A high-speed rotating flow cooling device

By designing a high-speed rotating flow cooling device, which utilizes water passages and a spiral structure to achieve high-speed rotation of cooling water, the problem of poor cooling effect and high processing cost of mold cooling devices when the steel thickness is limited is solved, achieving fast and efficient cooling effect and low-cost processing.

CN117124637BActive Publication Date: 2026-03-17SINO MOULD CO LTD ZHEJIANG
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-07
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Existing mold cooling devices, when the steel thickness is limited, are difficult to design for water channel holes, have high processing costs, and poor cooling effects.

Method used

Design a high-speed rotating flow cooling device, which uses a water passage hole and a conveyor shaft. The cooling water is rotated at high speed through a water wheel and a spiral structure. The spiral structure carries the cooling water into the cooling hole for cooling, and the water flows back through the guide hole to achieve rapid heat removal.

Benefits of technology

It achieves rapid and efficient cooling, reduces processing and installation costs, provides uniform cooling, and is suitable for high-speed and high-pressure water flow conditions.

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Abstract

This invention discloses a high-speed rotating flow cooling device, comprising a cooling plate and a conveyor shaft. The cooling plate has staggered and interconnected water passages and cooling holes. The conveyor shaft is disposed within and rotatably connected to the cooling holes. A water wheel is provided at one end of the conveyor shaft near the water passage, with a portion of the water wheel structure disposed within the water passage. A water guide hole is provided axially inside the conveyor shaft, with both ends of the water guide hole communicating with the cooling holes. A spiral structure is provided on the outer wall of the conveyor shaft. This invention provides a high-speed rotating flow cooling device that requires only one water passage, allowing the water in the inner hole to flow rapidly, achieving a rapid heat removal effect and providing excellent cooling performance.
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Description

Technical Field

[0001] This invention relates to the field of mold cooling technology, and in particular to a high-speed rotating flow cooling device. Background Technology

[0002] In mold cooling structures, where steel thickness is limited and water channel holes cannot be designed too large, the market often uses copper pipe water-flushing or sloping cross-flow water-flushing designs when the water channel holes are extremely small. Copper pipe water-flushing requires inlet and outlet holes, and the copper pipe needs to be installed within mating holes. The water flow rate is not fast enough, resulting in poor cooling effect. Sloping cross-flow water-flushing requires drilling cross-holes, and with angled drilling, the machining risk of angled water-flushing is high, and the machining cost is also high. Therefore, a high-speed rotating flow cooling device is needed, which has the advantages of low risk, low machining equipment cost, and good cooling effect. Summary of the Invention

[0003] In order to overcome the shortcomings of poor cooling effect of molds with limited steel thickness in the prior art, the present invention provides a high-speed rotating flow cooling device. It only requires the design of a water passage hole to allow the water in the inner hole to flow rapidly, thereby achieving the effect of quickly removing heat and achieving good cooling effect.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A high-speed rotating flow cooling device includes a cooling plate and a conveying shaft. The cooling plate is provided with staggered and interconnected water passage holes and cooling holes. The conveying shaft is disposed in the cooling holes and rotatably connected to the cooling holes. A water wheel is provided at one end of the conveying shaft near the water passage hole. Part of the structure of the water wheel is disposed in the water passage hole. A water guide hole is provided axially inside the conveying shaft. Both ends of the water guide hole are connected to the cooling holes. A spiral structure is provided on the outer wall of the conveying shaft.

[0006] In the above technical solution, only one water passage hole needs to be designed. The water flow in the water passage hole can drive the water wheel and conveyor shaft to rotate. The spiral structure on the conveyor shaft can carry the cooling water in the water passage hole into the cooling hole to cool the cooling plate. Then, the cooling water flows back to the water passage hole through the guide hole and then flows away through the water passage hole again. During the water flow process, the above cooling device can rotate at high speed, which accelerates the flow and removes heat quickly, resulting in good cooling effect. The water channel is a straight hole design, which is convenient to process and delivers quickly. The processing cost is low, and the installation is convenient. It can be installed from the front, and the water channel only needs to pass through a single water channel, which is simple to process. The effect is even more significant under high-speed and high-pressure water flow. The cooling water in the cooling hole can also enter through the guide hole first and then exit through the spiral structure.

[0007] Preferably, the cooling holes are multiple, arranged side-by-side along the axial direction of the water passage holes, with each cooling hole corresponding to a different conveyor shaft. This structure allows for simultaneous cooling using multiple cooling holes, resulting in a more uniform cooling effect across the entire cooling plate.

[0008] Preferably, the cooling holes include fine holes and coarse holes, with the diameter of the coarse holes being larger than that of the fine holes. A spiral structure is disposed within the fine holes, and a waterwheel is disposed within and adapted to the coarse holes. This structure can increase the lever arm of the torque acting on the blades, thereby increasing the torque.

[0009] Preferably, the waterwheel includes a spindle and several blades, with the blades arranged circumferentially along the spindle.

[0010] Preferably, the blade has a notch on the side near the spindle at its end. This structure facilitates the flow of cooling water and reduces resistance.

[0011] Preferably, a partition plate is provided between two adjacent blades, the partition plate being perpendicular to the blades and intersecting the outer contour line of the water passage hole. This structure can separate the water inlet and outlet ends within the cooling hole, preventing heated cooling water from repeatedly entering the cooling hole and affecting the cooling effect, while the cooling water at the outlet end flows directly away through the water passage hole.

[0012] Preferably, the lower portion of the cooling hole overlaps with the water passage hole. This structure allows the upper portion of the cooling water to directly enter the rear conveyor shaft position to cool the rear cooling hole.

[0013] Preferably, a water guide sleeve is provided inside the water passage hole, positioned between two adjacent water wheels. The water guide sleeve has a first water guide groove and a second water guide groove that are isolated from each other and spirally arranged. The inlet of the first water guide groove is located above the inlet of the second water guide groove, and the outlet of the first water guide groove is located below the outlet of the second water guide groove. This structure allows the cooling water in the upper and lower layers of the water passage hole to be switched, enabling more of the cooler cooling water that did not enter the previous cooling hole to enter the next cooling hole, while reducing the amount of cooling water flowing out of the previous cooling hole from entering the next, thus increasing the cooling effect of subsequent cooling holes and resulting in a more uniform overall cooling effect of the cooling plate.

[0014] The beneficial effects of this invention are: (1) During the flow of cooling water, it can rotate at high speed, which accelerates the flow, removes heat quickly, and has a good cooling effect. The effect is even more significant under high-speed and high-pressure water flow; (2) The water channel is designed with straight holes, which is convenient to process and deliver quickly. The processing cost is low, and the installation is convenient. It is installed from the front, and only one water channel needs to pass through the water channel, which is simple to process; (3) The water guide sleeve can increase the cooling effect of the cooling holes behind it, making the overall cooling effect of the cooling plate more uniform. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of the present invention;

[0016] Figure 2 This is a structural schematic diagram of the conveyor shaft;

[0017] Figure 3 This is a cross-sectional view of the water guide sleeve.

[0018] In the diagram: Cooling plate 1, water passage hole 1.1, cooling hole 1.2, conveyor shaft 2, water guide hole 2.1, water wheel 3, spindle 3.1, blade 3.2, spiral structure 4, partition plate 5, water guide sleeve 6, first water guide groove 6.1, second water guide groove 6.2. Detailed Implementation

[0019] The present invention will now be further described with reference to the accompanying drawings and specific embodiments.

[0020] Example 1:

[0021] like Figure 1 and Figure 2 As shown, a high-speed rotating flow cooling device includes a cooling plate 1 and a conveyor shaft 2. The cooling plate 1 has vertically arranged and interconnected water passage holes 1.1 and cooling holes 1.2. Multiple cooling holes 1.2 are arranged side-by-side along the axial direction of the water passage holes 1.1. The conveyor shaft 2 corresponds one-to-one with each cooling hole 1.2. The conveyor shaft 2 is disposed within and rotatably connected to the cooling holes 1.2. A water wheel 3 is provided at one end of the conveyor shaft 2 near the water passage hole 1.1, and part of the structure of the water wheel 3 is disposed within the water passage hole 1.1. A water guide hole 2.1 is provided axially inside the conveyor shaft 2, with both ends of the water guide hole 2.1 communicating with the cooling holes 1.2. A spiral structure 4 is provided on the outer wall of the conveyor shaft 2. The cooling holes 1.2 include fine holes and coarse holes, with the coarse hole diameter larger than the fine hole diameter. The spiral structure 4 is disposed within the fine hole, and the water wheel 3 is disposed within and adapted to the coarse hole. The waterwheel 3 includes a spindle 3.1 and several blades 3.2, which are evenly arranged around the spindle 3.1. The ends of the blades 3.2 are provided with notches on the side near the spindle 3.1.

[0022] In the above technical solution, only one water passage hole 1.1 needs to be designed. The water flow in the water passage hole 1.1 can drive the water wheel 3 and the conveyor shaft 2 to rotate. The spiral structure 4 on the conveyor shaft 2 can carry the cooling water in the water passage hole 1.1 into the cooling hole 1.2 to cool the cooling plate 1. Then the cooling water flows back to the water passage hole 1.1 through the guide hole 2.1 and flows away through the water passage hole 1.1 again. In the process of water flow, the above cooling device can rotate at high speed, which accelerates the flow and removes heat quickly, resulting in good cooling effect. The water channel is a straight hole design, which is convenient to process and deliver quickly. The processing cost is low, and the installation is convenient. It can be installed from the front, and the water channel only needs to pass through a single water channel, which is simple to process. The effect is even more significant under high-speed and high-pressure water flow. The cooling water in the cooling hole 1.2 can also first enter through the guide hole 2.1 and then exit through the spiral structure 4.

[0023] Example 2:

[0024] like Figure 2 and Figure 3 As shown, based on Embodiment 1, a partition plate 5 is provided between two adjacent blades 3.2. The partition plate 5 is perpendicular to the blades 3.2 and intersects the outer contour line of the water passage hole 1.1. The lower part of the cooling hole 1.2 overlaps with the water passage hole 1.1. A water guide sleeve 6 is provided inside the water passage hole 1.1. The water guide sleeve 6 is located between two adjacent water wheel 3s. The water guide sleeve 6 has a first water guide groove 6.1 and a second water guide groove 6.2 that are isolated from each other and spirally arranged. The inlet of the first water guide groove 6.1 is located above the inlet of the second water guide groove 6.2, and the outlet of the first water guide groove 6.1 is located below the outlet of the second water guide groove 6.2.

[0025] The structure allows for the interchange of the upper and lower layers of cooling water within the water passage 1.1. This allows more of the cooler cooling water that did not enter the previous cooling hole 1.2 to enter the next cooling hole 1.2, while less cooling water that exited the previous cooling hole 1.2 enters the next cooling hole 1.2. This increases the cooling effect of subsequent cooling holes 1.2 and results in a more uniform overall cooling effect for the cooling plate 1. The partition plate 5 separates the inlet and outlet ends of the cooling holes 1.2, preventing heated cooling water from repeatedly entering the cooling holes 1.2 and affecting the cooling effect. The cooling water at the outlet end flows directly away through the water passage 1.1.

[0026] The beneficial effects of the present invention are: (1) During the flow of cooling water, it can rotate at high speed, which accelerates the flow and removes heat quickly, resulting in a good cooling effect. The effect is even more significant under high-speed and high-pressure water flow. (2) The water channel is designed with straight holes, which makes it easy to process and deliver quickly. The processing cost is low, and the installation is convenient. It can be installed from the front, and only one water channel needs to pass through the water channel, which is simple to process. (3) The water guide sleeve 6 can increase the cooling effect of the rear cooling holes 1.2, making the overall cooling effect of the cooling plate 1 more uniform.

Claims

1. A high speed rotational flow cooling device characterized by, The cooling plate is provided with staggered water passing holes and cooling holes which are interconnected, and the conveying shaft is arranged in the cooling holes and rotationally connected with the cooling holes, and the water wheel is arranged at the end of the conveying shaft close to the water passing holes, and part of the structure of the water wheel is arranged in the water passing holes, and the water guide hole is arranged in the conveying shaft along the axial direction, and both ends of the water guide hole are communicated with the cooling holes, and the spiral structure is arranged on the outer wall of the conveying shaft; The water wheel comprises a shaft and a plurality of blades, the plurality of blades are arranged circumferentially along the shaft, and a partition plate is arranged between two adjacent blades, the partition plate intersects with the outer contour line of the water passing hole, a water guide sleeve is arranged in the water passing hole, the water guide sleeve is arranged between two adjacent water wheels, and the water guide sleeve is provided with a first water guide groove and a second water guide groove which are isolated from each other and arranged in a spiral manner. The lower part of the cooling hole overlaps with the water passing hole, the water inlet of the first water guide groove is arranged above the water inlet of the second water guide groove, and the water outlet of the first water guide groove is arranged below the water outlet of the second water guide groove.

2. A high speed rotational flow cooling device according to claim 1, wherein The number of the cooling holes is multiple, and the multiple cooling holes are arranged side by side along the axial direction of the water passing hole, and the conveying shaft is one-to-one corresponding to the cooling holes.

3. A high speed rotational flow cooling device according to claim 1, wherein The cooling hole comprises a fine hole and a coarse hole, the diameter of the coarse hole is greater than that of the fine hole, the spiral structure is arranged in the fine hole, and the water wheel is arranged in the coarse hole and matched with the coarse hole.

4. A high speed rotational flow cooling device according to claim 1, wherein The end of the blade close to the shaft is provided with a notch.

5. A high speed rotational flow cooling device according to claim 1, wherein The partition plate is arranged perpendicularly to the blade.

6. A high speed rotational flow cooling device according to claim 2, wherein The cooling water at the water outlet end flows away through the water passing hole.

7. A high speed rotational flow cooling device according to claim 6, wherein The partition plate separates the water inlet end from the water outlet end in the cooling hole.

Citation Information

Patent Citations

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  • A built -in cooling structure for tubbiness product mould

    CN208438688U

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