device is used to provide the main material salt, the auxiliary material salt feeding device is used to provide the auxiliary material salt, and the mixed material device is used to mix and stir the main material salt and the auxiliary material salt. The mixing here is mainly physical mixing. The mixed salt formed after mixing is transported to the packaging mechanism by the screw lifting mechanism, and finally packaged by the packaging mechanism. The structure can realize uniform and accurate mixing of the main material salt and the auxiliary material salt;
[0045] 2, the comparison mechanism is used for receiving the first weighing value of the first weighing sensor and the second weighing value of the second weighing sensor, and comparing the first weighing value and the second weighing value to obtain a comparison value. The comparison value is compared with the selected ratio value to obtain a difference value, and the difference value is sent to the first controller and the second controller. The first controller controls the first motor to adjust the speed according to the difference value, and controls the second controller to operate according to the difference value. The second controller controls the speed of the second motor according to the received difference value and the ratio value. In this way, the influence of error can be effectively reduced, the matching accuracy between the main material salt and the auxiliary material salt can be improved, and the yield of the mixed salt can be improved. The above comparison mechanism can realize real-time detection and correction of the process of transporting the main material salt and the auxiliary material salt by the first feeding pipe and the second feeding pipe. By changing the speed of the first motor and the second motor, the conveying rate of the main material salt and the auxiliary material salt is ensured, so as to ensure the proportion accuracy of the matching process of the main material salt and the auxiliary material salt and the qualified rate of the subsequent mixed salt product, so that the mixed salt processing is strictly according to the matching value input by the user;
[0046] 3、By setting the auxiliary salt selection assembly, a variety of auxiliary salts can be added on the control panel, so that the mixed salt can be realized in multiple ways, which can meet the production needs of various mixed salts. When the user needs multiple auxiliary salts, the corresponding proportioning value can be input on the control panel. The proportioning includes the proportioning of the main salt and the multiple auxiliary salts and the corresponding total amount. At this time, multiple second control valves will be opened in turn. After adding one kind of auxiliary salt, the corresponding second control valve is closed, and the second control valve of the next auxiliary salt to be added is opened until all the auxiliary salts are added. The corresponding auxiliary salt can be added flexibly according to the different needs of the user. The corresponding amount of multiple auxiliary salts can also be added automatically according to the amount of the main salt added. Different mixed salts can be quickly prepared, and the proportioning of the main salt and the multiple auxiliary salts in the prepared mixed salt can be ensured to be accurate. BRIEF DESCRIPTION OF DRAWINGS
[0047] Figure 1 is a structural schematic diagram of the application;
[0048] Figure 2 is a structural schematic diagram of the mixing barrel of the application;
[0049] Figure 3 is a connection block diagram of the control panel of the application.
[0050] The reference signs in the drawings are: 100, main salt feeding device; 110, main material box; 120, first feeding pipe; 130, first control valve; 150, first weighing hopper; 160, first negative pressure pump; 170, first motor; 200, auxiliary salt feeding device; 210, auxiliary material box; 220, second feeding pipe; 230, second control valve; 250, second weighing hopper; 260, second negative pressure pump; 270, second motor; 300, mixing device; 310, mixing barrel; 311, main salt feeding port; 312, auxiliary salt feeding port; 313, discharging port; 320, stirring device; 330, discharging pipe; 400, packaging device; 410, screw lifting mechanism; 420, packaging mechanism; 500, control system; 510, first weighing sensor; 520, second weighing sensor; 530, control panel; 531, auxiliary salt selection assembly; 540, first controller; 550, second controller; 600, comparison mechanism. DETAILED DESCRIPTION
[0051] The technical solutions in the embodiments of the application will be clearly described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are part of the embodiments of the application, rather than all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the application.
[0052] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be exchanged under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first", "second", etc. are generally a class and do not limit the number of objects, for example, the first object can be one or more. In addition, "and / or" in the specification and claims indicates at least one of the connected objects, and the character " / " generally indicates that the front and rear associated objects are in an "or" relationship.
[0053] The mixing system for producing multi-variety salt and the mixing method thereof provided by the embodiments of the present application will be described in detail below in combination with the drawings, specific embodiments and application scenarios.
[0054] Embodiment 1:
[0055] As shown in the Figure 1 The embodiments of the present application provide a mixing system for producing multi-variety salt, which comprises:
[0056] The feeding device comprises a main salt feeding device 100 and an auxiliary salt feeding device 200;
[0057] The mixing device 300 is used for receiving the salt provided by the main salt feeding device 100 and the auxiliary salt feeding device 200, and mixing the received salt;
[0058] The packaging device 400 comprises a spiral lifting mechanism 410 and a packaging mechanism 420 connected with the spiral lifting mechanism 410, the spiral lifting mechanism 410 is used for receiving and transporting the mixed salt of the mixing device 300, and the packaging mechanism 420 is used for packaging the mixed salt;
[0059] The control system 500 is connected with the feeding device, the mixing device 300 and the packaging device 400.
[0060] In some embodiments of the present application, as Figure 1As shown, by using the above-mentioned mixing system for producing multi-variety salt, the mixing of multi-variety salt can be completed through the cooperation of the feeding device, the mixing device 300, the packaging device 400 and the control system 500. The feeding device includes the main salt feeding device 100 and the auxiliary salt feeding device 200. The main salt feeding device 100 is used to provide the main salt, and the auxiliary salt feeding device 200 is used to provide the auxiliary salt. The mixing device is used to mix and stir the main salt and the auxiliary salt. The mixing here is mainly physical mixing. The mixed salt formed after mixing is transported to the packaging mechanism 420 through the screw lifting mechanism 410, and finally packaged into shape through the packaging mechanism 420. The screw lifting mechanism 410 and the packaging mechanism 420 are both prior art and will not be described in detail. The structure can realize the uniform and accurate mixing of the main salt and the auxiliary salt.
[0061] Embodiment 2:
[0062] The embodiment of the present application provides a mixing system for producing multi-variety salt. In addition to the above technical features, the mixing system for producing multi-variety salt also includes the following technical features.
[0063] As shown, the main salt feeding device 100 includes a main salt box 110, a first feeding pipe 120, a first control valve 130 arranged in the first feeding pipe 120, a first negative pressure mechanism connected with the first feeding pipe 120, and a first weighing hopper 150. The first negative pressure mechanism includes a first negative pressure pump 160.
[0064] The auxiliary salt feeding device 200 includes a plurality of auxiliary salt boxes 210, a plurality of second feeding pipes 220, a second control valve 230 arranged in the second feeding pipe 220, a second negative pressure mechanism connected with the second feeding pipe 220, and a second weighing hopper 250. The second negative pressure mechanism includes a second negative pressure pump 260.
[0065] The first control valve 130, the first negative pressure pump 160, the second control valve 230 and the second negative pressure pump 260 are all connected with the control system 500.
[0066] In the embodiment of the present application, the main material box 110 is used to contain and store the main material salt, and the auxiliary material box 210 is used to contain and store the auxiliary material salt. The main material box 110 and the auxiliary material box 210 are both provided with an adding port for adding salt. A user can add the main material salt and the auxiliary material salt into the main material box 110 and the auxiliary material box 210 through the adding ports. The first feeding pipe 120 and the first negative pressure mechanism are used in cooperation to convey the main material salt in the main material box 110, and the first control valve 130 is used to control the communication and closure of the first feeding pipe 120. The second feeding pipe 220 and the second negative pressure mechanism are used in cooperation to convey the auxiliary material salt in the auxiliary material box 210. The auxiliary material box 210 is connected with the corresponding second feeding pipe 220. The second control valve 230 is arranged in each second feeding pipe 220. Different types of auxiliary material salt can be switched by opening and closing the plurality of second control valves 230.
[0067] Moreover, the mixing device 300 comprises:
[0068] The mixing cylinder 310 is in a cylindrical shape. The mixing cylinder 310 is provided with a main material salt feeding port 311, an auxiliary material salt feeding port 312, and a discharging port 313.
[0069] The stirring device 320 is arranged in the mixing cylinder 310 and is used to stir the material in the mixing cylinder 310. The stirring device 320 comprises a driver and a stirring rod connected with the driver.
[0070] The discharging pipe 330 is arranged at the bottom of the mixing cylinder 310 and is connected with the discharging port 313.
[0071] The discharging pipe 330 is connected with the screw lifting mechanism 410.
[0072] In some embodiments of the present application, the mixing device 300 is mainly used to receive the main material salt and the auxiliary material salt and to stir and mix the received main material salt and auxiliary material salt. When stirring, the driver is started and controls the rotation of the stirring rod. The driver is a servo motor. The main material salt and the auxiliary material salt are mixed together by the rotation of the stirring rod. The stirring time can be appropriately prolonged to improve the uniformity of the mixture.
[0073] Embodiment 3:
[0074] The embodiment of the present application provides a mixing system for producing multi-variety salt. In addition to the above technical features, the mixing system for producing multi-variety salt of the embodiment of the present application further comprises the following technical features.
[0075] As shown in the figure, the control system 500 comprises:
[0076] The first weighing sensor 510 is arranged on the first weighing hopper 150 and is used to weigh the weight of the main material salt.
[0077] The second weighing sensor 520 is arranged on the second weighing hopper 250 and used for weighing the auxiliary salt;
[0078] The control panel 530 is used for the user to input and select the ratio of the main salt and the auxiliary salt;
[0079] The controller controls the operation of the control panel 530, the first weighing sensor 510 and the second weighing sensor 520;
[0080] The user inputs the ratio of the main salt and the auxiliary salt on the control panel 530, so as to control the first weighing sensor 510 and the second weighing sensor 520 to weigh the corresponding weight of the main salt and the auxiliary salt according to the selected ratio.
[0081] In the embodiment of the application, the first weighing sensor 510 is arranged on the first weighing hopper 150 and used for weighing the weight of the main salt on the first weighing hopper 150 in real time, the second weighing sensor 520 is arranged on the second weighing hopper 250 and used for weighing the weight of the auxiliary salt on the second weighing hopper 250 in real time, the user can select the ratio of the main salt and the auxiliary salt on the control panel 530 and input the amount of the salt to be mixed, and the first weighing sensor 510 and the second weighing sensor 520 can weigh the corresponding weight of the main salt and the auxiliary salt according to the selected ratio, so as to ensure the accurate ratio of the main salt and the auxiliary salt and the qualified rate of the mixed salt, the user can also set a new ratio on the control panel 530, so that the first weighing sensor 510 and the second weighing sensor 520 can weigh according to the new ratio, and when the required amount is reached, the controller controls the first control valve 130 and the second control valve 230 to be closed, if the user needs to add multiple auxiliary salts, the second control valve 230 can be opened in turn, after adding one kind of auxiliary salt, the corresponding second control valve 230 is closed, the second control valve 230 of the next auxiliary salt to be added is opened, and the process is repeated until all the auxiliary salts are added, the structure can flexibly add the corresponding auxiliary salt according to the different needs of the user, and the corresponding amount of auxiliary salt can be automatically added according to the amount of the main salt, so as to quickly prepare different mixed salts.
[0082] The controller comprises:
[0083] The first controller 540 is used for receiving the ratio of the control panel 530 and controlling the operation of the first motor 170 driving the first negative pressure pump 160 to work;
[0084] The second controller 550 is used for controlling the operation of the second motor 270 driving the second negative pressure pump 260 to work;
[0085] The first controller 540 is connected with the second controller 550 and controls the operation of the second controller 550, the first controller 540 controls the first negative pressure pump 160 according to the ratio value input by the user, and the first controller 540 controls the second controller 550 to operate, and the second controller 550 controls the second negative pressure pump 260 according to the selected ratio value according to the command sent by the first controller 540.
[0086] The first negative pressure pump 160 is controlled by the first motor 170, and the second negative pressure pump 260 is controlled by the second motor 270. In order to better adjust, the inner diameters of the first feeding pipe 120 and the second feeding pipe 220 are the same. When controlling, the first controller 540 controls the first negative pressure pump 160 to operate through the first motor 170, and the second controller 550 controls the second negative pressure pump 260 to operate through the second motor 270. The first controller 540 is also connected with the second controller 550, and the first controller 540 can control the operation of the second controller 550. When the first controller 540 controls the first motor 170 to operate according to the ratio value of the control panel 530, the first controller 540 can also control the second controller 550 to control the second motor 270 to operate, and the second controller 550 can also adjust the second motor 270 according to the ratio value when controlling the second motor 270 to operate. The operation of the first motor 170 and the second motor 270 is related to each other, thereby ensuring the accuracy of the ratio.
[0087] Embodiment 4:
[0088] The embodiment of the application provides a mixing system for producing multi-variety salt. In addition to the above technical features, the mixing system for producing multi-variety salt also includes the following technical features.
[0089] As shown in the figure, the controller also includes a comparison mechanism 600, which is used to receive the first weight value of the first weighing sensor 510 and the second weight value of the second weighing sensor 520, and compare the first weight value and the second weight value to obtain a comparison value. The comparison value is compared with the selected ratio value to obtain a difference value, and the difference value is sent to the first controller 540 and the second controller 550. The first controller 540 controls the first motor 170 to adjust the speed according to the difference value, and controls the second controller 550 to operate according to the difference value. The second controller 550 controls the speed of the second motor 270 according to the received difference value and according to the ratio value.
[0090] In the embodiment of the present application, the comparison mechanism 600 is configured to receive the first weighing value of the first weighing sensor 510 and the second weighing value of the second weighing sensor 520, compare the first weighing value and the second weighing value to obtain a comparison value, compare the comparison value with the selected ratio value to obtain a difference value, and send the difference value to the first controller 540 and the second controller 550. The first controller 540 controls the first motor 170 to adjust the rotation speed according to the difference value and controls the second controller 550 to operate according to the difference value. The second controller 550 controls the rotation speed of the second motor 270 according to the received difference value and the ratio value. In this way, the influence of errors can be effectively reduced, the ratio accuracy between the main salt and the auxiliary salt can be improved, and the yield of the mixed salt can be improved. The comparison mechanism 600 can be used to realize real-time detection and correction of the process of conveying the main salt and the auxiliary salt by the first feeding pipe 120 and the second feeding pipe 220. The rotation speed of the first motor 170 and the second motor 270 is changed to ensure the conveying rate of the main salt and the auxiliary salt, so as to ensure the ratio accuracy of the mixing process of the main salt and the auxiliary salt and the qualified rate of the subsequent mixed salt product, so that the mixed salt processing is strictly according to the ratio value input by the user.
[0091] Embodiment 5:
[0092] The embodiment of the present application provides a mixing system for producing multi-variety salt. In addition to the above technical features, the mixing system for producing multi-variety salt also has the following technical features.
[0093] As shown in the figure, the control panel 530 is also provided with an auxiliary salt selection assembly 531. The auxiliary salt selection assembly 531 is connected with a plurality of second control valves 230. The auxiliary salt selection assembly 531 is used for the user to select and confirm the feeding of different auxiliary salts into the mixing barrel 310 on the control panel 530. When the user selects one of the auxiliary salts, the second control valve 230 on the second feeding pipe 220 of the corresponding auxiliary salt is opened, and the other second control valves 230 are closed.
[0094] In the embodiment of the present application, by setting the auxiliary salt selection assembly 531, multiple auxiliary salts can be added on the control panel 530, thereby realizing the variety of mixed salts, which can meet the production needs of various mixed salts. When the user needs multiple auxiliary salts, the corresponding proportioning value can be input on the control panel 530, which includes the proportioning of the main salt and the multiple auxiliary salts and the corresponding total amount. At this time, multiple second control valves 230 will be opened in turn. After adding one kind of auxiliary salt, the corresponding second control valve 230 is closed, and the second control valve 230 of the next auxiliary salt to be added is opened until all the auxiliary salts are added. The corresponding auxiliary salt can be added flexibly according to the different needs of the user, and the corresponding amount of multiple auxiliary salts can also be added automatically according to the amount of the main salt added. Different mixed salts can be quickly prepared, and the proportioning of the main salt and the multiple auxiliary salts in the prepared mixed salt can be ensured to be accurate.
[0095] Embodiment 6:
[0096] The embodiment of the present application provides a mixing method of a mixed material system for producing multiple varieties of salt, characterized in that it comprises the following steps:
[0097] 1) Material preparation: the main salt is put into the main material box 110, and the corresponding auxiliary salt is put into the corresponding auxiliary material box 210;
[0098] 2) Operation: the first negative pressure pump 160 and the second negative pressure pump 260 are in the closed state. The proportioning value of the main salt and the auxiliary salt is set and input on the control panel 530, and the auxiliary salt to be mixed is selected through the auxiliary salt selection assembly 531;
[0099] 3) Weighing: the control system 500 controls the operation of the first negative pressure pump 160 and the second negative pressure pump 260 to convey the main salt and the auxiliary salt into the first weighing hopper 150 and the second weighing hopper 250. When the weighing value of the first weighing hopper 150 and the second weighing hopper 250 reaches the set value, the first control valve 130 and the second control valve 230 are closed;
[0100] 4) Mixing: the main salt in the first weighing hopper 150 and the auxiliary salt in the second weighing hopper 250 are conveyed to the mixing cylinder 310, the stirring device 320 is started and stirred, and the mixed salt is formed after stirring;
[0101] 5) Packaging: the mixed salt is discharged through the discharge port and the discharge pipe 330 to the screw lifting mechanism 410, the screw lifting mechanism 410 is transported to the packaging mechanism 420, and the packaging mechanism 420 packages the mixed salt.
[0102] It should be noted that, in the present document, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the presence of additional identical elements in the process, method, article, or apparatus that comprises the element. Furthermore, it is to be understood that the method and apparatus of the present application can be carried out by someone other than the person named in the independent claims, and that the scope of the independent claims is not limited to the person named in the independent claims. In addition, it should be noted that the scope of the method and apparatus of the present application is not limited to performing the functions in the order discussed or illustrated, but can include performing the functions in a substantially simultaneous manner or in the reverse order, for example, the described method can be performed in an order different from that described, and various steps can be added, omitted, or combined, in addition, features described with reference to certain examples can be combined in other examples.
[0103] The embodiments of the present application described above are merely illustrative, and are not intended to limit the present application, and the specific embodiments described above are merely illustrative, and are not intended to limit the present application, and the person of ordinary skill in the art can make many forms under the inspiration of the present application without departing from the purpose of the present application and the scope protected by the claims, and all forms belong to the protection of the present application.
Claims
1. A mixing system for producing multiple varieties of salt, characterized in that, include: The feeding device includes a main material salt feeding device (100) and an auxiliary material salt feeding device (200); The mixing device (300) is used to receive salt supplied by the main material salt feeding device (100) and the auxiliary material salt feeding device (200) and to mix the received salt. The packaging device (400) includes a screw lifting mechanism (410) and a packaging mechanism (420) connected to the screw lifting mechanism (410). The screw lifting mechanism (410) is used to receive and transport the salt mixed by the mixing device (300), and the packaging mechanism (420) packages the mixed salt. It also includes a control system (500), which is connected to the feeding device, the mixing device (300) and the packaging device (400); The main material salt feeding device (100) includes: a main material box (110), a first feeding pipe (120), a first control valve (130) disposed in the first feeding pipe (120), a first negative pressure mechanism connected to the first feeding pipe (120), and a first weighing hopper (150). The first negative pressure mechanism includes a first negative pressure pump (160). The auxiliary material salt feeding device (200) includes: multiple auxiliary material boxes (210), multiple second feeding pipes (220), a second control valve (230) disposed in the second feeding pipe (220), a second negative pressure mechanism connected to the second feeding pipe (220), and a second weighing hopper (250). The second negative pressure mechanism includes a second negative pressure pump (260). Among them, the first control valve (130), the first negative pressure pump (160), the second control valve (230), and the second negative pressure pump (260) are all connected to the control system (500); The mixing device (300) includes: The mixing cylinder (310) is cylindrical, and the mixing cylinder (310) is provided with a main material salt inlet (311), an auxiliary material salt inlet (312) and an outlet (313); A stirring device (320) is disposed in a mixing cylinder (310) and used to stir the material in the mixing cylinder (310), including a driver and a stirring rod connected to the driver; The discharge pipe (330) is located at the bottom of the mixing cylinder (310) and connected to the discharge port (313); The feeding pipe (330) is connected to the screw lifting mechanism (410); The control system (500) includes: The first weighing sensor (510) is set on the first weighing hopper (150) and used to weigh the main material salt; The second weighing sensor (520) is installed on the second weighing hopper (250) and is used to weigh the auxiliary material salt. Control panel (530), wherein the control panel (530) is used for the user to input and select the ratio of main ingredient salt to auxiliary ingredient salt; The controller operates in conjunction with the control panel (530), the first weighing sensor (510), and the second weighing sensor (520); In this process, the user controls the first weighing sensor (510) and the second weighing sensor (520) to weigh the corresponding weight of the main material salt and the auxiliary material salt according to the selected ratio by inputting the ratio value of the main material salt and the auxiliary material salt into the control panel (530); The controller includes: The first controller (540) is used to receive the ratio value from the control panel (530) and control the operation of the first motor (170) that drives the first negative pressure pump (160). The second controller (550) is used to control the operation of the second motor (270) that drives the second negative pressure pump (260); The first controller (540) is connected to the second controller (550) and controls the operation of the second controller (550). The first controller (540) controls the operation of the first negative pressure pump (160) according to the ratio value input by the user. At the same time, the first controller (540) controls the operation of the second controller (550). The second controller (550) controls the operation of the second negative pressure pump (260) according to the selected ratio value based on the command sent by the first controller (540). The controller further includes a comparison mechanism (600), which is used to receive the first weighing value of the first weighing sensor (510) and the second weighing value of the second weighing sensor (520), compare the first weighing value and the second weighing value to obtain a comparison value, compare the comparison value with the selected ratio value to obtain a difference value, and send the difference value to the first controller (540) and the second controller (550). The first controller (540) controls the first motor (170) to adjust the speed according to the difference value, and at the same time controls the second controller (550) to operate according to the difference value. The second controller (550) controls the speed of the second motor (270) according to the received difference value and the ratio value.
2. The mixing system for producing multiple types of salt according to claim 1, characterized in that: The control panel (530) is also equipped with an auxiliary salt selection component (531). The auxiliary salt selection component (531) is connected to multiple second control valves (230). The auxiliary salt selection component (531) is used for users to select and confirm the addition of different auxiliary salts to the mixing cylinder (310) on the control panel (530). When the user selects one of the auxiliary salts, the second control valve (230) on the corresponding auxiliary salt's second feeding pipe (220) is opened, and the other second control valves (230) are closed.
3. A mixing method for the mixing system for producing multiple types of salt as described in claim 2, characterized in that, Includes the following steps: 1) Preparation: Put the main ingredient salt into the main ingredient box (110) and put the corresponding auxiliary ingredient salt into the corresponding auxiliary ingredient box (210); 2) Operation: The first negative pressure pump (160) and the second negative pressure pump (260) are in the off state. Set and input the ratio of main material salt and auxiliary material salt on the control panel (530), and select the auxiliary material salt to be mixed through the auxiliary material salt selection component (531); 3) Weighing: The control system (500) controls the operation of the first negative pressure pump (160) and the second negative pressure pump (260) to deliver the main material salt and the auxiliary material salt into the first weighing hopper (150) and the second weighing hopper (250). When the weighing value of the first weighing hopper (150) and the second weighing hopper (250) reaches the set value, the first control valve (130) and the second control valve (230) are closed. 4) Mixing: The main salt in the first weighing hopper (150) and the auxiliary salt in the second weighing hopper (250) are transported to the mixing cylinder (310). The stirring device (320) is started and stirring is carried out. After the stirring is completed, a mixed salt is formed. 5) Packaging: The mixed salt is discharged through the discharge port and discharge pipe (330) to the screw lifting mechanism (410), the screw lifting mechanism (410) transports it to the packaging mechanism (420), and the packaging mechanism (420) packages the mixed salt.
Citation Information
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