An automatic label paper printing, detection and stacking machine

The automatic label paper printing, detection, and stacking machine addresses printing accuracy issues and inefficient manual stacking by integrating detection and folding mechanisms, ensuring accurate printing and efficient stacking.

CN117023259BActive Publication Date: 2024-12-27GUANGDONG YISICHUANG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202311067155.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-23
Publication Date
2024-12-27
Estimated Expiration
2043-08-23

AI Technical Summary

Technical Problem

Existing label printing machines lack detection structures for printed information accuracy, leading to incorrect or unclear labels, and manual folding is inefficient for label paper stacking, unsuitable for mass production.

Method used

An automatic label paper printing, detection, and stacking machine with integrated label information detection, folding, and stacking mechanisms, utilizing a CCD camera, infrared sensor, and pressing modules to ensure accurate printing and efficient stacking.

Benefits of technology

Enables visual inspection of printed information for errors, automating the stacking process to form neat piles, improving efficiency and reducing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic label paper printing, detection and stacking machine, which relates to the technical field of label paper production, including a label printer, a label information detection module, a pressing and stacking mechanism and an infrared sensor, wherein the label printer is used to print information on the label paper, the label information detection module is used to detect the information printed on the label paper, the pressing and stacking mechanism is used to fold the label paper that has been detected correctly to form a stacked label paper product, and the infrared sensor cooperates with the label information detection module to find the label paper with wrong information printed on it. After the label paper is printed, the machine can visually detect the information printed on the label paper, and if it is detected that the information of a certain label paper has defects, it will clearly point out to the staff which label paper it is, so as to facilitate processing. In addition, the finished label paper is collected in the form of folded into a pile, which is not only convenient for users, but also efficient and low in cost.
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Description

Technical Field

[0001] The invention relates to the technical field of label paper production, in particular to an automatic label paper printing, detection and stacking machine. Background Art

[0002] The existing machines for label printing are shown in a patent publication, a label production line (CN207466099U). In the patent technical content, how labels are produced step by step is disclosed in detail, but the defects or shortcomings are:

[0003] First, after the label is printed, there is no detection structure for the information on the label. In actual production, the information printed on the label paper is often wrong or unclear, which affects the subsequent use of the label paper and the quality of the entire batch label paper production.

[0004] Secondly, after the labels are produced, they are collected by winding them into discs. Although this method is convenient for collecting label papers, some customers' processing machines need to stack and collect label papers. In response to this demand, the existing methods are to manually fold the label papers to achieve stacking and collection of label papers. This method is inefficient and costly and is not suitable for mass production. Summary of the invention

[0005] In view of the deficiencies of the prior art, the present invention provides an automatic label paper printing, detection and stacking machine, which solves the problems raised by the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic label paper printing, detection and stacking machine, comprising:

[0007] The label printer is located at the very beginning of the whole machine and is used to print information on label paper;

[0008] The label information detection module is connected to the outlet of the label paper of the label printer and is used to detect the information printed on the label paper to see if there are any character errors or unclear printing problems in the information;

[0009] A pressing and stacking mechanism is connected to the outlet of the label paper of the label information detection module, and is used to fold the label paper that has been detected correctly to form a stacked label paper product;

[0010] The infrared sensor is installed on the pressing and stacking mechanism and is located on the conveying path of the label paper. The infrared light emitted by the infrared sensor can be irradiated on the label paper, and can be used in conjunction with the label information detection module to find the label paper with wrong information printed on it.

[0011] Furthermore, the label information detection module includes a support frame, a CCD camera for visual detection is installed on the top of the support frame, and a light source box for providing light for the CCD camera during detection is installed in the middle of the support frame.

[0012] Furthermore, an encoder for calculating the position of each label paper is installed at the bottom of the support frame, and a photo sensing switch for triggering a CCD camera to take a photo is installed on one side of the encoder.

[0013] Furthermore, a label support platform is installed at the bottom of the support frame and below the encoder, and two roller shafts are installed at the top of the label support platform, and the label paper passes between the roller shafts and the label support platform.

[0014] Furthermore, the pressing and stacking mechanism includes a bottom plate and further includes:

[0015] The traction stacking module is fixedly installed on the top of the bottom plate and can fold the label paper back and forth;

[0016] The pressing and storing module is fixedly installed on the top of the bottom plate and corresponds to the area of ​​the folding part of the traction and stacking module. On the one hand, it cooperates with the traction and stacking module to press and fix the folded label paper when folding the label paper. On the other hand, it serves as a supporting structure for the label paper in a stacked state after being folded.

[0017] The feeding module is fixedly installed inside the bottom plate, with the upper part located above the bottom plate and the lower part located below the bottom plate, and is used to supply the label paper required by the traction stacking module;

[0018] The traction stacking module includes a linear drive module installed on the top of the base plate, a movable seat is installed on the driving end of the linear drive module, a roller mounting frame is installed on the top of the movable seat, two label guide rollers are rotatably connected inside the roller mounting frame, and rolling drive cylinders are installed on both sides of the outside of the roller mounting frame, the telescopic end of the rolling drive cylinder is downward, and a wheel frame is installed, and a rubber wheel is rotatably connected inside the wheel frame.

[0019] Furthermore, the pressed material storage module includes a base seat installed on the top of the base plate, and the base seat is internally slidably connected to a plurality of guide rods, the bottom ends of the plurality of guide rods all extend to the bottom of the base seat and are commonly connected to a motor mounting plate, the top ends of the plurality of guide rods are commonly connected to a label folding material storage trough, and the middle part of the base seat is threadedly connected to a screw rod, and the driven end of the screw rod is connected to the driving end of a servo motor installed at the bottom end of the motor mounting plate.

[0020] Furthermore, baffles are installed at the top of the base and on both sides of the label folding storage slot, and the top of the baffles extends upward toward the label folding storage slot until it exceeds the highest position of the label folding storage slot.

[0021] Furthermore, the lamination material storage module also includes two cylinder mounting seats installed on the top of the base plate, and the inner sides of the two cylinder mounting seats are installed with top cylinders. The telescopic ends of the top cylinders are upward and are installed with double-station cylinders. The two telescopic ends of the double-station cylinders are installed with pressure plates for pressing the stacked label papers.

[0022] Furthermore, the feeding module includes a feeding rack installed on the bottom plate, the bottom end of the feeding rack extends to the bottom of the bottom plate, and the side of the feeding rack is rotatably connected to a driven roller group.

[0023] Furthermore, a driving roller group and a driving motor are respectively installed at the top of the feeding rack, the driving end of the driving motor is connected to the driven end of the driving roller group, and the driving roller group and the driven roller group jointly convey the label tape.

[0024] The present invention provides an automatic label paper printing, detection and stacking machine. Compared with the prior art, it has the following beneficial effects:

[0025] This automatic label paper printing, detection and stacking machine can perform visual inspection on the information printed on the label paper after printing. If it detects that the information on a label paper has defects, it will clearly indicate to the staff which label paper it is, so as to facilitate processing. In addition, the finished label paper is collected in the form of folded piles, which not only meets the needs of users, but also has high efficiency and low cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of the present invention;

[0027] Figure 2 It is a front view of the present invention;

[0028] Figure 3 A top view of the present invention;

[0029] Figure 4 This is a structural schematic diagram of the tag information detection module of the present invention from a first perspective;

[0030] Figure 5 This is a structural schematic diagram of the label information detection module of the present invention from a second viewing angle;

[0031] Figure 6 It is a structural schematic diagram of the pressing and stacking mechanism in the present invention;

[0032] Figure 7It is a front view of the pressing and stacking mechanism of the present invention;

[0033] Figure 8 A top view of the pressing and stacking mechanism of the present invention;

[0034] Fig. 9 It is a structural schematic diagram of the traction stacking module in the present invention from a first viewing angle;

[0035] Fig.10 It is a structural schematic diagram of the traction stacking module in the present invention from a second viewing angle;

[0036] Fig.11 It is a structural schematic diagram of the pressing material storage module in the present invention;

[0037] Fig.12 It is a structural schematic diagram of the feeding module in the present invention.

[0038] In the figure: 100, label printer; 200, label information detection module; 201, support frame; 202, CCD camera; 203, light source box; 204, encoder; 205, photo sensing switch; 206, label support platform; 207, roller pressing shaft; 300, pressing and stacking mechanism; 1, bottom plate; 2, traction stacking module; 21, linear drive module; 22, movable seat; 23, roller mounting frame; 24, label guide roller; 25, rolling drive cylinder; 2 6. Wheel frame; 27. Rubber wheel; 3. Pressing storage module; 31. Base seat; 32. Cylinder mounting seat; 33. Guide rod; 34. Motor mounting plate; 35. Label folding storage trough; 36. Screw rod; 37. Servo motor; 38. Baffle; 39. Top cylinder; 310. Double-position cylinder; 311. Pressing plate; 4. Feeding module; 41. Feeding rack; 42. Driven roller group; 43. Active roller group; 44. Driving motor; 45. Label tape; 5. Infrared sensor. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] See also Figure 1 , 2, 3, 6, the present invention provides a technical solution: an automatic label paper printing, detection and stacking machine, comprising a label printer 100, a label information detection module 200, a pressing and stacking mechanism 300 and an infrared sensor 5, wherein the label printer 100 is located at the very beginning of the entire machine, the label printer 100 is used to print information on the label paper, the label information detection module 200 is connected to the outlet of the label paper of the label printer 100, the label information detection module 200 is used to detect whether there are character errors and unclear printing problems in the information printed on the label paper, the pressing and stacking mechanism 300 is connected to the outlet of the label paper of the label information detection module 200, the pressing and stacking mechanism 300 is used to fold the label paper that has been detected correctly to form a stacked label paper product, the infrared sensor 5 is installed on the pressing and stacking mechanism 300 and is located on the conveying path of the label paper, the infrared light emitted by the infrared sensor 5 can be irradiated on the label paper, and can find the label paper with wrong information printed on it in cooperation with the label information detection module 200.

[0041] When the automatic label paper printing detection and stacking machine is working, the information to be printed is printed on the label paper through the label printer 100, and then the label paper with the printed information comes out from the outlet of the label printer 100 and enters the label information detection module 200. The label information detection module 200 uses visual detection technology to detect whether there are errors or defects in the information on the label paper. If errors or defects are detected in the information on a certain label paper, the label information detection module 200 will calculate the moving distance of the label paper. When the label paper reaches the position of the infrared sensor 5, the infrared sensor 5 emits an infrared ray pointing at the label paper, and the entire machine stops. After the staff processes it, if there is no error in the label paper, it will be transported to the pressing and stacking mechanism 300 for folding and collection.

[0042] See also Figure 4 , 5 The label information detection module 200 includes a support frame 201, a CCD camera 202 for visual detection is installed on the top of the support frame 201, and a light source box 203 for providing light for the CCD camera 202 during detection is installed in the middle of the support frame 201, an encoder 204 for calculating the position of each label paper is installed at the bottom of the support frame 201, and a photo sensing switch 205 for triggering the CCD camera 202 to take a photo is installed on one side of the encoder 204, a label support platform 206 is installed at the bottom of the support frame 201 and below the encoder 204, and two roller shafts 207 are installed on the top of the label support platform 206, and the label paper passes between the roller shaft 207 and the label support platform 206.

[0043] When the label information detection module 200 is working, the label paper passes between the roller shaft 207 and the label support platform 206. During the movement, the CCD camera 202 will detect the information on each label paper, and the light source box 203 will light up during the detection.

[0044] See also Figure 6 , 7 8. The lamination and stacking mechanism 300 includes a base plate 1, a traction and stacking module 2, a lamination and storage module 3 and a feeding module 4, wherein the traction and stacking module 2 is fixedly mounted on the top of the base plate 1, and the traction and stacking module 2 can reciprocately fold the label paper; the lamination and storage module 3 is fixedly mounted on the top of the base plate 1, and in the area corresponding to the folded part of the traction and stacking module 2; on the one hand, the lamination and storage module 3 cooperates with the traction and stacking module 2 to fold the label paper while laminating and fixing the folded label paper; on the other hand, it serves as a supporting structure for the label paper in a stacked state after being folded; the feeding module 4 is fixedly mounted inside the base plate 1, and the upper half of the feeding module 4 is located above the base plate 1, and the lower half is located below the base plate 1; the feeding module 4 is used to supply the label paper required by the traction and stacking module 2.

[0045] When the lamination and stacking mechanism 300 is working, the feeding module 4 conveys the strip-shaped label paper to the traction and stacking module 2. Through the reciprocating motion of the traction and stacking module 2, the strip-shaped label paper is folded with equal length on the lamination and storage module 3 to form a label paper pile. As the label paper is continuously folded, the thickness of the label paper pile becomes thicker and thicker. The lamination and storage module 3 can self-adjust to achieve folding while moving downward, and the lamination and storage module 3 can laminar the label paper in the folding process to prevent folding deviation.

[0046] See also Fig. 9 , 10 The traction stacking module 2 includes a linear drive module 21 installed on the top of the base plate 1, a movable seat 22 is installed on the driving end of the linear drive module 21, a roller mounting frame 23 is installed on the top of the movable seat 22, the roller mounting frame 23 is internally rotatably connected with two label guide rollers 24, and rolling drive cylinders 25 are installed on both sides of the outside of the roller mounting frame 23, the telescopic end of the rolling drive cylinder 25 is downward, and a wheel frame 26 is installed, and the wheel frame 26 is internally rotatably connected with a rubber wheel 27.

[0047] When the traction stacking module 2 is working, the strip of label paper passes through the two label guide rollers 24 and the two rubber wheels 27 in sequence. At this time, the linear drive module 21 (the specific structure and principle are existing well-known technologies and will not be described in detail here) drives the movable seat 22, the mounting frame 23, the two label guide rollers 24, the rolling drive cylinder 25, the wheel frame 26 and the rubber wheel 27 to reciprocate synchronously, and cooperate with the feeding of the feeding module 4 to complete the folding of the strip of label paper into a label paper pile.

[0048] See also Fig.11 The pressing material storage module 3 includes a base seat 31 installed at the top of the bottom plate 1 and two cylinder mounting seats 32 installed at the top of the bottom plate 1. The base seat 31 is internally slidably connected to a plurality of guide rods 33. The bottom ends of the plurality of guide rods 33 extend to the bottom of the base seat 31 and are commonly connected to a motor mounting plate 34. The top ends of the plurality of guide rods 33 are commonly connected to a label folding material storage slot 35. A screw rod 36 is threadedly connected to the middle of the base seat 31. The driven end of the screw rod 36 is connected to a servo motor installed at the bottom of the motor mounting plate 34. The driving end of the machine 37 is connected, and baffles 38 are installed on the top of the base seat 31 and on both sides of the label folding storage slot 35. The top of the baffle 38 extends upward in the direction of the label folding storage slot 35 until it exceeds the highest position of the label folding storage slot 35. The inner sides of the two cylinder mounting seats 32 are installed with top cylinders 39. The telescopic ends of the top cylinders 39 are upward and are installed with double-station cylinders 310. The two telescopic ends of the double-station cylinders 310 are installed with pressure plates 311 for pressing the stacked label papers.

[0049] When the pressing and storing module 3 is working, when the strip label paper is led out from the rubber wheel 27, the free end of the label paper will be laid flat on the label folding storage slot 35. At this time, the double-station cylinder 310 on the left side is shortened, driving the two pressing plates 311 to approach, and then the top cylinder 39 is shortened to allow the pressing plate 311 to press the beginning of the label paper, and then the pulling stacking module 2 is used to reciprocate. Similarly, when the rubber wheel 27 carrying the label paper moves to the rightmost end, the pressing plate 311 on the right is pressed down, and the pressing plate on the left is pressed down. 311 is released, and then the folding end of the stacking module 2 is pulled back to reset, and the cycle is repeated. As the label paper is continuously stacked, the thickness becomes larger and larger. During the folding process, the servo motor 37 drives the screw rod 36 to rotate. Since the base seat 31 is fixed, under the reaction force, the motor mounting plate 34, the label folding storage trough 35, the screw rod 36, and the servo motor 37 will move downward as a whole to make room for the subsequent folding space. The baffles 38 on both sides are used to constrain the label paper from deviating during the folding process.

[0050] See also Fig.12The feeding module 4 includes a feeding rack 41 installed on the base plate 1, the bottom end of the feeding rack 41 extends to the bottom of the base plate 1, and the side of the feeding rack 41 is rotatably connected to a driven roller group 42, and the top of the feeding rack 41 is respectively installed with an active roller group 43 and a driving motor 44, the driving end of the driving motor 44 is connected to the driven end of the active roller group 43, and the active roller group 43 and the driven roller group 42 jointly convey the label tape 45.

[0051] When the feeding module 4 is working, the free end of the label belt 45 passes through the driven roller group 42 and the active roller group 43 in sequence, and the driving motor 44 is started to drive the active roller group 43 to rotate, giving the label belt 45 a pulling force to move, so that the label belt 45 can move slowly to achieve feeding.

Claims

1. An automated label paper printing, detection and stacking machine, characterized in that: include: A label printer (100), located at the very beginning of the entire machine, is used to print information on label paper; A label information detection module (200) is connected to the outlet of the label paper of the label printer (100) and is used to detect the information printed on the label paper to see if there are any character errors or unclear printing problems in the information; A pressing and stacking mechanism (300) is connected to the label paper outlet of the label information detection module (200) and is used to fold the label paper that has been detected correctly to form a stacked label paper product; An infrared sensor (5) is mounted on the pressing and stacking mechanism (300) and is located on the conveying path of the label paper. The infrared light emitted by the infrared sensor (5) can be irradiated on the label paper and can be used in conjunction with the label information detection module (200) to find label paper with erroneous information printed on it. The pressing and stacking mechanism (300) comprises a bottom plate (1), and further comprises: A traction stacking module (2) is fixedly mounted on the top of the bottom plate (1) and is capable of reciprocatingly folding the label paper; The pressing and storing module (3) is fixedly mounted on the top of the bottom plate (1) and corresponds to the area of ​​the folding portion of the pulling and stacking module (2). On the one hand, it cooperates with the pulling and stacking module (2) to press and fix the folded label paper when folding the label paper. On the other hand, it serves as a supporting structure for the label paper in a stacked state after being folded. A feeding module (4) is fixedly mounted inside the bottom plate (1), with the upper portion being located above the bottom plate (1) and the lower portion being located below the bottom plate (1), and is used for supplying label paper required by the pulling and stacking module (2); The traction stacking module (2) comprises a linear drive module (21) mounted on the top of the bottom plate (1), a movable seat (22) being mounted on the driving end of the linear drive module (21), a roller mounting frame (23) being mounted on the top of the movable seat (22), two label guide rollers (24) being rotatably connected to the inside of the roller mounting frame (23), and rolling drive cylinders (25) being mounted on both sides of the outside of the roller mounting frame (23), the telescopic end of the rolling drive cylinder (25) being downwardly directed and being mounted with a wheel frame (26), and a rubber wheel (27) being rotatably connected to the inside of the wheel frame (26); The pressing material storage module (3) comprises a base seat (31) mounted on the top of the bottom plate (1), a plurality of guide rods (33) are slidably connected inside the base seat (31), the bottom ends of the plurality of guide rods (33) all extend below the base seat (31) and are commonly connected to a motor mounting plate (34), the top ends of the plurality of guide rods (33) are commonly connected to a label folding material storage trough (35), a screw rod (36) is threadedly connected to the middle of the base seat (31), and the driven end of the screw rod (36) is connected to the driving end of a servo motor (37) mounted on the bottom end of the motor mounting plate (34); Baffles (38) are installed at the top of the base seat (31) and on both sides of the label folding storage slot (35), and the tops of the baffles (38) extend upwards in the direction of the label folding storage slot (35) until they exceed the highest position of the label folding storage slot (35); When the strip of label paper is drawn out from the rubber wheel (27), the free end of the label paper will be laid flat on the label folding storage slot (35). At this time, the double-station cylinder (310) on the left side is shortened, driving the two pressure plates (311) to approach each other, and then the top cylinder (39) is shortened, allowing the pressure plate (311) to press the beginning of the label paper, and then the pulling stacking module (2) is pulled to reciprocate. Similarly, when the rubber wheel (27) carrying the label paper moves to the rightmost end, the pressure plate (311) on the right is pressed down, and the pressure plate (311) on the left is released. , and then the folding end of the stacking module (2) is pulled back to the original position, and the cycle is repeated. As the label paper is continuously stacked, the thickness becomes larger and larger. During the folding process, the servo motor (37) drives the screw rod (36) to rotate. Since the base seat (31) is fixed, under the reaction force, the motor mounting plate (34), the label folding storage trough (35), the screw rod (36), and the servo motor (37) will move downward as a whole to make room for the subsequent folding space. The baffles (38) on both sides are used to constrain the label paper from deviating during the folding process; The label information detection module (200) comprises a support frame (201), a CCD camera (202) for visual detection is installed on the top of the support frame (201), and a light source box (203) for providing light to the CCD camera (202) during detection is installed in the middle of the support frame (201); An encoder (204) for calculating the position of each label paper is installed at the bottom of the support frame (201), and a photo sensing switch (205) for triggering the CCD camera (202) to take a photo is installed on one side of the encoder (204).

2. The automatic label paper printing, detection and stacking machine according to claim 1, characterized in that: A label support platform (206) is installed at the bottom of the support frame (201) and below the encoder (204), and two rollers (207) are installed at the top of the label support platform (206), and the label paper passes between the rollers (207) and the label support platform (206).

3. The automatic label paper printing, detection and stacking machine according to claim 1, characterized in that: The pressing material storage module (3) further comprises two cylinder mounting seats (32) mounted on the top of the bottom plate (1), and a top cylinder (39) is mounted on the inner side of each of the two cylinder mounting seats (32). The telescopic end of the top cylinder (39) faces upward and is mounted with a double-station cylinder (310), and both telescopic ends of the double-station cylinder (310) are mounted with a pressing plate (311) for pressing the stacked label paper.

4. The automatic label paper printing, detection and stacking machine according to claim 1, characterized in that: The feeding module (4) comprises a feeding frame (41) mounted on the bottom plate (1), the bottom end of the feeding frame (41) extends below the bottom plate (1), and the side of the feeding frame (41) is rotatably connected to a driven roller group (42).

5. The automatic label paper printing, detection and stacking machine according to claim 4, characterized in that: A driving roller group (43) and a driving motor (44) are respectively installed at the top end of the feeding rack (41); the driving end of the driving motor (44) is connected to the driven end of the driving roller group (43); the driving roller group (43) and the driven roller group (42) jointly convey the label tape (45).