A modular ultra-heavy pulley track combination

Through the modularly designed super heavy pulley track combination, the problem that pulleys cannot bear the weight of super heavy sliding doors and non-modular tracks in the prior art is solved, and flexible adjustments to the pulley load-bearing capacity and track length are achieved, reducing installation complexity and cost.

CN117266703BActive Publication Date: 2025-06-27SHANGHAI YANGYANG DADUOLI HARDWARE PROD CO LTD
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Patent Information

Application Number
CN202311231600.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-22
Publication Date
2025-06-27
Estimated Expiration
2043-09-22

AI Technical Summary

Technical Problem

The pulleys on existing super heavy sliding door guides cannot bear the weight of super heavy sliding doors for a long time, and the existing sliding door tracks and pulleys are designed to be non-modular and cannot be adjusted to accommodate sliding doors of different weights.

Method used

A modular super heavy pulley track combination is designed, including modular track profiles, load-bearing wheels and barrier wheels. The track profile is equipped with chutes and threaded holes. The load-bearing wheels and barrier wheels can be adjusted as needed, and the track length can also be adjusted through the connecting plate and the connecting rack.

Benefits of technology

The adjustment of pulley load-bearing capacity and the flexibility of track length are achieved, reducing installation complexity and cost, while ensuring smooth movement of sliding doors.

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Abstract

The present invention relates to the technical field of engineering profiles, and specifically relates to a modular ultra-heavy pulley track combination, which includes a number of modular track profiles. On both sides of the modular track profiles, there are respectively a first cavity and a second cavity with the same size and shape. In the middle of the modular track profiles, there is a third cavity. On both sides of the bottom of the first cavity, the second cavity and the third cavity, there are chutes. At both ends of the first cavity and the second cavity, there are threaded holes; a number of modular load-bearing wheels, which are arranged in the first cavity and the second cavity of the modular track profiles. The modular load-bearing wheels include a wheel frame, and the outer shape of the wheel frame matches that of the first cavity and the second cavity. The advantages of the present invention are as follows: Multiple rows of most load-bearing wheels and retaining wheels are designed on the track profiles, and the number of load-bearing wheels and retaining wheels can be corresponding to the weight of the sliding door; each group of load-bearing wheels and retaining wheels is provided with a structure matching the chute, which saves the installation cost and the product processing cost.
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Description

Technical Field

[0001] The present invention relates to the technical field of engineering profiles, and specifically to a modular ultra-heavy pulley track combination. Background Art

[0002] The weight of an ultra-heavy sliding door can reach from 300 kg to 1000 kg. The pulleys on the existing sliding door guide rails cannot bear the weight of the ultra-heavy sliding door for a long time, resulting in difficult movement of the sliding door or even inability to move. The existing sliding door tracks are not modularly designed and cannot be disassembled or lengthened subsequently. The pulleys on the existing sliding door guide rails are not modularly designed either, and the number of installed pulleys cannot be adjusted according to the weight of the sliding door. The installation and replacement of the pulleys are also very cumbersome. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a modular ultra-heavy pulley track combination with strong load-bearing capacity, adjustable load-bearing capacity, adjustable track length, and adjustable number and position of load-bearing wheels and retaining wheels of the pulley.

[0004] To achieve the above object, a modular ultra-heavy pulley track combination is designed, including a plurality of modular track profiles. On both sides of the modular track profile, there are respectively a first cavity and a second cavity with the same size and shape. In the middle of the modular track profile, there is a third cavity. On both sides of the bottom of the first cavity, the second cavity, and the third cavity, there are sliding grooves. At both ends of the first cavity and the second cavity, there are threaded holes; a plurality of modular load-bearing wheels are arranged in the first cavity and the second cavity of the modular track profile. The modular load-bearing wheel includes a wheel frame, and the outer shape of the wheel frame matches the first cavity and the second cavity. The wheel frame includes a wheel frame base and two vertically arranged wheel frame vertical plates. The cavity between the two wheel frame vertical plates is used to arrange the load-bearing wheel. Through holes are opened on the two wheel frame vertical plates, and a shaft pin passes through the through holes and the load-bearing wheel. The modular load-bearing wheel further includes an elastic waterproof pad. On both sides of the elastic waterproof pad, there are legs, and in the middle of the elastic waterproof pad, there is a through groove. The legs on both sides of the elastic waterproof pad are matched with the connecting grooves opened at the top of the wheel frame vertical plates; a plurality of modular retaining wheels are arranged in the third cavity of the modular track profile. The structure of the modular retaining wheel is the same as that of the modular load-bearing wheel, and the outer shape of the wheel frame of the modular retaining wheel matches the third cavity; a cover plate is provided with a plurality of through grooves. The cover plate is connected to the modular track profile, and a plurality of modular load-bearing wheels and a plurality of modular retaining wheels extend out from the through grooves of the cover plate.

[0005] The present invention also has the following preferred technical solutions:

[0006] 1. The bottom of the third cavity is not on the same horizontal plane as the bottoms of the first cavity and the second cavity, and a groove for mating and connecting door and window profiles is provided on the back of the third cavity.

[0007] 2. A V-shaped groove is provided in the middle of the bottoms of the first cavity, the second cavity, and the third cavity.

[0008] 3. An adjusting screw is provided on the threaded hole, and the adjusting screw is used to adjust the distance between the modular track profile and the door and window profile.

[0009] 4. It further includes a plurality of connecting plates and connecting racks. The connecting plates are matched with the bottom sliding grooves of the first cavity or the second cavity. The outer shape of the connecting racks is matched with the third cavity. A slider is provided at the bottom of the connecting racks and is matched with the bottom sliding groove of the third cavity. The connecting plates and the connecting racks are used to connect two adjacent modular track profiles.

[0010] 5. V-shaped protrusions are provided at the bottoms of the modular load-bearing wheels and the modular retaining wheels. The V-shaped protrusions of the modular load-bearing wheels and the modular retaining wheels are matched with the V-shaped grooves at the bottoms of the first cavity, the second cavity, and the third cavity.

[0011] 6. A V-shaped protrusion is provided at the bottom of the connecting rack, and the V-shaped protrusion of the connecting rack is matched with the V-shaped groove at the bottom of the third cavity.

[0012] Compared with the prior art, the advantages of the present invention are as follows:

[0013] 1. Multiple rows of most load-bearing wheels and retaining wheels are designed on the track profile. The number of load-bearing wheels and retaining wheels can be corresponding to the weight of the sliding door, and the outer diameter of the pulleys. The opening and closing force will be very light.

[0014] 2. Each group of load-bearing wheels and retaining wheels is provided with a structure matched with the sliding groove. Corresponding to the sliding groove structure on the track profile, the load-bearing wheels and retaining wheels can be directly inserted into the track profile one by one group. Each group of pulleys does not require fixing screws, saving the installation cost and the product processing cost.

[0015] 3. A limiting strip structure is designed. The limiting strip is inserted into the track profile. The distance between the load-bearing wheels and the retaining wheels is directly limited, and the front and back movement of the load-bearing wheels and the retaining wheels is limited. During installation, there is no need to measure the distance between each group of load-bearing wheels and retaining wheels, saving the installation cost, being more convenient and worry-free. Also, there is no need to worry about incorrect measurement or calculation of the distance between each group of load-bearing wheels and retaining wheels. The size of each limiting strip is accurate.

[0016] 4. A V-shaped groove is designed in the middle of the track profile and is matched with the V-shaped protrusions of the load-bearing wheels and the retaining wheels, which can automatically make the load-bearing wheels and the retaining wheels located at the center.

[0017] 5. A rubber sealing structure is designed on the load-bearing wheels and the retaining wheels, which can prevent water, dust, and garbage from entering.

[0018] 6. The track profile is designed with adjustment screws. By directly rotating the adjustment screws, the height of the track profile can be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is an exploded view of the present invention before assembly and extension;

[0020] Figure 2 is a schematic assembly diagram of the connecting plate and the connecting rack of the present invention;

[0021] Figure 3 is a structural diagram of the modular load-bearing wheel of the present invention;

[0022] Figure 4 is an exploded view of the modular load-bearing wheel of the present invention;

[0023] Figure 5 is an exploded view of the present invention before single-section splicing;

[0024] Figure 6 is a mating diagram of the sliding door and the track combination of the present invention;

[0025] Figure 7 is a cross-sectional structural diagram of the sliding door of the present invention;

[0026] Figure 8 is a structural diagram of the cross-section of the sliding door of the present invention before assembly;

[0027] Figure 9 is a cross-sectional view of the sliding door, the track combination and the window and door profile of the present invention after installation;

[0028] In the figures: 1. modular track profile; 2. first cavity; 3. second cavity; 4. third cavity; 5. sliding groove; 6. threaded hole; 7. modular load-bearing wheel; 8. wheel rack; 9. wheel rack base; 10. wheel rack vertical plate; 11. load-bearing wheel; 12. through hole; 13. pin; 14. elastic waterproof pad; 15. leg; 16. through slot; 17. connecting slot; 18. modular retaining wheel; 19. cover plate; 20. window and door profile; 21. groove; 22. V-shaped groove; 23. adjustment screw; 24. connecting plate; 25. connecting rack; 26. slider; 27. V-shaped protrusion; 28. sliding door; 29. guide rail strip; 30. inserting guide rail strip notch; 31. retaining notch; 32. sliding door profile. DETAILED DESCRIPTION OF THE INVENTION

[0029] The present invention will be further described below with reference to the accompanying drawings. The structure and principle of the present invention are very clear to those skilled in the art. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0030] As Figure 1 、 5As shown in the figure, the modular ultra - heavy pulley track combination of the present invention includes several modular track profiles 1. On both sides of the modular track profile 1, there are respectively a first cavity 2 and a second cavity 3 with the same size and shape. In the middle of the modular track profile 1, there is a third cavity 4. On both sides of the bottoms of the first cavity 2, the second cavity 3 and the third cavity 4, there are chutes 5. In the middle of the bottoms of the first cavity 2, the second cavity 3 and the third cavity 4, there are also V - shaped grooves 22 opened.

[0031] As Figure 1 , 6 shown, at both ends of the first cavity 2 and the second cavity 3, there are threaded holes 6. On the threaded holes 6, there are adjusting screws 23. The adjusting screws 23 are used to adjust the distance between the modular track profile 1 and the door and window profile 20. The bottom of the third cavity 4 is not on the same horizontal plane as the bottoms of the first cavity 2 and the second cavity 3. As Figure 1 , 9 shown, on the back of the third cavity 4, there is a groove 21 for mating and connecting with the door and window profile 20.

[0032] As Figure 5 , 9 shown, the modular load - bearing wheels 7 are arranged in the first cavity 2 and the second cavity 3 of the modular track profile 1. As Figure 3 , 4 shown, the modular load - bearing wheel 7 includes a wheel frame 8. The outer shape of the wheel frame 8 matches the first cavity 2 and the second cavity 3. The wheel frame 8 includes a wheel frame base 9 and two vertically arranged wheel frame vertical plates 10. The cavity between the two wheel frame vertical plates 10 is used to arrange the load - bearing wheel 11. Through holes 12 are opened on the two wheel frame vertical plates 10. A shaft pin 13 passes through the through holes 12 and the load - bearing wheel 11. The modular load - bearing wheel 7 also includes an elastic waterproof pad 14. On both sides of the elastic waterproof pad 14, there are legs 15. In the middle of the elastic waterproof pad 14, there is a through - slot 16. The legs 15 on both sides of the elastic waterproof pad 14 cooperate with the connection slots 17 opened at the top of the wheel frame vertical plates 10.

[0033] As Figure 5 shown, the modular retaining wheel 18 is arranged in the third cavity 4 of the modular track profile 1. The structure of the modular retaining wheel 18 is the same as that of the modular load - bearing wheel 7, and the outer shape of the wheel frame 8 of the modular retaining wheel 18 matches the third cavity 4. The cover plate 19 is provided with several through - slots. The cover plate 19 is connected to the modular track profile 1, and several modular load - bearing wheels 7 and several modular retaining wheels 18 extend out from the through - slots of the cover plate 19.

[0034] As Figure 1 , 2, as shown in Fig. 5, it further includes a number of connecting plates 24 and connecting frames 25. The connecting plates 24 cooperate with the bottom sliding grooves 5 of the first cavity 2 or the second cavity 3. The outer shape of the connecting frame 25 matches that of the third cavity 4, and a slider 26 is provided at the bottom of the connecting frame 25. The slider 26 cooperates with the bottom sliding groove 5 of the third cavity 4. The connecting plates 24 and the connecting frames 25 are used to connect two adjacent modular track profiles 1, so that the length of the track profile can be adjusted. V-shaped protrusions 27 are provided at the bottoms of the connecting frame 25, the modular load-bearing wheels 7 and the modular retaining wheels 18. The V-shaped protrusions 27 of the modular load-bearing wheels 7 and the modular retaining wheels 18 cooperate with the V-shaped grooves 22 at the bottoms of the first cavity 2, the second cavity 3 and the third cavity 4. The V-shaped protrusion 27 of the connecting frame 25 cooperates with the V-shaped groove 22 at the bottom of the third cavity 4.

[0035] As Figure 6 shown, the length of the ultra-heavy pulley track combination can be adjusted, and the modular load-bearing wheels 7 and the modular retaining wheels 18 can be adjusted according to the weight of the sliding door 28 to adapt to the weight of the sliding door 28. A limiting strip is provided between the connected modular load-bearing wheels 7 or adjacent modular retaining wheels 18 to limit the spacing dimension between the modular load-bearing wheels 7 or the modular retaining wheels 18 and prevent them from moving forward and backward. As Figure 7 , 8 shown, sliding door profiles 32 are installed at the bottom of the sliding door 28. Insert guide rail slot openings 30 are respectively formed on both sides of the bottom of the sliding door profile 32, and a retaining slot opening 31 is formed in the middle of the two insert guide rail slot openings 30. Guide rails 29 are also provided in the insert guide rail slot openings 30. As Figure 9 shown, the ultra-heavy pulley track combination is connected to the door and window profile 20 through the groove 21. The insert guide rail slot openings 30 on both sides of the bottom of the sliding door profile 32 are respectively installed above the first cavity 2 and the second cavity 3 of the track combination. The guide rails 29 in the insert guide rail slot openings 30 are pressed above the modular load-bearing wheels 7, and the retaining slot opening 31 is installed above the modular retaining wheels 18.

[0036] The above is only the specific implementation manner of this invention, but the protection scope of this invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by this invention, according to the technical solution of this invention and the new concept, makes equivalent substitutions or changes, and should be covered within the protection scope of this invention.

Claims

1. A modular ultra-heavy pulley track combination, characterized in that, including a number of modular track profiles, on both sides of which there are respectively a first cavity and a second cavity with the same size and shape, in the middle of the modular track profile there is a third cavity, on both sides of the bottom of the first cavity, the second cavity and the third cavity there are sliding grooves, and threaded holes are provided at both ends of the first cavity and the second cavity; a number of modular load-bearing wheels, which are arranged in the first cavity and the second cavity of the modular track profile. The modular load-bearing wheel includes a wheel frame, the outer shape of which is matched with the first cavity and the second cavity. The wheel frame includes a wheel frame base and two vertically arranged wheel frame vertical plates. The cavity between the two wheel frame vertical plates is used to arrange the load-bearing wheel. Through holes are opened on the two wheel frame vertical plates, and a shaft pin passes through the through holes and the load-bearing wheel. The modular load-bearing wheel also includes an elastic waterproof pad. On both sides of the elastic waterproof pad there are legs, and a through groove is provided in the middle of the elastic waterproof pad. The legs on both sides of the elastic waterproof pad are matched with the connecting grooves opened at the top of the wheel frame vertical plates; a number of modular retaining wheels, which are arranged in the third cavity of the modular track profile. The structure of the modular retaining wheel is the same as that of the modular load-bearing wheel, and the outer shape of the wheel frame of the modular retaining wheel is matched with the third cavity; a cover plate, on which a number of through grooves are opened. The cover plate is connected to the modular track profile, and a number of modular load-bearing wheels and a number of modular retaining wheels protrude from the through grooves of the cover plate; the bottom of the third cavity is not on the same horizontal plane as the bottoms of the first cavity and the second cavity, and a groove for mating and connecting door and window profiles is provided on the back of the third cavity; also included are a number of connecting plates and connecting frames. The connecting plates are matched with the sliding grooves at the bottom of the first cavity or the second cavity. The outer shape of the connecting frames is matched with the third cavity. And a slider is provided at the bottom of the connecting frames, which is matched with the sliding groove at the bottom of the third cavity. The connecting plates and the connecting frames are used to connect two adjacent modular track profiles.

2. The modular ultra-heavy pulley track combination according to claim 1, wherein V-shaped grooves are opened in the middle of the bottoms of the first cavity, the second cavity and the third cavity.

3. The modular ultra-heavy pulley track combination according to claim 1, characterized in that, adjusting screws are provided on the threaded holes, and the adjusting screws are used to adjust the distance between the modular track profile and the door and window profile.

4. A modular ultra-heavy pulley track combination according to claim 1, characterized in that, V-shaped protrusions are provided at the bottoms of the modular load-bearing wheels and the modular retaining wheels, and the V-shaped protrusions of the modular load-bearing wheels and the modular retaining wheels are matched with the V-shaped grooves at the bottoms of the first cavity, the second cavity and the third cavity.

5. A modular ultra-heavy pulley track combination according to claim 1, characterized in that, V-shaped protrusions are provided at the bottom of the connecting frames, and the V-shaped protrusions of the connecting frames are matched with the V-shaped grooves at the bottom of the third cavity.

Citation Information

Patent Citations

  • A modular super heavy pulley track combination

    CN221002392U