A high-performance raw material vaporizer
By optimizing the structure and components of the raw material vaporizer, combining the inner conduit, atomized inner core and electric heating fins, the rapid circulation pressure division and safety problems of the raw material vaporizer are solved, and efficient raw material vaporization and safe production are achieved.
Patent Information
- Application Number
- CN202310982934.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-04
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2043-08-04
AI Technical Summary
The existing raw material vaporizers have the problem of not being able to circulate pressure quickly, resulting in low production efficiency, and problems such as energy loss, safety hazards and high maintenance costs.
It adopts protective shells, vehicle-mounted intelligent terminals, connecting seats, bases, slide chutes, telescopic rods and voiceprint storage modules, combined with internal conduits, internal connection pipes, atomized inner cores, electric heating fins and pressure sensors, optimizes the structure and strengthens safety management to achieve rapid vaporization and precise control.
It realizes rapid vaporization of raw materials and efficient partial pressure, reduces energy loss, improves equipment safety and production efficiency, and reduces maintenance costs.
Smart Images

Figure CN117065372B_ABST
Abstract
Description
Technical Field
[0001] The present invention is a high-performance raw material vaporizer, belonging to the technical field of raw material vaporizers. Background Art
[0002] A raw material vaporizer is a device commonly used in chemical processes, mainly used to convert liquid raw materials into a gaseous form for subsequent processing. However, in practical applications, the raw material vaporizer has problems such as the inability to quickly cycle and divide pressure, as well as some defects.
[0003] First of all, the problem that the raw material vaporizer cannot quickly cycle and divide pressure is mainly determined by its structure and operating principle. The raw material vaporizer generally uses heat exchange tubes or heat exchange plates as the heat transfer interface, and the liquid raw material is evaporated by external heating or steam heating and heat transfer is carried out with the heating medium. However, due to the relatively complex structure of the raw material vaporizer, as well as the physical properties of the liquid raw material and the limitations of the heat exchange and heat transfer process, the raw material vaporizer cannot achieve quick cycling and pressure division. This will affect the requirements for the gasification speed of raw materials in the chemical production process, thus limiting the production capacity and efficiency of the equipment.
[0004] Secondly, the raw material vaporizer has some defects. First of all, since the raw material vaporizer needs to transfer heat between the heating medium and the raw material during operation, there is a problem of energy loss. This will lead to waste of energy and an increase in production costs. Secondly, the raw material vaporizer needs to maintain a certain temperature and pressure during operation, which puts forward requirements for the safety and stability of the equipment. If the operation is improper or the equipment fails, safety accidents such as leakage and explosion may occur. In addition, the structure of the raw material vaporizer is complex, the maintenance and repair costs are high, and it is easily affected by corrosion and wear, resulting in a short equipment life.
[0005] In summary, the raw material vaporizer has problems such as the inability to quickly cycle and divide pressure, as well as some defects. However, by optimizing the structure, improving the materials, and strengthening safety management and other measures, the performance of the raw material vaporizer can be improved, and the efficiency and safety of the equipment can be enhanced. Therefore, our unit now urgently needs a high-performance raw material vaporizer to solve the above problems. Summary of the Invention
[0006] Aiming at the deficiencies of the existing technology, the purpose of the present invention is to provide a high-performance raw material vaporizer, by adding a protective shell, a vehicle-mounted intelligent terminal, a connecting seat, a base, a chute, a telescopic rod, and a voiceprint storage module, to solve the problems put forward in the above background art.
[0007] The technical solution of the present invention is realized as follows: A high-performance raw material vaporizer, comprising: a heat medium inlet, an inner sealing bushing, and an inner shell, and a circulation gas guiding component is provided at the right end of the heat medium inlet;
[0008] A stabilizing seat is provided on the outer side and the lower end of the Xunhua air guiding component. A stabilizing base is provided at the lower end of the stabilizing seat. A bottom plate is provided at the lower end of the stabilizing base. A bottom column is provided at the lower right end of the bottom plate. A raw material inlet is provided at the lower end of the middle position of the bottom plate. An external heater is provided on the outer side of the left end of the raw material inlet. An inner shell is provided at the upper right end of the stabilizing base. An outer shell is provided on the outer side of the inner shell. A data display screen is provided at the middle position of the front end of the outer shell. A top seat is provided at the upper end of the inner shell;
[0009] A top cover is provided at the upper end of the top seat. Flange bolts are provided inside the top cover. An inner sealing bushing is provided on the inner side of the lower end of the top cover. A safety valve interface is provided on the left side of the upper end of the top cover. A mixed liquid vaporization gas inlet is provided on the right side of the safety valve interface. A gas distribution bowl is provided on the right side of the mixed liquid vaporization gas inlet. A thermometer main body is provided on the right side of the gas distribution bowl. A heat medium outlet is provided on the upper right side of the inner shell. A secondary tank is provided on the right side of the heat medium outlet. An outer shell is provided on the outer side of the secondary tank. A heat medium conduit is provided on the right side of the outer shell. A control valve is provided on the outer side of the middle position of the heat medium conduit;
[0010] The Xunhua air guiding component includes a sealing sleeve shell, a Xunhua air guiding pipe, an outer thread mouth sealing ring, and a heat medium inner release head;
[0011] The inner shell includes an inner bottom lining plate, a lower guiding hole, a connecting cushion seat, and an upper plate body. The upper plate body includes an upper plate frame and an inner partition board. The inner bottom lining plate includes a built-in bottom cavity, a side clamping seat, a connecting rotating piece, and electric heating fins. The secondary tank includes a top layer tank body, a connecting screw ring I, and a fixed bottom tank. The top layer tank body includes a pressure tank shell, an inner air guiding cavity, and an inner air flow guiding cavity. The fixed bottom tank includes a bottom pressure-bearing tank body, an inner ring guiding fluid gas cavity, inner ring guiding blades, and a rotating seat.
[0012] As a preferred embodiment, a Xunhua air guiding pipe is provided inside the sealing sleeve shell. An inner conduit is provided at the middle position inside the Xunhua air guiding pipe. An outer thread mouth sealing ring is provided on the outer side of the inner conduit. An inner thread mouth sealing ring is provided inside the outer thread mouth sealing ring. A connecting conduit is provided on the outer side of the right end of the inner conduit. A Xunhua release head is provided inside the connecting conduit. A high-pressure inner pipe is provided on the outer side of the middle position of the Xunhua release head. A gas guiding branch pipe is provided on the outer side of the Xunhua release head. A fitting branch pipe is provided on the outer side of the gas guiding branch pipe. A pressure sensor is provided on the outer side of the fitting branch pipe. A temperature detection head is provided on the inner side of the pressure sensor. A plurality of groups of temperature detection heads are provided with an inner connecting sealing ring inside. An inner connecting branch pipe is provided inside the inner connecting sealing ring.
[0013] As a preferred embodiment, the sealing shell is sealed and connected to the circulating air duct, and the circulating air duct is made of a Monel alloy material. Seven groups of inner tubes are provided inside the circulating air duct, and each group of the inner tubes is arranged inside the outer tooth ring. The diameter length of the outer cross-section of the inner tube is equal to the length of the inner cross-section of the high-pressure inner tube. A clamping groove is provided on the outer side of the inner tube. The cross-section of the clamping groove is an elliptical structure with an opening on the right side, and the inside of each group of clamping grooves is sealed and engaged with the outside of a group of circulating release heads. The inner tooth sealing ring is sealed and engaged with the inner connecting sealing ring, and each group of inner tooth sealing rings is sealed and connected one-to-one with a group of inner connecting sealing rings, and the inside of the inner tube is kept in communication with the inside of the inner connecting branch pipes. Each group of the inner connecting branch pipes is respectively connected to the inside of a group of air guide branch pipes. Several groups of temperature detection heads are provided on the outside of each group of the inner connecting sealing rings, and each group A group of pressure sensors are provided on the outside of the temperature detection head, and several groups of circulation release heads are interconnected with the inside of the same group of connecting conduits. The outside of the sealing shell is in contact with the inner side of the upper end of the stabilizing seat. The inside of the stabilizing seat is a hollow structure. The stabilizing seat is engaged with the circulation air guide component, and several groups of wires are provided inside the stabilizing seat, which are respectively connected with several groups of temperature detection heads. In actual use, when the heat medium enters through the heat medium inlet, it is dispersed into seven groups of diversions and discharged through the inner conduit, and guided to the inside of the internal connecting branch pipe through the inner conduit. Then, after accurate measurement of pressure and temperature, the heat medium is concentratedly introduced into the inside of the connecting conduit, and introduced into the inside of the inner shell through the high-pressure inner pipe and the heat medium internal release head. It can effectively divert and control pressure to ensure that the heat medium inlet is overheated and deformed, and can also perform temperature and pressure detection on the diverted heat medium.
[0014] As a preferred embodiment, a lower guide hole is provided on the inner side of the inner bottom lining plate, a connecting guide hole is provided on the upper end of the lower guide hole, a group of connecting pads are provided on both sides of the connecting guide hole, a split card frame is provided on the upper end of the connecting pad, an inner vortex flow seat is provided on the right side of the split card frame, a top plate is provided on the inner side of the upper end of the inner shell, an upper plate body is provided on the inner side of the top plate, and an upper guide hole is provided on the inner side of the upper plate body.
[0015] As a preferred embodiment, an atomizing inner core is provided at the middle position of the inner bottom lining plate. A plurality of groups of lower guide holes are provided, and the distance between the plurality of groups of lower guide holes is 180 mm. The interior of each group of lower guide holes communicates with the interior of a group of connecting guide holes. The cross-sectional diameter of the connecting guide holes is the same as the length of the cross-sectional diameter of the lower guide holes. An atomizing cotton is provided inside the lower guide holes. The atomizing inner core is a kind of steel wire cross wire mesh, and the atomizing inner core is connected to an external wire. The upper end of each group of connecting guide holes communicates with the interior of a group of inner vortex flow seats. An inner spiral groove is provided inside the inner vortex flow seats. An inner shielding flow partition net is also provided inside the inner vortex flow seats. The cross-section of the inner shielding flow partition net is a hemispherical structure, and the inner shielding flow partition net is made of a wire mesh structure material. A plurality of groups of inner vortex flow seats are fitted and connected with a split card frame to form a group of vortex flow seat partitions. A plurality of groups of vortex flow seat partitions are provided, and all the plurality of groups of vortex flow seat partitions are screwed with the inner side of the inner shell. Each group of inner vortex flow seats is an independent disassembly mechanism. In actual use, when the heat medium is released at the lower end of the lower guide hole through the heat medium inner release head, at the same time, the external methanol and water mixture is heated and heated by an external heater, and the two materials are mixed and flow through the connecting conduit and the lower guide hole inside the shell, and then are quickly vaporized after being heated by the atomizing core and the atomizing cotton, and are spirally guided through the inner spiral groove, so as to output the vaporized gas of the mixed liquid from the mixed liquid vaporized gas outlet.
[0016] As a preferred embodiment, a group of heat circulation holes are provided at the left and right ends inside the upper plate frame. A diversion guide pipe is provided on the right side of the heat circulation holes. Diversion seats are provided on both the upper and lower sides of the diversion guide pipe. An inner partition plate is provided on the right side of the diversion seats. A liquid flow resistance hole is provided inside the inner partition plate. A side card seat is provided on the front side of the upper end of the built-in bottom cavity. A connecting rotating piece is provided on the upper end of the built-in bottom cavity. A supporting lower seat is provided on the upper end of the connecting rotating piece. A supporting upper seat is provided on the upper end of the supporting lower seat. A gas guiding convex seat is provided on the upper end of the supporting upper seat. An inner lining tiger tooth seal is provided on the inner side of the upper end of the gas guiding convex seat. A diversion convex pipe is provided inside the inner lining tiger tooth seal. Diversion air holes are provided inside the diversion convex pipe. An inner air flow cavity is provided at the lower end of the diversion air holes. An electric heating rod is provided at the middle position of the inner air flow cavity. Electric heating fins are provided on the outer side of the electric heating rod.
[0017] As a preferred embodiment, the built-in bottom cavity is a hollow structure. The interior of the built-in bottom cavity is interconnected with the interior of the lower end of the inner shell. The upper support seat is fixedly connected to the lower support seat, and the lower support seat is fixedly connected to the air guiding convex seat. The interiors of the upper support seat, the lower support seat, and the air guiding convex seat are all hollow structures. The cross-sections of the upper support seat and the lower support seat are both trapezoidal structures, and the upper support seat and the lower support seat are rotationally connected by threads. A group of diversion pumps is provided between the upper support seat and the lower support seat. Several groups of sub-diversion tubes are provided at the upper end of the diversion pump, and several groups of sub-diversion tubes are interconnected with the interiors of several groups of inner air flow cavities. Several circular through holes are provided at the upper end of the inner lining tiger tooth seal, and each group of circular through holes is interconnected with the interior of the diversion air holes. The electric heating rod is fixedly connected to the middle position between the diversion air holes, and the electric heating rod is fixedly connected to the electric heating fins. The electric heating fins are a spiral structure and are an upward-rotating and flipping structure. Each group of diversion convex tubes is hermetically connected to the interior of a group of diversion guide tubes, and the interiors of the heat circulation holes and the liquid flow resistance holes are both interconnected with the interior of the diversion convex tubes. In actual use, the heat medium and the methanol and water mixture at the bottom of the inner shell are introduced into the bottom plate through the diversion pump, and the heat medium and the methanol and water mixture are diverted and quickly vaporized through several groups of diversion air holes, several groups of electric heating fins, and the electric heating rod.
[0018] As a preferred embodiment, a connecting screw ring one is provided on the outer side of the lower end of the top layer tank body. A connecting clamping ring one is provided on the outer side of the connecting screw ring one. A sub-tank one is provided at the lower end of the top layer tank body. A connecting screw ring two is provided on the outer side of the lower end of the sub-tank one. A connecting clamping ring two is provided on the outer side of the connecting screw ring two. A sub-tank two is provided at the lower end of the sub-tank one. A connecting screw ring three is provided on the outer side of the lower end of the sub-tank two. A connecting clamping ring three is provided on the outer side of the connecting screw ring three. A connecting bottom tank is provided at the lower end of the sub-tank two. A fixed bottom tank is provided at the lower end of the connecting bottom tank;
[0019] An inner air guiding cavity is provided on the inner side of the pressure tank shell. A pressure sensing module is provided inside the inner air guiding cavity. A wire connector is provided on the inner side of the pressure sensing module. Sealing arc seats are provided on the left and right sides of the wire connector. A collective diversion air pipe is provided inside the sealing arc seats. An inner pressure-bearing tank is provided inside the collective diversion air pipe. An inner sealing card body lining is provided inside the inner pressure-bearing tank. An inner air flow guiding cavity is provided inside the inner sealing card body lining;
[0020] A limiting sliding groove is provided inside the upper end of the bottom pressure-bearing tank body. An inner rotating guide piece is provided inside the limiting sliding groove. A bolt bearing is provided at the middle position of the inner rotating guide piece. An inner ring diversion blade is provided on the outer side of the bolt bearing. A quick-release clamping seat is provided inside the inner ring diversion blade. A rotating seat is provided inside the quick-release clamping seat. An inner ring guide fluid air cavity is provided inside the bottom pressure-bearing tank body.
[0021] As a preferred embodiment, the top tank body, the first sub-tank body, the second sub-tank body and the connecting bottom tank have the same specifications. The top tank body and the first connecting screw ring are an integral mechanism. The first sub-tank body and the second connecting screw ring are an integral mechanism. The second sub-tank body and the third connecting screw ring are an integral mechanism. A fourth connecting screw ring is further provided at the lower end of the connecting bottom tank. The fixed bottom tank and the connecting bottom tank are in sealed threaded connection. The third connecting clamp ring, the second connecting clamp ring and the first connecting clamp ring have the same specifications, and inner screw grooves are provided on the inner sides of the third connecting clamp ring, the second connecting clamp ring and the first connecting clamp ring. The first connecting clamp ring is in sealed connection with the top tank body and the first sub-tank body. The second connecting clamp ring is in sealed connection with the first sub-tank body and the second sub-tank body. The third connecting clamp ring is in sealed connection with the second sub-tank body and the connecting bottom tank;
[0022] The inside of the pressure tank shell is a hollow structure, and the pressure tank shell is made of a SUS30408 stainless steel material. The inside of the heat medium outlet is interconnected with the inside of the inner air guide cavity. A plurality of sets of the collective shunt air pipes penetrate through the inner air guide cavity, the inner pressure-bearing tank and the inner lining of the inner sealing body. The inside of the inner air guide cavity is interconnected with the inside of a plurality of sets of collective shunt air pipes and the inside of the inner air flow guide cavity. The pressure sensing module and the wire connector are an integral mechanism. The pressure sensing module penetrates through the inner pressure tank shell and is located inside the inner air guide cavity. The manufacturing material of the pressure tank shell is the same as the specification of the manufacturing material of the inner pressure-bearing tank. The inner lining of the inner sealing body is in sealed connection with the inner pressure-bearing tank. The inner lining of the inner sealing body is in sealed connection with the collective shunt air pipes. A convex trapezoidal tooth structure is provided on the inner side of the inner lining of the inner sealing body. A concave trapezoidal tooth groove structure is provided at the upper end of the inner side of the inner pressure-bearing tank. The inner sealing body is hermetically fitted with the inner side of the inner pressure-bearing tank. In actual use, when the vaporized gas of the mixed liquid is atomized by the top plate pressure division, it enters the inside of the inner air guide cavity through the gas pressure heat medium outlet, and the gas pressure is detected by the pressure sensing module, so as to facilitate the staff to adjust the working efficiency of the diversion pump inside the inner shell and adjust the gas pressure;
[0023] An internal pressure-bearing bottom tank is provided inside the bottom pressure-bearing tank. The inside of the internal pressure-bearing bottom tank is made of a SUS30408 stainless steel material. A bottom cavity is provided inside the internal pressure-bearing bottom tank. A GAS15 servo motor is provided inside the bottom cavity. A coupling and a rotating seat are installed at the upper end of the GAS15 servo motor. A number of installation slots are provided on the outside of the rotating seat. The installation slots are fitted with quick-release clamping seats. Each group of quick-release clamping seats is fixedly connected to a group of inner ring guide vanes. A fixed guide hole is provided inside the middle position of the inner ring guide vanes. The bolt bearing passes through the fixed guide hole and is fixedly connected inside the inner rotating guide piece. The outside of the inner rotating guide piece is an inner bearing. The outside of the inner rotating guide piece is movably fitted with a limit sliding groove. The cross-section of the inner ring guide vane is an arc-shaped ring structure. The arc angle of the inner ring guide vane is 175°. The inner ring guide vane is made of a carbon steel Q345R material. The inside of the inner ring guide fluid gas cavity is interconnected with the inside of the heat medium conduit. A number of guide straight plates are provided outside each group of inner ring guide vanes. And the guide straight plates and the inner ring guide vanes are an integral mechanism. In actual use, when the high-temperature and high-pressure heat medium gas enters the inner air flow guide cavity through the inner air guide cavity, a heat exchange process is carried out, and the heat medium gas is led out through a number of inner ring guide vanes after heat exchange.
[0024] After adopting the above technical solution, the beneficial effects of the present invention are as follows: By using the inner conduit and the inner connecting branch pipes, the heat medium can be dispersed into seven sub-flows and led out through the inner conduit after entering through the heat medium inlet. By using the connecting conduit and the lower guide holes, the heat medium and the methanol and water mixture can be quickly vaporized after being heated by the atomizing core and the atomizing cotton, and spiral flow guiding is carried out on them through the inner spiral groove, so as to output the vaporized gas of the mixture from the vaporized gas outlet of the mixture. By using the temperature detection head and the pressure sensor, the temperature and pressure of the shunted heat medium can be detected. By using the pressure sensing module, the gas pressure of the atomized heat medium is detected. By using the inner air guide cavity and the inner air flow guide cavity, a heat exchange process can be carried out on the vaporized heat medium, and the heat medium gas is led out through a number of inner ring guide vanes after heat exchange. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0026] Figure 1 It is a structural schematic diagram of a high-performance raw material vaporizer of the present invention;
[0027] Figure 2 It is the bottom-up view structure diagram inside the top cover of a high-performance raw material vaporizer of the present invention;
[0028] Figure 3 It is the right view structure diagram inside the circulation air guiding component of a high-performance raw material vaporizer of the present invention;
[0029] Figure 4 It is the left view structure diagram inside the circulation air guiding component of a high-performance raw material vaporizer of the present invention;
[0030] Figure 5 It is the front view structure diagram inside the inner shell of a high-performance raw material vaporizer of the present invention;
[0031] Figure 6 It is the front view structure diagram inside the upper plate body of a high-performance raw material vaporizer of the present invention;
[0032] Figure 7 It is the structure schematic diagram of the inner bottom lining plate of a high-performance raw material vaporizer of the present invention;
[0033] Figure 8 It is the front view structure diagram inside the shunt convex pipe of a high-performance raw material vaporizer of the present invention;
[0034] Figure 9 It is the structure schematic diagram of the auxiliary tank of a high-performance raw material vaporizer of the present invention;
[0035] Figure 10 It is the top view structure diagram inside the top layer tank body of a high-performance raw material vaporizer of the present invention;
[0036] Figure 11 It is the top view structure diagram inside the fixed bottom tank of a high-performance raw material vaporizer of the present invention;
[0037] In the figure: 1 - hot medium inlet, 2 - circulating air guiding component, 3 - stable seat, 4 - stable base, 5 - bottom plate, 6 - bottom column, 7 - raw material inlet, 8 - external heater, 9 - outer shell, 10 - data display screen, 11 - top seat, 12 - flange bolt, 13 - safety valve interface, 14 - mixed liquid vaporization gas inlet, 15 - gas distribution bowl, 16 - thermometer body, 17 - hot medium outlet, 18 - secondary tank, 19 - outer sealing ring, 20 - hot medium conduit, 21 - control valve, 22 - top cover, 23 - inner sealing bushing, 24 - inner shell, 20a - sealing sleeve shell, 20b - circulating air duct, 20c - outer thread seal ring, 20d - inner thread seal ring, 20e - inner conduit, 20f - pressure sensor, 20g - temperature detection head, 20h - inner connection seal ring, 20i - air guiding branch pipe, 20j - circulating release head, 20k - connecting conduit, 20l - high-pressure inner pipe, 20m - hot medium inner release head, 24a - inner bottom lining plate, 24b - lower guiding hole, 24c - connecting pad seat, 24d - connecting guiding hole, 24e - split clamping frame, 24f - inner vortex flow seat, 24g - top plate, 24h - upper guiding hole, 24i - upper plate body, 24i1 - upper plate frame, 24i2 - circulating heat hole, 24i3 - diversion seat, 24i4 - diversion pipe, 24i5 - liquid flow resistance hole, 24i6 - inner partition board, 24a1 - built-in bottom cavity, 24a2 - side clamping seat, 24a3 - connecting rotating piece, 24a4 - supporting lower seat, 24a5 - supporting upper seat, 24a6 - air guiding convex seat, 24a7 - diversion convex pipe, 24a8 - diversion air hole, 24a9 - inner lining tiger tooth seal, 2410 - inner air flow cavity, 2411 - electric heating rod, 2412 - electric heating fin, 18a - top layer tank body, 18b - connecting screw ring one, 18c - connecting clamping ring one, 18d - sub-tank one, 18e - connecting screw ring two, 18f - connecting clamping ring two, 18g - sub-tank two, 18h - connecting screw ring three, 18i - connecting clamping ring three, 18j - connecting bottom tank, 18k - fixed bottom tank, 18a1 - pressure tank shell, 18a2 - inner air guiding cavity, 18a3 - pressure sensing module, 18a4 - wire joint, 18a5 - sealing arc seat, 18a6 - collective diversion air pipe, 18a7 - inner pressure-bearing tank, 18a8 - inner sealing card body lining, 18a9 - inner air flow guiding cavity, 18k1 - bottom pressure-bearing tank body, 18k2 - inner ring guiding fluid air cavity, 18k3 - inner ring guiding vane, 18k4 - inner rotating guiding piece, 18k5 - bolt bearing, 18k6 - limiting sliding groove, 18k7 - quick-release clamping seat, 18k8 - rotating seat. Detailed implementation mode
[0038] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0039] Please refer to Figures 1-11 , a high-performance raw material vaporizer, comprising: a heat medium inlet 1, a circulation gas guiding component 2, a stable seat 3 and an inner shell 24. The right end of the heat medium inlet 1 is provided with the circulation gas guiding component 2;
[0040] The outside and the lower end of the circulation gas guiding component 2 are provided with the stable seat 3. The lower end of the stable seat 3 is provided with a stable base 4. The lower end of the stable base 4 is provided with a bottom plate 5. The lower right end of the bottom plate 5 is provided with a bottom column 6. The lower end of the middle position of the bottom plate 5 is provided with a raw material inlet 7. The outside of the left end of the raw material inlet 7 is provided with an external heater 8. The upper right end of the stable base 4 is provided with the inner shell 24. The outside of the inner shell 24 is provided with an outer shell 9. The middle position of the front end of the outer shell 9 is provided with a data display screen 10. The upper end of the inner shell 24 is provided with a top seat 11;
[0041] The upper end of the top seat 11 is provided with a top cover 22. The inside of the top cover 22 is provided with flange bolts 12. The inner side of the lower end of the top cover 22 is provided with an inner sealing bushing 23. The upper left side of the upper end of the top cover 22 is provided with a safety valve interface 13. The right side of the safety valve interface 13 is provided with a mixed liquid vaporization gas inlet 14. The right side of the mixed liquid vaporization gas inlet 14 is provided with a gas distribution bowl 15. The right side of the gas distribution bowl 15 is provided with a thermometer main body 16. The upper right side of the inner shell 24 is provided with a heat medium outlet 17. The right side of the heat medium outlet 17 is provided with an auxiliary tank 18. The outside of the auxiliary tank 18 is provided with the outer shell 9. The right side of the outer shell 9 is provided with a heat medium conduit 20. The outside of the middle position of the heat medium conduit 20 is provided with a control valve 21;
[0042] The circulation gas guiding component 2 includes a sealing sleeve shell 20a, a circulation gas guiding pipe 20b and a heat medium inner release head 20m;
[0043] The inner shell 24 includes an inner bottom lining plate 24a, a lower guide hole 24b and an upper plate body 24i. The upper plate body 24i includes an upper plate frame 24i1, a circulation heat hole 24i2 and an inner partition plate 24i6. The inner bottom lining plate 24a includes an internal bottom cavity 24a1, a side clamping seat 24a2, a connecting rotating piece 24a3 and electric heating fins 2412. The auxiliary tank 18 includes a top layer tank body 18a, a connecting screw ring 18b and a fixed bottom tank 18k. The top layer tank body 18a includes a pressure tank shell 18a1, an internal gas guiding cavity 18a2 and an internal air flow guiding cavity 18a9. The fixed bottom tank 18k includes a bottom pressure-bearing tank body 18k1, an inner ring guide fluid gas cavity 18k2, inner ring guide vanes 18k3 and a rotating seat 18k8.
[0044] Please refer to Figures 1-4, inside the sealed housing 20a, there is a circulation guide pipe 20b. In the middle position inside the circulation guide pipe 20b, there is an inner pipe 20e. Outside the inner pipe 20e, there is an outer thread seal ring 20c. Inside the outer thread seal ring 20c, there is an inner thread seal ring 20d. Outside the right end of the inner pipe 20e, there is a connecting pipe 20k. Inside the connecting pipe 20k, there is a circulation release head 20j;
[0045] Outside the middle position of the circulation release head 20j, there is a high-pressure inner pipe 20l. Outside the circulation release head 20j, there is a gas guide branch pipe 20i. Outside the gas guide branch pipe 20i, there is a fitting branch pipe. Outside the fitting branch pipe, there is a pressure sensor 20f. Inside the pressure sensor 20f, there is a temperature detection head 20g. Inside several groups of temperature detection heads 20g, there is an inner connection seal ring 20h. Inside the inner connection seal ring 20h, there is an inner connection branch pipe.
[0046] Please refer to Figures 1-4 , the sealed housing 20a is sealed and connected to the circulation guide pipe 20b. The circulation guide pipe 20b is made of a Monel alloy material. Inside the circulation guide pipe 20b, there are seven groups of inner pipes 20e. And each group of inner pipes 20e is arranged inside the outer thread sub-ring. The outer cross-sectional diameter length of the inner pipe 20e is equal to the inner cross-sectional length of the high-pressure inner pipe 20l. Outside the inner pipe 20e, there is a clamping groove;
[0047] The cross-section of the clamping groove is an elliptical structure with an opening on the right side. And inside each group of clamping grooves, it is hermetically fitted with the outside of a group of circulation release heads 20j. The inner thread seal ring 20d is hermetically fitted with the inner connection seal ring 20h. And each group of inner thread seal rings 20d is hermetically connected to a group of inner connection seal rings 20h one by one, and keeps the inside of the inner pipe 20e and the inside of the inner connection branch pipe in communication with each other. Each group of inner connection branch pipes is respectively in communication with the inside of a group of gas guide branch pipes 20i;
[0048] Outside each group of inner connection seal rings 20h, there are several groups of temperature detection heads 20g. And outside each group of temperature detection heads 20g, there is a group of pressure sensors 20f. Several groups of circulation release heads 20j are all in communication with the inside of the same group of connecting pipes 20k. The outside of the sealed housing 20a is in contact connection with the inside of the upper end of the stable seat 3. The inside of the stable seat 3 is a hollow structure. The stable seat 3 is fitted and connected to the circulation gas guide component 2. And inside the stable seat 3, there are several groups of wires. Several groups of wires are respectively connected and in contact with several groups of temperature detection heads 20g.
[0049] As a first embodiment of the present invention, a worker first introduces heat medium into the heat medium inlet 1. After the heat medium enters through the heat medium inlet 1, the sealing shell 20a is sealedly connected to the circulating air duct 20b. The circulating air duct 20b is made of a Monel alloy material. Seven groups of inner conduits 20e are provided inside the circulating air duct 20b, and each group of inner conduits 20e is arranged inside the outer thread ring. The heat medium is dispersed into seven groups of streams through the heat medium inlet 1 and discharged through the inner conduits 20e.
[0050] The heat medium is then diverted to the interior of the internal connecting branch pipes through the internal conduits 20e. After the seven groups of internal conduits 20e divert the heat medium from the heat medium inlet 1, the high-pressure transmission of the heat medium can be maintained stable, while increasing its pressure diversion efficiency. Furthermore, since several groups of temperature detection heads 20g are provided on the outside of each group of internal connecting seals 20h, and a group of pressure sensors 20f are provided on the outside of each group of temperature detection heads 20g, several groups of circulating release heads 20j are interconnected with the interior of the same group of connecting conduits 20k.
[0051] After precise pressure and temperature measurements, the heat medium is concentratedly introduced into the connecting conduit 20k and then into the inner shell 24 through the high-pressure inner tube 20l and the heat medium internal release head 20m. This allows the operator to effectively divert the heat medium inlet 1 to prevent deformation caused by overheating while also performing temperature and pressure detection on the diverted heat medium. A snap-fit groove is provided on the outside of the inner conduit 20e. The cross-section of the snap-fit groove is an elliptical structure with an open right side, which prevents vibration during the transfer of high-temperature and high-pressure heat medium, which could cause displacement and leakage of the inner conduit 20e.
[0052] The inside of each set of engaging grooves is sealed and engaged with the outside of a set of circulating release heads 20j, the inner thread sealing ring 20d is sealed and engaged with the inner connecting sealing ring 20h, and each set of inner thread sealing rings 20d is sealed and connected one-to-one with a set of inner connecting sealing rings 20h. During the introduction process, the heat medium can maintain the sealing effect between the inner thread sealing ring 20d and the inner connecting sealing ring 20h, preventing the internal pressure from being too high, which may cause the inner connecting sealing ring 20h to loosen or be ejected.
[0053] See also Figures 1-7 A lower guide hole 24b is provided on the inner side of the inner bottom lining plate 24a, and a connecting guide hole 24d is provided on the upper end of the lower guide hole 24b. A group of connecting pads 24c are provided on the left and right sides of the connecting guide hole 24d. A split card frame 24e is provided on the upper end of the connecting pad 24c, and an inner vortex flow seat 24f is provided on the right side of the split card frame 24e. A top plate 24g is provided on the inner side of the upper end of the inner shell 24, and an upper plate body 24i is provided on the inner side of the top plate 24g. An upper guide hole 24h is provided on the inner side of the upper plate body 24i.
[0054] See also Figures 1-7, an atomizing inner core is provided at the middle position of the inner bottom lining plate 24a. A number of groups of lower guide holes 24b are provided, and the distance between the groups of lower guide holes 24b is 180 mm. The inside of each group of lower guide holes 24b is interconnected with the inside of a group of connecting guide holes 24d. The cross-sectional diameter of the connecting guide holes 24d is the same as the length of the cross-sectional diameter of the lower guide holes 24b. An atomizing cotton is provided inside the lower guide holes 24b. The atomizing inner core is a kind of steel wire cross wire mesh, and the atomizing inner core is connected to the external wire. The upper end of each group of connecting guide holes 24d corresponds to the inside of a group of inner vortex flow seats 24f and is interconnected;
[0055] An inner spiral groove is provided inside the inner vortex flow seat 24f. A group of inner shielding flow partition nets are also provided inside the inner vortex flow seat 24f. The cross-section of the inner shielding flow partition net is a kind of hemispherical structure, and the inner shielding flow partition net is made of a wire mesh structure material. A number of groups of inner vortex flow seats 24f are fitted and connected with the split card frame 24e and form a group of vortex flow seat partition plates. A number of groups of vortex flow seat partition plates are provided, and all the groups of vortex flow seat partition plates are screwed with the inner side of the inner shell 24. Each group of inner vortex flow seats 24f is an independent disassembly mechanism.
[0056] As the second embodiment of the present invention: According to the description in the first embodiment, when the heat medium passes through the right side of the circulation gas guiding component 2 and enters the high-pressure inner tube 20l and the heat medium release head 20m, the heat medium release head 20m releases at the lower end of the lower guide hole 24b. Then the staff introduces the external methanol and water mixture through the raw material inlet 7. Subsequently, after pressurizing and heating the methanol and water mixture by the external heater 8, they are jointly introduced into the bottom inside the inner shell 24, and then the two materials are mixed inside the bottom inside the inner shell 24;
[0057] Subsequently, the liquid level rises and enters through the connecting conduit 20k inside the shell and the lower guide hole 24b. Since the atomizing cotton is provided inside the lower guide hole 24b, the atomizing inner core is a kind of steel wire cross wire mesh, and the atomizing inner core is connected to the external wire. The atomizing inner core and the atomizing cotton can quickly vaporize the two materials after heating and conduct them in a spiral manner through the inner spiral groove. At the same time, a group of inner shielding flow partition nets are also provided inside the inner vortex flow seat 24f;
[0058] The cross-section of the inner shielding flow partition net is a kind of hemispherical structure, and the inner shielding flow partition net is made of a wire mesh structure material. The inner shielding flow partition net can prevent the mixture from splashing at high temperature during the atomizing process, and while blocking, atomize the material on the surface of the inner shielding flow partition net again, thereby preventing the problem of incomplete atomization of the material. Subsequently, the vaporized gas of the mixed liquid is output from the vaporized gas outlet of the mixed liquid, and at the same time, according to the different air densities of different substances, it is respectively led out from the vaporized gas outlet of the mixed liquid and the heat medium outlet 17.
[0059] Please refer to Figures 1-6, on the inner sides of the left and right ends of the upper plate frame 24i1, there is a group of heat circulation holes 24i2. A diversion pipe 24i4 is provided on the right side of the heat circulation holes 24i2. Diversion seats 24i3 are provided on both the upper and lower sides of the diversion pipe 24i4. An inner partition 24i6 is provided on the right side of the diversion seat 24i3. A liquid flow resistance hole 24i5 is provided inside the inner partition 24i6. On the front side of the upper end of the built-in bottom cavity 24a1, there is a side clamping seat 24a2. A connecting rotating piece 24a3 is provided at the upper end of the built-in bottom cavity 24a1;
[0060] At the upper end of the connecting rotating piece 24a3, there is a supporting lower seat 24a4. At the upper end of the supporting lower seat 24a4, there is a supporting upper seat 24a5. At the upper end of the supporting upper seat 24a5, there is a gas guiding convex seat 24a6. Inside the inner side of the upper end of the gas guiding convex seat 24a6, there is an inner lining tiger tooth seal 24a9. Inside the inner lining tiger tooth seal 24a9, there is a diversion convex pipe 24a7. A diversion air hole 24a8 is provided inside the diversion convex pipe 24a7. An inner air flow cavity 2410 is provided at the lower end of the diversion air hole 24a8. An electric heating rod 2411 is provided at the middle position of the inner air flow cavity 2410. Electric heating fins 2412 are provided outside the electric heating rod 2411.
[0061] Please refer to Figures 1-6 , the built-in bottom cavity 24a1 is a hollow structure. The inside of the built-in bottom cavity 24a1 is interconnected with the inside of the lower end of the inner shell 24. The supporting upper seat 24a5 is fixedly connected to the supporting lower seat 24a4. The supporting lower seat 24a4 is fixedly connected to the gas guiding convex seat 24a6. The inside of the supporting upper seat 24a45, the supporting lower seat 24a4, and the gas guiding convex seat 24a6 are all hollow structures. The cross-sections of the supporting upper seat 24a5 and the supporting lower seat 24a4 are both trapezoidal structures;
[0062] And the supporting upper seat 24a5 and the supporting lower seat 24a4 are rotationally connected by threads. A group of diversion pumps are provided between the supporting upper seat 24a5 and the supporting lower seat 24a4. A number of groups of diversion pipes are provided at the upper end of the diversion pumps. The number of groups of diversion pipes corresponds to the inside of a number of groups of inner air flow cavities 2410 and is interconnected. A number of groups of circular through holes are provided at the upper end of the inner lining tiger tooth seal 24a9. And the inside of each group of circular through holes is interconnected with the inside of the diversion air hole 24a8;
[0063] The electric heating rod 2411 is fixedly connected to the middle position between the diversion air hole 24a8. The electric heating rod 2411 is fixedly connected to the electric heating fins 2412. The electric heating fins 2412 are a spiral structure. And the electric heating fins 2412 are an upward-rotating and flipping structure. Each group of diversion convex pipes 24a7 is hermetically connected to the inside of a group of diversion pipes 24i4. And the inside of the heat circulation holes 24i2 and the liquid flow resistance holes 24i5 are both interconnected with the inside of the diversion convex pipes 24a7.
[0064] As the third embodiment of the present invention: As described in the second embodiment, after the staff uses the diversion pump to introduce the heat medium and the methanol and water mixture at the bottom of the inner shell 24 into the bottom plate 5, the heat medium and the methanol and water mixture are introduced into the inner air flow chamber 2410 through the inside of the support lower seat 24a4 and the inside of the support upper seat 24a5. After being introduced through the inner air flow chamber 2410, the heat medium and the methanol and water mixture are shunted and quickly vaporized by the electric heating rod 2411 and the electric heating fins 2412;
[0065] And because the electric heating fins 2412 are of a spiral structure and an upward-rotating and flipping structure, the electric heating fins 2412 can guide the heat medium and the methanol and water mixture in the state of vaporization and rising, and make the vaporization state of the heat medium and the methanol and water mixture move along a spiral path, maintaining the situation of heating while rising, preventing the heat medium and the methanol and water mixture from being supercooled and causing condensation. And because a number of component drainage pipes communicate with each other inside a number of groups of inner air flow chambers 2410;
[0066] A number of circular through holes are opened at the upper end of the inner lining tiger tooth seal 24a9, and each group of circular through holes communicates with the inside of the shunt air holes 24a8, and can subdivide the heat medium and the methanol and water mixture into a number of component shunt air holes 24a8 and export them together, so that the heat medium and the methanol and water mixture are vaporized more thoroughly and have a rising effect. At the same time, the heat medium and the methanol and water mixture can be vaporized more stably under the state of high pressure and high temperature.
[0067] Please refer to Figures 1-9 , a connecting screw ring 18b is provided on the outer side of the lower end of the top layer tank body 18a, a connecting clamping ring 18c is provided on the outer side of the connecting screw ring 18b, a first sub-tank body 18d is provided at the lower end of the top layer tank body 18a, a connecting screw ring 18e is provided at the lower end of the first sub-tank body 18d, a connecting clamping ring 18f is provided on the outer side of the connecting screw ring 18e, a second sub-tank body 18g is provided at the lower end of the first sub-tank body 18d, a connecting screw ring 18h is provided on the outer side of the lower end of the second sub-tank body 18g, a connecting clamping ring 18i is provided on the outer side of the connecting screw ring 18h, a connecting bottom tank 18j is provided at the lower end of the second sub-tank body 18g, and a fixed bottom tank 18k is provided at the lower end of the connecting bottom tank 18j;
[0068] Please refer to Figure 10, an inner air guiding cavity 18a2 is provided inside the pressure tank shell 18a1. A pressure sensing module 18a3 is arranged inside the inner air guiding cavity 18a2. A wire connector 18a4 is arranged inside the pressure sensing module 18a3. Sealing arc seats 18a5 are arranged on the left and right sides of the wire connector 18a4. A collective shunt air pipe 18a6 is arranged inside the sealing arc seats 18a5. An inner pressure-bearing tank 18a7 is arranged inside the collective shunt air pipe 18a6. An inner-sealing card body lining 18a8 is arranged inside the inner pressure-bearing tank 18a7. An inner air flow guiding cavity 18a9 is arranged inside the inner-sealing card body lining 18a8;
[0069] A limit sliding groove 18k6 is provided inside the upper end of the bottom pressure-bearing tank body 18k1. An inner rotating guide piece 18k4 is arranged inside the limit sliding groove 18k6. A bolt bearing 18k5 is arranged at the middle position of the inner rotating guide piece 18k4. An inner ring guide vane 18k3 is arranged outside the bolt bearing 18k5. A quick-release card seat 18k7 is arranged inside the inner ring guide vane 18k3. A rotating seat 18k8 is arranged inside the quick-release card seat 18k7. An inner ring guide fluid air cavity 18k2 is arranged inside the bottom pressure-bearing tank body 18k1.
[0070] Please refer to Figures 9-10 , the top layer tank body 18a, the first sub-tank body 18d, the second sub-tank body 18g and the connecting bottom tank 18j have the same specifications. The top layer tank body 18a and the connecting screw ring one 18b are an integral mechanism. The first sub-tank body 18d and the connecting screw ring two 18e are an integral mechanism. The second sub-tank body 18g and the connecting screw ring three 18h are an integral mechanism. A connecting screw ring four is further arranged at the lower end of the connecting bottom tank 18j. The fixed bottom tank 18k and the connecting bottom tank 18j are connected by sealed thread screwing. The connecting snap ring three 18i, the connecting snap ring two 18f and the connecting snap ring one 18c have the same specifications, and inner screw grooves are arranged inside the connecting snap ring three 18i, the connecting snap ring two 18f and the connecting snap ring one 18c. The connecting snap ring one 18c is hermetically connected with the top layer tank body 18a and the first sub-tank body 18d. The connecting snap ring two 18f is hermetically connected with the first sub-tank body 18d and the second sub-tank body 18g. The connecting snap ring three 18i is hermetically connected with the second sub-tank body 18g and the connecting bottom tank 18j;
[0071] Inside the pressure tank shell 18a1 is a hollow structure, and the pressure tank shell 18a1 is made of SUS30408 stainless steel. The inside of the heat medium outlet 17 is interconnected with the inside of the inner air guiding cavity 18a2. Several sets of collective shunt air pipes 18a6 penetrate through the inner air guiding cavity 18a2, the inner pressure-bearing tank 18a7, and the inner sealed card body lining 18a8. The inside of the inner air guiding cavity 18a2 is interconnected with the inside of several sets of collective shunt air pipes 18a6 and the inside of the inner air flow guiding cavity 18a9. The pressure sensing module 18a3 and the wire connector 18a4 are an integral mechanism. The pressure sensing module 18a3 penetrates through the inner side of the pressure tank shell 18a1 and is located inside the inner air guiding cavity 18a2. The manufacturing material of the pressure tank shell 18a1 is the same as the specification of the manufacturing material of the inner pressure-bearing tank 18a7. The inner sealed card body lining 18a8 is hermetically connected to the inner pressure-bearing tank 18a7. The inner sealed card body lining 18a8 is hermetically connected to the collective shunt air pipes 18a6. The inner side of the inner sealed card body lining 18a8 is provided with a convex trapezoidal tooth structure. The upper end of the inner side of the inner pressure-bearing tank 18a7 is provided with a concave trapezoidal tooth groove structure. The inner sealed card body is hermetically fitted with the inner side of the inner pressure-bearing tank 18a7.
[0072] As the fourth embodiment of the present invention: As described in the third embodiment, when the vaporized gas of the mixed liquid is atomized by partial pressure through the top plate 24g, it enters the inside of the inner air guiding cavity 18a2 through the gas pressure heat medium outlet 17. Since the pressure sensing module 18a3 and the wire connector 18a4 are an integral mechanism, when the pressure gas enters the inner air guiding cavity 18a2, the pressure sensing module 18a3 penetrates through the inner side of the pressure tank shell 18a1 and is located inside the inner air guiding cavity 18a2. The pressure sensing module 18a3 detects the gas pressure, so as to facilitate the staff to adjust the working efficiency of the diversion pump inside the inner shell 24 and adjust the gas pressure.
[0073] Please refer to Figure 11, an internal pressure-bearing bottom tank is provided inside the bottom pressure-bearing tank 18k1. The inside of the internal pressure-bearing bottom tank is made of a SUS30408 stainless steel material. A bottom cavity is provided inside the internal pressure-bearing bottom tank. A GAS15 type servo motor is provided inside the bottom cavity. A coupling and a rotating base 18k8 are installed at the upper end of the GAS15 type servo motor. A number of installation grooves are provided on the outside of the rotating base 18k8. The installation grooves are mutually engaged with the quick-release clamping seats 18k7. Each group of quick-release clamping seats 18k7 is fixedly connected with a group of inner ring guide vanes 18k3. A fixed guide hole is provided inside the middle position of the inner ring guide vane 18k3. The bolt bearing 18k5 passes through the fixed guide hole and is fixedly connected inside the inner rotating guide vane 18k4. The outside of the inner rotating guide vane 18k4 is a kind of inner bearing. The outside of the inner rotating guide vane 18k4 is movably engaged with the limit sliding groove 18k6. The cross-section of the inner ring guide vane 18k3 is an arc-shaped annular structure. The arc angle of the inner ring guide vane 18k3 is 175°. The inner ring guide vane 18k3 is made of a carbon steel Q345R material. The inside of the inner ring guide fluid gas cavity 18k2 is mutually communicated with the inside of the heat medium conduit 20. A number of guide straight plates are provided on the outside of each group of inner ring guide vanes 18k3, and the guide straight plates and the inner ring guide vanes 18k3 are an integral mechanism.
[0074] As the fifth embodiment of the present invention: In actual use, when the high-temperature and high-pressure heat medium gas enters the inner air flow guide cavity 18a9 through the inner air guide cavity 18a2, the heat medium gas performs heat exchange work inside the inner air flow guide cavity 18a9, so that the high-temperature and high-pressure heat medium gas starts to cool inside the inner air flow guide cavity 18a9. Subsequently, since a GAS15 type servo motor is provided inside the bottom cavity, a coupling and a rotating base 18k8 are installed at the upper end of the GAS15 type servo motor, and the GAS15 type servo motor drives the coupling and the rotating base 18k8 to rotate. The rotating base 18k8 drives the inner ring guide vanes 18k3 and the guide straight plates to rotate and expand inside the inner ring guide fluid gas cavity 18k2. While the inner ring guide vanes 18k3 are rotating, the inner rotating guide vane 18k4 is rotated simultaneously through the bolt bearing 18k5, and the inner rotating guide vane 18k4 moves along the inside of the limit sliding groove 18k6 with the limit sliding groove 18k6 as the path. At this time, the inner ring guide vanes 18k3 can rotate more stably, and the inner ring guide vanes 18k3 discharge the cooled heat medium gas more stably. At the same time, since the cross-section of the inner ring guide vane 18k3 is an arc-shaped annular structure, the arc angle of the inner ring guide vane 18k3 is 175°, and the guide straight plates and the inner ring guide vanes 18k3 are an integral mechanism, the heat medium gas can be guided over a larger area.
[0075] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A high-performance raw material vaporizer, comprising: The heat medium inlet (1), the circulation air guiding component (2), the stabilizing seat (3), the stabilizing base (4) and the inner shell (24), characterized in that: a circulation air guiding component (2) is provided at the right end of the heat medium inlet (1); The stabilizing seat (3) is provided on the outer side and the lower end of the circulation air guiding component (2), the stabilizing base (4) is provided at the lower end of the stabilizing seat (3), the bottom plate (5) is provided at the lower end of the stabilizing base (4), the bottom column (6) is provided at the lower right end of the bottom plate (5), and the raw material inlet (7) is provided at the lower end of the middle position of the bottom plate (5); The external heater (8) is provided on the outer side of the left end of the raw material inlet (7), the inner shell (24) is provided at the upper right end of the stabilizing base (4), the outer shell (9) is provided on the outer side of the inner shell (24), the data display screen (10) is provided at the middle position of the front end of the outer shell (9), and the top seat (11) is provided at the upper end of the inner shell (24); The top cover (22) is provided at the upper end of the top seat (11), the flange bolts (12) are provided inside the top cover (22), the inner sealing bushing (23) is provided on the inner side of the lower end of the top cover (22), the safety valve interface (13) is provided on the upper left side of the top cover (22), and the mixed liquid vaporization gas inlet (14) is provided on the right side of the safety valve interface (13); The gas distribution bowl (15) is provided on the right side of the mixed liquid vaporization gas inlet (14), the thermometer main body (16) is provided on the right side of the gas distribution bowl (15), the heat medium outlet (17) is provided on the upper right side of the inner shell (24), the auxiliary tank (18) is provided on the right side of the heat medium outlet (17), the outer shell (9) is provided on the outer side of the auxiliary tank (18), the heat medium conduit (20) is provided on the right side of the outer shell (9), and the control valve (21) is provided on the outer side of the middle position of the heat medium conduit (20); The circulation air guiding component (2) includes a sealing sleeve housing (20a), a circulation air guiding pipe (20b), an external thread mouth sealing ring (20c), an internal thread mouth sealing ring (20d) and a heat medium internal release head (20m); The inner shell (24) includes an inner bottom lining plate (24a), a lower guide hole (24b) and an upper plate body (24i), the upper plate body (24i) includes an upper plate frame (24i1), a circulation heat hole (24i2) and an inner partition board (24i6), and the inner bottom lining plate (24a) includes a built-in bottom cavity (24a1), a side clamping seat (24a2), a connecting rotating piece (24a3), a supporting lower seat (24a4) and electric heating fins (2412); The auxiliary tank (18) includes a top layer tank body (18a), a connecting screw ring one (18b), a connecting clamping ring one (18c) and a fixed bottom tank (18k), the top layer tank body (18a) includes a pressure tank shell (18a1), an internal air guiding cavity (18a2) and an internal air flow guiding cavity (18a9), and the fixed bottom tank (18k) includes a bottom pressure bearing tank body (18k1) and a rotating seat (18k8); Inside the sealing sleeve housing (20a), there is a circulation guide air pipe (20b). In the middle position inside the circulation guide air pipe (20b), there is an inner duct (20e). Outside the inner duct (20e), there is an outer thread seal ring (20c). Inside the outer thread seal ring (20c), there is an inner thread seal ring (20d). Outside the right end of the inner duct (20e), there is a connecting duct (20k). Inside the connecting duct (20k), there is a circulation release head (20j). Outside the middle position of the circulation release head (20j), there is a high-pressure inner pipe (20l). Outside the circulation release head (20j), there is a guide air branch pipe (20i). Outside the guide air branch pipe (20i), there is a fitting branch pipe. Outside the fitting branch pipe, there is a pressure sensor (20f). Inside the pressure sensor (20f), there is a temperature detection head (20g). Inside several groups of the temperature detection heads (20g), there is an inner connection seal ring (20h). Inside the inner connection seal ring (20h), there is an inner connection branch pipe. The sealing sleeve housing (20a) is hermetically connected to the circulation guide air pipe (20b). The circulation guide air pipe (20b) is made of a Monel alloy material. Inside the circulation guide air pipe (20b), there are seven groups of inner ducts (20e), and each group of the inner ducts (20e) is arranged inside the outer thread sub-ring. The outer cross-sectional diameter length of the inner duct (20e) is equal to the inner cross-sectional length of the high-pressure inner pipe (20l). Outside the inner duct (20e), there is a clamping groove. The cross-section of the clamping groove is an elliptical structure with an opening on the right side. And inside each clamping groove, it is hermetically fitted with the outside of a group of circulation release heads (20j). The inner thread seal ring (20d) is hermetically fitted with the inner connection seal ring (20h), and each group of the inner thread seal rings (20d) is in one-to-one hermetical connection with a group of the inner connection seal rings (20h), and the inside of the inner duct (20e) is kept in communication with the inside of the inner connection branch pipe. Each group of the inner connection branch pipes is respectively in communication with the inside of a group of guide air branch pipes (20i). Outside each group of the inner connection seal rings (20h), there are several groups of temperature detection heads (20g), and outside each group of the temperature detection heads (20g), there is a group of pressure sensors (20f). Several groups of the circulation release heads (20j) are all in communication with the inside of the same group of connecting ducts (20k). The outside of the sealing sleeve housing (20a) is in contact connection with the inner side of the upper end of the stable seat (3). The inside of the stable seat (3) is a hollow structure. The stable seat (3) is fitted and connected with the circulation guide air component (2). And several groups of wires are arranged inside the stable seat (3), and several groups of wires are respectively connected and contacted with several groups of temperature detection heads (20g). In actual use, when the heat medium enters through the heat medium inlet (1), it is dispersed into seven shunts and led out through the inner conduit (20e), and is guided through the inner conduit (20e) to the inside of the inner connecting branch pipe. Then, after the accurate measurement of pressure and temperature, the heat medium is centrally introduced into the connecting conduit (20k), and is introduced into the inner shell (24) through the high-pressure inner pipe (20l) and the heat medium inner release head (20m). It can effectively shunt and control pressure to ensure that the heat medium inlet (1) does not deform due to overheating, and at the same time, it can detect the temperature and pressure of the shunted heat medium; A lower guide hole (24b) is formed inside the inner bottom lining plate (24a). A connecting guide hole (24d) is provided at the upper end of the lower guide hole (24b). A group of connecting pad seats (24c) are provided on both the left and right sides of the connecting guide hole (24d). A split card frame (24e) is provided at the upper end of the connecting pad seat (24c); An inner vortex flow seat (24f) is provided on the right side of the split card frame (24e). A top plate (24g) is provided on the inner side of the upper end of the inner shell (24). An upper plate body (24i) is provided on the inner side of the top plate (24g). An upper guide hole (24h) is formed inside the upper plate body (24i); A group of heat circulation holes (24i2) are provided at the left and right ends inside the upper plate frame (24i1). A diversion pipe (24i4) is formed on the right side of the heat circulation hole (24i2). A diversion seat (24i3) is provided on both the upper and lower sides of the diversion pipe (24i4). An inner partition plate (24i6) is provided on the right side of the diversion seat (24i3); A liquid flow resistance hole (24i5) is formed inside the inner partition plate (24i6). A side clamping seat (24a2) is provided at the front side of the upper end of the built-in bottom cavity (24a1). A connecting rotating piece (24a3) is provided at the upper end of the built-in bottom cavity (24a1). A supporting lower seat (24a4) is provided at the upper end of the connecting rotating piece (24a3). A supporting upper seat (24a5) is provided at the upper end of the supporting lower seat (24a4). A gas guiding convex seat (24a6) is provided at the upper end of the supporting upper seat (24a5); An inner lining tiger tooth seal (24a9) is provided on the inner side of the upper end of the gas guiding convex seat (24a6). A diversion convex pipe (24a7) is provided on the inner side of the inner lining tiger tooth seal (24a9). A diversion air hole (24a8) is formed inside the diversion convex pipe (24a7). An inner air flow cavity (2410) is formed at the lower end of the diversion air hole (24a8). An electric heating rod (2411) is provided at the middle position of the inner air flow cavity (2410). Electric heating fins (2412) are provided on the outer side of the electric heating rod (2411); On the outer side of the lower end of the top tank body (18a), a first connecting screw ring (18b) is provided. On the outer side of the first connecting screw ring (18b), a first connecting clamping ring (18c) is provided. At the lower end of the top tank body (18a), a first sub-tank body (18d) is provided. At the lower end of the first sub-tank body (18d), a second connecting screw ring (18e) is provided. On the outer side of the second connecting screw ring (18e), a second connecting clamping ring (18f) is provided; At the lower end of the first sub-tank body (18d), a second sub-tank body (18g) is provided. On the outer side of the lower end of the second sub-tank body (18g), a third connecting screw ring (18h) is provided. On the outer side of the third connecting screw ring (18h), a third connecting clamping ring (18i) is provided. At the lower end of the second sub-tank body (18g), a connecting bottom tank (18j) is provided. At the lower end of the connecting bottom tank (18j), a fixed bottom tank (18k) is provided; Inside the pressure tank shell (18a1), an inner air guide cavity (18a2) is formed. Inside the inner air guide cavity (18a2), a pressure sensing module (18a3) is provided. Inside the pressure sensing module (18a3), a wire connector (18a4) is provided. On the left and right sides of the wire connector (18a4), sealing arc seats (18a5) are provided. Inside the sealing arc seats (18a5), a collective shunt air pipe (18a6) is provided. Inside the collective shunt air pipe (18a6), an inner pressure-bearing tank (18a7) is provided. Inside the inner pressure-bearing tank (18a7), an inner sealing card body lining (18a8) is provided. Inside the inner sealing card body lining (18a8), an inner air flow guide cavity (18a9) is provided; Inside the upper end of the bottom pressure-bearing tank body (18k1), a limit sliding groove (18k6) is formed. Inside the limit sliding groove (18k6), an inner rotating guide piece (18k4) is provided. At the middle position of the inner rotating guide piece (18k4), a bolt bearing (18k5) is provided. On the outer side of the bolt bearing (18k5), an inner ring guide vane (18k3) is provided. Inside the inner ring guide vane (18k3), a quick-release clamping seat (18k7) is provided. Inside the quick-release clamping seat (18k7), a rotating seat (18k8) is provided. Inside the bottom pressure-bearing tank body (18k1), an inner ring guide fluid air cavity (18k2) is provided.
2. The high-performance raw material vaporizer according to claim 1, wherein: At the middle position of the inner bottom lining plate (24a), an atomizing inner core is provided. A number of groups of lower guide holes (24b) are formed, and the distance between the several groups of lower guide holes (24b) is 180 mm. Inside each group of lower guide holes (24b), it is interconnected with the inside of a group of connecting guide holes (24d). The cross-sectional diameter of the connecting guide holes (24d) is the same as the length of the cross-sectional diameter of the lower guide holes (24b); An atomizing cotton is provided inside the lower guide hole (24b). The atomizing inner core is a wire cross-shaped wire mesh. The atomizing inner core is connected to an external wire. The upper ends of each group of connection guide holes (24d) communicate with each other inside a group of inner vortex flow seats (24f). An inner spiral groove is formed inside the inner vortex flow seat (24f). A group of inner shielding flow separation meshes are also provided inside the inner vortex flow seat (24f). The cross-section of the inner shielding flow separation mesh is a hemispherical structure, and the inner shielding flow separation mesh is made of a wire mesh structure material; Several groups of the inner vortex flow seats (24f) are fitted and connected with a split card frame (24e) to form a group of vortex flow seat partitions. There are several groups of the vortex flow seat partitions, and several groups of the vortex flow seat partitions are all screwed with the inner side of the inner shell (24). Each group of the inner vortex flow seats (24f) is an independent disassembly mechanism; During actual use, when the heat medium is released at the lower end of the lower guide hole (24b) through the heat medium inner release head (20m), at the same time, the external methanol and water mixture is heated and then heated by the external heater (8), and the two materials are mixed and flow through the connection conduit (20k) and the lower guide hole (24b) inside the shell, and then are quickly vaporized after being heated by the atomizing core and the atomizing cotton, and are spirally guided through the inner spiral groove, so as to output the vaporized gas of the mixed liquid from the vaporized gas outlet of the mixed liquid.
3. The high-performance raw material vaporizer according to claim 2, characterized in that: The built-in bottom cavity (24a1) is a hollow structure. The inside of the built-in bottom cavity (24a1) communicates with the inside of the lower end of the inner shell (24). The upper support seat (24a5) is fixedly connected to the lower support seat (24a4). The upper support seat (24a5) is fixedly connected to the air guide convex seat (24a6); The inside of the upper support seat (24a5), the lower support seat (24a4), and the air guide convex seat (24a6) are all hollow structures. The cross-sections of the upper support seat (24a5) and the lower support seat (24a4) are both trapezoidal structures, and the upper support seat (24a5) and the lower support seat (24a4) are rotationally connected by threads. A group of diversion pumps are provided between the upper support seat (24a5) and the lower support seat (24a4). Several diversion tubes are provided at the upper end of the diversion pump; Several diversion tubes communicate with each other inside several groups of inner air flow cavities (2410). Several circular through holes are formed at the upper end of the inner lining tiger tooth seal (24a9), and each circular through hole communicates with the inside of the diversion air holes (24a8). The electric heating rod (2411) is fixedly connected to the middle position of the diversion air holes (24a8). The electric heating rod (2411) is fixedly connected to the electric heating fins (2412). The electric heating fins (2412) are of a spiral structure; Moreover, the electric heating fin (2412) is of an upward-rotating and flipping structure. Each set of the shunt convex tubes (24a7) is hermetically connected to the inside of a set of diversion guide tubes (24i4). The inside of the heat circulation holes (24i2) and the liquid flow resistance holes (24i5) are both interconnected with the inside of the shunt convex tubes (24a7). In actual use, a diversion pump is used to introduce the heat medium and the methanol-water mixture at the bottom of the inner shell (24) into the inside of the bottom plate (5), and the heat medium and the methanol-water mixture are shunted and rapidly vaporized through a number of sets of shunt air holes (24a8), a number of sets of electric heating fins (2412), and electric heating rods (2411).
4. A high-performance raw material vaporizer according to claim 3, characterized in that: The top layer tank body (18a), the first sub-tank body (18d), the second sub-tank body (18g), and the connecting bottom tank (18j) have the same specifications. The top layer tank body (18a) and the connecting screw ring one (18b) are of an integral structure. The first sub-tank body (18d) and the connecting screw ring two (18e) are of an integral structure. The second sub-tank body (18g) and the connecting screw ring three (18h) are of an integral structure; A connecting screw ring four is further provided at the lower end of the connecting bottom tank (18j). The fixed bottom tank (18k) is hermetically threadedly screwed to the connecting bottom tank (18j). The connecting snap ring three (18i), the connecting snap ring two (18f), and the connecting snap ring one (18c) have the same specifications, and internal screw grooves are provided on the inner sides of the connecting snap ring three (18i), the connecting snap ring two (18f), and the connecting snap ring one (18c); The connecting snap ring one (18c) is hermetically connected to the top layer tank body (18a) and the first sub-tank body (18d). The connecting snap ring two (18f) is hermetically connected to the first sub-tank body (18d) and the second sub-tank body (18g). The connecting snap ring three (18i) is hermetically connected to the second sub-tank body (18g) and the connecting bottom tank (18j); The inside of the pressure tank shell (18a1) is of a hollow structure, and the pressure tank shell (18a1) is made of a SUS30408 stainless steel material. The inside of the heat medium outlet (17) is interconnected with the inside of the inner air guide cavity (18a2). A number of sets of the collective shunt air pipes (18a6) penetrate through the inner air guide cavity (18a2), the inner pressure-bearing tank (18a7), and the inner sealed clamping body lining (18a8); The inside of the inner air guide cavity (18a2) is interconnected with the inside of a number of sets of collective shunt air pipes (18a6) and the inside of the inner air flow guide cavity (18a9). The pressure sensing module (18a3) and the wire connector (18a4) are of an integral structure. The pressure sensing module (18a3) penetrates through the inner side pressure tank shell (18a1) and is located inside the inner air guide cavity (18a2). The manufacturing material of the pressure tank shell (18a1) is the same as the manufacturing material specification of the inner pressure-bearing tank (18a7). The inner sealed clamping body lining (18a8) is hermetically connected to the inner pressure-bearing tank (18a7). The inner sealed clamping body lining (18a8) is hermetically connected to the collective shunt air pipes (18a6). A convex trapezoidal tooth structure is provided inside the inner sealed clamping body lining (18a8); A concave trapezoidal tooth groove structure is provided at the upper end of the inner side of the inner pressure-bearing tank (18a7), and the inner sealing card body is sealed and engaged with the inner side of the inner pressure-bearing tank (18a7). In actual use, when the vaporized gas of the mixed liquid is atomized by partial pressure through the top plate (24g), it enters the inner gas guide cavity (18a2) through the gas pressure heat medium outlet (17), and the gas pressure is detected by the pressure sensing module (18a3), thereby facilitating the staff to adjust the working efficiency of the internal guide pump of the inner shell (24) and adjust the gas pressure; An internal pressure bottom tank is provided inside the bottom pressure tank body (18k1), the interior of the internal pressure bottom tank is made of SUS30408 stainless steel, a bottom cavity is provided inside the internal pressure bottom tank, a GAS15 servo motor is provided inside the bottom cavity, a coupling and a rotary seat (18k8) are installed on the upper end of the GAS15 servo motor, a plurality of mounting grooves are provided on the outer side of the rotary seat (18k8), and the mounting grooves are engaged with the quick-release card seat (18k7); Each group of the quick-release card holders (18k7) is connected and fixed to a group of inner ring guide blades (18k3); a fixed guide hole is provided in the middle of the inner ring guide blades (18k3); the bolt bearing (18k5) passes through the fixed guide hole and is connected and fixed inside the inner rotating guide blade (18k4); the outer side of the inner rotating guide blade (18k4) is an inner bearing; the outer side of the inner rotating guide blade (18k4) is movably engaged with the limiting sliding groove (18k6); and the cross section of the inner ring guide blade (18k3) is an arc-shaped annular structure; The inner ring guide blade (18k3) has an arc angle of 175°, and the inner ring guide blade (18k3) is made of a carbon steel Q345R material. The interior of the inner ring guide air cavity (18k2) is interconnected with the interior of the heat medium conduit (20). A guide straight plate is provided on the outside of each of the groups of inner ring guide blades (18k3), and the guide straight plate and the inner ring guide blade (18k3) are an integrated structure. In actual use, when the high-temperature and high-pressure heat medium gas passes through the inner air guide cavity (18a2) and enters the interior of the inner air flow guide cavity (18a9), a heat exchange process is carried out, and the heat medium gas is discharged through the groups of inner ring guide blades (18k3) after heat exchange.
Citation Information
Patent Citations
High-performance raw material vaporizer
CN220834130U