Textile leather roller whole-disk feeding device

Abstract

The application discloses a kind of textile leather roll whole tray feeding device, it is divided into full tray feeding area and empty tray placing area in the inside front and back of rack, be provided with feeding movement mechanism, feeding mechanism, full tray lifting mechanism and full tray trolley in full tray feeding area, full tray tray is placed on full tray trolley, work station tray loaded with leather roll is placed on full tray tray, empty tray lifting mechanism, empty tray placing mechanism and empty tray transfer mechanism are set in empty tray placing area, full tray transfer mechanism drives full tray trolley to transport work station tray to the full tray feeding area of rack, full tray lifting mechanism supports lifting full tray tray, the gripper of feeding mechanism is grabbed to leather roll on discharge chute, empty tray movement mechanism supports the uppermost work station tray transverse movement to empty tray placing area, empty tray lifting mechanism clamps work station tray lifting movement, is transported outward by empty tray transfer mechanism.The application can realize the automatic process operation of automatic grabbing leather roll on work station tray and feeding, degree of automation is high, improve work efficiency.

Description

Technical Field

[0001] This invention relates to the field of textile equipment, and in particular to a textile roller feeding device. Background Technology

[0002] Textile rollers are crucial components in textile production, directly impacting the final quality of textile products and playing a vital role in the manufacturing process. A typical textile roller consists of an iron core with bearings at both ends, upon which rotatable rubber rollers with outer diameters larger than the iron core are mounted. Textile mills require a large number of rollers for production, which are typically stored on roller trays for transfer and storage. Rollers require routine processing and maintenance, such as by automatic roller feeding machines, automatic roller cleaning machines, automatic roller grinding machines, automatic roller gluing machines, and automatic ultraviolet light treatment machines. Before being loaded into these machines, the rollers are stored in roller trays. Typically, multiple rollers are arranged in rows in the trays. Currently, loading multiple rollers to the corresponding processing equipment is mostly done manually, resulting in high labor intensity, low efficiency, and an inability to automate the process. Empty trays after processing also accumulate due to lack of storage space. Summary of the Invention

[0003] In response to the shortcomings of existing roller feeding methods, such as high labor intensity, low work efficiency, inability to achieve automated feeding, and inability to promptly remove empty workstation trays, the applicant provides a reasonably structured textile roller tray feeding device. This device enables a fully automated process, from providing a full tray of rollers to automatically grabbing the rollers from the workstation tray for feeding, and then transferring the empty tray after feeding.

[0004] The technical solution adopted in this invention is as follows:

[0005] A textile roller tray feeding device is provided, with the machine frame divided into a full tray feeding area and an empty tray placement area. The full tray feeding area includes a feeding moving mechanism, a feeding mechanism, a full tray lifting mechanism, and a full tray trolley. The full tray trolley is connected to a full tray transfer mechanism. A full tray is placed on the full tray trolley, and a work tray containing the roller is placed on the full tray. The empty tray placement area includes an empty tray lifting mechanism, an empty tray placement mechanism, and an empty tray transfer mechanism. A cross-sectional structure spanning the full tray feeding area is provided within the machine frame. The empty tray moving mechanism in the empty tray placement area; the full tray transfer mechanism drives the full tray trolley to transport the workstation tray to the full tray loading area of ​​the frame; the full tray lifting mechanism supports and lifts the full tray; the loading mechanism is set on the loading moving mechanism; the grippers of the loading mechanism grab the rubber roller and place it on the discharge channel; the empty tray moving mechanism supports the uppermost workstation tray to move laterally to the empty tray placement area; the empty tray lifting mechanism clamps the workstation tray and moves it up and down, placing the workstation tray on the empty tray transfer mechanism and transporting it outward by the empty tray transfer mechanism.

[0006] As a further improvement to the above technical solution:

[0007] A full-pan transfer mechanism and a full-pan trolley are installed at the bottom of the frame. The full-pan transfer mechanism extends from the outside of the full-pan loading area of ​​the frame to the inside of the frame. The full-pan transfer mechanism drives the full-pan trolley to the full-pan loading area of ​​the frame.

[0008] The top of the full-pan trolley is equipped with four positioning posts, and the bottom of the full-pan tray is equipped with four mating posts. The end of the mating post is a truncated cone, and the top of the positioning post is equipped with a mating hole. The truncated cone and the mating hole are mated together.

[0009] A full-disc lifting mechanism is vertically installed on both sides of the full-disc transfer mechanism at the bottom of the frame. There is one full-disc lifting mechanism on each side. The full-disc lifting mechanism includes a vertical slide rail, a vertical linear motor installed on the vertical slide rail, and a support plate installed on the vertical linear motor. The support plate is driven by the vertical linear motor to move up and down along the vertical slide rail.

[0010] The feeding and moving mechanism is mounted on the top of the frame. The feeding and moving mechanism includes a crossbeam, a transverse slide rail on the crossbeam, and a transverse linear motor correspondingly mounted on the transverse slide rail. The transverse linear motor moves linearly along the crossbeam in the X-axis direction. The feeding mechanism includes a horizontal mounting base mounted on the transverse linear motor, a horizontal linear motor mounted on the mounting base, and a clamping mechanism mounted on the horizontal linear motor. The clamping mechanism moves in the Y-axis direction under the drive of the horizontal linear motor.

[0011] The clamping mechanism includes a telescopic cylinder and grippers. The telescopic cylinder is mounted on a horizontal linear motor, and the grippers are mounted on the telescopic cylinder and moved up and down by the telescopic cylinder. The grippers grasp the rollers on the workstation plate.

[0012] A discharge channel is set on one side of the top of the frame in the full-panel feeding area. The discharge channel is composed of two parallel and opposite single plates. The discharge channel extends from the inside of the frame to the outside and slopes downward to form a downhill roller track.

[0013] The empty tray moving mechanism is set on the upper left and right sides inside the frame, including an end slide rail, an end linear motor, a telescopic cylinder and a telescopic plate. The end slide rail is located on the upper side inside the frame, spanning the full tray loading area and the empty tray placement area. The end linear motor is installed on the end slide rail, the telescopic cylinder is installed on the end linear motor, and the telescopic plate is installed on the telescopic cylinder.

[0014] The empty tray lifting mechanism is vertically installed inside the rear side of the frame, including a lifting slide rail, a lifting linear motor installed on the lifting slide rail, and a mounting arm installed on the lifting linear motor. The empty tray placement mechanism is installed on the mounting arm.

[0015] The empty disk transfer mechanism includes a linear drive mechanism at the bottom and an empty disk placement platform set on the linear drive mechanism. The workstation disk is placed on the empty disk placement platform and transported outward.

[0016] The beneficial effects of this invention are as follows:

[0017] This invention employs a feeding mechanism, a feeding mechanism, a full-pan lifting mechanism, and a full-pan trolley within the full-pan feeding area. A full-pan pallet is placed on the full-pan trolley, and a workstation tray equipped with a roller is placed on the full-pan pallet. The full-pan transfer mechanism drives the full-pan trolley to transport the workstation tray to the full-pan feeding area of ​​the frame. The full-pan lifting mechanism supports and lifts the full-pan pallet. The grippers of the feeding mechanism grab the roller and place it onto the discharge channel. The empty-pan moving mechanism supports the uppermost workstation tray and moves it laterally to the empty-pan placement area. The empty-pan lifting mechanism clamps the workstation tray and moves it up and down, placing the workstation tray on the empty-pan transfer mechanism for outward transport. This fully automated process, from providing the full-pan roller to automatically grabbing the roller on the workstation tray for feeding, to the transfer of the empty tray after feeding, achieves a high degree of automation, saving costs and improving work efficiency compared to manual feeding. The invention divides the interior of the frame into a full-pan loading area and an empty-pan placement area. By rationally coordinating multiple mechanisms, such as the empty-pan moving mechanism, it makes efficient use of space resources. The design is ingenious and the effect is excellent. Attached Figure Description

[0018] Figure 1 This is the front view of the present invention.

[0019] Figure 2 This is a top view of the present invention.

[0020] Figure 3 This is the left view of the present invention.

[0021] Figure 4 This is a schematic diagram of the first operation step of the present invention.

[0022] Figure 5 This is a schematic diagram of the second operation step of the present invention.

[0023] Figure 6 This is a schematic diagram of step three of the operation of the present invention.

[0024] In the diagram: 1. Frame; 2. Feeding and moving mechanism; 3. Feeding mechanism; 4. Full-pan lifting mechanism; 5. Full-pan trolley; 6. Full-pan transfer mechanism; 7. Full-pan pallet; 8. Station tray; 9. Roller; 10. Discharge channel; 11. Empty tray moving mechanism; 12. Empty tray lifting mechanism; 13. Empty tray placement mechanism; 14. Empty tray transfer mechanism. Detailed Implementation

[0025] The specific embodiments of the present invention will now be described with reference to the accompanying drawings.

[0026] like Figures 1 to 3 As shown, the textile roller tray feeding device of the present invention has a frame 1, which is a square frame structure. The interior of the frame 1 is divided into a full tray feeding area and an empty tray placement area. The full tray feeding area is provided with a feeding moving mechanism 2, a feeding mechanism 3, a full tray lifting mechanism 4, and a full tray trolley 5. The full tray trolley 5 is connected to the full tray transfer mechanism 6 and is driven by the full tray transfer mechanism 6. A full tray 7 is placed on the full tray trolley 5, and a work tray 8 with rollers 9 is placed on the full tray 7. The empty tray placement area is provided with an empty tray lifting mechanism 12, an empty tray placement mechanism 13, and an empty tray transfer mechanism 14. An empty tray moving mechanism 11 is set inside the frame 1. The empty tray moving mechanism 11 spans the full tray feeding area and the empty tray placement area. A discharge channel 10 is set on the upper side of the frame 1. The roller 9 is placed on the work station tray 8. After the work station tray 8 is lifted by the full tray lifting mechanism 4, it is grabbed by the feeding mechanism 3 and placed on the discharge channel 10, and then conveyed outward from the discharge channel 10.

[0027] Specifically, within the full-pan loading area, a full-pan transfer mechanism 6 and a full-pan trolley 5 are installed at the bottom of the frame 1. The full-pan trolley 5 is mounted on the full-pan transfer mechanism 6, which drives it to move back and forth. The full-pan transfer mechanism 6 is preferably a linear motor. The full-pan transfer mechanism 6 extends from the outside of the full-pan loading area of ​​the frame 1 to the inside of the frame 1. After loading the full-pan tray 7 and the station tray 8 outside the frame 1, the full-pan trolley 5 is driven by the full-pan transfer mechanism 6 to reach the full-pan loading area of ​​the frame 1. The full-pan tray 7 is mounted on the full-pan trolley 5. Four positioning posts are installed on the top of the full-pan trolley 5, and four mating posts are installed on the bottom of the full-pan tray 7. The ends of the mating posts are truncated cones, and the tops of the positioning posts have mating holes. The truncated cones and mating holes mate accordingly. The full-pan trolley 5 is reliably placed on the full-pan tray 7 through the engagement of the positioning posts and mating posts. Multiple workstation trays 8 are stacked on the full tray 7, and multiple rollers 9 are installed on the workstation trays 8. The rollers 9 are arranged in rows at intervals on the workstation trays 8.

[0028] On both sides of the full-tray transfer mechanism 6 at the bottom of the frame 1, there are vertically arranged full-tray lifting mechanisms 4. Each full-tray lifting mechanism 4 has one set on the left and one on the right, including a vertical slide rail, a vertical linear motor mounted on the vertical slide rail, and a support plate mounted on the vertical linear motor. The support plate is driven by the vertical linear motor to move up and down along the vertical slide rail. The support plate cooperates with the full-tray tray 7. The two support plates in the full-tray lifting mechanism 4 support the left and right bottoms of the full-tray tray 7 respectively, lifting the full-tray tray 7 together for up and down movement.

[0029] A feeding mechanism 2 and a feeding mechanism 3 are installed on the top of the frame 1. The feeding mechanism 2 is mounted on the top of the frame 1 and includes a crossbeam, a transverse slide rail on the crossbeam, and a transverse linear motor correspondingly mounted on the transverse slide rail. The transverse linear motor moves linearly along the crossbeam along the X-axis. The feeding mechanism 3 includes a horizontal mounting base mounted on the transverse linear motor, a horizontal linear motor mounted on the mounting base, and a clamping mechanism mounted on the horizontal linear motor. The clamping mechanism moves along the Y-axis under the drive of the horizontal linear motor.

[0030] The clamping mechanism includes a telescopic cylinder and grippers. The telescopic cylinder is mounted on a horizontal linear motor, and the grippers are mounted on the telescopic cylinder and moved up and down by the telescopic cylinder. The grippers are mechanical clamps that can clamp and release, and they grasp the rollers 9 on the workstation plate 8. Because the grippers can move along the X-axis, Y-axis, and vertically under the drive of the feeding moving mechanism 2 and the feeding mechanism 3, the grippers can reach any position on the rollers 9 on the workstation plate 8, grasp them, and then place them on the discharge channel 10.

[0031] A discharge channel 10 is provided on one side of the top of the frame 1 in the full-panel loading area. The discharge channel 10 is composed of two parallel and opposite single plates. The discharge channel 10 extends from the inside of the frame 1 to the outside and slopes downward to form a downhill roller track. After the gripper picks up the rubber roller 9, it moves to the corresponding position of the discharge channel 10 and places the rubber roller 9 at one end of the discharge channel 10. The rubber roller 9 rolls outward along the downhill roller track of the discharge channel 10.

[0032] An empty tray moving mechanism 11 is installed inside the frame 1, spanning the full tray loading area and the empty tray placement area. Two sets of the empty tray moving mechanism 11 are installed on the upper left and right sides inside the frame 1, each including an end slide rail, an end linear motor, a telescopic cylinder, and a telescopic plate. The end slide rail is located on the upper side inside the frame 1, spanning the full tray loading area and the empty tray placement area. An end linear motor is installed on the end slide rail, a telescopic cylinder is installed on the end linear motor, and a telescopic plate is installed on the telescopic cylinder. The two telescopic plates in the empty tray moving mechanism 11 extend or retract under the drive of the telescopic cylinder, and the telescopic plates cooperate with the workstation trays 8. When the telescopic plates extend, they support the lower left and right ends of the uppermost workstation tray 8. The remaining workstation trays 8 below are vertically lowered a distance by the full tray lifting mechanism 4, allowing the uppermost workstation tray 8 to detach from the stacking layer for lateral movement.

[0033] An empty tray lifting mechanism 12, an empty tray placement mechanism 13, and an empty tray transfer mechanism 14 are provided in the empty tray placement area. The empty tray lifting mechanism 12 is vertically installed inside the rear side of the frame 1 and includes a lifting slide rail, a lifting linear motor mounted on the lifting slide rail, and a mounting arm mounted on the lifting linear motor. The empty tray placement mechanism 13 is mounted on the mounting arm and includes a mechanical gripper installed at the end of the lifting arm. The mechanical gripper can clamp and release, gripping a vertical edge on the workstation tray 8 and lifting the workstation tray 8 to move it up and down. The empty tray transfer mechanism 14 is located at the bottom of the empty tray placement area and moves outward to one side of the frame 1. The empty tray transfer mechanism 14 includes a linear drive mechanism at the bottom and an empty tray placement platform mounted on the linear drive mechanism. The empty tray placement mechanism 13 lowers the workstation tray 8 downwards using mechanical grippers, then releases the mechanical grippers to place the workstation tray 8 on the empty tray transfer mechanism 14, which then transports it out of the frame 1 and away.

[0034] The following combination Figures 4 to 6 This explains the working process of the present invention.

[0035] Initially, the full-disk trolley 5 is in its initial position. Workstation trays 8 filled with rollers 9 are stacked sequentially onto the full-disk pallet 7 on the full-disk trolley 5. The full-disk transfer mechanism 6 pushes the full-disk trolley 5 along the guide rail to the full-disk loading area. The full-disk lifting mechanism 4 starts and lifts the full-disk pallet 7 to a suitable position before stopping. The loading moving mechanism 2 moves the loading mechanism 3 to the position of the first roller 9 in the first row on the workstation tray 8. The grippers on the loading mechanism 3 move down to their position and clamp the first roller 9. The loading mechanism 3 then moves the first roller 9 up to its position, and then, driven by the loading moving mechanism 2, moves horizontally above the discharge channel 10. The grippers on the loading mechanism 3 release, and the roller 9 falls onto the discharge channel 10 and rolls out along the channel to the next processing step (e.g., ...). Figure 4 ).

[0036] The feeding mechanism 2 continues to drive the feeding mechanism 3 to the position of the second roller 9 in the second row on the workstation plate 8, repeating the above gripping process until all the rollers 9 in the first row on the workstation plate 8 have been transferred. When the last roller 9 in the first row on the workstation plate 8 has been transferred, the feeding mechanism 2 drives the feeding mechanism 3 to the position of the first roller 9 in the first row on the workstation plate 8. At this time, the feeding mechanism 3 horizontally drives the gripper to move to the position of the first roller 9 in the second row on the workstation plate 8 (e.g., ...). Figure 5 The gripper moves down to its position and clamps the roller 9. The gripper moves up to its position, and the feeding mechanism 3 drives the gripper to return to its original position. The feeding moving mechanism 2 continues to move, driving the feeding mechanism 3 to move above the discharge channel 10. The gripper releases, causing the roller 9 to fall onto the discharge channel 10 and enter the next process along the channel. The above process is repeated until all the rollers 9 on the workstation plate 8 have been transported.

[0037] After all the rollers 9 on the top workstation tray 8 have been transferred, the empty tray moving mechanism 11 starts to operate in the full tray loading area. Driven by the telescopic cylinders, the left and right telescopic plates of the empty tray moving mechanism 11 extend, reaching the left and right ends of the empty workstation tray 8 without rollers 9. The full tray lifting mechanism 4 then descends a certain distance, leaving space for the top workstation tray 8 to move. The empty tray moving mechanism 11 then moves the empty workstation tray 8 from the full tray loading area to the designated position in the empty tray placement area (e.g., ...). Figure 6 The empty tray lifting mechanism 12 starts to operate, driving the empty tray placement mechanism 13 to descend into position. The mechanical jaws of the empty tray placement mechanism 13 clamp the empty workstation tray 8, and the left and right telescopic plates of the empty tray moving mechanism 11 retract, moving away from the left and right ends of the workstation tray 8. Then, the empty tray lifting mechanism 12 begins to descend, driving the empty tray placement mechanism 13 to descend with the empty workstation tray 8 into position. The mechanical jaws of the empty tray placement mechanism 13 release, and the workstation tray 8 falls onto the empty tray transfer mechanism 14 at the bottom of the empty tray placement area.

[0038] The empty tray lifting mechanism 12 drives the empty tray placement mechanism 13 to rise to its original position. Simultaneously, the full tray lifting mechanism 4 rises to its position, repeating the above process until all the rollers 9 in all the workstation trays 8 on the full tray 7 have been transported. After the entire tray transport process is completed, the full tray transfer mechanism 6 starts to operate, driving the full tray trolley 5 and the full tray 7 to move out of the full tray loading area, waiting for the next tray loading. At the same time, the empty tray transfer mechanism 14 starts to operate, moving all the empty trays in the empty tray placement area out of the empty tray placement area, waiting for the next operation. At this point, the entire full tray loading process is completed.

[0039] The above description is an explanation of the present invention and not a limitation thereof. The present invention can be modified in any form without departing from its spirit.

Claims

1. A textile roll covering on-die loading device, characterized by: The inside of the rack (1) is divided into a full tray loading area and an empty tray placing area from front to back, a loading moving mechanism (2), a loading mechanism (3), a full tray lifting mechanism (4) and a full tray trolley (5) are arranged in the full tray loading area, the full tray trolley (5) is connected with a full tray transferring mechanism (6), a full tray tray (7) is placed on the full tray trolley (5), a work station tray (8) loaded with a leather roller (9) is placed on the full tray tray (7), an empty tray lifting mechanism (12), an empty tray placing mechanism (13) and an empty tray transferring mechanism (14) are arranged in the empty tray placing area, an empty tray moving mechanism (11) is arranged in the rack (1) and crosses the full tray loading area and the empty tray placing area; the full tray transferring mechanism (6) drives the full tray trolley (5) to transport the work station tray (8) to the full tray loading area of the rack (1), the full tray lifting mechanism (4) supports and lifts the full tray tray (7), the loading mechanism (3) is arranged on the loading moving mechanism (2), the clamping jaw of the loading mechanism (3) grabs the leather roller (9) to the discharge chute (10), the empty tray moving mechanism (11) supports the uppermost work station tray to move transversely to the empty tray placing area, the empty tray lifting mechanism (12) clamps and lifts the work station tray (8) to move, places the work station tray (8) on the empty tray transferring mechanism (14) and transports the work station tray (8) outward by the empty tray transferring mechanism (14); the empty tray moving mechanism (11) is arranged on the left and right sides of the top of the inside of the rack (1) and includes an end sliding rail, an end linear motor, an extension cylinder and an extension plate, the end sliding rail is located on the top of the inside of the rack (1) and crosses the full tray loading area and the empty tray placing area, the end linear motor is mounted on the end sliding rail, the extension cylinder is mounted on the end linear motor and the extension plate is mounted on the extension cylinder.

2. The textile roll cover full roll loading device of claim 1, wherein: The full tray transferring mechanism (6) and the full tray trolley (5) are arranged at the bottom of the rack (1), the full tray transferring mechanism (6) extends from the outside of one side of the full tray loading area of the rack (1) to the inside of the rack (1), and the full tray transferring mechanism (6) drives the full tray trolley (5) to reach the full tray loading area of the rack (1).

3. The textile roll cover full roll loading device of claim 1, wherein: Four positioning columns are arranged on the top of the full tray trolley (5), four matching columns are arranged on the bottom of the full tray tray (7), the end of the matching column is a conical table, the top of the positioning column is provided with a matching hole, and the conical table and the matching hole are correspondingly matched.

4. The textile roll cover full roll loading device of claim 1, wherein: The full tray lifting mechanism (4) is vertically arranged on the two sides of the full tray transferring mechanism (6) at the bottom of the rack (1), one set of the full tray lifting mechanism (4) is arranged on the left and right sides, and the full tray lifting mechanism (4) includes a vertical sliding rail, a vertical linear motor arranged on the vertical sliding rail and a supporting plate arranged on the vertical linear motor, the supporting plate is driven by the vertical linear motor to move up and down along the vertical sliding rail.

5. The textile roll cover full roll loading device of claim 1, wherein: The loading moving mechanism (2) is arranged on the top of the rack (1), the loading moving mechanism (2) includes a cross beam, a transverse sliding rail located on the cross beam and a transverse linear motor correspondingly arranged on the transverse sliding rail, and the transverse linear motor moves linearly along the cross beam in the X-axis direction; the loading mechanism (3) includes a horizontal mounting seat arranged on the transverse linear motor, a horizontal linear motor located on the mounting seat and a clamping mechanism arranged on the horizontal linear motor, and the clamping mechanism moves in the Y-axis direction under the drive of the horizontal linear motor.

6. The textile roll cover full roll loading device of claim 5, wherein: The clamping mechanism comprises a telescopic cylinder and a clamping jaw, the telescopic cylinder is installed on the horizontal linear motor, the clamping jaw is installed on the telescopic cylinder and is driven by the telescopic cylinder to move up and down, and the clamping jaw is used for grabbing the roll (9) on the work station disc (8).

7. The textile roll cover full roll loading device of claim 1, wherein: A discharging channel (10) is arranged on one side of the top of the frame (1) in the full-disc feeding area, the discharging channel (10) is composed of two parallel single plates, the discharging channel (10) extends from the inside of the frame (1) to the outside and is inclined downward to form a downhill rolling track.

8. The textile roll cover full roll loading device of claim 1, wherein: The empty disc lifting mechanism (12) is vertically arranged on the rear side of the inside of the frame (1) and comprises a lifting sliding rail, a lifting linear motor arranged on the lifting sliding rail and a mounting arm arranged on the lifting linear motor, and the empty disc placing mechanism (13) is arranged on the mounting arm.

9. The textile roll cover full roll loading device of claim 1, wherein: The empty disc moving mechanism (14) comprises a linear driving mechanism at the bottom and an empty disc placing table arranged on the linear driving mechanism, and the work station disc (8) is placed on the empty disc placing table and is sent outwards.

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