A magnetic trip assembly assembly device for a circuit breaker

Abstract

The invention discloses a magnetic trip assembly assembly device for a circuit breaker, and the technical scheme thereof mainly includes a frame, a turntable is rotatably arranged on the frame, and processing stations are sequentially arranged along the rotation direction of the turntable, wherein the processing stations include an iron core coil unloading station, and the iron core coil unloading station includes a processing table for assembling and placing an iron core assembly and a coil, and a manipulator for moving the coil with the iron core assembly inserted therein to a mounting seat and clamping the iron core assembly with a magnetic bracket; through the arrangement of the processing table, the automatic assembly of the iron core and the coil can be realized, and the relative position between the iron core assembly and the coil can be limited; and the manipulator can ensure that the relative position between the iron core assembly and the coil remains unchanged during the process of moving the iron core coil to the mounting seat, so that the coil and the iron core assembly can be accurately matched when matching with the magnetic bracket and the static contact.

Description

Technical Field

[0001] The invention relates to the technical field of automated assembly equipment, and in particular to an assembly device for a magnetic trip assembly of a circuit breaker. Background Art

[0002] The magnetic trip assembly is a component installed in the circuit breaker. When the current transformer detects abnormal current, it will hit the free trip module in the circuit breaker to achieve tripping. Figure 1 As shown, the existing magnetic trip assembly includes a magnetic bracket 7, a core assembly 8 is clamped on the magnetic bracket 7, a coil 9 is movably sleeved on the core assembly 8, one end of the coil 9 is connected to a static contact 10, and the other end is connected to a wiring board 11, and the end of the wiring board 11 is connected to a terminal 12; the core assembly 8 includes a connecting cylinder 81, a pressing rod 82 is elastically arranged in the connecting cylinder 81, a pressing plate 83 is arranged at one end of the pressing rod 82, and a stepped clamping portion 84 is formed between the other end and the connecting cylinder 81;

[0003] The coil 9 is movably mounted on the connecting tube 81, and the two need to be fixedly connected through the magnetic bracket 7; during installation, the coil 9 must be mounted on the core assembly 8 before the core assembly 8 and the magnetic bracket 7 can be connected, and the relative positions of the coil 9, the magnetic bracket 7 and the static contact 10 must be kept consistent to ensure that the welding parts overlap and complete the welding;

[0004] The existing assembly and processing equipment can only realize the assembly and processing of the coil 9, the static contact 10 and the terminal board 11; and the core component 8 and the coil are manually assembled and welded, and then connected to the frame, which is difficult to assemble and produce through automation, and the production efficiency is low and it is difficult to ensure the processing quality. Summary of the invention

[0005] In order to solve the above problems, the present invention provides a magnetic trip assembly assembly device for a circuit breaker, which can realize automatic assembly of a coil and an iron core assembly, and can ensure that the relative positions of the coil equipped with the iron core assembly will not change during the process of moving the coil equipped with the iron core assembly to the mounting base, so that after the iron core assembly and the magnetic bracket are installed, the welding position between the coil and the static contact and the magnetic bracket will not change.

[0006] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: an assembly device for a magnetic trip assembly of a circuit breaker, comprising a frame, a turntable is rotatably arranged on the frame, and processing stations are arranged in sequence along the rotation direction of the turntable, and mounting seats corresponding to the processing stations are distributed on the edge of the turntable; it is characterized in that the processing stations are, in sequence, a static contact blanking station, a magnetic bracket blanking station, a spot welding station for welding the static contact and the magnetic bracket, an iron core coil blanking station, a coil rotation station, a welding station for welding the coil and the static contact, and a material taking station;

[0007] The core and coil unloading station includes a processing table for assembling and placing the core assembly and the coil, and a robot for moving the coil with the core assembly inserted to the mounting seat and clamping the core assembly with the magnetic bracket.

[0008] The present invention is further configured such that the processing table includes a mounting plate, a coil seat is provided on the mounting plate, and fixing clamps are slidably provided on both sides of the coil seat to clamp the circumference of the coil; a pushing seat corresponding to the position of the coil seat and used to deliver the iron core to the center through hole of the coil is also provided on the mounting plate.

[0009] The present invention is further configured such that a pushing pipe is provided on the pushing seat, the discharge end of the pushing pipe is directly opposite to the center through hole of the coil, and a pushing rod is slidably arranged inside the pushing pipe; the pushing rod is connected to a cylinder for pushing the iron core assembly in the pushing pipe into the center through hole of the coil.

[0010] The present invention is further configured such that the manipulator includes a pneumatic clamp arranged on a frame, and a pair of connecting plates moving toward each other are arranged on the pneumatic clamp, and the pair of connecting plates respectively correspond to the clamping part and the pressing plate of the core assembly; and also includes a limit plate arranged between the pair of connecting plates, and one end of the limit plate is abutted against the peripheral side of the connecting tube to limit the sliding of the coil on the connecting tube.

[0011] The present invention is further configured such that the core and coil unloading station also includes a pair of vibrating plates for respectively conveying the core assembly and the coil and a conveying track connecting the vibrating plates, and a feeding mechanism and a pneumatic clamp for clamping the coil to the coil seat are respectively arranged between the pair of conveying tracks and the pushing pipe and the coil seat.

[0012] The present invention is further configured such that the feeding mechanism includes a feeding seat, a driving block connected to a cylinder is slidably provided on the feeding seat, a clamping groove connected to a clinker track is provided on the driving block, and the clamping groove is used to place an iron core assembly; it also includes a discharge hole arranged at the bottom of the feeding seat and below the driving block, and the discharge hole is connected to the feed port of the pushing pipe through a conveying pipe; when the cylinder drives the clamping groove of the driving block to reach above the discharge hole, the iron core assembly falls into the discharge hole.

[0013] The present invention is further configured such that the mounting seat includes a base, and above the base are a static contact assembly groove, a magnetic bracket assembly groove and a coil assembly groove for horizontally placing components; the static contact assembly groove is interconnected with the magnetic bracket assembly groove and the coil assembly groove, and the connected position serves as a welding position for the three.

[0014] The present invention is further configured such that the coil rotation station includes an extrusion member elastically arranged on the driving member and a driving member slidably arranged on the frame, the driving member is provided with a flip rod which can slide horizontally, and the flip rod is provided with a conical head corresponding to the end of the coil away from the welding part, when the conical head is abutted against the end and continues to move toward the coil, the coil will rotate around the core assembly, so that the welding part of the coil is away from the static contact.

[0015] The present invention is further configured such that the welding station includes a welding piece mechanism located above the welding part between the static contact and the coil, a pair of welding heads located on both sides of the welding part between the static contact and the coil, and a pressing piece obliquely arranged above the coil assembly groove, wherein the pressing piece includes an obliquely arranged cylinder, the output end of the cylinder can be extended toward the welding part of the coil, and is used to rotate the coil so that the welding part of the coil rests on the support column.

[0016] The present invention is further configured to include a dividing plate rotating in the opposite direction to the turntable, a transfer mechanism is arranged between the dividing plate and the turntable; the edge of the dividing plate is distributed with connecting seats for assembling the wiring board and the wiring terminals and the finished seat for welding the coil and the wiring board; the frame is also provided with processing stations corresponding to the finished seat and the connecting seat arranged along the rotation direction of the dividing plate, and the processing stations include a wiring board unloading station, a wiring terminal unloading station, a connecting station for connecting the wiring board and the wiring terminals, a transfer station for clamping the assembled wiring board and the wiring terminals to the finished seat, a discharging station for connecting the material taking station through the transfer mechanism to place the assembled coil on the finished seat, a locking station for locking the position of the pressing rod and a pressure welding station for connecting the coil and the wiring board.

[0017] In summary, the beneficial effects of the present invention are:

[0018] Compared with the prior art, the present device can realize the automatic assembly of the coil and the core assembly through the processing table. The coil can be clamped to the coil seat of the processing table through the clamping claws, and the coil can be clamped and fixed; then, the core assembly can be inserted into the middle of the coil through the pushing seat located on the processing table to realize the assembly of the core assembly and the coil; and the core assembly can be sent to the pushing pipe through the feeding mechanism to realize automatic feeding, thereby speeding up the feeding processing efficiency;

[0019] At the same time, through the setting of the manipulator, the assembled iron core assembly and the coil can be smoothly moved to the mounting seat to realize assembly welding with the magnetic bracket; during the movement, the manipulator can limit the relative position of the iron core assembly and the coil, thereby avoiding the relative position of the iron core assembly and the coil changing during the movement, affecting the welding between the coil and the magnetic bracket and the static contact;

[0020] The setting of the finished product seat on the dividing plate allows the terminal to be welded to one end of the coil through the terminal board, thereby realizing the fully automated assembly of the magnetic release assembly, allowing the staff to take the finished product and install it directly in the circuit breaker, reducing the manual installation process, improving product quality and speeding up production efficiency; and the setting of the locking station allows the pressing rod in the core assembly to clamp the pressing plate on the locking rod under the action of the telescopic push rod, so that the end of the pressing rod facing the terminal will retract into the connecting tube, avoiding obstruction to the welding of the coil and the terminal board, and facilitating the welding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the magnetic trip assembly and the iron core assembly.

[0022] Figure 2 It is a top view of this embodiment.

[0023] Figure 3 This is the structural diagram of the core coil cutting station.

[0024] Figure 4 It is a structural diagram of the manipulator in this embodiment.

[0025] Figure 5 Schematic diagram of the structure of the feeding seat in this embodiment.

[0026] Figure 6 It is a cross-sectional schematic diagram of the feeding seat.

[0027] Figure 7 It is a structural schematic diagram of the processing table of this embodiment.

[0028] Figure 8 It is a cross-sectional schematic diagram of the processing table of this embodiment.

[0029] Fig. 9 It is a schematic structural diagram of the mounting base of this embodiment.

[0030] Fig.10 It is a schematic diagram of the coil rotation station structure.

[0031] Fig.11 It is a schematic diagram of the welding station structure.

[0032] Fig.12 It is a structural view of the connecting seat and the finished seat.

[0033] Fig.13 It is a structural diagram of the finished seat.

[0034] Fig.14 It is a schematic diagram of the locking position.

[0035] Figure numerals: 1-frame; 2-turntable; 21-static contact unloading station; 22-magnetic bracket unloading station; 23-spot welding station; 24-core coil unloading station; 241-processing table; 2410-connecting frame; 2411-mounting plate; 2412-coil seat; 2413-fixing clamp; 2414-push seat; 2415-push pipe; 2416-push rod; 2417-cylinder; 243-feeding mechanism; 2430-feeding seat; 2431-driving block; 2432-cage slot; 2433-discharging hole; 2434-feeding pipe; 2436-feeding track; 242-manipulator; 2421-pneumatic clamp; 2422-connecting plate; 2423-abutting plate; 2424-limiting groove; 2425-correction plate; 2426-support plate; 2427-arc groove; 2428-limiting plate; 25-coil rotation station; 251-driving member; 252-turning rod; 253-conical head; 254-extrusion member; 26-welding station; 261-pressing member; 262-welding sheet mechanism; 263-welding head; 27-taking Material station; 3-mounting seat; 31-base; 32-static contact assembly slot; 33-magnetic bracket assembly slot; 34-coil assembly slot; 35-first clamping seat; 36-second clamping seat; 37-third clamping seat; 38-guide rod; 39-guide plate; 30-support column; 4-dividing plate; 5-connecting seat; 6-finished product seat; 61-fixing seat; 62-magnetic bracket clamping slot; 63-placing slot; 64-clamping block; 65-support block; 66-terminal fixing slot; 67-connection board fixing slot; 68-connection block; 41-connection board bottom Material station; 42-terminal unloading station; 43-connection station; 44-transfer station; 45-discharging station; 46-locking station; 461-locking rod; 462-locking part; 463-driving plate; 464-conical block; 465-pin shaft; 466-telescopic push rod; 47-pressure welding station; 48-transfer mechanism; 7-magnetic bracket; 8-core assembly; 81-connecting cylinder; 82-pressing rod; 83-pressing plate; 84-clamping part; 9-coil; 10-static contact; 11-terminal block; 12-terminal. DETAILED DESCRIPTION

[0036] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0037] like Figure 1-14 As shown, this embodiment discloses a magnetic trip assembly assembly device for a circuit breaker, which is used to complete the overall automated assembly welding of the magnetic trip assembly; Figure 2 As shown, it comprises a frame 1, on which a turntable 2 and a dividing plate 4 rotating in the opposite direction to the turntable 2 are arranged;

[0038] like Fig. 9 As shown, a mounting seat 3 is provided at the edge of the turntable 2, and the mounting seat 3 includes a base 31, and a static contact assembly groove 32 for horizontally placing the static contact, a magnetic bracket assembly groove 33 and a coil assembly groove 34 are provided above the base 31; the static contact assembly groove 32 is connected to the magnetic bracket assembly groove 33 and the coil assembly groove 34, and the connection position serves as the welding position of the three;

[0039] It also includes a first clamp seat 35, a second clamp seat 36 and a third clamp seat 37 which are slidably arranged above the base 31, wherein the first clamp seat 35 corresponds to the static contact assembly slot 32, the second clamp seat 36 corresponds to the magnetic bracket assembly slot 33, and the third clamp seat 37 corresponds to the coil assembly slot 34, and can abut against the circumferential side of the coil; wherein the first clamp seat 35 and the second clamp seat 36 are both connected with a guide rod 38, and the guide rod 38 controls the first clamp seat 35 and the second clamp seat 36 to move forward and backward; the third clamp seat 37 is connected with a guide plate 39, and the guide plate 39 and the third clamp seat 37 are slidably connected with a pin shaft through a guide groove, and the pin shaft is fixed on the third clamp seat 37; the guide plate 39 is connected with a guide rod 38, and when the guide rod 38 drives the guide plate 39 to move forward and backward, the third clamp seat 37 moves in the left and right direction;

[0040] like Figure 2 As shown, the frame 1 is also provided with processing stations arranged in sequence along the rotation direction of the turntable 2, and the processing stations are, in sequence, a static contact unloading station 21, a magnetic bracket unloading station 22, a spot welding station 23 for welding the static contact and the magnetic bracket, an iron core coil unloading station 24, a coil rotation station 25, a welding station 26 for welding the coil and the static contact, and a material taking station 27;

[0041] The static contact unloading station 21 includes a vibration plate, a feeding track and a mechanical clamp; first, the static contact 10 is fed to the position of the mechanical clamp by the vibration plate and the feeding track, and then the mechanical clamp clamps the static contact 10 and places it in the static contact assembly groove 32; at this time, the frame 1 is provided with a telescopic rod located behind the mounting seat, and the telescopic rod moves the first clamp seat 35 forward through the guide rod 38, so that the static contact 10 can be smoothly placed in the assembly groove, and then when the turntable rotates, the first clamp seat 35 will be separated from the telescopic rod, so that the first clamp seat 35 will clamp the static contact 10; and a groove corresponding to the contact point on the static contact is provided on the side of the first clamp seat 35 that abuts against the static contact, and the groove can avoid damage to the contact point;

[0042] At the same time, a visual detector for detecting the contact points on the stationary contact 10 is also arranged on the feeding track.

[0043] Then the turntable rotates, and the mounting seat rotates to the magnetic bracket unloading station 22, and the magnetic bracket is transported forward under the action of the vibration plate and the feeding track, and then the mechanical clamp will clamp the magnetic bracket and put it into the magnetic bracket assembly slot 33; then the turntable continues to rotate and passes through the detection mechanism, and the pressure rod on the detection mechanism presses the magnetic bracket and the static contact downward, so that the welding position of the magnetic bracket and the static contact is aligned; and if the pressure rod does not press the static contact or the magnetic bracket, the photoelectric sensor on the detection mechanism will send a signal;

[0044] Then continue to rotate, the mounting seat will rotate to the spot welding station 23, the spot welding station 23 includes welding heads arranged on both sides of the mounting seat, and the welding heads can weld the welding parts of the magnetic bracket and the static contact;

[0045] like Figure 3 As shown, after welding is completed, the mounting seat will rotate to the core coil unloading station, and the core coil unloading station 24 includes a feeding mechanism 243 for feeding the core assembly 8 to the pushing pipe 2415, a pneumatic clamp for clamping the coil to the coil seat 2412, a processing table 241 for assembling and placing the core assembly 8 and the coil, and a manipulator 242 for moving the coil with the core assembly 8 inserted to the mounting seat 3 and clamping the core assembly 8 with the magnetic bracket;

[0046] The core coil unloading station includes two vibration plates, which are used to transport the core assembly and the coil respectively. First, the coil will be clamped by the first mechanical gripper and the direction will be changed. Then, the second mechanical gripper will clamp the coil and place it on the coil seat 2412 of the processing table 241. Then, the coil seat 2412 will limit the position of the coil. Then, the fixing clamps 2413 on both sides will clamp the coil under the push of the cylinder.

[0047] Then, the core assembly 8 is delivered to the feeding seat 2430 under the action of the feeding track 2436. Figure 5-6 As shown, a driving block 2431 connected to a cylinder is slidably provided on the feeding seat 2430, and a clamping groove 2432 is provided on the driving block 2431. The clamping groove 2432 corresponds to the feeding track 2436 and is used to place the core assembly 8; it also includes a discharge hole 2433 arranged at the bottom of the feeding seat 2430 and located below the driving block 2431, and the discharge hole 2433 is connected to the feed port of the pushing pipe 2415 through a feeding pipe 2434; when the cylinder drives the clamping groove 2432 of the driving block 2431 to reach above the discharge hole 2433, the core assembly 8 falls into the discharge hole 2433, and then is sent to the pushing seat 2414 through the feeding pipe 2434, as shown in FIG. Figure 8-9As shown, a feed port is provided on the push seat 2414, and the feed port is connected to the push pipe 2415. When the core assembly 8 enters the push pipe 2415, the push rod 2416 will push the core assembly 8 into the center of the coil under the action of the cylinder 2417, thereby completing the assembly of the coil and the core;

[0048] Then, if Figure 4 As shown, the manipulator 242 includes a pneumatic clamp 2421 arranged on the frame 1, and a pair of connecting plates 2422 moving toward each other are arranged on the pneumatic clamp 2421, and the pair of connecting plates 2422 correspond to the clamping part of the core assembly 8 and the pressing plate 83 respectively. The connecting plate 2422 corresponding to the pressing plate 83 is provided with an abutment plate 2423, and the abutment plate 2423 is provided with a limiting groove 2424 matching the pressing plate 83; the connecting plate 2422 corresponding to the clamping part is provided with a correction plate 2425, and the correction plate A support plate 2426 located below the clamping portion is connected to 2425; an arc groove 2427 is provided on the correction plate 2425, and the arc groove 2427 is clamped with the clamping portion, and one side of the correction plate 2425 abuts against the end surface of the connecting tube 81, so as to make the core assembly 8 abut against the abutting plate 2423; and a limiting plate 2428 is also provided between the pair of connecting plates 2422, and one end of the limiting plate 2428 abuts against the peripheral side of the connecting tube 81, so as to limit the coil between the abutting plate 2423 and the limiting plate 2428;

[0049] The manipulator 242 will clamp the core assembly 8 with the coil, and at this time, the connecting plates 2422 of the pneumatic clamping claws are located at both ends of the core assembly, the abutment plate 2423 will correspond to one end of the pressing plate 83, and the correction plate 2425 will correspond to the clamping portion 84 of the pressing rod 82. Then, the correction plate 2425 will first be clamped on the clamping portion 84, and one side will abut against the connecting tube 81, and then the pressing plate 83 will be driven to move in the direction of the abutment plate 2423 until the pressing plate 83 is clamped in the limiting groove 2424; at the same time, the limiting plate 2428 on the manipulator will abut against the top of the connecting tube and be located at one end of the coil, thereby limiting the coil between the limiting plate 2428 and the pressing plate 83, and finally realizing the clamping of the coil and the core assembly 8, and ensuring that the relative position of the coil and the core assembly will not change;

[0050] Afterwards, combined Fig. 9 It can be seen that the third clamp seat 37 on the mounting seat will slide horizontally away from the coil when the guide rod 38 is pressed, and then the robot will clamp the coil and place it in the coil assembly groove 34. At this time, the two ends of the core assembly 8 will be clamped on the magnetic bracket 7 to fix the core assembly 8, and the third clamp seat 27 will clamp the coil, thereby ensuring that the relative position of the coil and the core assembly 8 will not change.

[0051] Then the mounting base 3 will be sent to the coil rotation station 25, as shown in FIG. Fig.10 As shown, the coil rotation station 25 is provided with a driving member 251 which is lifted up and down above the mounting seat, and a flip rod 252 which can slide horizontally left and right is connected to the driving member 251, and a conical head 253 facing the coil and corresponding to the rear end of the coil is provided on the flip rod 252. When the rear ends of the coil approach each other, the conical head 253 will drive the coil to rotate, and under the action of the driving member 251, the conical head 253 will move upward, so that the coil can rotate more, and a gap can be easily formed between the welding point of the coil and the static contact, which is convenient for the placement of the welding piece; at the same time, the extrusion member 254 elastically arranged on the driving member 251 will abut against the middle part of the coil, thereby preventing the coil from being driven upward by the conical head 253 and leaving the mounting seat.

[0052] Afterwards, the mounting seat will rotate to the welding station 26, such as Fig.11 As shown, the welding station 26 is provided with a welding sheet mechanism 262 and welding heads 263 located on both sides of the coil and the static contact. First, the welding sheet mechanism 262 will send the welding sheet to the welding position between the coil and the static contact through a pair of conveying rollers; then, the pressing piece 261 obliquely arranged above the mounting seat by the cylinder will push the welding part of the coil to rotate until the welding part of the coil fits with the static contact, and then a pair of welding heads will squeeze the static contact and the coil to achieve welding; finally, it will be sent to the material picking station to wait for being sent to the dividing plate 4 by the transfer station; the transfer station includes a conveyor belt located between the material picking station 27 and the feeding station 45, and a seat for placing the static contact of the coil is provided on the conveyor belt, and manipulators for clamping the coil on the seat are provided at both ends of the conveyor belt, so as to realize the clamping of the coil;

[0053] like Figure 2 As shown, the indexing plate 4 and the rotating plate 2 rotate in opposite directions, and the edge of the indexing plate 2 is provided with a connecting seat 5 and a finished seat 6, the connecting seat 5 is used to complete the assembly connection between the wiring terminal and the wiring board, and the finished seat 6 is used to assemble the wiring board connected with the wiring terminal and the coil;

[0054] The finished product seat 6 includes a fixed seat 61, on which a magnetic bracket clamping groove 62 and a placement groove 63 matching the coil are provided; a clamping block 64 corresponding to the magnetic bracket clamping groove 62 is slidably provided on the fixed seat 61, and the clamping block 64 is connected to a guide rod 38 elastically connected to the fixed seat 61; it also includes a support block 65 slidably provided on the fixed seat 61, on which a terminal fixing groove 66 and a terminal block fixing groove 67 are provided, and the support block 65 is used to make the welding part of the terminal block and the coil fit each other; a connecting block 68 is also slidably provided in the fixed seat 61, and a conical surface that fits each other with the support block 65 is provided on the connecting block 68, and the moving direction of the connecting block 68 is perpendicular to the moving direction of the support block 65; the connecting block 68 is elastically connected to the guide rod 38, and when the guide rod 38 drives the connecting block 68 to move in the direction of the support block 65, the support block 65 moves horizontally in the direction away from the coil;

[0055] Along the rotation direction of the indexing plate 4, there are arranged in sequence a wiring board unloading station 41, a wiring terminal unloading station 42, a connection station 43 for connecting the wiring terminal and the wiring board, a transfer station for transferring the wiring board connected with the wiring terminal to the finished product seat 6, a discharge station 45 corresponding to the transfer mechanism and placing the coil on the finished product seat 6, a locking station 46, a pressure welding station 47 and a material taking station;

[0056] like Figure 12-13 As shown, the connection seat 5 includes a placement slot for placing the wiring terminal and a placement slot for placing the wiring board; first, the wiring board unloading station 41 allows the wiring board to be sent to the mechanical clamp under the action of the vibration plate and the feeding track, and then the mechanical clamp will clamp the wiring board 11 and place it on the connection seat 5, and then at the wiring terminal unloading station, the wiring terminal connected with the bolt will also be placed on the connection seat 5 under the action of the mechanical clamp, so as to realize the assembly of the wiring terminal and the wiring board 11, wherein a limit rod is set on the connection seat 5 when sliding, and when the mechanical clamp inserts the wiring terminal into the wiring board, the limit rod will rise to fix the wiring terminal in a limited position; then after being sent to the connection station 43, the motor on the connection station 43 will drive the screwdriver to rotate, thereby rotating the bolt on the wiring terminal inward to connect it with the wiring board;

[0057] Then the dividing plate continues to rotate, and a mechanical clamp located above the connecting seat 5 is provided on the transfer station 44. The mechanical clamp will clamp the terminal 12 connected to the terminal block 11 and place it in the terminal fixing groove 66 of the fixing seat 61; then after the fixing seat 61 reaches the discharge station 46, the discharge station 46 will place the magnetic bracket with the coil sent by the transfer mechanism 48 in the magnetic bracket clamping groove 62. At this time, the coil is located in the placement groove 63, and the clamping block 64 will clamp and fix the magnetic bracket; and the support block 65 can support the terminal block and the terminal, so as to achieve the fitting of the coil and the terminal block 11.

[0058] Afterwards, the finished seat 6 will be sent to the locking station 46, as shown in FIG. Fig.14 As shown, during the installation process, since the front end of the pressing rod is normally located at the welding position of the coil and the terminal board, it will hinder the welding of the two. Therefore, it is necessary to lock the station 46 so that the front end of the pressing rod 82 is inserted into the connecting tube 81, thereby avoiding the obstruction of welding.

[0059] The locking station 46 includes a locking rod 461 slidably arranged on the fixed seat 61 and corresponding to the pressing plate 83, and the locking rod 461 is provided with a locking portion 462 at one end thereof opposite to the pressing plate 83, and the locking portion 462 can be clamped between the pressing plate 83 and the connecting tube 81, and is used to limit the sliding reset of the pressing rod 82 in the direction of the connecting tube 81; it also includes a driving plate 463 slidably arranged on the frame 1, and the driving plate 463 is provided with a triangular conical block 464 at one end thereof facing the locking rod 461, and the locking rod 461 is provided with a pin shaft 465 matching the conical block 464; when the driving plate 463 moves in the direction of the pin shaft 465, the locking rod 461 moves in the direction away from the core assembly 8; it also includes a telescopic push rod 466 arranged on the frame 1 in front of the fixed seat 61, and the telescopic push rod 466 moves in the direction of the core assembly 8, and is used to push the pressing plate 83 in the direction away from the connecting tube 81;

[0060] The locking station 46 is provided with a telescopic push rod 466 located in front of the finished product seat 6. The telescopic push rod 466 corresponds to the clamping portion 84 of the pressing rod 82, and can press the pressing rod 82 into the connecting tube 81, and make the pressing plate away from the connecting tube 81. At this time, the driving plate 463 located at the rear of the finished product seat 6 will move toward the pin shaft 465 connected with the locking rod 461. Under the action of the conical block 464, the pin shaft will drive the locking rod 461 to slide in the direction away from the core assembly 8. Then, after the pressing plate 83 is pushed by the telescopic push rod 466, the locking rod 461 is reset and abuts against one side of the pressing plate 83, so that the pressing plate 83 cannot be reset, thereby achieving the locking of the pressing rod 82.

[0061] Then, the finished product seat 6 will rotate to the pressure welding station 47. The pressure welding station 47 is provided with a push rod located behind the finished product seat 6. The push rod will push the guide rod connected to the connecting block, thereby driving the support block 65 to move away from the coil, and finally a gap will be generated between the terminal board 11 and the coil, and then the welding sheet will be sent into the gap between the two, and finally welding will be achieved through two welding heads.

[0062] After welding is completed, visual inspection can be used to check whether the product has any defects, and then it is sent to the material removal station and sent to the collection box by a mechanical gripper.

[0063] Through the above-mentioned processes, the overall assembly and welding of the magnetic release assembly is finally completed, the manual processing links are reduced, and the production quality and efficiency are improved.

[0064] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the design concept of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for assembling a magnetic trip assembly of a circuit breaker, comprising a frame (1), a turntable (2) rotatably disposed on the frame (1) and processing stations sequentially arranged along the rotation direction of the turntable (2), and mounting seats (3) corresponding to the processing stations distributed on the edge of the turntable (2); It is characterized in that The processing stations are, in order, a stationary contact blanking station (21), a magnetic bracket blanking station (22), a spot welding station (23) for welding the stationary contact and the magnetic bracket, an iron core coil blanking station (24), a coil rotating station (25), a welding station (26) for welding the coil and the stationary contact, and a material taking station (27); The core and coil unloading station (24) comprises a processing table (241) for assembling and placing the core assembly (8) and the coil, and a manipulator (242) for moving the coil with the core assembly (8) inserted thereinto onto the mounting seat (3) and allowing the core assembly (8) to be clamped with the magnetic bracket; The robot (242) comprises a pneumatic clamp (2421) arranged on a frame (1), a pair of connecting plates (2422) moving towards each other being arranged on the pneumatic clamp (2421), the pair of connecting plates (2422) respectively corresponding to the clamping portion and the pressing plate (83) of the core assembly (8); and a limiting plate (2428) arranged between the pair of connecting plates (2422), one end of the limiting plate (2428) being in contact with the peripheral side of the connecting tube (81) for limiting the sliding of the coil on the connecting tube (81).

2. A magnetic trip assembly assembly device for a circuit breaker according to claim 1, It is characterized in that The processing table (241) comprises a mounting plate (2411), on which a coil seat (2412) is arranged, and on both sides of the coil seat (2412) fixing clamps (2413) for clamping the circumference of the coil are slidably arranged; the mounting plate (2411) is also provided with a pushing seat (2414) corresponding to the position of the coil seat (2412) and used for sending the iron core to the central through hole of the coil.

3. The magnetic trip assembly assembly device for a circuit breaker according to claim 2, It is characterized in that The pushing seat (2414) is provided with a pushing pipe (2415), the discharge end of the pushing pipe (2415) is directly opposite to the central through hole of the coil, and a pushing rod (2416) is slidably arranged inside the pushing pipe; the pushing rod (2416) is connected to a cylinder and is used to push the iron core assembly (8) in the pushing pipe (2415) into the central through hole of the coil.

4. A magnetic trip assembly assembly device for a circuit breaker according to any one of claims 1 to 3, It is characterized in that The core and coil unloading station (24) further comprises a pair of vibrating plates for conveying the core assembly and the coil respectively, and a feeding track (2436) connecting the vibrating plates; a feeding mechanism (243) and a pneumatic clamp for clamping the coil to the coil seat (2412) are respectively arranged between the pair of feeding tracks (2436) and the pushing pipe (2415) and the coil seat (2412).

5. The magnetic trip assembly assembly device for a circuit breaker according to claim 4, It is characterized in that The feeding mechanism (243) comprises a feeding seat (2430), a driving block (2431) connected to a cylinder is slidably arranged on the feeding seat (2430), a clamping groove (2432) connected to a feeding track (2436) is arranged on the driving block (2431), and the clamping groove (2432) is used to place the iron core assembly (8); it also comprises a discharge hole (2433) arranged at the bottom of the feeding seat (2430) and below the driving block (2431), and the discharge hole (2433) is connected to the feed port of the pushing pipe (2415) through a feeding pipe (2434); when the cylinder drives the clamping groove (2432) of the driving block (2431) to reach above the discharge hole (2433), the iron core assembly (8) falls into the discharge hole (2433).

6. The magnetic trip assembly assembly device for a circuit breaker according to claim 1, It is characterized in that The mounting seat (3) comprises a base (31), and above the base (31) are a stationary contact assembly groove (32), a magnetic bracket assembly groove (33), and a coil assembly groove (34) for horizontally placing components; the stationary contact assembly groove (32) is interconnected with the magnetic bracket assembly groove (33) and the coil assembly groove (34), and the interconnected position serves as a welding position for the three.

7. A magnetic trip assembly assembly device for a circuit breaker according to any one of claims 1 to 3, It is characterized in that The coil rotation station (25) comprises an extrusion member (254) elastically arranged on the driving member (251) and a driving member (251) slidably arranged on the frame (1); the driving member (251) is provided with a horizontally slidable flip rod (252); the flip rod (252) is provided with a conical head (253) corresponding to an end of the coil away from the welding portion; when the conical head (253) abuts against the end and continues to move toward the coil, the coil rotates with the core assembly (8) as the center, so that the welding portion of the coil is away from the static contact.

8. A magnetic trip assembly assembly device for a circuit breaker according to any one of claims 1 to 3, It is characterized in that The welding station (26) comprises a welding piece mechanism (262) located above the welding portion between the stationary contact and the coil, a pair of welding heads (263) located on both sides of the welding portion between the stationary contact and the coil, and a pressing piece (261) obliquely arranged above the coil assembly groove (34), wherein the pressing piece (261) comprises an obliquely arranged cylinder, wherein the output end of the cylinder can be extended toward the welding portion of the coil, and is used to rotate the coil so that the welding portion of the coil abuts against the support column (30).

9. The assembly device of the magnetic trip assembly of the circuit breaker according to claim 1, It is characterized in that The machine also includes a dividing plate (4) that rotates in the opposite direction to the rotating plate (2), wherein a transfer mechanism (48) is arranged between the dividing plate (4) and the rotating plate (2); a connecting seat (5) for assembling a wiring board and a wiring terminal and a finished seat (6) for welding a coil and a wiring board are distributed on the edge of the dividing plate (4); and processing stations corresponding to the finished seat (6) and the connecting seat (5) are arranged along the rotation direction of the dividing plate (4), and the processing stations include a wiring board blanking station (4); 1), a terminal unloading station (42), a connection station (43) for connecting a terminal block and a terminal block, a transfer station (44) for clamping the assembled terminal block and the terminal block to a finished product seat (6), a discharge station (45) for connecting the material taking station (27) via a transfer mechanism (48) to place the assembled coil on the finished product seat (6), a locking station (46) for locking the position of a pressing rod (82), and a pressure welding station (47) for connecting the coil and the terminal block.

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