Prefabricated shear wall connecting mechanism and method thereof
By using a shear wall connection mechanism with fixed and connecting ends, combined with pressure sensors and three-dimensional coordinate system calculations, the problem of low splicing accuracy of prefabricated shear walls has been solved, achieving a high-precision and stable assembly process, and improving the overall strength and seismic resistance of the building structure.
Patent Information
- Application Number
- CN202311294569.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-07
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2043-10-07
AI Technical Summary
Existing prefabricated shear walls suffer from low assembly precision during the splicing process, affecting the stability and seismic resistance of the building structure, and lack effective connection mechanisms.
The shear wall connection mechanism, which uses fixed and connecting ends, detects the pressure value in the insertion hole through a pressure sensor, adjusts the centering assembly using a tightening mechanism to ensure that the insertion post is fully inserted, and calculates the assembly point using a three-dimensional coordinate system to achieve precise alignment.
It improves the assembly accuracy and stability of prefabricated shear walls, reduces the difficulty of operation, enhances the overall strength and mechanical properties, and ensures that each connection mechanism is subjected to uniform force.
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Figure CN117211442B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of shear wall assembly construction, in particular to a kind of prefabricated shear wall connecting mechanism and method thereof. BACKGROUND
[0002] Shear wall (shear wall) is also called wind-resistant wall, anti-seismic wall or structural wall. The wall in building or structure mainly bears horizontal load and vertical load (gravity) caused by wind load or earthquake action, to prevent structural shear (shear) damage. Also known as anti-seismic wall, generally made of reinforced concrete.
[0003] It is divided into plane shear wall and cylinder shear wall. Plane shear wall is used in reinforced concrete frame structure, raised floor structure, beamless floor system. To increase the stiffness, strength and anti-collapse ability of structure, in some parts, precast reinforced concrete shear wall can be cast-in-place or assembled. Cast-in-place shear wall is poured at the same time with surrounding beam and column, and has good integrity. Cylinder shear wall is used in high-rise building, high-rise structure and suspension structure, and is surrounded by interval wall of elevator room, stairwell, equipment and auxiliary room. The cylinder wall is cast-in-place reinforced concrete wall, which has higher stiffness and strength than plane shear wall and can bear larger horizontal load.
[0004] All or part of precast shear wall structure realizes the overall connection of structure through vertical joint node area post-poured concrete and horizontal joint node area post-poured concrete belt or ring beam. This kind of shear wall structure has high industrialization degree. However, the assembly precision and quality of precast shear wall seriously affect the stability and seismic capacity of the whole building structure when it is assembled with existing wall. The quality requirement of connecting mechanism is higher during assembly. Auxiliary positioning is carried out by connecting piece during assembly process, which can effectively improve the assembly precision of shear wall. The existing prefabricated shear wall does not use auxiliary connecting piece during assembly process, which leads to low assembly precision. Therefore, the present application provides a kind of prefabricated shear wall connecting mechanism and method thereof. SUMMARY
[0005] In view of the above shortcomings of the prior art, the present application provides a kind of prefabricated shear wall connecting mechanism and method thereof, which is used to assist the assembly of prefabricated shear wall and existing installed shear wall, can effectively improve the precision of assembly process and reduce the connection difficulty.
[0006] To achieve the above-mentioned application purposes, the technical solutions adopted by the present application are as follows:
[0007] A kind of prefabricated shear wall connecting mechanism is provided, which includes fixed end and connecting end, the fixed end is arranged on the assembled shear wall, and the connecting end is arranged on the shear wall to be assembled;
[0008] The fixed end includes a first connecting plate, which is fixed to the steel bars inside the assembled shear wall. A first extension column is provided on the first connecting plate, which extends out of the side of the shear wall. A first mounting plate is provided at the end of the first extension column, and four insertion holes are evenly opened in the middle of the end face of the first mounting plate.
[0009] The connecting end includes a second connecting plate, which is fixed to the reinforcing bars in the shear wall to be assembled. A second extension column is provided on the second connecting plate. The second extension column extends out of the side of the shear wall, and a second fitting plate is provided at the end of the second extension column. Four plug-in columns are evenly opened in the middle of the end face of the second fitting plate.
[0010] Pressure sensors are installed at the bottom of each of the four insertion holes. Each insertion post is inserted into the corresponding insertion hole. A tightening mechanism is installed between the first and second mounting plates. The pressure values collected by the pressure sensors in the four insertion holes are used to determine whether the two shear walls are properly assembled.
[0011] The pressure values collected by four pressure sensors are F1, F2, F3, and F4. The magnitudes of the four pressure values are compared, and the maximum value F is selected. max Calculate the other three pressure values and the maximum value F respectively. max The differences are used to obtain three pressure difference values ΔF1, ΔF2, and ΔF3; these three pressure difference values ΔF1, ΔF2, and ΔF3 are then compared with the pressure difference threshold F. 阈值 Comparison:
[0012] If ΔF n >F 阈值 If n is the number of the pressure difference value, it is determined that the corresponding insertion post is not fully inserted into the insertion hole. Adjust the tightening mechanism to continue tightening so that the first mounting plate and the second mounting plate can be aligned and assembled.
[0013] If ΔF n ≤F 阈值 If the position is found to be fully inserted into the socket, it is determined that the corresponding pin is fully inserted into the socket.
[0014] Furthermore, the tightening mechanism includes four threaded holes disposed on the first mounting plate. The four threaded holes penetrate the first mounting plate, and the axial direction of the threaded holes is the same as the assembly direction of the first mounting plate and the second mounting plate. The four threaded holes are located on a circumference with the center of the first mounting plate as the center. The four insertion holes are also located on a circumference with the center of the first mounting plate as the center. The radius of the circumference where the threaded holes are located is larger than the radius of the circumference where the insertion holes are located. Each threaded hole is paired with one insertion hole, and a pair of threaded holes and insertion holes are located on the same radius.
[0015] The second mounting plate is equipped with four threaded rods, which are inserted into threaded holes and are threadedly connected to the threaded holes; the second mounting plate is equipped with a drive mechanism to drive the threaded rods to rotate.
[0016] Furthermore, the drive mechanism includes a through hole extending through the second mounting plate, a drive section at the tail of the threaded rod, the drive section being inserted into the through hole and extending to the inner end face of the second mounting plate, the through hole being larger than the drive section being larger; a bearing is provided in the through hole, and the bearing is close to the outer end face of the second mounting plate, the drive section being mounted on the bearing; an enlarged cavity is provided in the through hole, the enlarged cavity being close to the inner end face of the second mounting plate and extending to the inner end face of the second mounting plate;
[0017] An inner drive ring is provided inside the expansion cavity. The side of the inner drive ring is fixed to the inner wall of the expansion cavity by a connecting block. The drive section passes through the inner drive ring, and the inner drive ring and the drive section are separated by a gap. An outer drive ring is concentrically provided outside the inner drive ring. A bearing structure is provided between the inner wall of the outer drive ring and the outer wall of the inner drive ring. The bearing structure allows the outer drive ring and the inner drive ring to rotate relative to each other at will.
[0018] The outer drive ring is provided with a main drive ring on the side near the inner side of the second mounting plate. A rocker arm is provided on the outside of the main drive ring. Several claws are evenly arranged on the inner wall of the main drive ring. The main drive ring is sleeved on the drive section. A vine wheel is provided on the drive section. The claws cooperate with the vine wheel.
[0019] Furthermore, several claws are respectively hinged to a mounting base located inside the main drive ring. The mounting base is provided with a spring plate to facilitate the reset of the claws, and the spring plate contacts the back of the claw.
[0020] Furthermore, a protective sleeve is provided outside the first extension column, and a telescopic gap is provided between the protective sleeve and the first extension column to allow the threaded rod to extend and retract. The protective sleeve connects the first mounting plate and the first connecting plate.
[0021] An assembly method for using the above-mentioned prefabricated shear wall connection mechanism is provided, which includes the following steps:
[0022] S1: Obtain the length and width of the assembly surface on the design model of the shear wall, and take the point where half of the length and width are located as the dimension center of the assembly surface;
[0023] S2: Several horizontal dividing surfaces are evenly set on the design model of the shear wall. The dividing surfaces are perpendicular to the assembly surface. The shear wall is evenly divided into U centroid units by several dividing surfaces, and each centroid unit is divided into m sub-units of the same size.
[0024] S3: Establish a three-dimensional coordinate system and obtain the coordinates (x, y) of the center of each sub-unit within the three-dimensional coordinate system. i ,y i ,zi ), and calculate the centroid coordinates (X) of each centroid unit based on the mass parameter M of each sub-unit. I ,Y I Z I ):
[0025]
[0026] Among them, M i Let I be the mass parameter of the i-th sub-unit, where i is the sub-unit number in the centroid unit and I is the centroid unit number in the shear wall.
[0027] S4: Based on the centroid coordinates (X) of each centroid unit I ,Y I Z I Calculate the centroid coordinates of the entire shear wall.
[0028]
[0029] S5: Obtain the coordinates (X′, Y′, Z′) of the dimension center in the three-dimensional coordinate system. The coordinates of the centroid of the shear wall projected onto the assembly surface are the assembly centroid coordinates. Calculate the coordinates of the assembly center of the assembly surface.
[0030]
[0031] S6: Utilizing the coordinates of the assembly center Determine the coordinates of the two assembly points set on the assembly surface:
[0032] S7: When preparing the shear wall to be assembled, mark the coordinates of the two assembly points on the assembly surface, and install the fixed end or connecting end on the assembly point so that the center of the first assembly plate or the second assembly plate is flush with the assembly point.
[0033] S8: After the shear wall to be assembled is prepared, it is transported to the side of the assembled shear wall, and the first and second mounting plates are aligned. The shear wall to be assembled is slowly pushed close to the side of the assembled shear wall.
[0034] S9: As the second mounting plate approaches the first mounting plate, ensure that the four threaded rods are inserted into the four threaded holes respectively, and that the four plug pins are inserted into the four plug holes respectively.
[0035] S10: Swing the rocker arm corresponding to the four threaded rods back and forth to make the threaded rods rotate, thereby driving the second mounting plate to move towards the first mounting plate and the plug-in post to move into the plug-in hole;
[0036] S11: During the movement, the pressure sensor collects the compressive force applied by each insertion post, obtaining pressure values F1, F2, F3, and F4. A pressure threshold f is set for the pressure sensor after the insertion post is in place. 阈值 ;
[0037] S12: Compare each pressure value with the pressure threshold f 阈值 The magnitude of the pressure, if any pressure value F exists. N ≥f 阈值 If the second mounting plate is assembled correctly, proceed to step S13; otherwise, if the second mounting plate is not assembled correctly, continue swinging the lever back and forth. N is the number of the pressure value.
[0038] S13: Compare the four pressure values at this time and select the maximum value F among the four pressure values. max Calculate the other three pressure values and the maximum value F respectively. max The differences are used to obtain three pressure difference values ΔF1, ΔF2, and ΔF3; these three pressure difference values ΔF1, ΔF2, and ΔF3 are then compared with the pressure difference threshold F. 阈值 Comparison:
[0039] If ΔF n >F 阈值 If n is the number of the pressure difference value, it is determined that the corresponding insertion post is not fully inserted into the insertion hole. The corresponding rocker arm is then swung to continue rotating and tightening the threaded rod in that direction, achieving F. N ≥f 阈值 The first and second assembly plates are aligned and assembled.
[0040] If ΔF n ≤F 阈值 If the position is found to be fully inserted into the socket, it is determined that the corresponding pin is fully inserted into the socket.
[0041] The beneficial effects of this invention are as follows: This solution is used in the assembly process of prefabricated shear walls to ensure the accuracy of the alignment of each prefabricated shear wall during assembly. During assembly, the fixed end and connecting end are first aligned and matched. Then, by swinging the lever back and forth, the fixed end and connecting end are gradually brought closer together, facilitating operation and effectively reducing the difficulty of operation. During the mating process between the fixed end and connecting end, pressure detection is used to determine whether the fit between the fixed end and connecting end is complete and whether there are any gaps. The location of any gaps can be determined, and adjusting the threaded rod in the corresponding location can achieve tightening, ensuring stable assembly between the shear walls and effectively improving the overall strength and mechanical properties of the prefabricated shear wall. During the assembly process, the influence of the shear wall's center of gravity and weight on the connecting mechanism is fully considered, and the assembly point is accurately calculated to ensure that each connecting mechanism is subjected to uniform force, facilitating assembly alignment. Attached Figure Description
[0042] Figure 1 This is a structural diagram of the connection mechanism for a prefabricated shear wall.
[0043] Figure 2 This is a structural diagram of the fixed end and the connecting end.
[0044] Figure 3 This is a structural diagram of the drive mechanism.
[0045] Figure 4 This is a diagram showing the distribution of the insertion holes and threaded holes on the first mounting plate.
[0046] Figure 5 The structure diagram is shown for the main drive ring.
[0047] Figure 6 This is a schematic diagram of the design model and three-dimensional coordinate system for a shear wall.
[0048] Among them, 1. Reinforcing bar, 2. First connecting plate, 3. Protective sleeve, 4. First mounting plate, 5. Threaded rod, 6. Second mounting plate, 7. Second extension column, 8. Second connecting plate, 9. Insertion column, 10. Drive mechanism, 11. Swing rod, 12. First extension column, 13. Telescopic gap, 14. Bearing, 15. Through hole, 16. Spring plate, 17. Enlarged cavity, 18. Outer drive ring, 19. Inner drive ring, 20. Connecting block, 21. Main drive ring, 22. Wheel, 23. Claw, 24. Insertion hole, 25. Threaded hole. Detailed Implementation
[0049] The specific embodiments of the present invention are described below to enable those skilled in the art to understand the present invention. However, it should be understood that the present invention is not limited to the scope of the specific embodiments. For those skilled in the art, various changes are obvious as long as they are within the spirit and scope of the present invention as defined and determined by the appended claims. All inventions utilizing the concept of the present invention are protected.
[0050] like Figures 1-5 As shown, the prefabricated shear wall connection mechanism of this scheme includes a fixed end and a connecting end. The fixed end is set on the assembled shear wall, and the connecting end is set on the shear wall to be assembled.
[0051] The fixed end includes a first connecting plate 2, which is fixed to the reinforcing bar 1 inside the assembled shear wall. The first connecting plate 2 can be fixed to the reinforcing bar 1 by welding. A first extension column 12 is provided on the first connecting plate 2, which extends out of the side of the shear wall. Generally, the side of the shear wall is used as the assembly surface. A first fitting plate 4 is provided at the end of the first extension column 12. Four insertion holes 24 are evenly opened in the middle of the end face of the first fitting plate 4.
[0052] The connecting end includes a second connecting plate 8, which is fixed to the reinforcing bar 1 inside the shear wall to be assembled. The second connecting plate 8 can also be fixed to the reinforcing bar 1 by welding. A second extension column 7 is provided on the second connecting plate 8. The second extension column 7 extends out of the side of the shear wall, and a second mounting plate 6 is provided at the end of the second extension column 7. Four plug-in columns 9 are evenly opened in the middle of the end face of the second mounting plate 6.
[0053] Pressure sensors are installed at the bottom of each of the four insertion holes 24. Each insertion post 9 is inserted into the corresponding insertion hole 24. A tightening mechanism is provided between the first mounting plate 4 and the second mounting plate 6. The pressure values collected by the pressure sensors in the four insertion holes 24 are used to determine whether the two shear walls are properly assembled.
[0054] The pressure values collected by four pressure sensors are F1, F2, F3, and F4. The magnitudes of the four pressure values are compared, and the maximum value F is selected. max Calculate the other three pressure values and the maximum value F respectively. max The differences are used to obtain three pressure difference values ΔF1, ΔF2, and ΔF3; these three pressure difference values ΔF1, ΔF2, and ΔF3 are then compared with the pressure difference threshold F. 阈值 Comparison:
[0055] If ΔF n >F 阈值 If n is the number of the pressure difference value, it is determined that the corresponding insertion post 9 is not fully inserted into the insertion hole 24. Adjust the tightening mechanism to continue tightening so that the first mounting plate 4 and the second mounting plate 6 can be aligned and assembled.
[0056] If ΔF n ≤F 阈值 If the position is found to be correct, it is determined that the corresponding plug pin 9 has been fully inserted into the plug hole 24.
[0057] In this embodiment, the tightening mechanism includes four threaded holes 25 disposed on the first mounting plate 4. The four threaded holes 25 penetrate the first mounting plate 4, and the axial direction of the threaded holes 25 is the same as the assembly direction of the first mounting plate 4 and the second mounting plate 6. The four threaded holes 25 are located on a circle with the center of the first mounting plate 4 as the center, and the four insertion holes 24 are also located on a circle with the center of the first mounting plate 4 as the center. The radius of the circle where the threaded holes 25 are located is larger than the radius of the circle where the insertion holes 24 are located. Each threaded hole 25 is paired with one insertion hole 24, and a pair of threaded holes 25 and insertion holes 24 are located on the same radius.
[0058] The second mounting plate 6 is provided with four threaded rods 5, which are inserted into threaded holes 25 and are threadedly connected to the threaded holes 25; the second mounting plate 6 is provided with a drive mechanism 10 for driving the threaded rods 5 to rotate.
[0059] In this embodiment, the drive mechanism 10 includes a through hole 15 that passes through the second mounting plate 6. The tail of the threaded rod 5 is provided with a drive section. The drive section is inserted into the through hole 15 and extends to the inner end face of the second mounting plate 6. The size of the through hole 15 is larger than the size of the drive section. A bearing 14 is provided in the through hole 15 and is close to the outer end face of the second mounting plate 6. The drive section is provided on the bearing 14. An enlarged cavity 17 is provided in the through hole 15. The enlarged cavity 17 is close to the inner end face of the second mounting plate 6 and extends to the inner end face of the second mounting plate 6.
[0060] An inner drive ring 19 is provided inside the expansion cavity 17. The side of the inner drive ring 19 is fixed to the inner wall of the expansion cavity 17 by a connecting block 20. The drive section passes through the inner drive ring 19, and the inner drive ring 19 and the drive section are separated by a gap. An outer drive ring 18 is concentrically provided outside the inner drive ring 19. A bearing 14 structure is provided between the inner wall of the outer drive ring 18 and the outer wall of the inner drive ring 19. The bearing 14 structure allows the outer drive ring 18 to rotate relative to each other at will.
[0061] The outer drive ring 18 is provided with a main drive ring 21 on the side near the inner side of the second mounting plate 6. The main drive ring 21 is provided with a rocker arm 11 on the outside. The inner wall of the main drive ring 21 is evenly provided with a number of claws 23. The main drive ring 21 is sleeved on the drive section. The drive section is provided with a wheel 22. The claws 23 cooperate with the wheel 22.
[0062] In this embodiment, several claws 23 are respectively hinged to a mounting base provided inside the main drive ring 21. The mounting base is provided with a spring plate 16 to facilitate the reset of the claws 23. The spring plate 16 is in contact with the back of the claws 23.
[0063] In this embodiment, a protective sleeve 3 is provided outside the first extension column 12, and a telescopic gap 13 is provided between the protective sleeve 3 and the first extension column 12 for the threaded rod 5 to extend and retract. The protective sleeve 3 connects the first mounting plate 4 and the first connecting plate 2.
[0064] The operator repeatedly swings the swing arm 11 to drive the threaded rod 5 to rotate. The pawl 23 and the wheel 22 work together to achieve unidirectional rotation of the threaded rod 5, thereby enabling the threaded rod 5 to extend and retract within the threaded hole.
[0065] The assembly method using the above-mentioned prefabricated shear wall connection mechanism includes the following steps:
[0066] S1: Obtain the length and width of the assembly surface on the design model of the shear wall, and take the point where half of the length and width are located as the dimension center of the assembly surface;
[0067] S2: Several horizontal dividing surfaces are evenly set on the design model of the shear wall. The dividing surfaces are perpendicular to the assembly surface. The shear wall is evenly divided into U centroid units by several dividing surfaces, and each centroid unit is divided into m sub-units of the same size.
[0068] S3: As Figure 6 As shown, a three-dimensional coordinate system is established, and the coordinates (x, y, y) of the center of each sub-unit in the three-dimensional coordinate system are obtained. i ,y i ,z i ), and calculate the centroid coordinates (X) of each centroid unit based on the mass parameter M of each sub-unit. I ,Y I Z I ):
[0069]
[0070] Among them, M i Here, represents the mass parameter of the i-th sub-unit, where i is the sub-unit number in the centroid unit and I is the centroid unit number in the shear wall; it can effectively overcome the influence caused by irregularities at different positions on the shear wall.
[0071] S4: Based on the centroid coordinates (X) of each centroid unit I ,Y I Z I Calculate the centroid coordinates of the entire shear wall.
[0072]
[0073] S5: Obtain the coordinates (X′, Y′, Z′) of the dimension center in the three-dimensional coordinate system. The coordinates of the centroid of the shear wall projected onto the assembly surface are the assembly centroid coordinates. Calculate the coordinates of the assembly center of the assembly surface.
[0074]
[0075] S6: Utilizing the coordinates of the assembly center Determine the coordinates of the two assembly points set on the assembly surface:
[0076] S7: When preparing the shear wall to be assembled, mark the coordinates of the two assembly points on the assembly surface, and install the fixed end or connecting end on the assembly point so that the center of the first assembly plate 4 or the second assembly plate 6 is flush with the assembly point.
[0077] S8: After the shear wall to be assembled is prepared, it is transported to the side of the assembled shear wall, and the first mounting plate 4 and the second mounting plate 6 are aligned. The shear wall to be assembled is slowly pushed close to the side of the assembled shear wall.
[0078] S9: As the second mounting plate 6 approaches the first mounting plate 4, ensure that the four threaded rods 5 are inserted into the four threaded holes 25 respectively, and the four plug pins 9 are inserted into the four plug holes 24 respectively.
[0079] S10: Swing the rocker arm 11 corresponding to the four threaded rods 5 back and forth to make the threaded rods 5 rotate, thereby driving the second mounting plate 6 to move towards the first mounting plate 4, and the insertion post 9 to move into the insertion hole 24.
[0080] S11: During the movement, the pressure sensor collects the compressive force applied by each insertion post 9, obtaining pressure values F1, F2, F3, and F4. The pressure threshold f applied to the pressure sensor after the insertion post 9 is in place is set. 阈值 ;
[0081] S12: Compare each pressure value with the pressure threshold f 阈值 The magnitude of the pressure, if any pressure value F exists. N ≥f 阈值 If the second mounting plate 6 is assembled in place, then step S13 is executed; otherwise, the second mounting plate 6 is not assembled in place, and the swing arm 11 continues to swing back and forth, where N is the number of the pressure value.
[0082] S13: Compare the four pressure values at this time and select the maximum value F among the four pressure values. max Calculate the other three pressure values and the maximum value F respectively. max The differences are used to obtain three pressure difference values ΔF1, ΔF2, and ΔF3; these three pressure difference values ΔF1, ΔF2, and ΔF3 are then compared with the pressure difference threshold F. 阈值 Comparison:
[0083] If ΔF n >F 阈值 If n is the number of the pressure difference value, then it is determined that the corresponding insertion post 9 is not fully inserted into the insertion hole 24. The corresponding swing rod 11 is swung to make the threaded rod 5 in the corresponding position continue to rotate and tighten, reaching F. N ≥f 阈值 The first mounting plate 4 and the second mounting plate 6 are aligned and assembled.
[0084] If ΔF n ≤F 阈值 If the position is found to be correct, it is determined that the corresponding plug pin 9 has been fully inserted into the plug hole 24.
[0085] This solution is used in the assembly process of prefabricated shear walls to ensure the accuracy of alignment during assembly. During assembly, the fixed and connecting ends are first aligned and matched. Then, by swinging the lever 11 back and forth, the fixed and connecting ends are gradually brought closer together, facilitating operation and effectively reducing the difficulty of operation. During the mating process between the fixed and connecting ends, pressure detection is used to determine whether the fit is complete and whether there are any gaps. The location of any gaps can be determined, and adjusting the threaded rod 5 in the corresponding location can tighten the fit, ensuring stable assembly between the shear walls and effectively improving the overall strength and mechanical properties of the prefabricated shear walls. During assembly, the influence of the shear wall's center of gravity and weight on the connecting mechanism is fully considered, and the assembly points are accurately calculated to ensure uniform stress on each connecting mechanism, facilitating assembly alignment.
Claims
1. A prefabricated shear wall connection mechanism, characterized in that, It includes a fixed end and a connecting end, wherein the fixed end is set on the assembled shear wall and the connecting end is set on the shear wall to be assembled; The fixed end includes a first connecting plate, which is fixed to the reinforcing bars inside the assembled shear wall. A first extension column is provided on the first connecting plate, which extends out of the side of the shear wall. A first mounting plate is provided at the end of the first extension column, and four insertion holes are evenly opened in the middle of the end face of the first mounting plate. The connecting end includes a second connecting plate, which is fixed to the reinforcing bars in the shear wall to be assembled. A second extension column is provided on the second connecting plate, which extends out of the side of the shear wall. A second fitting plate is provided at the end of the second extension column, and four plug-in columns are evenly provided in the middle of the end face of the second fitting plate. Pressure sensors are provided at the bottom of each of the four insertion holes. Each insertion post is inserted into the corresponding insertion hole. A tightening mechanism is provided between the first mounting plate and the second mounting plate. The pressure values collected by the pressure sensors in the four insertion holes are used to determine whether the two shear walls are properly assembled. The pressure values collected by the four pressure sensors are respectively F 1. F 2. F 3 and F 4. Compare each pressure value with the pressure threshold. f 阈值 The magnitude of the pressure, if any pressure value exists. F N ≥ f 阈值 If so, it is determined that the second assembly plate is in place; Otherwise, if the second mounting plate is not properly assembled, the swing arm will continue to swing back and forth. N The pressure value is numbered; After the second assembly plate is in place, the maximum value among the four pressure values is selected. F max Calculate the other three pressure values and the maximum value respectively. F max The difference is used to obtain three pressure difference values Δ. F 1. Δ F 2 and Δ F 3; The three pressure differences Δ F 1. Δ F 2 and Δ F 3 respectively with pressure difference threshold F 阈值 Comparison: If Δ F n > F 阈值 , n If the pressure difference value is the number, it is determined that the corresponding insertion post is not fully inserted into the insertion hole. The tightening mechanism is adjusted to continue tightening, so that the first mounting plate and the second mounting plate are aligned and assembled. If Δ F n ≤ F 阈值 If the position is found to be fully inserted into the socket, it is determined that the corresponding pin is fully inserted into the socket.
2. The prefabricated shear wall connection mechanism according to claim 1, characterized in that, The tightening mechanism includes four threaded holes disposed on the first mounting plate. The four threaded holes penetrate the first mounting plate, and the axial direction of the threaded holes is the same as the assembly direction of the first mounting plate and the second mounting plate. The four threaded holes are located on a circumference with the center of the first mounting plate as the center. The four insertion holes are also located on a circumference with the center of the first mounting plate as the center. The radius of the circumference where the threaded holes are located is larger than the radius of the circumference where the insertion holes are located. Each threaded hole is paired with one insertion hole, and a pair of threaded holes and insertion holes are located on the same radius. The second mounting plate is provided with four threaded rods, which are inserted into threaded holes and are threadedly connected to the threaded holes; the second mounting plate is provided with a drive mechanism for driving the threaded rods to rotate.
3. The prefabricated shear wall connection mechanism according to claim 2, characterized in that, The driving mechanism includes a through hole extending through the second mounting plate. The tail of the threaded rod is provided with a driving section, which is inserted into the through hole and extends to the inner end face of the second mounting plate. The size of the through hole is larger than the size of the driving section. A bearing is provided in the through hole, and the bearing is close to the outer end face of the second mounting plate. The driving section is mounted on the bearing. An enlarged cavity is provided in the through hole, which is close to the inner end face of the second mounting plate and extends to the inner end face of the second mounting plate. An inner drive ring is provided inside the expansion cavity. The side of the inner drive ring is fixed to the inner wall of the expansion cavity by a connecting block. The drive section passes through the inner drive ring, and there is a gap between the inner drive ring and the drive section. An outer drive ring is concentrically provided outside the inner drive ring. A bearing structure is provided between the inner wall of the outer drive ring and the outer wall of the inner drive ring. The bearing structure allows the outer drive ring to rotate relative to the inner drive ring at will. The outer drive ring has a main drive ring on its side near the inner side of the second mounting plate. The main drive ring has a rocker arm on its outside and a number of claws evenly arranged on its inner wall. The main drive ring is fitted onto the drive section, and a claw wheel is provided on the drive section. The claws cooperate with the claw wheel.
4. The prefabricated shear wall connection mechanism according to claim 3, characterized in that, Several of the aforementioned claws are respectively hinged to a mounting base located inside the main drive ring. The mounting base is provided with a spring plate to facilitate the reset of the claws, and the spring plate is in contact with the back of the claw.
5. The prefabricated shear wall connection mechanism according to claim 2, characterized in that, A protective sleeve is provided on the outside of the first extension column, and a telescopic gap is provided between the protective sleeve and the first extension column to allow the threaded rod to extend and retract. The protective sleeve connects the first mounting plate and the first connecting plate.
6. An assembly method using the prefabricated shear wall connection mechanism according to any one of claims 1-5, characterized in that, Includes the following steps: S1: Obtain the length and width of the assembly surface on the design model of the shear wall, and take the point where half of the length and width are located as the dimension center of the assembly surface; S2: Several horizontal dividing surfaces are evenly distributed on the design model of the shear wall. These dividing surfaces are perpendicular to the assembly surface. The shear wall is then evenly divided into sections using these dividing surfaces. U Each centroid element is divided into 10 centroid elements, and each centroid element is further divided into 10 ... m Sub-units of the same size; S3: Establish a three-dimensional coordinate system and obtain the coordinates of the center of each sub-unit within the three-dimensional coordinate system. And based on the quality parameters of each subunit M Calculate the centroid coordinates of each centroid element. : ; ; ; in, M i For the first i The quality parameters of each sub-unit i This refers to the sub-element number within the centroid element. I This refers to the number of the centroidal unit in the shear wall; S4: Based on the centroid coordinates of each centroid element Calculate the centroid coordinates of the entire shear wall : ; ; ; S5: Obtain the coordinates of the dimension center in the three-dimensional coordinate system The coordinates of the centroid of the shear wall projected onto the assembly surface are the assembly centroid coordinates. ; Calculate the coordinates of the assembly center of the assembly surface. ; S6: Utilizing the coordinates of the assembly center Determine the coordinates of the two assembly points set on the assembly surface: , ; S7: When preparing the shear wall to be assembled, mark the coordinates of the two assembly points on the assembly surface, and install the fixed end or connecting end on the assembly point so that the center of the first assembly plate or the second assembly plate is flush with the assembly point. S8: After the shear wall to be assembled is prepared, it is transported to the side of the assembled shear wall, and the first and second mounting plates are aligned. The shear wall to be assembled is slowly pushed close to the side of the assembled shear wall. S9: As the second mounting plate approaches the first mounting plate, ensure that the four threaded rods are inserted into the four threaded holes respectively, and that the four plug pins are inserted into the four plug holes respectively. S10: Swing the rocker arm corresponding to the four threaded rods back and forth to make the threaded rods rotate, thereby driving the second mounting plate to move towards the first mounting plate and the plug-in post to move into the plug-in hole; S11: During the movement, the pressure sensor collects the compressive force applied by each connector pin to obtain the pressure value. F 1. F 2. F 3 and F 4. Set the pressure threshold applied to the pressure sensor after the plug-in pin is in place. f 阈值 ; S12: Compare each pressure value with the pressure threshold. f 阈值 The magnitude of the pressure, if any pressure value exists. F N ≥ f 阈值 If the second assembly plate is in place, proceed to step S13. Otherwise, if the second mounting plate is not properly assembled, the swing arm will continue to swing back and forth. N The pressure value is numbered; S13: Compare the four pressure values at this time and select the maximum value among the four pressure values. F max Calculate the other three pressure values and the maximum value respectively. F max The difference is used to obtain three pressure difference values Δ. F 1. Δ F 2 and Δ F 3; The three pressure differences Δ F 1. Δ F 2 and Δ F 3 respectively with pressure difference threshold F 阈值 Comparison: If Δ F n > F 阈值 , n If the pressure difference is indicated by a number, it is determined that the corresponding insertion pin is not fully inserted into the insertion hole. The corresponding lever is then swung to continue rotating and tightening the threaded rod in that position until the pressure difference is reached. F N ≥ f 阈值 The first and second assembly plates are aligned and assembled. If Δ F n ≤ F 阈值 If the position is found to be fully inserted into the socket, it is determined that the corresponding pin is fully inserted into the socket.
Citation Information
Patent Citations
Fabricated concrete shear wall structure
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Prefabricated shear wall assembly structure and assembly method
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