Electromagnetic monitoring on-line oil metal abrasive particle sensor calibration and metering system

By using photoelectric sensors and non-metallic pipe design, the problem of low calibration and measurement efficiency of online oil metal abrasive particle sensors for electromagnetic monitoring is solved, enabling rapid and accurate calibration and measurement of sensor performance parameters.

CN117250142BActive Publication Date: 2025-12-19SGS CSTC STANDARDS TECH SERVICES (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202311464291.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-06
Publication Date
2025-12-19
Estimated Expiration
2043-11-06

AI Technical Summary

Technical Problem

Existing calibration and measurement methods for online electromagnetic monitoring oil metal abrasive sensors are inefficient, and strip testing is prone to background signal drift, poor position reproducibility, and inaccurate test results.

Method used

Employing a photoelectric sensor and non-metallic piping design, the photoelectric sensor captures and records the type and quantity of the test balls. The movable conduit fixing base and lifting platform ensure rapid retrieval and reinstallation of the test balls, avoiding frequent splicing and contaminant introduction in strip testing.

Benefits of technology

It improves the efficiency of sensor calibration and measurement, ensures the accuracy and reproducibility of test results, and reduces the impact of strip wear and contaminants.

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Abstract

The present application relates to a kind of electromagnetic monitoring online oil metal abrasive particle sensor calibration and metering system, including sample introduction pipe, and the rear side of introduction pipe is equipped with feeding push rod, feeding push rod is directed to blowout port, and the calibration ball loaded through sample introduction pipe is sent to blowout port, blowout port is connected with one end of round ball guide pipe, and air valve is arranged at blowout port, and photoelectric sensor is installed on one side of round ball guide pipe, calibration ball passes through the airflow provided by air valve and passes through round ball guide pipe, and is captured and recorded by photoelectric sensor when passing through round ball guide pipe;The other end of round ball guide pipe is connected with calibration ball storage guide pipe, sensor is fixed between sensing mounting block and calibration ball storage guide pipe, slide rail is arranged between sensor and calibration ball storage guide pipe, and round ball guide pipe is connected with calibration ball storage guide pipe by slide rail;Compared with fixed on strip, the present application has more variety and space interval selection, avoids strip type frequent splicing, improves test efficiency, also effectively avoids strip scratch and the introduction of contaminant.
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Description

[TECHNICAL FIELD]

[0001] The present application relates to the technical field of detection equipment, in particular to an electromagnetic monitoring online oil metal particle sensor calibration and metering system. [BACKGROUND]

[0002] The electromagnetic monitoring online oil metal particle sensor works on the principle of detecting the number of metal particles by calibrating the change of the magnetic field or magnetic flux in the detection area related to the number of particles when the oil flows through the sensor area with a magnetic field. Before first use or when system components change, the equipment needs to be calibrated to set system parameters and perform function checks. To verify the electromagnetic monitoring online oil metal particle sensor, fixed-size ferromagnetic or non-ferromagnetic particles are passed through the sensor, and the total number and distribution of particles passing through are recorded and counted, and the total number and distribution of particles read from the sensor are compared, so as to realize the parameter calibration and metering of the sensor.

[0003] When checking and metering the sensor, different sizes of ferromagnetic and non-ferromagnetic particles need to be passed through the pipeline of the sensor, which is generally passed through manually or mechanically. Manual passing has horizontal and vertical passing, horizontal passing needs a large volume of carrier and is not efficient, and the speed cannot be controlled. Vertical passing has fixed speed, but is not efficient.

[0004] Using a carrier to pass through, ferromagnetic and non-ferromagnetic particles are fixed on a strip, and the strip is driven to pass through the sensor by a mechanical drive. The mechanical drive method is better than manual passing, but based on the working principle of the sensor, the mechanical drive cannot use reciprocating operation, and needs to use a one-way circulation mode. In the circulation mode, the number of revolutions of the strip is calculated by calculating the stroke of the power wheel motor, and the total number of particles passing through each size is calculated according to the size and number of ferromagnetic and non-ferromagnetic particles on the strip. There are two driving methods for strip rotation, the first is to use a gear to drive, which needs to match the strip with the gear, but the irregular shape can easily cause background signal drift, affecting the detection performance; the wear of the strip can also affect the test results. The other is to use tension to drive, which needs to adjust the position of the tension wheel every time the test is performed, and the position reproducibility is poor, which cannot guarantee that the same position is reached every time, and even if the same position is reached, the tension applied will also have some deviation; which causes the rotation of the power wheel and the stroke of the strip to deviate, and after multiple circle tests, the calculation result will deviate from the theoretical result.

[0005] In addition, the strip test method needs to disassemble the connection parts of the strip every time the sensor is replaced, and the position of the strip needs to be adjusted after connection to avoid scratching and damaging the strip, resulting in loss of ferromagnetic and non-ferromagnetic particles. After multiple operations, the interface of the strip will be loose or contaminated by external impurities, affecting the test results. [SUMMARY]

[0006] The present application aims to solve the above problems and provide an electromagnetic monitoring online oil metal particle sensor calibration and measurement system, which has more types and space interval options compared to the fixed strip, while avoiding frequent splicing of the strip, improving test efficiency, and effectively avoiding scratches and contamination of the strip.

[0007] To achieve the above purpose, an electromagnetic monitoring online oil metal particle sensor calibration and measurement system is designed, which includes a sample introduction pipe 1 fixed on a pipe fixing block one 5, a feeding push rod 13 provided on the rear side of the pipe fixing block one 5, the push rod of the feeding push rod 13 pointing to a blowing port, the blowing port being provided below the sample introduction pipe 1, the feeding push rod 13 sending the test ball loaded through the sample introduction pipe 1 to the blowing port, the blowing port being connected with one end of a spherical ball pipe 11, the spherical ball pipe 11 being fixed on a pipe fixing block two 15, the blowing port being provided with oppositely arranged a material falling and blowing block one 6 and a material falling and blowing block two 7, the test ball passing through the spherical ball pipe 11 after being provided with kinetic energy through the material falling and blowing block one 6 and the material falling and blowing block two 7, one side of the spherical ball pipe 11 being provided with an induction mounting block 14, the induction mounting block 14 being installed with a photoelectric sensor 2727, the test ball being captured and recorded by the photoelectric sensor 2727 installed on the induction mounting block 14 when passing through the spherical ball pipe 11; the other end of the spherical ball pipe 11 being connected with a test ball storage pipe 26, a fixing assembly for fixing the electromagnetic monitoring online oil metal particle sensor on a test tool being provided between the induction mounting block 14 and the test ball storage pipe 26, a slide rail 21 being provided between the fixing assembly and the test ball storage pipe 26, the slide rail 21 being arranged along the axial direction of the spherical ball pipe 11, the spherical ball pipe 11 being connected with the test ball storage pipe 26 through the slide rail 21.

[0008] Further, the fixing assembly includes a product fixing handle 16, a handle connecting piece one 17, a handle connecting piece two 18, and a product placement table, the product placement table being installed with the handle connecting piece two 18 on the front and rear sides, the handle connecting piece two 18 being installed with the product fixing handle 16 through the handle connecting piece one 17, the product fixing handle 16 being arranged symmetrically in front and back, the electromagnetic monitoring online oil metal particle sensor being fixed on the test tool through the product fixing handle 16, the handle connecting piece one 17, and the handle connecting piece two 18, and the spherical ball pipe 11 being centered through the oil passage of the sensor by adjusting the product fixing handle 16.

[0009] Further, the product placing table adopts a product lifting table 25 which is liftable, the handle connecting piece two 18 is installed on the front and back sides of the product lifting table 25, the front and back sides of the product lifting table 25 are provided with lifting table adjusting pieces 24 for adjusting the lifting of the product lifting table 25, and the lifting table adjusting pieces 24 are adjusted to further ensure that the spherical guide pipe 11 passes through the sensor in the center.

[0010] Further, the slide rail 21 is arranged adjacent to the product lifting table 25, the movable guide pipe fixing seat 19 is slidably connected to the slide rail 21, the spherical guide pipe 11 slides on the slide rail 21 by means of the movable guide pipe fixing seat 19, and the calibration ball storage guide pipe 26 is connected to the spherical guide pipe 11, and the calibration ball storage guide pipe 26 is fixed to the material return fixing block one 22 and the material return fixing block two 23.

[0011] Further, the spherical guide pipe 11 is horizontally arranged, the sample guide pipe 1 and the calibration ball storage guide pipe 26 are vertically arranged, and the sample guide pipe 1 and the calibration ball storage guide pipe 26 are guide pipes of the same type, so that the calibration ball can be quickly recovered and directly installed on the guide pipe fixing module of the guide pipe fixing block one 5 for testing.

[0012] Further, the sample guide pipe 1 is fixed by the spherical fixing block one 2, the spherical fixing block two 3 and the spherical fixing block three 4 at the top, the feeding push rod 13 is fixed to the feeding push rod fixing block 12, and the feeding push rod fixing block 12 is fixed to the table top.

[0013] Further, the induction fixing block 14 is fixed to the rear side of the guide pipe fixing block two 15, the material falling and blowing block one 6 and the material falling and blowing block two 7 are fixed to the material falling and blowing block bottom plate 8, the material falling and blowing block bottom plate 8 is installed on the large bottom plate 9, the large bottom plate 9 is provided with the stand column 10 at the bottom, and the large bottom plate 9 is fixed to the table top through the stand column 10.

[0014] The application also provides an electromagnetic monitoring online oil liquid metal abrasive particle sensor calibration and metering method, which comprises the following steps: separately packaging the measured ferromagnetic and non-ferromagnetic spherical particles into spherical non-metal calibration balls, each calibration ball contains only one size and one ferromagnetic or non-ferromagnetic particle; loading the calibration balls from the sample guide pipe 1 to the sample introduction system, sending the calibration balls to the blowing port through the feeding push rod 13, providing kinetic energy through the material falling and blowing block one 6 and the material falling and blowing block two 7, and then passing through the spherical guide pipe 11; when the calibration ball passes through the spherical guide pipe 11, it is captured and recorded by the photoelectric sensor 2727 installed on the induction fixing block 14; by recording the types of loaded calibration balls and the number of calibration balls recorded by the photoelectric sensor 2727, and by comparing the types and number of calibration balls with the types and number of ferromagnetic or non-ferromagnetic particles detected by the electromagnetic monitoring online oil liquid metal abrasive particle sensor, the performance parameters of the sensor are calibrated and metered by comparing the types and number of calibration balls.

[0015] Further, the electromagnetic monitoring on-line oil metal abrasive particle sensor is fixed on the test tool through the product fixing handle 16, handle connecting piece one 17 and handle connecting piece two 18, the spherical ball guide pipe 11 is centered through the oil liquid passage of the sensor, the movable guide pipe fixing seat 19 is slid on the slide rail 21, the spherical ball guide pipe 11 is connected to the calibration ball storage guide pipe 26 fixed on the material return fixing block one 22 and the material return fixing block two 23, and then the calibration ball is recycled and can be directly installed on the guide pipe fixing block one 5 for testing.

[0016] Compared with the prior art, the present application has the following advantages:

[0017] (1) The mode of the calibration ball can make the tester more conveniently formulate the test method according to different equipment and arrange different ferromagnetic particles.

[0018] (2) The time interval of the transmission device can be freely set, so that the equipment can better simulate the physical interval distance of different calibration balls, and there are more types and space interval options than the strip type.

[0019] (3) The hard non-metal pipeline can quickly pass through the sensor when penetrating the sensor, avoids the frequent splicing of the strip type, improves the test efficiency, and effectively avoids the scratching of the strip and the introduction of pollutants.

[0020] (4) The sample inlet transmission device counts the number of emitted calibration balls through the number of start times; the photoelectric counter counts the theoretical detection value by detecting the number of calibration balls passing through.

[0021] (5) The introduction of the photoelectric counter can compare with the sample inlet transmission data, which is more accurate and reliable than the single use of the driving wheel stroke to count the number of laps.

[0022] (6) The non-metal pipeline connects the sample inlet with the recycler, the recycler adopts the same calibration ball receiving pipe as the sample inlet, realizes the rapid recovery and reinstallation of the calibration ball, and improves the detection efficiency. [DETAILED DESCRIPTION]

[0023] Figure 1 is a structural schematic diagram of the present application;

[0024] Figure 2 is a partial structural schematic diagram of Figure 1 ;

[0025] Fig. 1, sample introduction pipe 2, spherical body fixing block one 3, spherical body fixing block two 4, spherical body fixing block three 5, catheter fixing block one 6, blank blowing block one 7, blank blowing block two 8, blank blowing block bottom plate 9, large bottom plate 10, column 11, spherical ball catheter 12, feeding push rod fixing block 13, feeding push rod 14, induction installation block 15, catheter fixing block two 16, product fixing handle 17, handle connecting piece one 18, handle connecting piece two 19, movable catheter fixing seat 20, slide seat fixing block 21, slide rail 22, return material fixing block one 23, return material fixing block two 24, lifting platform adjusting piece 25, product lifting platform 26, calibration ball storage catheter 27, photoelectric sensor 28, conveying component. [DETAILED DESCRIPTION]

[0026] The application is further described below in combination with the accompanying drawings:

[0027] As shown in the drawings, the application provides an electromagnetic monitoring online oil metal abrasive particle sensor calibration and metering system, which comprises a sample introduction pipe 1 fixed on a catheter fixing block one 5, a feeding push rod 13 arranged on the rear side of the catheter fixing block one 5, a push rod of the feeding push rod 13 pointing to a blowing port, the blowing port being arranged below the sample introduction pipe 1, the feeding push rod 13 sending a calibration ball loaded through the sample introduction pipe 1 to the blowing port, the blowing port being connected with one end of a spherical ball catheter 11 fixed on a catheter fixing block two 15, the blowing port being provided with a blank blowing block one 6 and a blank blowing block two 7 arranged oppositely on both sides, the calibration ball passing through the spherical ball catheter 11 after being provided with kinetic energy by the blank blowing block one 6 and the blank blowing block two 7, one side of the spherical ball catheter 11 being provided with an induction installation block 14, the induction installation block 14 being installed with a photoelectric sensor 27, the calibration ball being captured and recorded by the photoelectric sensor 27 installed on the induction installation block 14 when passing through the spherical ball catheter 11; the other end of the spherical ball catheter 11 being connected with a calibration ball storage catheter 26, a fixing assembly for fixing the electromagnetic monitoring online oil metal abrasive particle sensor on a test tool being arranged between the induction installation block 14 and the calibration ball storage catheter 26, a slide rail 21 being arranged between the fixing assembly and the calibration ball storage catheter 26, the slide rail 21 extending along the axial direction of the spherical ball catheter 11, the spherical ball catheter 11 being connected with the calibration ball storage catheter 26 through the slide rail 21.

[0028] The fixed assembly comprises a product fixing handle 16, a handle connecting piece one 17, a handle connecting piece two 18 and a product placing table. The handle connecting piece two 18 is installed on the front and rear sides of the product placing table, and the handle connecting piece two 18 is installed with the product fixing handle 16 through the handle connecting piece one 17. The product fixing handle 16 is symmetrically arranged front and rear. The electromagnetic monitoring online oil metal abrasive particle sensor is fixed on the test tool through the product fixing handle 16, the handle connecting piece one 17 and the handle connecting piece two 18, and the oil is centered through the sensor through the adjustment of the product fixing handle 16. The product placing table adopts a liftable product lifting table 25. The handle connecting piece two 18 is installed on the front and rear sides of the product lifting table 25. The product lifting table 25 is provided with a lifting table adjusting piece 24 for adjusting the lifting of the product lifting table 25. The adjustment of the lifting table adjusting piece 24 further ensures that the spherical ball guide pipe 11 is centered through the sensor. The slide rail 21 is arranged adjacent to the product lifting table 25. The movable guide pipe fixing seat 19 is slidably connected to the slide rail 21. The spherical ball guide pipe 11 is slid on the slide rail 21 by using the movable guide pipe fixing seat 19 and is connected with the calibration ball storage guide pipe 26. The calibration ball storage guide pipe 26 is fixed on the material return fixing block one 22 and the material return fixing block two 23.

[0029] In the present application, the spherical ball guide pipe 11 is horizontally arranged. The sample guide pipe 1 and the calibration ball storage guide pipe 26 are vertically arranged. The sample guide pipe 1 and the calibration ball storage guide pipe 26 are the same type of guide pipes, so that the calibration ball can be quickly recovered and directly installed on the guide pipe fixing module of the guide pipe fixing block one 5 for testing. The sample guide pipe 1 is fixed at the top by the ball fixing block one 2, the ball fixing block two 3 and the ball fixing block three 4. The feeding push rod 13 is fixed on the feeding push rod fixing block 12, and the feeding push rod fixing block 12 is fixed on the table top. The induction installation block 14 is fixed on the rear side of the guide pipe fixing block two 15. The material falling and blowing block one 6 and the material falling and blowing block two 7 are fixed on the material falling and blowing block bottom plate 8. The material falling and blowing block bottom plate 8 is installed on the large bottom plate 9. The large bottom plate 9 is provided with a stand column 10 on the bottom surface, and is fixed on the table top through the stand column 10.

[0030] The application also provides an electromagnetic monitoring online oil metal particle sensor calibration and metering method, comprising the following steps: encapsulating the metered ferromagnetic and non-ferromagnetic spherical particles into spherical non-metallic calibration balls respectively, each calibration ball containing only one size and one ferromagnetic or non-ferromagnetic particle; loading the calibration balls from the sample guide pipe 1 into the sample injection system, sending the calibration balls to the blowing port through the feeding push rod 13, providing kinetic energy through the material blowing block one 6 and the material blowing block two 7, and then passing through the spherical guide pipe 11; when the calibration balls pass through the spherical guide pipe 11, they are captured and recorded by the photoelectric sensor 27 installed on the induction mounting block 14, and the type of the loaded calibration balls and the number of the calibration balls recorded by the photoelectric sensor 27 are recorded, and then the type and number of the ferromagnetic or non-ferromagnetic particles detected by the electromagnetic monitoring online oil metal particle sensor are compared, and the performance parameters of the sensor are calibrated and metered by comparing the type and number of the calibration balls passing through. The electromagnetic monitoring online oil metal particle sensor is fixed on the test tool through the product fixing handle 16, the handle connecting piece one 17 and the handle connecting piece two 18, the spherical guide pipe 11 is centered through the oil channel of the sensor, the movable guide pipe fixing seat 19 is used to slide on the slide rail 21, the spherical guide pipe 11 is connected to the calibration ball storage guide pipe 26 fixed on the material return fixing block one 22 and the material return fixing block two 23, and then the calibration balls are recycled and can be directly installed on the guide pipe fixing block one 5 for testing.

[0031] Based on the system of the application, the metered ferromagnetic and non-ferromagnetic spherical particles can be encapsulated into spherical non-metallic calibration balls respectively, each calibration ball containing only one size and one ferromagnetic or non-ferromagnetic particle; the calibration balls are connected to the sample injection system through the sample pipe, the calibration balls are sent to the sample injection port through the transmission device, the sample injection port passes through the sensor through the non-metallic pipeline, the sample recovery device is connected, and the calibration balls passing through the sensor are collected into the standby sample pipe; an electric counter and an air valve are installed at the sample injection port, the calibration balls are driven by the airflow provided by the air valve, pass through the non-metallic pipeline passing through the sensor, the theoretical value is detected by the photoelectric detector, the number of the calibration balls passing through is verified with the number of the emission times of the emission port, and is compared with the number detected by the sensor; the type and number of the calibration balls passing through the device are compared, and the performance parameters of the sensor are calibrated and metered.

[0032] Specifically, the following examples can be implemented:

[0033] The calibration ball is loaded from the sample guide pipe 1 to the system, and is sent to the blowing port by the feeding push rod 13, and kinetic energy is provided via the material falling blowing block one 6 and the material falling blowing block two 7, and is passed through the ball guide pipe 11; when the calibration ball passes through the ball guide pipe 11, it is captured and recorded by the photoelectric sensor 27 installed on the induction mounting block 14, and the type of the loaded calibration ball and the number of the calibration ball passing recorded by the photoelectric sensor 27 are recorded, and then compared with the type and number of the ferromagnetic particles or non-ferromagnetic particles detected by the electromagnetic monitoring online oil metal abrasive particle sensor, so as to realize the measurement of the electromagnetic monitoring online oil metal abrasive particle sensor, and provide data support for the calibration of the sensor and the calibration result.

[0034] The electromagnetic monitoring online oil metal abrasive particle sensor is fixed on the test tool through the product fixing handle 16, the handle connecting piece one 17 and the handle connecting piece two 18, so that the ball guide pipe 11 passes through the oil passage of the sensor in the middle, the movable guide pipe fixing seat 19 is used to slide on the slide rail 21, so that the ball guide pipe 11 is connected to the calibration ball storage guide pipe 26 of the same model as the sample guide pipe 1 fixed on the material returning fixing block one 22 and the material returning fixing block two 23, so as to realize the rapid recovery of the calibration ball and directly install the calibration ball on the guide pipe fixing module of the guide pipe fixing block one 5 for testing.

[0035] The contents not described in detail in the specification belong to the prior art known by the person skilled in the art, the standard parts used can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art, the mechanical parts and equipment adopt the conventional type in the prior art, the circuit connection adopts the conventional connection mode in the prior art, and the details are not described here.

[0036] The present application is not limited to the above-mentioned embodiments, and any changes, modifications, substitutions, combinations and simplifications made without departing from the spirit and principles of the present application shall be equivalent replacement modes, and all shall be included in the protection scope of the present application.

Claims

1. An electromagnetic monitoring on-line oil metal particle sensor calibration and metrology system characterized by: The device comprises a sample introduction pipe (1) fixed on a pipe fixing block I (5), a feeding push rod (13) arranged on the rear side of the pipe fixing block I (5), a blowout port arranged below the sample introduction pipe (1), the feeding push rod (13) sending a test ball loaded through the sample introduction pipe (1) to the blowout port, the blowout port being connected with one end of a spherical ball pipe (11) fixed on a pipe fixing block II (15), the blowout port being provided with oppositely arranged a first blowout block (6) and a second blowout block (7) on both sides, the test ball passing through the spherical ball pipe (11) after being provided with kinetic energy through the first blowout block (6) and the second blowout block (7), the spherical ball pipe (11) being provided with an induction mounting block (14) on one side, the induction mounting block (14) being provided with a photoelectric sensor (27), the test ball being captured and recorded by the photoelectric sensor (27) installed on the induction mounting block (14) when passing through the spherical ball pipe (11), the other end of the spherical ball pipe (11) being connected with a test ball storage pipe (26), the induction mounting block (14) and the test ball storage pipe (26) being provided with a fixing assembly for fixing the electromagnetic monitoring online oil metal abrasive particle sensor on a test tool, the fixing assembly and the test ball storage pipe (26) being provided with a slide rail (21) extending along the axial direction of the spherical ball pipe (11), the spherical ball pipe (11) being connected with the test ball storage pipe (26) through the slide rail (21), so that the spherical ball pipe (11) passes through the oil passage of the sensor in the middle, the spherical ball pipe (11) being arranged horizontally, the sample introduction pipe (1) and the test ball storage pipe (26) being arranged vertically, and the sample introduction pipe (1) and the test ball storage pipe (26) being pipes of the same type.

2. The system of claim 1, wherein: The fixing assembly comprises a product fixing handle (16), a handle connecting piece I (17), a handle connecting piece II (18) and a product placement table, the handle connecting piece II (18) being installed on the front and rear sides of the product placement table, the handle connecting piece II (18) being provided with the product fixing handle (16) through the handle connecting piece I (17), the product fixing handle (16) being arranged symmetrically in front of and behind, the electromagnetic monitoring online oil metal abrasive particle sensor being fixed on the test tool through the product fixing handle (16), the handle connecting piece I (17) and the handle connecting piece II (18), and the spherical ball pipe (11) passing through the oil passage of the sensor in the middle through adjusting the product fixing handle (16).

3. The system of claim 2, wherein: The product placement table adopts a product lifting table (25) which can be lifted, the handle connecting piece II (18) being installed on the front and rear sides of the product lifting table (25), the product lifting table (25) being provided with a lifting table adjusting piece (24) for adjusting the lifting of the product lifting table (25).

4. The system of claim 3, wherein: The slide rail (21) is arranged adjacent to the product lifting platform (25), the movable guide pipe fixing seat (19) is slidably connected on the slide rail (21), the spherical guide pipe (11) slides on the slide rail (21) by the movable guide pipe fixing seat (19), and the calibration ball storage guide pipe (26) is connected on the spherical guide pipe (11) and fixed on the material return fixing block one (22) and the material return fixing block two (23).

5. The system of claim 1, wherein: The sample guide pipe (1) is fixed at the top by the spherical fixing block one (2), the spherical fixing block two (3) and the spherical fixing block three (4), the feeding push rod (13) is fixed on the feeding push rod fixing block (12), and the feeding push rod fixing block (12) is fixed on the table top.

6. The system of claim 1, wherein: The induction mounting block (14) is fixed on the rear side of the guide pipe fixing block two (15), the material falling and gas blowing block one (6) and the material falling and gas blowing block two (7) are fixed on the material falling and gas blowing block bottom plate (8), the material falling and gas blowing block bottom plate (8) is installed on the large bottom plate (9), the large bottom plate (9) is provided with the stand column (10) on the bottom surface and is fixed on the table top through the stand column (10).

7. A method of calibration and metrology of a system as claimed in any one of claims 1 to 6, characterised in that, The method comprises the following steps: individually packaging the metered ferromagnetic and non-ferromagnetic spherical particles into spherical non-metal calibration balls, each calibration ball containing only one size and one ferromagnetic or non-ferromagnetic particle; loading the calibration balls from the sample guide pipe (1) to the sample feeding system, sending the calibration balls to the gas blowing port through the feeding push rod (13), providing kinetic energy through the material falling and gas blowing block one (6) and the material falling and gas blowing block two (7) and then passing through the spherical guide pipe (11); when the calibration balls pass through the spherical guide pipe (11), the photoelectric sensor (27) installed on the induction mounting block (14) captures and records the calibration balls, the types of the loaded calibration balls and the number of the calibration balls recorded by the photoelectric sensor (27) are recorded, and the types and the number of the calibration balls passing through are compared with the types and the number of the ferromagnetic or non-ferromagnetic particles detected by the electromagnetic monitoring online oil metal abrasive particle sensor, so as to judge the performance parameter calibration and measurement of the sensor.

8. The method of claim 7, wherein: The electromagnetic monitoring online oil metal abrasive particle sensor is fixed on the test tool through the product fixing handle (16), the handle connecting piece one (17) and the handle connecting piece two (18), so that the spherical guide pipe (11) passes through the oil passage of the sensor in the center, the movable guide pipe fixing seat (19) slides on the slide rail (21), the spherical guide pipe (11) is connected with the calibration ball storage guide pipe (26) fixed on the material return fixing block one (22) and the material return fixing block two (23), so as to realize the recycling of the calibration balls and directly install the calibration balls on the guide pipe fixing block one (5) for testing.

Citation Information

Patent Citations

  • A calibration and metering system for electromagnetic monitoring online oil metal wear particle sensor

    CN221056292U