Metal partition welding equipment and metal partition welding method
By designing metal partition welding equipment and using conveying and stopping devices to position and weld the metal partition, the problem of existing equipment not being adaptable when welding long partitions is solved, and production efficiency and finished product quality are improved.
Patent Information
- Application Number
- CN202311422517.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-30
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2043-10-30
AI Technical Summary
The existing metal partition welding equipment is not adaptable enough when welding longer partitions, has low production efficiency, and is not stable enough in the quality of the finished product, which requires multiple shifts and fixes, resulting in low production efficiency.
A metal partition welding equipment is designed, including a frame, partition support structure, conveying device, stop-blocking device and welding device. The metal partition is conveyed through the conveying device, and the welding edges are positioned and welded by stop-blocking device and welding device, adapting to the processing of metal partitions of different lengths, and improving production efficiency and finished product quality.
It realizes that there is no need for multiple assembly and disassembly when welding longer metal partitions, improves production efficiency and stability of finished product quality, and adapts to the processing of metal partitions of various lengths.
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Figure CN117206803B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of welding technology, in particular to a metal partition welding device and a metal partition welding method. Background Art
[0002] In today's production activities, especially in bridge and shipbuilding, partitions are widely used as workpieces. Metal partitions are generally produced by welding. Due to the complex welding process, metal partitions are usually produced by manual welding. However, manual welding is inefficient and the welding quality is unstable, resulting in low production efficiency and low production quality.
[0003] Later, some equipment capable of welding metal partitions appeared. These equipment can effectively improve the production efficiency and quality of metal partitions. However, these devices usually fix the metal partitions inside the equipment, and then use a movable welding machine to weld the edges of the metal partition strips, such as the partition welding robot welding machine disclosed in the Chinese invention patent application number 202211283486.5. However, the length of the equipment is limited, and the travel range of the welding machine is also limited. Therefore, these welding equipment have strict requirements on the length of the metal partition, and it will be inconvenient to weld if the length is slightly larger. If it is necessary to use these equipment to weld metal partitions with longer lengths, technicians need to use equipment such as cranes to shift and fix the metal partitions multiple times during the welding process before they can complete the welding of the longer metal partitions. Therefore, the current metal partition welding equipment has shortcomings such as low adaptability, low production efficiency when welding longer partitions, and insufficient quality of finished products. Summary of the Invention
[0004] The main purpose of the present invention is to provide a metal partition welding device, aiming to solve at least one of the above-mentioned deficiencies in the prior art.
[0005] To achieve the above-mentioned objectives, the present invention proposes a metal partition welding device, comprising a frame and a partition supporting structure, a partition limiting structure, a conveying device, a stopping device and a welding device arranged on the frame; the partition limiting structure comprises two side limiting structures respectively arranged on both sides of the partition supporting structure, and a feeding channel for the metal partition to pass through is formed between the two side limiting structures; the conveying device comprises a conveying drive device and a conveying member connected by a transmission, and the conveying member is arranged on the peripheral side of the feeding channel, and the conveying member can squeeze the metal partition and drive it to move along the feeding channel; the stopping device comprises a stopping drive device and a stopping member connected by a transmission, and the stopping drive device can move the stopping member until at least part of it is facing the feeding channel to stop the metal partition; the welding device comprises a welding machine arranged next to the partition supporting structure, and after the stopping member stops the metal partition, the welding end of the welding machine faces the metal partition, and can weld at least one welding edge of the metal partition.
[0006] The beneficial effects of the present invention are as follows: the metal separator welding equipment of the present invention uses a conveying device to transport the metal separator, allowing the metal separator to move relative to the frame, and then uses a stop device and a welding device to position and weld the weld edge of the metal separator. Compared to the prior art, the metal separator welding equipment of the present invention does not require multiple assembly and disassembly of the metal separator, even when welding longer metal separators. This facilitates the processing of metal separators of various lengths, improves the stability of the finished product quality, and increases production efficiency.
[0007] Preferably, the conveying member is a roller, which is rotatably connected to the frame, and its rotation axis extends longitudinally. The conveying device includes multiple rollers, and the multiple rollers are distributed on both sides of the partition supporting structure. The rollers distributed on both sides of the partition supporting structure are respectively called first rollers and second rollers. The multiple first rollers and the multiple second rollers are arranged along the extension direction of the partition supporting structure. During conveying, the metal partition is at least partially located in the feeding channel, and the first roller and the second roller squeeze the metal partition. The conveying drive device is transmission-connected to the first roller and / or the second roller to drive the metal partition to move along the feeding channel.
[0008] Preferably, the two side limiting structures are respectively referred to as a first side limiting structure and a second side limiting structure, the first side limiting structure includes a plurality of first rollers, and the second side limiting structure includes a plurality of second rollers.
[0009] Preferably, the stop driving device includes a stop fixing part and a stop moving part which are transmission-connected. The stop fixing part is fixedly arranged on the side of the partition supporting structure. The stop member is plate-shaped. The stop member is arranged on the stop moving part and extends longitudinally. During transportation, the stop member is located between two adjacent rollers. When stopping, the stop driving device drives the stop member to move in a direction perpendicular to the feeding channel so that at least part of it is facing the feeding channel.
[0010] Preferably, the metal partition welding equipment includes two stopping devices, which are arranged along the extension direction of the feeding channel. The two stopping devices are respectively called the front stopping device and the rear stopping device. The stopping parts of the front stopping device and the rear stopping parts of the rear stopping device are respectively called the front stopping part and the rear stopping part, which are respectively used to stop the metal partition at the front and rear sides of the metal partition.
[0011] Preferably, the welding device also includes a welding movable device, which is arranged next to the conveying device, and the welding machine is arranged on the welding movable device. After the stop member stops the metal partition, the welding movable device drives the welding end of the welding machine through the gap between the two adjacent rollers, so that the welding machine can weld the metal partition.
[0012] Preferably, welding devices are provided on both sides of the conveying device.
[0013] Preferably, the partition supporting structure includes a plurality of supporting wheels arranged in sequence, the supporting wheels are rotatably connected to the frame, and the rotation axis thereof is perpendicular to the arrangement direction of the plurality of supporting wheels.
[0014] Preferably, the partition limiting structure also includes a pressure driving device and multiple pressure wheels connected by a transmission. The multiple pressure wheels are arranged in sequence and the arrangement direction is consistent with the extension direction of the partition supporting structure. The multiple pressure wheels are located directly above the partition supporting structure. The pressure driving device includes a pressure fixing part and a pressure moving part connected by a transmission. The pressure wheel is rotatably connected to the pressure moving part, and its rotation axis is perpendicular to the arrangement direction of the multiple pressure wheels. The pressure driving device can drive the pressure wheel to move longitudinally.
[0015] The present invention also provides a metal partition welding method, comprising the following steps:
[0016] S1. Welding the first edge of the metal separator, pre-welding the second and third edges of the metal separator;
[0017] S2. The metal partition is placed on the partition support structure of the rack, and the metal partition is at least partially placed in the feed channel;
[0018] S3 drive conveyor drive means, the conveyor drive means drives the metal separator forward through the conveyor member;
[0019] S4. driving the stop drive device to move the stop member to at least partially face the feed channel and stop the metal separator, driving the welding moving device to move the welding machine and weld the second and third weld edges of the metal separator;
[0020] S5. Drive the conveying drive device to drive the metal partition to move forward and leave the feeding channel.
[0021] Preferably, step S4 includes:
[0022] S41. Drive the stop drive device to move the front stop member to at least a portion thereof facing the feed channel and stop the metal partition;
[0023] S42 driving the welding mobile device, driving the welding machine to move and weld the second welding edge located on the front side of the metal separator;
[0024] S43 driving the welding mobile device, driving the welding end of the welding machine aligned with the third welding edge of the metal separator;
[0025] S44. The drive stop drive means retracts the front stop member, drives the conveyor drive means, and conveys the metal separator forward. During the forward conveyance of the metal separator, the welding machine simultaneously welds the third weld edge;
[0026] S45. After the third weld edge is completed and the metal separator has passed the rear stop, the stop drive device is actuated to move the rear stop until at least a portion of the rear stop faces the feed channel, and the conveying drive device is actuated to convey the metal separator rearward until the metal separator is stopped by the rear stop.
[0027] S46. Drive the welding moving device to drive the welding machine to move and weld the second welding edge located on the rear side of the metal partition. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
[0029] Figure 1 Schematic diagram of the structure of the metal partition;
[0030] Figure 2 This is a structural diagram of the metal partition from another angle;
[0031] Figure 3 This is a structural diagram of the metal partition from another angle;
[0032] Figure 4 This is a schematic structural diagram of a frame and a structure provided thereon in an embodiment of the present invention;
[0033] Figure 5 Schematic diagram of the structure of the frame and the conveying device in an embodiment of the present invention;
[0034] Figure 6 for Figure 5Schematic diagram of the structure of part A;
[0035] Figure 7 for Figure 5 Schematic diagram of the structure of part B;
[0036] Figure 8 This is a rear view of the frame and the conveying device in an embodiment of the present invention;
[0037] Figure 9 Schematic diagram of the structure of the stopping device in an embodiment of the present invention;
[0038] Figure 10 It is a right side view of the metal partition welding equipment;
[0039] Figure 11 This is a schematic diagram of the positional relationship between the metal partition, the welding machine, the stopper, and the roller after the metal partition enters the feeding channel in an embodiment of the present invention;
[0040] Figure 12 Schematic diagram of the positional relationship between the metal separator, the welding machine, the stopper, and the roller when welding the two second welding edges on the front side of the metal separator in an embodiment of the present invention;
[0041] Figure 13 Schematic diagram of the positional relationship between the metal separator, the welding machine, the stopper, and the roller when welding the two third welding edges of the metal separator in an embodiment of the present invention;
[0042] Figure 14 Schematic diagram of the positional relationship between the metal partition, the welding machine, the stopper, and the roller when the metal partition moves forward and passes over the rear stopper as a whole in an embodiment of the present invention;
[0043] Figure 15 This is a schematic diagram of the positional relationship between the metal partition, the welding machine, the stopper and the roller when welding the two second welding edges on the rear side of the metal partition in an embodiment of the present invention.
[0044] In the accompanying drawings: 1-frame, 11-roller mounting frame, 2-partition supporting structure, 21-supporting wheel, 3-partition limiting structure, 31-side limiting structure, 311-first side limiting structure, 312-second side limiting structure, 4-conveyor, 41-conveyor member, 411-roller, 4111-first roller, 4112-second roller, 42-conveyor driving device, 43-driven roller, 5-stop device, 51-stop mounting frame, 52-stop driving device, 521-stop fixing portion, 522-stop moving portion, 53-stop member, 531-front stop member, 532- Rear stop, 6-welding device, 61-welding machine, 611-welding end, 62-welding moving device, 7-feeding channel, 81-pressing drive device, 82-pressing wheel, 83-pressing moving device, 91-first supporting platform, 911-pressing mounting frame, 92-second supporting platform, 10-metal partition, 1011-first metal plate, 1012-second metal plate, 1013-third metal plate, 1014-fourth metal plate, 1015-fifth metal plate, 1016-sixth metal plate, 1021-first welding edge, 1022-second welding edge, 1023-third welding edge.
[0045] The purpose, features and advantages of the present invention will be further described with reference to the accompanying drawings and in conjunction with the embodiments. DETAILED DESCRIPTION
[0046] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0047] It should be noted that if the embodiments of the present invention involve directional indications, such as up, down, left, right, front, and back, the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0048] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features specified as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0049] like Figures 1 to 15 As shown, a metal partition 10 welding device includes a frame 1 and a partition supporting structure 2, a partition limiting structure 3, a conveying device 4, a stopping device 5 and a welding device 6 arranged on the frame 1; the partition limiting structure 3 includes two side limiting structures 31 respectively arranged on both sides of the partition supporting structure 2, and a feeding channel 7 for the metal partition 10 to pass through is formed between the two side limiting structures 31; the conveying device 4 includes a conveying drive device 42 and a conveying member 41 connected by transmission, and the conveying member 41 is arranged on the peripheral side of the feeding channel 7, and the conveying The feeding member 41 can squeeze the metal partition 10 and drive it to move along the feeding channel 7; the stopping device 5 includes a stopping drive device 52 and a stopping member 53 that are transmission-connected. The stopping drive device 52 can move the stopping member 53 until at least part of it is facing the feeding channel 7 to stop the metal partition 10; the welding device 6 includes a welding machine 61 arranged next to the partition supporting structure 2. After the stopping member 53 stops the metal partition 10, the welding end 611 of the welding machine 61 faces the metal partition 10, and can weld at least one welding edge of the metal partition 10.
[0050] The metal separator 10 welding apparatus of this embodiment uses a conveying device 4 to transport the metal separator 10, allowing the metal separator 10 to move relative to the frame 1. The metal separator 10's weld edges are then positioned and welded using a stop device 5 and a welding device 6. Compared to the prior art, the metal separator 10 welding apparatus of this embodiment does not require multiple assembly and disassembly of the metal separator 10, even when welding longer metal separators 10. This facilitates the processing of metal separators 10 of various lengths, improves the stability of the finished product quality, and enhances production efficiency.
[0051] refer to Figures 1 to 3The metal separator 10 processed in this embodiment includes six metal plates, including a first metal plate 1011, a second metal plate 1012, a third metal plate 1013, a fourth metal plate 1014, a fifth metal plate 1015, and a sixth metal plate 1016. The first metal plate 1011, the second metal plate 1012, and the third metal plate 1013 are integrally formed by bending. The fourth metal plate 1014, the fifth metal plate 1015, and the sixth metal plate 1016 are then added to form four first weld edges 1021, four second weld edges 1022, and two third weld edges 1023.
[0052] Before placing the metal separator 10 in the welding equipment, the four first weld edges 1021 are manually welded. Then, the second weld edge 1022 and the third weld edge 1023 are spot welded, i.e., pre-welded, to initially form the structure of the metal separator 10. Because the first weld edges 1021 are relatively short, manual welding is less likely to result in quality and efficiency issues.
[0053] When placing the metal partition 10 on the partition supporting structure 2, the metal partition 10 should be in a posture with the second metal plate 1012 at the bottom, the fourth metal plate 1014 at the top, the fifth metal plate 1015 at the front, and the sixth metal plate 1016 at the back. The positions of the fifth metal plate 1015 and the sixth metal plate 1016 are interchangeable.
[0054] In some specific embodiments, reference Figure 4 、 Figure 5 and Figure 8 The conveying member 41 is a roller 411, which is rotatably connected to the frame 1, and its rotation axis extends longitudinally. The conveying device 4 includes multiple rollers 411, and multiple rollers 411 are distributed on both sides of the partition supporting structure 2. The rollers 411 distributed on both sides of the partition supporting structure 2 are respectively referred to as the first roller 4111 and the second roller 4112. The multiple first rollers 4111 and the multiple second rollers 4112 are arranged along the extension direction of the partition supporting structure 2. During conveying, the metal partition 10 is at least partially located in the feeding channel 7, and the first roller 4111 and the second roller 4112 squeeze the metal partition 10. The conveying drive device 42 is connected to the first roller 4111 and the second roller 4112 to drive the metal partition 10 to move along the feeding channel 7.
[0055] Specifically, multiple first rollers 4111 are evenly spaced, and multiple second rollers 4112 are evenly spaced. When the metal separator 10 enters the feed channel 7, the first rollers 4111 and second rollers 4112 on either side of the feed channel 7 press against the metal separator 10. The conveying drive 42 is in transmission connection with the first rollers 4111, driving the first rollers 4111 to rotate. Friction forces cause the metal separator 10 to move along the feed channel 7.
[0056] Furthermore, the plurality of first rollers 4111 and the plurality of second rollers 4112 are aligned one by one.
[0057] In some other embodiments, the conveying member 41 may be in other forms such as rollers, as long as it can drive the metal partition 10 to move along the feeding channel 7 .
[0058] In some other embodiments, a driven roller 43 is provided between adjacent rollers 411 , and the extension direction of the driven roller 43 is consistent with that of the roller 411 . The driven roller 43 is close to the lower side of the feeding channel 7 .
[0059] In some specific embodiments, reference Figure 5 The frame 1 includes a roller mounting frame 11, and a plurality of rollers 411 are rotatably connected to the roller mounting frame 11. A conveying drive device 42 is provided on the upper side of the roller mounting frame 11. The conveying drive device 42 includes a conveying drive motor and a conveying transmission structure. The axis of the conveying drive motor's rotating shaft is in the same or opposite direction as the feeding direction of the feeding channel 7. The conveying transmission structure is in driving connection with the rotating shaft of the conveying drive motor. The conveying drive motor drives the rollers 411 to rotate through the conveying transmission structure.
[0060] Specifically, the conveyor transmission structure includes a transmission rod, which is fixedly mounted coaxially with the shaft of the conveyor drive motor. Multiple first rollers 4111 are connected to the transmission rod. When the conveyor drive motor is activated, the transmission rod rotates, driving the multiple transmission members to rotate synchronously, thereby driving the multiple first rollers 4111 to rotate synchronously and in the same direction. The transmission between the transmission rod and the first rollers 4111 can be achieved through a bevel gear module or a worm gear module, as long as the rotation of the conveyor drive motor shaft is converted into rotation of the first rollers 4111.
[0061] In some specific embodiments, reference Figure 8 The two side limiting structures 31 are respectively referred to as a first side limiting structure 311 and a second side limiting structure 312 . The first side limiting structure 311 includes a plurality of first rollers 4111 , and the second side limiting structure 312 includes a plurality of second rollers 4112 .
[0062] Since the first roller 4111 and the second roller 4112 are respectively arranged on both sides of the feeding channel 7, they can limit the metal partition 10 from moving or tipping over to both sides. Therefore, the first roller 4111 and the second roller 4112 serve as the conveying member 41 and also as a component of the side limiting structure 31.
[0063] In some specific embodiments, reference Figure 9 The stop driving device 52 includes a stop fixing part 521 and a stop moving part 522 which are transmission-connected. The stop fixing part 521 is fixedly arranged on the side of the partition supporting structure 2. The stop member 53 is plate-shaped. The stop member 53 is arranged on the stop moving part 522 and extends longitudinally. During transportation, the stop member 53 is located between two adjacent rollers 411. During stopping, the stop driving device 52 drives the stop member 53 to move in a direction perpendicular to the feeding channel 7 so that at least part of it is facing the feeding channel 7.
[0064] Specifically, the stop drive device 52 is a stop drive cylinder, the cylinder body of the stop drive cylinder is the stop fixed portion 521, and the piston rod of the stop drive cylinder is the stop moving portion 522. The cylinder body is fixed on the frame 1, and the stop member 53 is fixed on the piston rod.
[0065] Furthermore, a stop mounting bracket 51 is provided on the frame 1. The stop mounting bracket 51 is located on the side of the feed channel 7 where the first roller 4111 is provided, corresponding to the middle of the partition support structure 2. A stop driving device 52 is provided on the stop mounting bracket 51, and a stop member 53 is located between two adjacent second rollers 4112.
[0066] A “slider-guide rail” structure is further provided between the stopping member 53 and the stopping mounting frame 51 to ensure that the stopping member 53 moves in a horizontal direction perpendicular to the feeding direction of the feeding channel 7 .
[0067] In some specific embodiments, reference Figure 9 The metal partition 10 welding equipment includes two stopping devices 5, which are arranged along the extension direction of the feeding channel 7. The two stopping devices 5 are respectively called the front stopping device and the rear stopping device, which are respectively used to stop the metal partition 10 at the front and rear sides of the metal partition 10.
[0068] Specifically, the interval between two adjacent first rollers 4111 is called the roller 411 interval, the stop member 53 of the front stop device and the stop member 53 of the rear stop device are respectively called the front stop member 531 and the rear stop member 532, the front stop member 531 and the rear stop member 532 are respectively located in the interval between two adjacent rollers 411, and the rear stop member 532 is located on the front side of the front stop member 531.
[0069] Since the front stop device and the rear stop device are both set on the stop mounting frame 51, if the front stop member 531 is located in front of the rear stop member 532, it will hinder the welding machine 61 from aligning with the second welding edge 1022 of the metal partition 10. Therefore, the rear stop member 532 is set in front of the front stop member 531.
[0070] In some specific embodiments, reference Figure 4 The welding device 6 also includes a welding movable device 62, which is arranged next to the conveying device 4. The welding machine 61 is arranged on the welding movable device 62. After the stopping member 53 stops the metal partition 10, the welding movable device 62 drives the welding end 611 of the welding machine 61 to pass through the gap between the two adjacent rollers 411, so that the welding machine 61 can weld the metal partition 10.
[0071] Specifically, the welding movable device 62 is a three-axis movable device, and the welding machine 61 is arranged on the three-axis movable device. It can move along the feeding direction, longitudinal direction and perpendicular to the feeding direction of the feeding channel 7, so that the welding machine 61 in this embodiment can weld each welding edge of the metal partition 10.
[0072] In some other embodiments, the welding machine 61 is fixedly mounted on the frame 1 , and when the metal partition 10 is transported in the feeding channel 7 , the welding machine 61 can weld the third welding edge 1023 of the metal partition 10 .
[0073] In some specific embodiments, welding devices 6 are provided on both sides of the conveying device 4 .
[0074] The metal separator 10 has two third welding edges 1023, one on each side of the metal separator 10. Therefore, the welding devices 6 are provided on both sides of the conveying device 4, so that the two third welding edges 1023 can be welded simultaneously, which can improve efficiency.
[0075] In some other embodiments, only one welding device 6 is provided on the metal partition 10 welding equipment. After the third welding edge 1023 on one side of the metal partition 10 is welded, the metal partition 10 needs to be removed and reversed before being sent into the feeding channel 7 before the third welding edge 1023 on the other side can be welded.
[0076] In some specific embodiments, reference Figure 4 、 Figure 5 and Figure 6 The partition supporting structure 2 includes a plurality of supporting wheels 21 arranged in sequence. The supporting wheels 21 are rotatably connected to the frame 1 , and their rotation axes are perpendicular to the arrangement direction of the plurality of supporting wheels 21 .
[0077] The supporting wheel 21 is a driven wheel. When the first roller 4111 and the second roller 4112 transport the metal separator 10 , the supporting wheel 21 rotates along with the metal separator 10 , so that the transportation of the metal separator 10 is smoother.
[0078] In some specific embodiments, reference Figure 5 and Figure 7 The partition limiting structure 3 also includes a transmission-connected pressing drive device 81 and multiple pressing wheels 82. The multiple pressing wheels 82 are arranged in sequence and the arrangement direction is consistent with the extension direction of the partition supporting structure 2. The multiple pressing wheels 82 are located directly above the partition supporting structure 2. The pressing drive device 81 includes a transmission-connected pressing fixed part and a pressing moving part. The pressing wheel 82 is rotatably connected to the pressing moving part, and its rotation axis is perpendicular to the arrangement direction of the multiple pressing wheels 82. The pressing drive device 81 can drive the pressing wheel 82 to move longitudinally.
[0079] After the metal separator 10 is placed on the separator support structure 2, the pressing drive device 81 drives the pressing wheel 82 to move downward until the pressing wheel 82 presses the metal separator 10 onto the separator support structure 2. The arrangement of the pressing drive device 81 and the pressing wheel 82 can limit the upward movement of the metal separator 10 and press the metal separator 10 onto the pressing wheel 82, making the position of the metal separator 10 more stable during transportation and enabling it to be transported according to a predetermined movement route, which is beneficial to improving welding quality.
[0080] Specifically, the roller mounting frame 11 is provided with a press moving device 83, and the press driving device 81 on the frame 1 is arranged on the press moving device 83. The press moving device 83 can drive the press driving device 81 to move longitudinally to adapt to the height of different metal separators 10. The press driving device 81 is a press driving cylinder, the cylinder body of which is arranged on the press moving device 83, and the press wheel 82 is arranged on the piston rod of the press driving cylinder, and the piston rod of the press driving cylinder is located on the lower side of the cylinder body of the press driving cylinder.
[0081] Furthermore, the material pressing moving device 83 can be configured as a linear motor, or a material pressing drive motor can be combined with a screw transmission module to achieve adjustment of the longitudinal position of the material pressing drive cylinder.
[0082] In some other embodiments, the conveying member 41 is a pressing wheel 82 , and the conveying driving device 42 is in transmission connection with the pressing wheel 82 , driving the pressing wheel 82 to rotate, thereby driving the metal partition 10 to move.
[0083] In some specific embodiments, reference Figure 10, and also includes two supporting platforms. The frame 1 is arranged between the two supporting platforms. The two supporting platforms are respectively called the first supporting platform 91 and the second supporting platform 92. The first supporting platform 91, the frame 1 and the second supporting platform 92 are arranged along the feeding direction of the feeding channel 7. The supporting platforms are provided with a partition supporting structure 2, a pressing drive device 81 and a plurality of pressing wheels 82. The partition supporting structure 2 on the supporting platform is aligned with the partition supporting structure 2 on the frame 1.
[0084] Specifically, the supporting platform is provided with a plurality of supporting wheels 21, and the arrangement direction of the plurality of supporting wheels 21 is consistent with the extension direction of the feeding channel 7. A pressing mounting frame 911 is also provided on the supporting platform, and a pressing driving device 81 and a plurality of pressing wheels 82 are provided at the upper end of the pressing mounting frame 911, and the arrangement direction of the plurality of pressing wheels 82 is consistent with the extension direction of the feeding channel 7.
[0085] The pressing mounting frame 911 is also provided with a pressing moving device 83 , and the pressing driving device 81 on the supporting platform is provided on the pressing moving device 83 to adapt to metal partitions 10 of different heights.
[0086] The method for welding the metal separator 10 using the above-mentioned metal separator 10 welding equipment is as follows:
[0087] S1. Welding the first welding edge 1021 of the metal separator 10, pre-welding the second welding edge 1022 and the third welding edge 1023 of the metal separator 10;
[0088] S2. The metal partition 10 is placed on the partition support structure 2 of the frame 1, and the metal partition 10 is at least partially placed in the feed channel 7, reference Figure 11 ;
[0089] S3 drives the conveying drive device 42, the conveying drive device 42 drives the metal separator 10 to move forward through the conveying member 41;
[0090] S4. The stop drive device 52 is driven to move the stop member 53 to at least partially face the feed channel 7 and stop the metal separator 10, and the welding moving device 62 is driven to move the welding machine 61 and weld the second welding edge 1022 and the third welding edge 1023 of the metal separator 10;
[0091] S5. Drive the conveying drive device 42 to drive the metal partition 10 to move forward and leave the feeding channel 7.
[0092] In step S1, the second welding edge 1022 and the third welding edge 1023 of the metal partition 10 are pre-welded by spot welding. Taking the second welding edge 1022 as an example, the technician performs spot welding on the second welding edge 1022 to form a plurality of evenly arranged welding points.
[0093] Step S2 includes the following steps:
[0094] S21. Place the metal separator 10 on the separator support structure 2 of the first support platform 91, with the second metal plate 1012 at the bottom, the fourth metal plate 1014 at the top, the fifth metal plate 1015 at the front, and the sixth metal plate 1016 at the back. The positions of the fifth metal plate 1015 and the sixth metal plate 1016 are interchangeable.
[0095] S22 drives the pressing moving device 83 and the pressing driving device 81 on the first supporting platform 91, driving the pressing wheel 82 to move downward until the pressing wheel 82 presses the metal separator 10 onto the separator supporting structure 2;
[0096] S23. Apply external force to the metal partition 10 to move the metal partition 10 forward along the partition supporting structure 2 until the metal partition 10 partially enters the feeding channel 7.
[0097] In step S3, when the metal separator 10 enters the feeding channel 7, the first roller 4111 and the second roller 4112 squeeze the metal separator 10. When the conveying drive motor is started, the first roller 4111 drives the metal separator 10 to be conveyed forward:
[0098] Step S4 includes the following steps:
[0099] S41 drives the stop drive device 52, moves the front stop member 531 to at least a portion thereof facing the feed channel 7, and stops the metal separator 10;
[0100] S42 driving the welding mobile device 62, driving the welding machine 61 to move and weld the second welding edge 1022 located on the front side of the metal separator 10, reference Figure 12 ;
[0101] S43 driving the welding mobile device 62, driving the welding end 611 of the welding machine 61 is aligned with the third welding edge 1023 of the metal separator 10;
[0102] S44 drive stop drive device 52, retract the front stop member 531, drive the conveyor drive device 42, forward conveying the metal separator 10, in the process of conveying the metal separator 10 forward, the welding machine 61 synchronously welds the third weld edge 1023, reference Figure 13 ;
[0103] S45. Reference Figure 14After the third welding edge 1023 is completed and the metal separator 10 as a whole passes the rear stop member 532, the stop driving device 52 is driven to move the rear stop member 532 until at least a portion of the rear stop member 532 faces the feed channel 7, and the conveying driving device 42 is driven to convey the metal separator 10 backward until the metal separator 10 is stopped by the rear stop member 532;
[0104] S46 driving the welding mobile device 62, driving the welding machine 61 to move and weld the second welding edge 1022 located on the rear side of the metal separator 10, reference Figure 15 .
[0105] In step S42 , the welding devices 6 on both sides of the conveying device 4 work synchronously to weld the two second welding edges 1022 on the front side of the metal separator 10 respectively.
[0106] In step S44 , the welding ends 611 of the welding machines 61 on both sides of the conveying device 4 are aligned with the third welding edges 1023 on both sides of the metal separator 10 ;
[0107] In step S45, the welding machines 61 on both sides of the conveying device 4 work synchronously to weld the third welding edges 1023 on both sides of the metal separator 10 respectively;
[0108] In step S46 , the welding devices 6 on both sides of the conveying device 4 work synchronously to weld the two second welding edges 1022 on the rear side of the metal separator 10 respectively.
[0109] In step S5 , the conveying drive motor is driven so that the first roller 4111 drives the metal partition 10 to move forward to leave the feeding channel 7 and enter between the partition supporting structure 2 and the pressing wheel 82 on the second supporting platform 92 .
[0110] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made by using the contents of the present invention description and drawings under the inventive concept of the present invention, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A metal partition welding device, characterized in that: It comprises a frame (1), a partition support structure (2), a partition limiting structure (3), a conveying device (4), a stopping device (5), and a welding device (6) arranged on the frame (1); The partition plate limiting structure (3) comprises two side limiting structures (31) respectively arranged on both sides of the partition plate supporting structure (2), and a feeding channel (7) for the metal partition plate (10) to pass through is formed between the two side limiting structures (31); The conveying device (4) comprises a conveying drive device (42) and a conveying member (41) which are connected in a transmission manner. The conveying member (41) is arranged on the peripheral side of the feeding channel (7). The conveying member (41) can squeeze the metal partition (10) and drive it to move along the feeding channel (7); The stopping device (5) comprises a stopping drive device (52) and a stopping member (53) in transmission connection, wherein the stopping drive device (52) can move the stopping member (53) until at least a portion thereof faces the feeding channel (7) to stop the metal partition (10); The welding device (6) includes a welding machine (61) arranged beside the partition supporting structure (2). After the stopping member (53) stops the metal partition (10), the welding end (611) of the welding machine (61) faces the metal partition (10) and can weld at least one welding edge of the metal partition (10).
2. The metal separator welding equipment according to claim 1, characterized in that: The conveying member (41) is a roller (411), which is rotatably connected to the frame (1), and its rotation axis extends longitudinally. The conveying device (4) includes a plurality of rollers (411), and the plurality of rollers (411) are distributed on both sides of the partition support structure (2). The rollers (411) distributed on both sides of the partition support structure (2) are respectively referred to as the first roller (4111) and the second roller (4112). The plurality of first rollers (4111) and the plurality of second rollers (4112) are respectively referred to as the first roller (4111). The second rollers (4112) are arranged along the extension direction of the partition support structure (2); during transportation, the metal partition (10) is at least partially located in the feeding channel (7); the first roller (4111) and the second roller (4112) squeeze the metal partition (10); and the conveying drive device (42) is connected to the first roller (4111) and / or the second roller (4112) in a transmission manner to drive the metal partition (10) to move along the feeding channel (7).
3. The metal separator welding equipment according to claim 2, characterized in that: The two side limiting structures (31) are respectively referred to as a first side limiting structure (311) and a second side limiting structure (312), wherein the first side limiting structure (311) includes a plurality of first rollers (4111), and the second side limiting structure (312) includes a plurality of second rollers (4112).
4. The metal separator welding equipment according to claim 2, characterized in that: The stopping driving device (52) includes a stopping fixed portion (521) and a stopping moving portion (522) which are connected in a transmission manner. The stopping fixed portion (521) is fixedly arranged on the side of the partition supporting structure (2). The stopping member (53) is plate-shaped. The stopping member (53) is arranged on the stopping moving portion (522) and extends longitudinally. During transportation, the stopping member (53) is located between two adjacent rollers (411). During stopping, the stopping driving device (52) drives the stopping member (53) to move in a direction perpendicular to the feeding channel (7) so that at least part of the stopping member is facing the feeding channel (7).
5. The metal separator welding equipment according to claim 4, characterized in that: The metal partition (10) welding equipment includes two stopping devices (5), the two stopping devices (5) are arranged along the extension direction of the feeding channel (7), the two stopping devices (5) are respectively referred to as a front stopping device and a rear stopping device, the stopping member (53) of the front stopping device and the stopping member (53) of the rear stopping device are respectively referred to as a front stopping member (531) and a rear stopping member (532), and are respectively used to stop the metal partition (10) at the front side and the rear side of the metal partition (10).
6. The metal separator welding equipment according to claim 2, characterized in that: The welding device (6) further includes a welding movable device (62), the welding movable device (62) being arranged beside the conveying device (4), the welding machine (61) being arranged on the welding movable device (62), and after the stopping member (53) stops the metal partition (10), the welding movable device (62) drives the welding end (611) of the welding machine (61) to pass through the gap between two adjacent rollers (411), so that the welding machine (61) can weld the metal partition (10); The welding devices (6) are provided on both sides of the conveying device (4).
7. The metal separator welding equipment according to claim 1, characterized in that: The partition supporting structure (2) comprises a plurality of supporting wheels (21) arranged in sequence, wherein the supporting wheels (21) are rotatably connected to the frame (1), and the rotation axis thereof is perpendicular to the arrangement direction of the plurality of supporting wheels (21).
8. The metal separator welding equipment according to claim 1 or 7, characterized in that: The partition limiting structure (3) also includes a material pressing drive device (81) and a plurality of material pressing wheels (82) connected by transmission. The plurality of material pressing wheels (82) are arranged in sequence and the arrangement direction is consistent with the extension direction of the partition supporting structure (2). The plurality of material pressing wheels (82) are located directly above the partition supporting structure (2). The material pressing drive device (81) includes a material pressing fixed part and a material pressing moving part connected by transmission. The material pressing wheel (82) is rotatably connected to the material pressing moving part, and its rotation axis is perpendicular to the arrangement direction of the plurality of material pressing wheels (82). The material pressing drive device (81) can drive the material pressing wheel (82) to move longitudinally.
9. A metal partition welding method, characterized in that: The metal partition (10) includes a first metal plate (1011), a second metal plate (1012), a third metal plate (1013), a fourth metal plate (1014), a fifth metal plate (1015) and a sixth metal plate (1016); the metal partition (10) is bent to form the first metal plate (1011), the second metal plate (1012) and the third metal plate (1013); and the fourth metal plate (1014), the fifth metal plate (1015) and the sixth metal plate (1016) are added to form four first welding edges (1021), four second welding edges (1022) and two third welding edges (1023); and the metal partition welding device according to claim 6 is used to weld the metal partition (10), comprising the following steps: S1. Welding the first welding edge (1021) of the metal separator (10), and pre-welding the second welding edge (1022) and the third welding edge (1023) of the metal separator (10); S2. placing the metal partition (10) on the partition support structure (2) of the frame (1), and placing at least a portion of the metal partition (10) in the feed channel (7); S3. driving the conveying drive device (42), the conveying drive device (42) drives the metal separator (10) to move forward through the conveying member (41); S4. driving the stop driving device (52) to move the stop member (53) to at least partially face the feeding channel (7) and stop the metal partition (10); driving the welding moving device (62) to move the welding machine (61) and weld the second welding edge (1022) and the third welding edge (1023) of the metal partition (10); S5. Drive the conveying drive device (42) to drive the metal partition (10) to move forward and away from the feeding channel (7).
10. The metal separator welding method according to claim 9, characterized in that: Step S4 includes: S41. driving the stop drive device (52) to move the front stop member (531) to at least a portion thereof facing the feed channel (7) and stop the metal partition (10); S42. driving the welding moving device (62) to drive the welding machine (61) to move and weld the second welding edge (1022) located on the front side of the metal partition (10); S43. driving the welding moving device (62) to drive the welding end (611) of the welding machine (61) to align with the third welding edge (1023) of the metal partition (10); S44. driving the stop drive device (52), retracting the front stop member (531), driving the conveying drive device (42), conveying the metal partition (10) forward, and during the process of conveying the metal partition (10) forward, the welding machine (61) synchronously welds the third welding edge (1023); S45. After the third welding edge (1023) is welded and the metal partition (10) as a whole passes over the rear stop member (532), the stop driving device (52) is driven to move the rear stop member (532) to a position where at least a portion of the rear stop member (532) faces the feed channel (7), and the conveying driving device (42) is driven to convey the metal partition (10) backward until the metal partition (10) is stopped by the rear stop member (532); S46. Drive the welding moving device (62) to drive the welding machine (61) to move and weld the second welding edge (1022) located on the rear side of the metal partition (10).
Citation Information
Patent Citations
Partition plate welding robot welding machine
CN115446491A
Metal partition plate welding equipment
CN221849128U