A method and device for emptying a strip bag at a strip bag machine outlet heating channel

The carton emptying system automatically drives the lever to empty the carton and perform inspections, solving the problems of time-consuming and labor-intensive manual removal of retained cigarette cartons and inaccurate inspections in the prior art, thereby improving the operating efficiency and quality assurance of the carton packing machine.

CN117068496BActive Publication Date: 2025-09-05HUBEI CHINA TOBACCO INDUSTRY CO LTD
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Patent Information

Application Number
CN202311102146.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-30
Publication Date
2025-09-05
Estimated Expiration
2043-08-30

AI Technical Summary

Technical Problem

When the existing carton packing machine is shut down, the remaining cigarette cartons need to be manually removed and visually inspected, which is time-consuming, labor-intensive and prone to errors. The missing pack detection and beauty equipment cannot operate normally, resulting in quality accidents.

Method used

A strip bag emptying system is adopted, including a processor, a strip bag machine encoder, a positioning detection device, a servo controller, a servo motor, a relay and a photon scanner. The servo controller drives the lever to automatically empty the strip bags, and performs bag shortage detection and beauty treatment.

Benefits of technology

It realizes the automatic emptying and detection of strip packs, improves efficiency, ensures the quality of strip packs, and avoids manual operation errors and quality accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application discloses a method and device for emptying tobacco packs at the outlet heating channel of a tobacco pack machine. The method and device utilize a servo motor to drive a paddle in the heating channel to push the tobacco packs for emptying, and controls a photon scanner for detecting missing packs on the tobacco packs and a six-sided beautifying device for the tobacco packs to package the tobacco packs. This method not only effectively guarantees the quality of the tobacco packs, but also automatically empties all the tobacco packs in the heating channel, thereby saving manpower and further improving efficiency.
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Description

Technical Field

[0001] The present application belongs to the technical field of cigarette packaging machinery and equipment, and in particular relates to a method and device for emptying cigarette packs from a heating channel at an outlet of a cigarette packing machine. Background Art

[0002] GDX1 and GDX2 packaging units, as packaging equipment introduced in the 1990s, have been widely used in my country's cigarette companies for their stability, reliability and easy maintenance.

[0003] The packaging machine is generally composed of a wire feeding system, a transparent paper feeding system, a cigarette strip feeding system, a wrapping forming and heat sealing system, and an output system. In the cigarette strip output channel of the output system, except for the push rod of the output device, there is no other driving mechanism for cigarette strip transportation. Therefore, when the cigarette box transparent paper packaging machine stops, the push rod of the output device stops moving, resulting in cigarette strips being retained at the cigarette strip outlet of the output channel.

[0004] The common handling method is to manually remove the retained cigarette cartons and visually inspect their appearance to see if they are qualified. Cigarette cartons that do not meet the requirements or are defective in appearance need to be unpacked, which is time-consuming, labor-intensive and prone to errors. Secondly, when the equipment is shut down, the missing pack detection and pack beautification device will not operate normally, requiring operators to blindly push out cigarette cartons that have not passed the missing pack detection and pack beautification devices, which can easily cause quality accidents. Summary of the Invention

[0005] This application aims to solve the above-mentioned technical problems of manually removing the retained cigarette cartons and visually inspecting whether the appearance is qualified. For cigarette cartons with unqualified appearance or defects, they need to be unpacked, which is time-consuming, labor-intensive and error-prone. Secondly, when the equipment is shut down, the missing pack detection and the pack beautification device will not operate normally, requiring operators to blindly push out cigarette cartons that have not passed the missing pack detection and pack beautification device, which can easily cause quality accidents. A method and device for emptying cigarette cartons for the heating channel at the outlet of the packing machine are proposed, and the technical solution is as follows:

[0006] In a first aspect, an embodiment of the present application provides a method for emptying strip bags for a strip bag machine outlet heating channel, the method being applied to a strip bag emptying system, the strip bag emptying system comprising a processor, a strip bag machine encoder, a positioning detection device, a servo controller, a servo motor, a first relay, a strip bag missing photon scanner, a second relay, and a strip bag six-sided beauty device, wherein a first input end of the processor is connected to the strip bag machine encoder, a second input end of the processor is connected to the positioning detection device, a first output end of the processor is connected to the servo controller, the servo controller is connected to the servo motor, a second output end of the processor is connected to a power supply end via a first relay, a strip bag missing photon scanner is connected to the power supply end via a normally open contact of the first relay, a third output end of the processor is connected to the power supply end via a second relay, and the strip bag six-sided beauty device is connected to the power supply end via a normally open contact of the second relay. The method comprises:

[0007] When the processor receives the start instruction, the processor obtains a phase pulse signal output by the encoder of the stick bag machine based on the first input terminal of the processor, and determines the position of the push rod according to the phase pulse signal; wherein the push rod is in the heating channel corresponding to the stick bag emptying system;

[0008] When it is detected that the push rod is at the output end of the heating channel, an enable signal is output to the servo controller based on the first output end of the processor, so that the servo controller controls the servo motor to operate according to the enable signal and moves the push rod in the heating channel toward the output end of the heating channel;

[0009] The positioning detection device outputs the collected first lever position to the second input terminal of the processor, and when it is detected that the first lever position is in a preset position area within the heating channel, the processor outputs a preset first pulse signal to the servo controller based on the first output terminal, so that the servo controller controls the servo motor to operate according to the preset first pulse signal and moves the lever in the heating channel by a distance corresponding to the preset control pulse signal;

[0010] The second output terminal of the processor outputs a high-level signal to the first relay, so that the normally open contact of the first relay is switched from an off state to a on state, and the strip packet photon scanner scans and processes the strip packet pushed out by the lever;

[0011] When the scanning result shows that there are no missing packs of cigarettes, the third output terminal of the processor outputs a high-level signal to the second relay, so that the normally open contact of the second relay is converted from an off state to an on state, and the six-sided beauty device of the pack is used to package the pack pushed out by the lever.

[0012] In an optional solution of the first aspect, after the six-sided beauty device for packing the stick pack pushed out by the lever, the method further includes:

[0013] Based on the first output terminal of the processor, a preset second pulse signal is output to the servo controller, so that the servo controller controls the servo motor to operate according to the preset second pulse signal, and moves the shifting rod in the heating channel toward the input end of the heating channel;

[0014] The positioning detection device outputs the collected second lever position to the second input end of the processor, and when it is detected that the second lever position is in the preset position area in the heating channel, the first output end of the control processor stops outputting the preset second pulse signal to the servo controller.

[0015] In another alternative of the first aspect, the third input terminal of the processor is connected to the servo controller;

[0016] After the first output terminal of the processor outputs a preset first pulse signal to the servo controller, the method further includes:

[0017] When the servo controller detects that the servo motor is in an overload state, the servo controller outputs a servo alarm signal to the third input terminal of the processor;

[0018] The first output terminal of the control processor stops outputting the preset first pulse signal to the servo controller.

[0019] In another optional solution of the first aspect, after the first output terminal of the processor outputs the preset first pulse signal to the servo controller, the method further includes:

[0020] When the processor receives the reset instruction, the processor outputs a preset second pulse signal to the servo controller based on the first output terminal of the processor, so that the servo controller controls the servo motor to operate according to the preset second pulse signal and moves the shifting rod in the heating channel toward the input end of the heating channel;

[0021] The positioning detection device outputs the collected third lever position to the second input end of the processor, and when it is detected that the third lever position is in the preset position area within the heating channel, the first output end of the control processor stops outputting the preset second pulse signal to the servo controller.

[0022] In another optional solution of the first aspect, the stick pack emptying system further includes a third relay, the fourth output terminal of the processor is connected to the power supply terminal via the third relay, and the six-sided beauty device of the stick pack is further connected to the power supply terminal via a normally open contact of the third relay;

[0023] After the processor receives the start instruction, the method further includes: obtaining a phase pulse signal output by the encoder of the strip pack machine based on the first input terminal of the processor, and determining the position of the push rod according to the phase pulse signal.

[0024] Outputting a high level signal to the third relay based on the fourth output terminal of the processor, so that the normally open contact of the third relay is converted from an open state to a conductive state;

[0025] The control strip converts the six-sided beauty device into an operating state.

[0026] In another optional solution of the first aspect, the strip pack emptying system further includes a start button and a start indicator light, the fourth input terminal of the processor is connected to the power terminal via the start button, and the start button and the power terminal are further connected via the start indicator light.

[0027] In another optional solution of the first aspect, determining the push rod position according to the phase pulse signal includes:

[0028] Counting the phase pulse signal to obtain the number of pulse signals;

[0029] The number of pulse signals and the preset position coefficient are multiplied to obtain the corresponding push rod position.

[0030] In a second aspect, an embodiment of the present application provides a strip bag emptying device for a strip bag machine outlet heating channel, the device being applied to a strip bag emptying system, the strip bag emptying system comprising a processor, a strip bag machine encoder, a positioning detection device, a servo controller, a servo motor, a first relay, a strip bag missing photon scanner, a second relay, and a strip bag six-sided beauty device, wherein a first input end of the processor is connected to the strip bag machine encoder, a second input end of the processor is connected to the positioning detection device, a first output end of the processor is connected to the servo controller, the servo controller is connected to the servo motor, a second output end of the processor is connected to a power supply end via a first relay, a strip bag missing photon scanner is connected to the power supply end via a normally open contact of the first relay, a third output end of the processor is connected to the power supply end via a second relay, and the strip bag six-sided beauty device is connected to the power supply end via a normally open contact of the second relay. The device comprises:

[0031] a first processing module configured to, when the processor receives a start instruction, obtain a phase pulse signal output by an encoder of the stick bag machine based on a first input terminal of the processor, and determine a push rod position based on the phase pulse signal; wherein the push rod is located in a heating channel corresponding to the stick bag emptying system;

[0032] a second processing module, configured to output an enable signal to a servo controller based on a first output terminal of the processor when detecting that the push rod is at the output end of the heating channel, so that the servo controller controls the servo motor to operate according to the enable signal and moves the push rod in the heating channel toward the output end of the heating channel;

[0033] a third processing module configured to output the first lever position acquired by the positioning detection device to the second input terminal of the processor, and, when detecting that the first lever position is within a preset position region within the heating channel, output a preset first pulse signal to the servo controller based on the first output terminal of the processor, so that the servo controller controls the operation of the servo motor according to the preset first pulse signal and moves the lever within the heating channel by a distance corresponding to the preset control pulse signal;

[0034] a fourth processing module, configured to output a high-level signal to the first relay based on the second output terminal of the processor, so as to switch the normally open contact of the first relay from an off state to a on state, and to cause the stripe packet photon scanner to scan and process the stripe packet pushed out by the lever;

[0035] The fifth processing module is used to output a high-level signal to the second relay based on the third output terminal of the processor when the scanning result shows that there are no missing packs of cigarettes, so that the normally open contact of the second relay is converted from an off state to a on state, and the six-sided beautification device of the cigarette pack is used to package the cigarette pack pushed out by the lever.

[0036] In a third aspect, an embodiment of the present application further provides a stick pack emptying device for a stick pack machine outlet heating channel, comprising a processor and a memory;

[0037] The processor is connected to the memory;

[0038] a memory for storing executable program code;

[0039] The processor runs the program corresponding to the executable program code by reading the executable program code stored in the memory, so as to implement the strip bag emptying method for the strip bag machine outlet heating channel provided by the first aspect of the embodiment of the present application or any one of the implementation methods of the first aspect.

[0040] In a fourth aspect, an embodiment of the present application provides a computer storage medium, which stores a computer program. The computer program includes program instructions. When the program instructions are executed by a processor, the method for emptying strip bags for the strip bag machine outlet heating channel provided in the first aspect of the embodiment of the present application or any one of the implementation methods of the first aspect can be implemented.

[0041] In an embodiment of the present application, during the process of emptying the strip bags at the strip bag machine outlet heating channel, when the processor receives a start instruction, the phase pulse signal output by the strip bag machine encoder is obtained based on the first input end of the processor, and the push rod position is determined based on the phase pulse signal; when it is detected that the push rod position is at the output end of the heating channel, the enable signal is output to the servo controller based on the first output end of the processor, so that the servo controller controls the operation of the servo motor according to the enable signal, and moves the shift rod in the heating channel toward the output end of the heating channel; the positioning detection device outputs the collected first shift rod position to the second input end of the processor, and when it is detected that the first shift rod position is in the preset position area in the heating channel, the processor The first output terminal of the processor outputs a preset first pulse signal to the servo controller, so that the servo controller controls the operation of the servo motor according to the preset first pulse signal and moves the lever in the heating channel by a distance corresponding to the preset control pulse signal; the second output terminal of the processor outputs a high-level signal to the first relay, so that the normally open contact of the first relay switches from an off state to a conducting state, and the missing-pack photon scanner scans and processes the cigarette pack pushed out by the lever; when the scanning result shows that there are no missing packs of cigarette packs, the third output terminal of the processor outputs a high-level signal to the second relay, so that the normally open contact of the second relay switches from an off state to a conducting state, and the six-sided beautification device for the cigarette pack pushes out by the lever for packaging. By using the servo motor to drive the lever in the heating channel to push the cigarette pack for emptying, controlling the missing-pack photon scanner to detect missing packs of cigarette packs, and controlling the six-sided beautification device to package the cigarette packs, not only the quality of the cigarette packs is effectively guaranteed, but also all the cigarette packs in the heating channel can be automatically emptied, saving manpower and further improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0043] Figure 1 This is an overall flow chart of a method for emptying stick packs from a stick pack machine outlet heating channel provided in an embodiment of the present application;

[0044] Figure 2 A schematic diagram of the structural connection of a stick pack emptying system provided in an embodiment of the present application;

[0045] Figure 3 A schematic diagram of the structure of a stick bag emptying device for a stick bag machine outlet heating channel provided in an embodiment of the present application;

[0046] Figure 4 This is a schematic structural diagram of another strip bag emptying device for a strip bag machine outlet heating channel provided in an embodiment of the present application. DETAILED DESCRIPTION

[0047] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application.

[0048] In the following introduction, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. The following introduction provides multiple embodiments of the present application. Different embodiments can be replaced or combined, so the present application can also be considered to include all possible combinations of the same and / or different embodiments described. Therefore, if one embodiment includes features A, B, and C, and another embodiment includes features B and D, then the present application should also be considered to include embodiments containing one or more of all other possible combinations of A, B, C, and D, even though the embodiment may not be clearly described in the following text.

[0049] The following description provides examples and does not limit the scope, applicability, or examples set forth in the claims. Changes may be made to the function and arrangement of the elements described without departing from the scope of the present application. Various examples may appropriately omit, replace, or add various processes or components. For example, the described method may be performed in an order different from the order described, and various steps may be added, omitted, or combined. In addition, features described in some examples may be combined in other examples.

[0050] See also Figure 1 , Figure 1 The overall flow chart of a method for emptying a strip pack from a strip pack machine outlet heating channel provided in an embodiment of the present application is shown.

[0051] like Figure 1 As shown, the method for emptying stick packs from the outlet heating channel of a stick pack machine may include at least the following steps:

[0052] Step 102: When the processor receives the start instruction, the processor obtains the phase pulse signal output by the strip packet machine encoder based on the first input terminal of the processor, and determines the push rod position according to the phase pulse signal.

[0053] In an embodiment of the present application, the method for emptying the strip bags in the heating channel at the outlet of the strip bag machine can be but is not limited to being applied to a strip bag emptying system. The strip bag emptying system can be set at the heating channel of the strip bag machine to automatically empty the strip bags (i.e., cigarette cartons) retained in the heating channel of the strip bag machine when the strip bag machine stops running, and can control the strip bag missing photon scanner to perform strip bag missing detection and control the strip bag six-sided beauty device to perform strip bag packaging, so as to effectively ensure the quality of the strip bags.

[0054] The strip bag emptying system mentioned above may at least include a processor, a strip bag machine encoder, a positioning detection device, a servo controller, a servo motor, a first relay, a strip bag missing photon scanner, a second relay and a strip bag six-sided beauty device, wherein the processor model may be but is not limited to Siemens S7-200 PLC, and the first input end of the processor is connected to the strip bag machine encoder, which can be used to receive the phase pulse signal output by the strip bag machine encoder, and can be used to infer the current position of the push rod used to push the strip bag in the heating channel based on the phase pulse signal, so as to effectively avoid the subsequent lever from colliding with the push rod during the movement, thereby affecting the emptying efficiency. It can be understood that in the embodiment of the present application, the processor can also be connected to the strip bag machine encoder through other input ends to receive the index pulse signal output by the strip bag machine encoder, so as to combine the above-mentioned phase pulse signal to jointly infer the current position of the push rod used to push the strip bag in the heating channel.

[0055] The second input end of the processor is connected to the positioning detection device, and can be used to receive the lever position data collected by the positioning detection device in the heating channel. The positioning detection device here can be but is not limited to a positioning detection sensor (for example, a distance measuring sensor), so as to use the collected distance between the lever and the positioning detection device as the lever position, and further determine whether the lever position is in a preset position area (which can also be understood as the correct position).

[0056] The first output end of the processor is connected to the servo controller for outputting different pulse signals to the servo controller, and the servo controller controls the servo motor to execute the corresponding operating state according to the pulse signal. Here, the servo motor can drive the synchronous belt to rotate a corresponding distance during operation, so that the lever installed on the synchronous belt moves in the heating channel, and the movement direction of the lever can be toward the output end of the heating channel, or toward the input end of the heating channel, but is not limited to this.

[0057] The second output terminal of the processor is connected to the power supply terminal via a first relay. When the lever is determined to be within a preset position within the heating channel, the first relay is energized to ensure that the power supply terminal provides normal power to the missing pack photon scanner. The missing pack photon scanner is connected to the power supply terminal via a normally open contact of the first relay. When the first relay is not energized, the power supply terminal does not provide power to the missing pack photon scanner. When the first relay is energized, the power supply terminal continues to provide normal power to the missing pack photon scanner. It is understood that the missing pack photon scanner can, while the power supply terminal is providing normal power, scan the surface of the cigarette pack within the heating channel to determine whether a missing pack is present. This determination can be made by, but is not limited to, comparing the current scanned image with a preset normal image. If the similarity exceeds a preset threshold, it can be determined that the currently scanned cigarette pack does not have a missing pack. If the similarity does not exceed the preset threshold, it can be determined that the currently scanned cigarette pack may have a missing pack, and a staff member can be notified to conduct a manual inspection of the currently scanned cigarette pack.

[0058] The third output terminal of the processor is connected to the power supply terminal via a second relay, so that after determining that the currently scanned cigarette pack does not have a missing cigarette pack phenomenon, the power supply terminal can normally supply power to the six-sided beauty device of the cigarette pack by energizing the second relay. Here, the six-sided beauty device of the cigarette pack and the power supply terminal are connected via the normally open contact of the second relay, so that when the second relay is not energized, the power supply terminal does not supply power to the six-sided beauty device of the cigarette pack, and when the second relay is energized, the power supply terminal continues to supply power to the six-sided beauty device of the cigarette pack. It can be understood that the six-sided beauty device of the cigarette pack can perform normal processing and packaging on the cigarette packs in the heating channel when the power supply terminal is normally powered. The processing method can be, but is not limited to, using the soldering iron of the six-sided beauty device to pat the surface of the cigarette pack, that is, to perform beauty treatment on the surface of the cigarette pack to prevent the existence of cigarette packs with false perm or loose packs.

[0059] Specifically, during the process of emptying the strip bags in the strip bag machine outlet heating channel, the processor can receive a start instruction issued by the staff. The start instruction can be but is not limited to a start button pressed by the staff. The normally open contact of the start button can be but is not limited to being set between the input end and the power supply end of the processor, so that when the start button is pressed, the power supply end supplies power to the start button, thereby converting the normally open contact of the start button from the disconnected state to the on state, that is, the input end of the processor can receive the electrical signal output by the circuit where the normally open contact of the start button is located.

[0060] Furthermore, after receiving the start command, the processor's first input terminal can acquire a phase pulse signal output by a charter encoder. The charter encoder can be understood as a sensor device for measuring object motion. During normal operation of the strip-charging machine, the charter encoder detects the position of the push rod within the heating channel according to the control command and converts the push rod position into a corresponding phase pulse signal. It is understood that when the strip-charging machine stops operating, the charter encoder can also retain the phase pulse signal corresponding to the current push rod position and output the phase pulse signal to the processor's first input terminal.

[0061] Furthermore, after the phase pulse signal output by the charter encoder is obtained by the first input end of the processor, the phase pulse signal can be converted and processed to obtain the push rod position when the charter machine stops running, and then determine whether the subsequent lever will be affected by the push rod position when moving in the heating channel.

[0062] As an option in the embodiment of the present application, determining the position of the push rod according to the phase pulse signal includes:

[0063] Counting the phase pulse signal to obtain the number of pulse signals;

[0064] The number of pulse signals and the preset position coefficient are multiplied to obtain the corresponding push rod position.

[0065] Specifically, in the process of converting and processing the phase pulse signal, the phase pulse signal can be processed by pulse counting according to a preset coding method, so as to obtain the number of pulse signals corresponding to the phase pulse signal. Then, the angle corresponding to each phase pulse can be determined in combination with the resolution of the charter encoder, and the corresponding rotation angle can be obtained by multiplying the number of pulse signals and the angle corresponding to each phase pulse. Then, the push rod position corresponding to the rotation angle can be obtained (which can also be understood as the distance between the push rod and the charter encoder) by a preset angle-distance conversion relationship, but is not limited to it.

[0066] It can be understood that in the embodiment of the present application, the index pulse signal output by the charter encoder can also be received by other input ends of the processor, and the push rod position can be reset according to the index pulse signal first, and then converted in combination with the phase pulse signal. This is not limited to this.

[0067] Step 104: When it is detected that the push rod position is at the output end of the heating channel, an enable signal is output to the servo controller based on the first output end of the processor, so that the servo controller controls the operation of the servo motor according to the enable signal and moves the push rod in the heating channel toward the output end of the heating channel.

[0068] Specifically, after determining the push rod position, the push rod position can be detected, but is not limited to, at the output end of the heating channel, indicating that the push rod has completed pushing a strip bag within the heating channel when the strip bag machine stops operating, and will not affect the normal movement of the subsequent lever within the heating channel. The processor can then output an enable signal from the first output end to the servo controller, causing the servo controller to control the operation of the servo motor based on the enable signal. When the servo motor is in operation, the lever within the heating channel can be moved toward the output end of the heating channel. It is understood that when the servo motor is operating based on the enable signal, it is not in a normal operating state. That is, the movement of the lever is not a normal state for pushing strip bags.

[0069] Here, when it is detected that the push rod position is not at the output end of the heating channel, it indicates that the push rod position at this time may affect the normal movement of the subsequent lever in the heating channel, and then the staff can be notified but not limited to timely adjust the push rod position in the heating channel. For example, the push rod in the heating channel can be moved to another position, and the push rod can be restored to its initial position after the strip bag is emptied.

[0070] In the embodiment of the present application, the servo direction signal can also be output from other output terminals of the processor to the servo controller, but is not limited to this, so that the servo controller can jointly control the operation of the servo motor according to the enable signal and the servo direction signal. This is not limited to this.

[0071] Step 106: The positioning detection device outputs the collected first lever position to the second input end of the processor, and when it is detected that the first lever position is in the preset position area in the heating channel, the processor outputs a preset first pulse signal to the servo controller based on the first output end, so that the servo controller controls the operation of the servo motor according to the preset first pulse signal, and moves the lever in the heating channel a distance corresponding to the preset control pulse signal.

[0072] Specifically, during the process of controlling the movement of the lever within the heating channel toward the output end of the heating channel, the positioning detection device can acquire a first lever position of the lever within the heating channel in real time and output the acquired first lever position to the second input of the processor, so that the processor can determine whether the first lever position is within a preset position region within the heating channel. The preset position region within the heating channel can be understood as the initial position for pushing the retained bar package within the heating channel. It can be understood that when the first lever position is detected to be within the preset position region within the heating channel, it indicates that the servo motor can be controlled to operate normally, i.e., the lever is driven to move normally to push the retained bar package toward the output end of the heating channel. Furthermore, the first output of the processor can output a preset first pulse signal to the servo controller, causing the servo controller to control the servo motor to operate according to the preset first pulse signal. Under normal operation, the servo motor can move the lever within the heating channel by a distance corresponding to the preset control pulse signal, while maintaining a consistent movement speed of the lever.

[0073] Step 108: The second output terminal of the processor outputs a high-level signal to the first relay, so that the normally open contact of the first relay is converted from an open state to a closed state, and the strip packet photon scanner scans and processes the strip packet pushed out by the lever.

[0074] Specifically, after the lever is controlled to push the retained cigarette pack within the heating channel, the processor's second output terminal can output a high-level signal to the first relay, causing the normally open contact of the first relay to switch from an off state to a on state, thereby enabling the missing cigarette pack photon scanner to operate normally, thereby enabling the missing cigarette pack photon scanner to scan the cigarette pack pushed out by the lever. Here, during the scanning process of the cigarette pack, the missing cigarette pack photon scanner can, but is not limited to, collect light signals reflected from the surface of the cigarette pack and convert the light signals into electrical signals, thereby analyzing and processing the electrical signals to determine whether the cigarette pack is missing cigarette pack.

[0075] Step 110: When the scanning result shows that there is no missing pack of cigarettes, the third output terminal of the processor outputs a high-level signal to the second relay, so that the normally open contact of the second relay is converted from an off state to a on state, and the six-sided beautification device of the pack is used to package the pack pushed out by the lever.

[0076] Specifically, when it is determined that the scanning result shows that there are no missing packs of cigarettes, the retained pack can be processed subsequently, and then the third output terminal of the processor can output a high-level signal to the second relay to change the normally open contact of the second relay from the disconnected state to the conductive state, that is, the six-sided beautification device of the pack is in normal working state, and then the six-sided beautification device of the pack can be used to package the pack that is determined to have no missing packs of cigarettes, for example but not limited to using the soldering iron of the six-sided beautification device of the pack to pat the surface of the pack, that is, to beautify the surface of the pack to prevent the existence of packs with false perm or loose packs.

[0077] As another optional embodiment of the present application, after the six-sided beauty device for packing the stick bag pushed out by the lever, the further method includes:

[0078] Based on the first output terminal of the processor, a preset second pulse signal is output to the servo controller, so that the servo controller controls the servo motor to operate according to the preset second pulse signal, and moves the shifting rod in the heating channel toward the input end of the heating channel;

[0079] The positioning detection device outputs the collected second lever position to the second input end of the processor, and when it is detected that the second lever position is in the preset position area in the heating channel, the first output end of the control processor stops outputting the preset second pulse signal to the servo controller.

[0080] After the lever is controlled to empty the strip packs in the heating channel, the lever can be reset to ensure the next hole-draining process is carried out normally. Specifically, the first output terminal of the processor can output a preset second pulse signal to the servo controller, so that the servo controller controls the servo motor to operate according to the preset second pulse signal and moves the lever in the heating channel toward the input end of the heating channel, that is, realizes the reverse movement of the lever, until the current position of the lever is within the preset position area in the heating channel, at which time the lever is controlled to stop moving.

[0081] As another option of the embodiment of the present application, the third input terminal of the processor is connected to the servo controller;

[0082] After the first output terminal of the processor outputs a preset first pulse signal to the servo controller, the method further includes:

[0083] When the servo controller detects that the servo motor is in an overload state, the servo controller outputs a servo alarm signal to the third input terminal of the processor;

[0084] The first output terminal of the control processor stops outputting the preset first pulse signal to the servo controller.

[0085] If the strips in the heating channel are being emptied, there is a risk that the strips may become stuck, causing the servo motor to overload and even causing damage to the mechanism. To avoid this risk of damage to the mechanism, in the embodiment of the present application, when the servo controller detects that the servo motor is overloaded, it can output a servo alarm signal to the third input terminal of the processor, so that the processor can promptly notify the staff of the current abnormality and the need for investigation and treatment. To avoid the risk of damage to the servo motor, the first output terminal of the processor can be controlled to stop outputting a preset first pulse signal to the servo controller, thereby shutting down the servo motor.

[0086] As another optional embodiment of the present application, after the first output terminal of the processor outputs a preset first pulse signal to the servo controller, the method further includes:

[0087] When the processor receives the reset instruction, the processor outputs a preset second pulse signal to the servo controller based on the first output terminal of the processor, so that the servo controller controls the servo motor to operate according to the preset second pulse signal and moves the shifting rod in the heating channel toward the input end of the heating channel;

[0088] The positioning detection device outputs the collected third lever position to the second input end of the processor, and when it is detected that the third lever position is in the preset position area within the heating channel, the first output end of the control processor stops outputting the preset second pulse signal to the servo controller.

[0089] In addition to the above-mentioned reset operation of the lever to ensure the normal progress of the next hole processing process, the staff can also send a reset instruction to the processor at any time according to needs. The reset instruction can be but is not limited to the reset button pressed by the staff. The normally open contact of the reset button can be but is not limited to being set between the input end and the power supply end of the processor, so that when the reset button is pressed, the power supply end supplies power to the reset button, thereby converting the normally open contact of the reset button from the disconnected state to the conductive state, that is, the input end of the processor can receive the electrical signal output by the circuit where the normally open contact of the reset button is located.

[0090] As another optional embodiment of the present application, the stick pack emptying system further includes a third relay, wherein the fourth output terminal of the processor is connected to the power supply terminal via the third relay, and the six-sided beauty device of the stick pack is also connected to the power supply terminal via a normally open contact of the third relay;

[0091] After the processor receives the start instruction, before acquiring the phase pulse signal output by the strip pack machine encoder based on the first input terminal of the processor and determining the push rod position according to the phase pulse signal, the method further includes:

[0092] Outputting a high-level signal to the third relay based on the fourth output terminal of the processor, so that the normally open contact of the third relay is converted from an open state to a conductive state;

[0093] The six-sided beauty device is controlled to be switched to an operating state.

[0094] In order to ensure the operating efficiency of the six-sided beauty device in strips, the fourth output terminal of the processor can output a high-level signal to the third relay before obtaining the phase pulse signal output by the encoder of the strip machine based on the first input terminal of the processor and determining the position of the push rod according to the phase pulse signal, so that the normally open contact of the third relay is converted from the disconnected state to the conductive state, thereby converting the six-sided beauty device in strips from the shutdown state to the standby operation state. The standby operation state at this time is not a normal working state, so that it is convenient to quickly convert from the standby operation state to the normal working state in subsequent operations.

[0095] In the embodiments of this application, please refer to Figure 2 The schematic diagram of the structural connection of a stick pack emptying system provided by an embodiment of the present application is shown. Figure 2 As shown, a Siemens S7-200 PLC is installed in the main power cabinet of the packaging machine in the strip bag emptying system. The PLC is powered by line 450 (24V positive) and line 451 (24V negative) to control the operation of the entire device. The PLC connects output point Q0.0 to pin 43 in the Delta servo drive X1 wiring plug to send a pulse signal to the servo drive. The PLC connects output point Q0.1 to pin 9 in the Delta servo drive X1 wiring plug to send an enable signal to the servo drive. The PLC connects output point Q0.2 to pin 36 in the Delta servo drive X1 wiring plug to send a direction signal to the servo drive. The PLC connects the output point Q1.1 to the A1 pin of the relay K1 coil, and the A2 pin of the relay K1 coil is connected to the negative pole of 24V to control the strip package photon scanner to detect the pushed strip package; the PLC connects the output point Q0.7 to the A1 pin of the relay K2 coil, and the A2 pin of the relay K2 coil is connected to the negative pole of 24V to control the six-sided beauty device of the strip package to perform soldering iron patting on the strip package; the PLC connects the output point Q1.0 to the A1 pin of the relay K3 coil, and the A2 pin of the relay K3 coil is connected to the negative pole of 24V to control the six-sided beauty device of the strip package to switch to the operating state; the PLC connects I0.0 to the 2 / 913 line pin of the N5 board of the MICRO Ⅱ control board of the packaging electromechanical cabinet, and IO.1 to the 2 / 921 line pin of the N3 board to monitor the push rod position by calculating the YB95 operating angle.

[0096] It is understood that a button control box, a start button S1, and a reset button S2 are installed at the bottom of the YB95 outlet heating channel. The normally open contact of the start button S1 is connected to the positive pole of the 24V power supply, the input point I0.4 of the S7-200 PLC, and the positive pole of the start indicator light H1. The normally open contact of the reset button S3 is connected to the positive pole of the 24V power supply at one end and the input point I0.6 of the S7-200 PLC at the other end and pin 33 of the Delta servo drive X1 wiring plug at the other end. In addition, a lever positioning detection device B1 is installed on the synchronous belt to detect whether the lever is in the preset position area within the heating channel. The output end of the lever positioning detection device B1 is connected to the input point I0.0 of the S7-200 PLC.

[0097] See also Figure 3 , Figure 3 A schematic structural diagram of a strip bag emptying device for a strip bag machine outlet heating channel provided in an embodiment of the present application is shown.

[0098] like Figure 3 As shown, the strip bag emptying device for the strip bag machine outlet heating channel is applied to the strip bag emptying system, which includes a processor, a strip bag machine encoder, a positioning detection device, a servo controller, a servo motor, a first relay, a strip bag missing photon scanner, a second relay, and a strip bag six-side beauty device. The first input end of the processor is connected to the strip bag machine encoder, the second input end of the processor is connected to the positioning detection device, the first output end of the processor is connected to the servo controller, the servo controller is connected to the servo motor, the second output end of the processor is connected to the power supply end via the first relay, the strip bag missing photon scanner is connected to the power supply end via the normally open contact of the first relay, the third output end of the processor is connected to the power supply end via the second relay, and the strip bag six-side beauty device is connected to the power supply end via the normally open contact of the second relay. The strip bag emptying device for the strip bag machine outlet heating channel may include at least a first processing module 301, a second processing module 302, a third processing module 303, a fourth processing module 304, and a fifth processing module 305, wherein:

[0099] A first processing module 301 is configured to, when the processor receives a start instruction, obtain a phase pulse signal output by an encoder of the stick bag machine based on a first input terminal of the processor, and determine a push rod position based on the phase pulse signal; wherein the push rod is located in a heating channel corresponding to the stick bag emptying system;

[0100] The second processing module 302 is configured to output an enable signal to the servo controller based on the first output terminal of the processor when it is detected that the push rod is at the output end of the heating channel, so that the servo controller controls the servo motor to operate according to the enable signal and moves the push rod in the heating channel toward the output end of the heating channel;

[0101] The third processing module 303 is configured to output the first lever position acquired by the positioning detection device to the second input terminal of the processor, and when it is detected that the first lever position is within a preset position area within the heating channel, output a preset first pulse signal to the servo controller based on the first output terminal of the processor, so that the servo controller controls the operation of the servo motor according to the preset first pulse signal and moves the lever within the heating channel by a distance corresponding to the preset control pulse signal;

[0102] The fourth processing module 304 is configured to output a high-level signal to the first relay based on the second output terminal of the processor, so as to switch the normally open contact of the first relay from an open state to a closed state, and to cause the stripe packet photon scanner to scan and process the stripe packet pushed out by the lever;

[0103] The fifth processing module 305 is used to output a high-level signal to the second relay based on the third output terminal of the processor when the scanning result shows that there are no missing cigarette packs, so that the normally open contact of the second relay is converted from an off state to a on state, and the six-sided beauty device of the cigarette pack is used to package the cigarette pack pushed out by the lever.

[0104] In some possible embodiments, after the six-sided beauty device for a stick pack packages the stick pack pushed out by the lever, the method further includes:

[0105] Based on the first output terminal of the processor, a preset second pulse signal is output to the servo controller, so that the servo controller controls the servo motor to operate according to the preset second pulse signal, and moves the shifting rod in the heating channel toward the input end of the heating channel;

[0106] The positioning detection device outputs the collected second lever position to the second input end of the processor, and when it is detected that the second lever position is in the preset position area in the heating channel, the first output end of the control processor stops outputting the preset second pulse signal to the servo controller.

[0107] In some possible embodiments, the third input terminal of the processor is connected to the servo controller;

[0108] After the first output terminal of the processor outputs a preset first pulse signal to the servo controller, the method further includes:

[0109] When the servo controller detects that the servo motor is in an overload state, the servo controller outputs a servo alarm signal to the third input terminal of the processor;

[0110] The first output terminal of the control processor stops outputting the preset first pulse signal to the servo controller.

[0111] In some possible embodiments, after the first output terminal of the processor outputs a preset first pulse signal to the servo controller, the method further includes:

[0112] When the processor receives the reset instruction, the processor outputs a preset second pulse signal to the servo controller based on the first output terminal of the processor, so that the servo controller controls the servo motor to operate according to the preset second pulse signal and moves the shifting rod in the heating channel toward the input end of the heating channel;

[0113] The positioning detection device outputs the collected third lever position to the second input end of the processor, and when it is detected that the third lever position is in the preset position area within the heating channel, the first output end of the control processor stops outputting the preset second pulse signal to the servo controller.

[0114] In some possible embodiments, the stick pack emptying system further includes a third relay, the fourth output terminal of the processor is connected to the power supply terminal via the third relay, and the six-sided beauty device of the stick pack is also connected to the power supply terminal via a normally open contact of the third relay;

[0115] After the processor receives the start instruction, the method further includes: obtaining a phase pulse signal output by the encoder of the strip pack machine based on the first input terminal of the processor, and determining the position of the push rod according to the phase pulse signal.

[0116] Outputting a high level signal to the third relay based on the fourth output terminal of the processor, so that the normally open contact of the third relay is converted from an open state to a conductive state;

[0117] The control strip converts the six-sided beauty device into an operating state.

[0118] In some possible embodiments, the strip pack emptying system further includes a start button and a start indicator light, the fourth input terminal of the processor is connected to the power supply terminal via the start button, and the start button and the power supply terminal are further connected via the start indicator light.

[0119] In some possible embodiments, determining the position of the push rod according to the phase pulse signal includes:

[0120] Counting the phase pulse signal to obtain the number of pulse signals;

[0121] The number of pulse signals and the preset position coefficient are multiplied to obtain the corresponding push rod position.

[0122] Those skilled in the art will clearly understand that the technical solutions of the embodiments of the present application can be implemented with the help of software and / or hardware. "Unit" and "module" in this specification refer to software and / or hardware that can independently perform or cooperate with other components to perform specific functions, where the hardware can be, for example, a field-programmable gate array (FPGA) or an integrated circuit (IC).

[0123] See also Figure 4 , Figure 4 A schematic structural diagram of another strip bag emptying device for a strip bag machine outlet heating channel provided in an embodiment of the present application is shown.

[0124] like Figure 4 As shown, the stick pack emptying device 400 for the stick pack machine outlet heating channel may include at least one processor 401 , at least one network interface 404 , a user interface 403 , a memory 405 and at least one communication bus 402 .

[0125] The communication bus 402 may be used to implement connection and communication among the above components.

[0126] The user interface 403 may include buttons, and the optional user interface may also include a standard wired interface or a wireless interface.

[0127] The network interface 404 may include, but is not limited to, a Bluetooth module, an NFC module, a Wi-Fi module, and the like.

[0128] Among them, the processor 401 may include one or more processing cores. The processor 401 uses various interfaces and lines to connect the various parts within the strip bag emptying device 400 for the strip bag machine outlet heating channel, and executes various functions and processes data of the strip bag emptying device 400 for the strip bag machine outlet heating channel by running or executing instructions, programs, code sets or instruction sets stored in the memory 405, and calling data stored in the memory 405. Optionally, the processor 401 can be implemented in at least one hardware form of DSP, FPGA, and PLA. The processor 401 can integrate one or more combinations of CPU, GPU, modem, etc. Among them, the CPU mainly processes the operating system, user interface, and application programs; the GPU is responsible for rendering and drawing the content to be displayed on the display screen; and the modem is used to handle wireless communications. It can be understood that the above-mentioned modem may not be integrated into the processor 401, but may be implemented separately through a chip.

[0129] Among them, the memory 405 may include RAM and may also include ROM. Optionally, the memory 405 includes a non-transitory computer-readable medium. The memory 405 can be used to store instructions, programs, codes, code sets or instruction sets. The memory 405 may include a program storage area and a data storage area, wherein the program storage area may store instructions for implementing an operating system, instructions for at least one function (such as a touch function, a sound playback function, an image playback function, etc.), instructions for implementing the above-mentioned various method embodiments, etc.; the data storage area may store data involved in the above-mentioned various method embodiments, etc. The memory 405 may also be optionally at least one storage device located away from the aforementioned processor 401. As Figure 4 As shown, the memory 405 as a computer storage medium may include an operating system, a network communication module, a user interface module, and a strip bag emptying application for the strip bag machine outlet heating channel.

[0130] Specifically, the processor 401 may be used to call the stick bag emptying application for the stick bag machine outlet heating channel stored in the memory 405, and specifically perform the following operations:

[0131] When the processor receives the start instruction, the processor obtains a phase pulse signal output by the encoder of the stick bag machine based on the first input terminal of the processor, and determines the position of the push rod according to the phase pulse signal; wherein the push rod is in the heating channel corresponding to the stick bag emptying system;

[0132] When it is detected that the push rod is at the output end of the heating channel, an enable signal is output to the servo controller based on the first output end of the processor, so that the servo controller controls the servo motor to operate according to the enable signal and moves the push rod in the heating channel toward the output end of the heating channel;

[0133] The positioning detection device outputs the collected first lever position to the second input terminal of the processor, and when it is detected that the first lever position is in a preset position area within the heating channel, the processor outputs a preset first pulse signal to the servo controller based on the first output terminal, so that the servo controller controls the servo motor to operate according to the preset first pulse signal and moves the lever in the heating channel by a distance corresponding to the preset control pulse signal;

[0134] The second output terminal of the processor outputs a high-level signal to the first relay, so that the normally open contact of the first relay is switched from an off state to a on state, and the strip packet photon scanner scans and processes the strip packet pushed out by the lever;

[0135] When the scanning result shows that there are no missing packs of cigarettes, the third output terminal of the processor outputs a high-level signal to the second relay, so that the normally open contact of the second relay is converted from an off state to an on state, and the six-sided beauty device of the pack is used to package the pack pushed out by the lever.

[0136] In some possible embodiments, after the six-sided beauty device for a stick pack packages the stick pack pushed out by the lever, the method further includes:

[0137] Based on the first output terminal of the processor, a preset second pulse signal is output to the servo controller, so that the servo controller controls the servo motor to operate according to the preset second pulse signal, and moves the shifting rod in the heating channel toward the input end of the heating channel;

[0138] The positioning detection device outputs the collected second lever position to the second input end of the processor, and when it is detected that the second lever position is in the preset position area in the heating channel, the first output end of the control processor stops outputting the preset second pulse signal to the servo controller.

[0139] In some possible embodiments, the third input terminal of the processor is connected to the servo controller;

[0140] After the first output terminal of the processor outputs a preset first pulse signal to the servo controller, the method further includes:

[0141] When the servo controller detects that the servo motor is in an overload state, the servo controller outputs a servo alarm signal to the third input terminal of the processor;

[0142] The first output terminal of the control processor stops outputting the preset first pulse signal to the servo controller.

[0143] In some possible embodiments, after the first output terminal of the processor outputs a preset first pulse signal to the servo controller, the method further includes:

[0144] When the processor receives the reset instruction, the processor outputs a preset second pulse signal to the servo controller based on the first output terminal of the processor, so that the servo controller controls the servo motor to operate according to the preset second pulse signal and moves the shifting rod in the heating channel toward the input end of the heating channel;

[0145] The positioning detection device outputs the collected third lever position to the second input end of the processor, and when it is detected that the third lever position is in the preset position area within the heating channel, the first output end of the control processor stops outputting the preset second pulse signal to the servo controller.

[0146] In some possible embodiments, the stick pack emptying system further includes a third relay, the fourth output terminal of the processor is connected to the power supply terminal via the third relay, and the six-sided beauty device of the stick pack is also connected to the power supply terminal via a normally open contact of the third relay;

[0147] After the processor receives the start instruction, the method further includes: obtaining a phase pulse signal output by the encoder of the strip pack machine based on the first input terminal of the processor, and determining the position of the push rod according to the phase pulse signal.

[0148] Outputting a high level signal to the third relay based on the fourth output terminal of the processor, so that the normally open contact of the third relay is converted from an open state to a conductive state;

[0149] The control strip converts the six-sided beauty device into an operating state.

[0150] In some possible embodiments, the strip pack emptying system further includes a start button and a start indicator light, the fourth input terminal of the processor is connected to the power supply terminal via the start button, and the start button and the power supply terminal are further connected via the start indicator light.

[0151] In some possible embodiments, determining the position of the push rod according to the phase pulse signal includes:

[0152] Counting the phase pulse signal to obtain the number of pulse signals;

[0153] The number of pulse signals and the preset position coefficient are multiplied to obtain the corresponding push rod position.

[0154] The present application also provides a computer-readable storage medium having a computer program stored thereon, which, when executed by a processor, implements the steps of the above method. The computer-readable storage medium may include, but is not limited to, any type of disk, including a floppy disk, an optical disk, a DVD, a CD-ROM, a microdrive, a magneto-optical disk, a ROM, a RAM, an EPROM, an EEPROM, a DRAM, a VRAM, a flash memory device, a magnetic card or an optical card, a nanosystem (including a molecular memory IC), or any type of medium or device suitable for storing instructions and / or data.

[0155] It should be noted that for the aforementioned method embodiments, for the sake of simplicity, they are all expressed as a series of action combinations, but those skilled in the art should be aware that this application is not limited by the order of the actions described, because according to this application, certain steps can be performed in other orders or simultaneously. Secondly, those skilled in the art should also be aware that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by this application.

[0156] In the above embodiments, the description of each embodiment has its own focus. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0157] In the several embodiments provided in this application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely illustrative. For example, the division of units is only a logical function division. In actual implementation, there may be other division methods, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some service interface, and the indirect coupling or communication connection of devices or units can be electrical or other forms.

[0158] Units described as separate components may or may not be physically separate, and components shown as units may or may not be physical units, that is, they may be located in one place or distributed across multiple network units. Some or all of these units may be selected to achieve the purpose of this embodiment according to actual needs.

[0159] In addition, the functional units in the various embodiments of the present application may be integrated into a single processing unit, or each unit may exist physically separately, or two or more units may be integrated into a single unit. The aforementioned integrated units may be implemented in the form of hardware or software functional units.

[0160] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable memory. Based on this understanding, the technical solution of the present application, or the part that contributes to the prior art, or all or part of the technical solution can be embodied in the form of a software product. The computer software product is stored in a memory and includes a number of instructions for enabling a computer device (which can be a personal computer, server, or network device, etc.) to execute all or part of the steps of the various embodiments of the present application. The aforementioned memory includes: U disk, read-only memory (ROM), random access memory (RAM), mobile hard disk, magnetic disk, or optical disk, etc., various media that can store program code.

Claims

1. A method for emptying stick packs from a heated channel at a stick pack machine outlet, characterized in that: The method is applied to a strip bag emptying system, which includes a processor, a strip bag machine encoder, a positioning detection device, a servo controller, a servo motor, a first relay, a strip bag missing photon scanner, a second relay, and a strip bag six-side beauty device, wherein a first input end of the processor is connected to the strip bag machine encoder, a second input end of the processor is connected to the positioning detection device, a first output end of the processor is connected to the servo controller, the servo controller is connected to the servo motor, a second output end of the processor is connected to a power supply end via the first relay, the strip bag missing photon scanner is connected to the power supply end via a normally open contact of the first relay, a third output end of the processor is connected to the power supply end via the second relay, and the strip bag six-side beauty device is connected to the power supply end via a normally open contact of the second relay. The method includes: When the processor receives a start instruction, the processor obtains a phase pulse signal output by the encoder of the stick pack machine based on a first input terminal of the processor, and determines a push rod position according to the phase pulse signal; wherein the push rod is located in a heating channel corresponding to the stick pack emptying system; When it is detected that the push rod is at the output end of the heating channel, an enable signal is output to the servo controller based on the first output end of the processor, so that the servo controller controls the servo motor to operate according to the enable signal and moves the push rod in the heating channel toward the output end of the heating channel; The positioning detection device outputs the collected first lever position to the second input terminal of the processor, and when it is detected that the first lever position is in a preset position area within the heating channel, a preset first pulse signal is output to the servo controller based on the first output terminal of the processor, so that the servo controller controls the servo motor to operate according to the preset first pulse signal and moves the lever in the heating channel by a distance corresponding to the preset control pulse signal; The second output terminal of the processor outputs a high-level signal to the first relay, so that the normally open contact of the first relay is switched from an off state to a on state, and the missing-packet photon scanner scans and processes the stripe packet pushed out by the lever; When the scanning result shows that there are no missing packs of cigarettes, a high-level signal is output to the second relay based on the third output terminal of the processor, so that the normally open contact of the second relay is converted from an off state to a on state, and the six-sided beautification device of the pack is used to package the pack pushed out by the lever.

2. The method for emptying stick packs from a heated channel at a stick packing machine outlet according to claim 1, characterized in that: After the six-sided beauty device for packing the strip pack pushed out by the push rod has been packaged, the method further comprises: outputting a preset second pulse signal to the servo controller based on the first output terminal of the processor, so that the servo controller controls the servo motor to operate according to the preset second pulse signal and causes the shifting rod in the heating channel to move toward the input end of the heating channel; The positioning detection device outputs the collected second lever position to the second input end of the processor, and when it is detected that the second lever position is in the preset position area within the heating channel, the first output end of the processor is controlled to stop outputting the preset second pulse signal to the servo controller.

3. The method for emptying stick packs from a heated channel at a stick packing machine outlet according to claim 1, characterized in that: The third input terminal of the processor is connected to the servo controller; After the first output terminal of the processor outputs a preset first pulse signal to the servo controller, the method further includes: When the servo controller detects that the servo motor is in an overload state, the servo controller outputs a servo alarm signal to the third input terminal of the processor; The first output terminal of the processor is controlled to stop outputting the preset first pulse signal to the servo controller.

4. The method for emptying stick packs from a heated channel at a stick packing machine outlet according to claim 2, wherein: After the first output terminal of the processor outputs a preset first pulse signal to the servo controller, the method further includes: When the processor receives a reset instruction, the processor outputs the preset second pulse signal to the servo controller based on the first output terminal of the processor, so that the servo controller controls the servo motor to operate according to the preset second pulse signal and moves the shifting rod in the heating channel toward the input end of the heating channel; The positioning detection device outputs the collected third lever position to the second input end of the processor, and when it is detected that the third lever position is in the preset position area within the heating channel, the first output end of the processor is controlled to stop outputting the preset second pulse signal to the servo controller.

5. The method for emptying stick packs from a heated channel at a stick pack machine outlet according to claim 1, characterized in that: The stick pack emptying system further includes a third relay, wherein the fourth output terminal of the processor is connected to the power supply terminal via the third relay, and the six-sided beauty device of the stick pack is also connected to the power supply terminal via a normally open contact of the third relay; After the processor receives the start instruction, before acquiring the phase pulse signal output by the strip pack machine encoder based on the first input terminal of the processor and determining the push rod position according to the phase pulse signal, the method further includes: Outputting a high-level signal to the third relay based on the fourth output terminal of the processor, so that the normally open contact of the third relay is converted from an open state to a conductive state; The six-sided beauty device is controlled to be switched to an operating state.

6. The method for emptying stick packs from a heated channel at a stick pack machine outlet according to claim 1, characterized in that: The strip pack emptying system further comprises a start button and a start indicator light. The fourth input terminal of the processor is connected to the power supply terminal via the start button. The start button and the power supply terminal are further connected via the start indicator light.

7. The method for emptying stick packs from a heated channel at a stick pack machine outlet according to claim 1, characterized in that: Determining the position of the push rod according to the phase pulse signal includes: Counting the phase pulse signal to obtain the number of pulse signals; The number of pulse signals and a preset position coefficient are multiplied to obtain the corresponding push rod position.

8. A stick bag emptying device for a stick bag machine outlet heating channel, characterized in that: The strip bag emptying device for the strip bag machine outlet heating channel is applied to the strip bag emptying system, and the strip bag emptying system includes a processor, a strip bag machine encoder, a positioning detection device, a servo controller, a servo motor, a first relay, a strip bag missing photon scanner, a second relay, and a strip bag six-side beauty device, wherein the first input end of the processor is connected to the strip bag machine encoder, the second input end of the processor is connected to the positioning detection device, the first output end of the processor is connected to the servo controller, the servo controller is connected to the servo motor, the second output end of the processor is connected to the power supply end through the first relay, the strip bag missing photon scanner is connected to the power supply end through the normally open contact of the first relay, the third output end of the processor is connected to the power supply end through the second relay, and the strip bag six-side beauty device is connected to the power supply end through the normally open contact of the second relay. The strip bag emptying device for the strip bag machine outlet heating channel includes: a first processing module configured to, when the processor receives a start instruction, obtain a phase pulse signal output by the encoder of the stick bag machine based on a first input terminal of the processor, and determine a push rod position based on the phase pulse signal; wherein the push rod is located in a heating channel corresponding to the stick bag emptying system; a second processing module, configured to output an enable signal to the servo controller based on the first output terminal of the processor when detecting that the push rod is at the output end of the heating channel, so that the servo controller controls the servo motor to operate according to the enable signal and moves the push rod in the heating channel toward the output end of the heating channel; a third processing module, configured to output the first lever position acquired by the positioning detection device to the second input terminal of the processor, and, when detecting that the first lever position is within a preset position area within the heating channel, output a preset first pulse signal to the servo controller based on the first output terminal of the processor, so that the servo controller controls the operation of the servo motor according to the preset first pulse signal and moves the lever within the heating channel by a distance corresponding to the preset control pulse signal; a fourth processing module, configured to output a high-level signal to the first relay based on the second output terminal of the processor, so as to switch the normally open contact of the first relay from an off state to a on state, and to cause the missing-packet photon scanner to scan and process the stripe packet pushed out by the lever; The fifth processing module is used to output a high-level signal to the second relay based on the third output terminal of the processor when the scanning result shows that there are no missing packs of cigarettes, so that the normally open contact of the second relay is converted from an off state to a on state, and the six-sided beautification device of the cigarette pack can package the cigarette pack pushed out by the lever.

9. A stick bag emptying device for a stick bag machine outlet heating channel, characterized in that: including a processor and a memory; The processor is connected to the memory; The memory is used to store executable program code; The processor runs a program corresponding to the executable program code by reading the executable program code stored in the memory, so as to execute the steps of the method for emptying stick packs from a heated channel at an outlet of a stick pack machine according to any one of claims 1 to 7.

10. A computer-readable storage medium having a computer program stored thereon, characterized in that: The computer-readable storage medium stores instructions, which, when executed on a computer or processor, enable the computer or processor to execute the steps of the method for emptying stick packs from a stick pack machine outlet heating channel according to any one of claims 1 to 7.

Citation Information

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