A grinding, elongating and detecting device for welding wire manufacturing

Abstract

The present invention discloses a grinding, stretching and detecting device for welding wire manufacturing, comprising a base, a side plate fixedly installed on the top of the base, an isolation plate fixedly installed on the outer side of the side plate, a first cylinder fixedly installed on the outer side of the isolation plate, a belt rotation mechanism fixedly installed on the gas rod end of the first cylinder, a latch slidably connected to the inner side of the belt rotation mechanism, a winding wheel is arranged on the inner side of the latch, the belt rotation mechanism and the winding wheel are snap-connected to each other, a baffle plate fixedly installed on the top of the base, a center push plate slidably connected to the inner side of the baffle, a first through-hole is arranged on the inner side of the baffle, raw material passes through the inner side of the first through-hole, a first support frame fixedly installed on the top of the base, an inlet tube is arranged on the left side of the first support frame, and a second cylinder is arranged on the top of the first support frame. The present invention realizes the grinding and stretching function conveniently and efficiently.

Description

Technical Field

[0001] The invention is applied to the background of welding wire manufacturing, and is named as a grinding, elongating and detecting device for welding wire manufacturing. Background Art

[0002] Welding wire is a metal wire welding material used as filler metal or as a conductive material. In gas welding and tungsten arc welding, welding wire is used as filler metal; in submerged arc welding, electroslag welding and other metal arc welding, welding wire is both filler metal and conductive electrode. The surface of welding wire is not coated with anti-oxidation flux.

[0003] However, with the improvement of the quality of life, the requirements for the manufacturing process of welding wire are getting higher and higher. Although the existing welding wire manufacturing device can meet the basic requirements for welding wire manufacturing, its operation process cannot be adjusted, so if there is a problem with the welding wire during the manufacturing process, it will not be known in the first time. In addition, since it cannot be adjusted, it is impossible to manufacture welding wires of different specifications according to customer requirements. Therefore, it is necessary to test the raw materials in the manufacturing process and be able to adjust the manufacturing specifications.

[0004] Therefore, it is necessary to provide a grinding, elongating and detecting device for welding wire manufacturing, which can achieve the effect of grinding and elongating. Summary of the invention

[0005] The object of the present invention is to provide a grinding, elongating and detecting device for welding wire manufacturing to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a grinding, elongating and detecting device for welding wire manufacturing, comprising a base, a side plate is fixedly installed on the top of the base, an isolation plate is fixedly installed on the outer side of the side plate, a first cylinder is fixedly installed on the outer side of the isolation plate, a belt rotation mechanism is fixedly installed on the gas rod end of the first cylinder, a latch is slidably connected to the inner side of the belt rotation mechanism, a winding wheel is arranged on the inner side of the latch, the belt rotation mechanism and the winding wheel are snap-connected to each other, a baffle is fixedly installed on the top of the base, a center push plate is slidably connected to the inner side of the baffle, a first through hole is arranged on the inner side of the baffle, and raw material passes through the inner side of the first through hole.

[0007] In one embodiment, a first support frame is fixedly installed above the base, an inlet tube is arranged on the left side of the first support frame, a second cylinder is arranged above the first support frame, a first upper slider is arranged at the gas rod end of the second cylinder, a first upper gear is arranged on the rear side of the first upper slider, a first upper pressure wheel is arranged on the front side of the first upper slider, the first upper gear and the first upper pressure wheel are connected to each other, a first lower support block is arranged below the first support frame, a first lower gear is arranged on the rear side of the first lower support block, a first lower pressure wheel is arranged on the front side of the first lower support block, and the first lower gear and the first lower pressure wheel are connected to each other.

[0008] In one embodiment, a second support frame is fixedly installed above the base, a third cylinder is arranged above the second support frame, a second upper gear is arranged at the gas rod end of the third cylinder, a second upper pressure wheel is arranged on the front side of the second upper gear, a second lower gear is arranged below the second support frame, a second lower pressure wheel is arranged on the front side of the second lower gear, a transfer plate is arranged above the base, a power sprocket is arranged on the front side of the transfer plate, a transmission chain is meshed with the outer side of the power sprocket, and the transmission chain is meshed with the first lower gear and the second lower gear respectively.

[0009] In one embodiment, a first grinding mechanism is provided above the base, a third support frame is fixedly installed above the base, an inner bearing of the third support frame is connected to a polishing cylinder, a dust removal port is provided on the outer side of the polishing cylinder, a power mechanism is provided on the inner side of the third support frame, the power mechanism and the polishing cylinder are interconnected, and a first outlet cylinder is provided on the outer side of the polishing cylinder.

[0010] In one embodiment, an extension plate is fixedly installed on the right side of the second support frame, a fourth cylinder is connected to the sliding bearing below the extension plate, a push rod is fixedly installed on the gas rod end of the fourth cylinder, an upper processing plate is connected to the bearing below the push rod, a lower processing plate is fixedly installed above the base, an upper powered rubber wheel is provided on the outer side of the upper processing plate, and a lower rubber wheel is provided on the outer side of the lower processing plate.

[0011] In one embodiment, a detection mechanism is provided on the outer side of the lower processing plate, the raw material passes through the detection mechanism, a rotating wheel is provided on the outer side of the lower processing plate, a bracket is fixedly installed on the right side of the rotating wheel, a first discharge barrel is fixedly installed above the bracket, a cutting knife is provided on the left side of the first discharge barrel, and a second discharge barrel is fixedly installed below the bracket.

[0012] Compared with the prior art, the beneficial effect achieved by the present invention is: in the present invention, the power sprocket drives the second lower gear and the first lower gear to rotate synchronously clockwise through the transmission chain, and drives the second upper gear to rotate counterclockwise through the second lower gear, thereby driving the rotation of the second upper pressure wheel and the second lower pressure wheel, and similarly to the above, thereby synchronously driving the raw material to be advanced with the front side, but the diameters of the second upper gear and the second lower gear are slightly larger than the first upper gear and the first lower gear, so that when the speed remains unchanged, the second upper pressure wheel and the second lower pressure wheel advance the raw material more than the first upper pressure wheel and the first lower pressure wheel, which will cause the raw material to be in a straightened state and have a certain degree of stretching between the first upper pressure wheel and the first lower pressure wheel and the second upper pressure wheel and the second lower pressure wheel, thereby achieving a straightening and stretching effect. The fourth cylinder pushes the upper processing plate downward, so that the downward pressure of the power rubber wheel is increased, thereby increasing the clamping force of the power rubber wheel and the lower rubber wheel on the raw material, and then the power rubber wheel rotates counterclockwise, and the lower rubber wheel will rotate clockwise at the same speed, so that the power rubber wheel and the lower rubber wheel can propel the raw material, and the propulsion amount of the power rubber wheel and the lower rubber wheel is greater than the propulsion amount of the front side, so that the raw material has a greater pulling force between the power rubber wheel and the lower rubber wheel and the second upper pressure wheel and the second lower pressure wheel, thereby stretching the raw material, thereby changing the thickness of the raw material. When the diameter does not meet the requirements, the second cylinder and the third cylinder will be controlled to lift the first upper pressing wheel and the second upper pressing wheel respectively. When the first upper pressing wheel and the second upper pressing wheel are lifted, the first upper gear and the second upper gear on the rear side will be disengaged from the first lower gear and the second lower gear, thereby stopping rotation, and then the power rubber wheel will stop together. At this time, the raw material will stop advancing, and then the rotating wheel will rotate, and through the rotation of the bracket, the first discharge barrel will be driven to rotate downward, and the second discharge barrel will rotate upward. During the rotation, the cutting knife will cut the raw materials that do not meet the test results, so that the non-compliant raw materials remain in the first discharge barrel, and then the workers will be notified to debug the overall polishing efficiency, rotation speed, clamping force, and pulling adjustment to deal with the raw materials that do not meet the expected effects. After the adjustment is completed, the waste raw materials in the first discharge barrel are taken out for disposal or recycling, and the overall device is controlled to resume working as it is, so as to achieve the detection effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The technical solution and other beneficial effects of the present application will be made apparent by describing in detail the specific implementation methods of the present application in conjunction with the accompanying drawings.

[0014] In the attached picture:

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0016] Figure 2 It is a schematic diagram of the internal three-dimensional structure of the rear side of the present invention;

[0017] Figure 3 It is a schematic diagram of the internal three-dimensional structure of the winding wheel of the present invention;

[0018] Figure 4 is a schematic diagram of the three-dimensional structure of the first support frame of the present invention;

[0019] Figure 5 It is a three-dimensional structural schematic diagram of the polishing cylinder of the present invention;

[0020] Figure 6 It is a three-dimensional structural schematic diagram of a part of the structure of the present invention;

[0021] Figure 7 is an enlarged three-dimensional structural schematic diagram of the bracket of the present invention;

[0022] In the figure: 1, base; 2, side plate; 3, isolation plate; 4, first cylinder; 5, belt rotation mechanism; 6, latch; 7, winding wheel; 8, baffle; 9, center push plate; 10, first perforation; 11, raw material; 12, inlet tube; 13, first support frame; 14, second cylinder; 15, first upper pressure wheel; 16, first lower pressure wheel; 17, first upper slider; 18, first lower support block; 19, first lower gear; 20, first upper gear; 21, power sprocket; 22, transfer plate; 23, transmission chain; 24, first grinding mechanism; 25, third Support frame; 26. Dust removal port; 27. Polishing cylinder; 28. Power mechanism; 29. ​​First outlet cylinder; 30. Second support frame; 31. Second upper pressure wheel; 32. Second lower pressure wheel; 33. Third cylinder; 34. Second upper gear; 35. Second lower gear; 36. Extension plate; 37. Lower processing plate; 38. Lower rubber wheel; 39. Push rod; 40. Fourth cylinder; 41. Upper processing plate; 42. Power rubber wheel; 43. Detection mechanism; 44. Rotating wheel; 45. Bracket; 46. First discharge barrel; 47. Second discharge barrel; 48. Cutting knife. DETAILED DESCRIPTION

[0023] The disclosure below provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the various specific processes and material examples provided by the present application, but those of ordinary skill in the art can appreciate the application of other processes and / or the use of other materials.

[0024] See also Figure 1-7The present invention provides a technical solution: a grinding, elongating and detecting device for welding wire manufacturing, comprising a base 1, a side plate 2 is fixedly installed on the top of the base 1, an isolation plate 3 is fixedly installed on the outer side of the side plate 2, a first cylinder 4 is fixedly installed on the outer side of the isolation plate 3, a belt rotation mechanism 5 is fixedly installed on the gas rod end of the first cylinder 4, a latch 6 is slidably connected to the inner side of the belt rotation mechanism 5, a winding wheel 7 is arranged on the inner side of the latch 6, the belt rotation mechanism 5 and the winding wheel 7 are snap-connected with each other, a baffle 8 is fixedly installed on the top of the base 1, a central push plate 9 is slidably connected to the inner side of the baffle 8, a first through hole 10 is arranged on the inner side of the baffle 8, a raw material 11 is penetrated through the inner side of the first through hole 10, and a worker moves the winding wheel 7 wrapped with the raw material 11 to The inner side of the side plate 2, then the first cylinder 4 is controlled to drive the belt rotating mechanism 5 to advance inward, and at the same time, the latch 6 follows the belt rotating mechanism 5. A card slot is provided on the inner side of the belt rotating mechanism 5, which needs to be combined with the raised buckle provided on the outer side of the winding wheel 7, and the inner side of the belt rotating mechanism 5 and the outer side of the winding wheel 7 fit each other, and at the same time, the latch 6 will be inserted into the inner side of the winding wheel 7 to play a fixing role, thereby achieving the fixing effect of the winding wheel 7. Then the worker passes the initial head of the raw material 11 through the inner side of the first perforation 10. Since the raw material 11 is wound in a disorderly manner and is not in the same position on the winding wheel 7, the center push plate 9 will be adjusted to a suitable position according to the raw materials 11 of different specifications, so that the raw material 11 is centered when entering the first perforation 10;

[0025] A first support frame 13 is fixedly installed above the base 1, an inlet tube 12 is arranged on the left side of the first support frame 13, a second cylinder 14 is arranged above the first support frame 13, a first upper slider 17 is arranged at the gas rod end of the second cylinder 14, a first upper gear 20 is arranged at the rear side of the first upper slider 17, a first upper pressure wheel 15 is arranged at the front side of the first upper slider 17, the first upper gear 20 and the first upper pressure wheel 15 are connected to each other, a first lower support block 18 is arranged below the first support frame 13, and a first lower support block 18 is arranged at the rear side of the first lower support block 18 The first lower pressing wheel 16 is arranged on the front side of the lower gear 19 and the first lower supporting block 18. The first lower gear 19 and the first lower pressing wheel 16 are connected to each other. The power sprocket 21 drives the first lower gear 19 to rotate clockwise through the transmission chain 23. Then the first lower gear 19 drives the first upper gear 20 meshing therewith to rotate counterclockwise, thereby driving the corresponding first upper pressing wheel 15 and the first lower gear 19 to rotate, so that the raw material 11 entering from the inlet barrel 12 can be pressed by the first upper pressing wheel 15 and the first lower pressing wheel 16 and pushed into the next mechanism through rotation;

[0026] A second support frame 30 is fixedly installed above the base 1, a third cylinder 33 is arranged above the second support frame 30, a second upper gear 34 is arranged at the gas rod end of the third cylinder 33, a second upper pressure wheel 31 is arranged on the front side of the second upper gear 34, a second lower gear 35 is arranged below the second support frame 30, a second lower pressure wheel 32 is arranged on the front side of the second lower gear 35, a transfer plate 22 is arranged above the base 1, a power sprocket 21 is arranged on the front side of the transfer plate 22, a transmission chain 23 is meshed with the outer side of the power sprocket 21, the transmission chain 23 is respectively meshed with the first lower gear 19 and the second lower gear 35, and the power sprocket 21 drives the second lower gear 35 to rotate synchronously with the first lower gear 19 through the transmission chain 23 The second upper gear 34 rotates clockwise, and the second lower gear 35 drives the second upper gear 34 to rotate counterclockwise, thereby driving the second upper pressing wheel 31 and the second lower pressing wheel 32 to rotate, and similarly to the above, the raw material 11 is driven to be advanced synchronously with the front side, but the diameters of the second upper gear 34 and the second lower gear 35 are slightly larger than the first upper gear 20 and the first lower gear 19, so that when the rotation speed remains unchanged, the second upper pressing wheel 31 and the second lower pressing wheel 32 push the raw material 11 more than the first upper pressing wheel 15 and the first lower pressing wheel 16, which will make the raw material 11 between the first upper pressing wheel 15 and the first lower pressing wheel 16 and the second upper pressing wheel 31 and the second lower pressing wheel 32 in a stretched state and have a certain degree of stretching, thereby achieving a stretched and stretched effect;

[0027] A first grinding mechanism 24 is arranged above the base 1, a third support frame 25 is fixedly installed above the base 1, a polishing cylinder 27 is connected to the inner bearing of the third support frame 25, a dust removal port 26 is arranged on the outer side of the polishing cylinder 27, a power mechanism 28 is arranged on the inner side of the third support frame 25, the power mechanism 28 and the polishing cylinder 27 are connected to each other, a first outlet cylinder 29 is arranged on the outer side of the polishing cylinder 27, when the raw material 11 is stretched straight, the polishing cylinder 27 rotates to polish the raw material 11, and dust will fly out from the dust removal port 26 to prevent accumulation from affecting the polishing effect;

[0028] An extension plate 36 is fixedly installed on the right side of the second support frame 30, and a fourth cylinder 40 is connected to the sliding bearing below the extension plate 36. A push rod 39 is fixedly installed on the gas rod end of the fourth cylinder 40, and an upper processing plate 41 is connected to the bearing below the push rod 39. A lower processing plate 37 is fixedly installed above the base 1, and an upper power rubber wheel 42 is arranged on the outer side of the upper processing plate 41, and a lower rubber wheel 38 is arranged on the outer side of the lower processing plate 37. The raw material 11 will pass between the power rubber wheel 42 and the lower rubber wheel 38. The power rubber wheel 42 pushes the upper processing plate 41 downward through the fourth cylinder 40, so that the downward pressure of the power rubber wheel 42 The force is increased, thereby increasing the clamping force of the power rubber wheel 42 and the lower rubber wheel 38 on the raw material 11, and then the power rubber wheel 42 rotates counterclockwise, and the lower rubber wheel 38 rotates clockwise at the same speed, so that the power rubber wheel 42 and the lower rubber wheel 38 can push the raw material 11, and the pushing amount of the power rubber wheel 42 and the lower rubber wheel 38 is greater than the pushing amount of the front side, so that the raw material 11 has a greater pulling force between the power rubber wheel 42 and the lower rubber wheel 38 and the second upper pressing wheel 31 and the second lower pressing wheel 32, thereby stretching the raw material 11, thereby changing the thickness of the raw material 11;

[0029] A detection mechanism 43 is provided on the outer side of the lower processing plate 37, and the raw material 11 passes through the detection mechanism 43. A rotating wheel 44 is provided on the outer side of the lower processing plate 37, and a bracket 45 is fixedly installed on the right side of the rotating wheel 44. A first discharge barrel 46 is fixedly installed above the bracket 45, and a cutting knife 48 is provided on the left side of the first discharge barrel 46. A second discharge barrel 47 is fixedly installed below the bracket 45. The detection mechanism 43 will detect the stretched raw material 11 to calculate its diameter. When the diameter does not meet the requirements, the second cylinder 14 and the third cylinder 33 will be controlled to lift the first upper pressing wheel 15 and the second upper pressing wheel 31 respectively. When the first upper pressing wheel 15 and the second upper pressing wheel 31 are lifted, the first upper gear 20 and the second upper gear 34 on the rear side will be disengaged from the first lower gear 19 and the third cylinder 33. The second lower gear 35 stops rotating, and then the powered rubber wheel 42 stops together. At this time, the raw material 11 stops advancing, and then the rotating wheel 44 rotates, and rotates through the bracket 45, driving the first discharge barrel 46 to rotate downward, and the second discharge barrel 47 rotates upward. During the rotation, the cutting knife 48 will cut the raw materials 11 that do not meet the test results, so that the non-compliant raw materials 11 remain in the first discharge barrel 46, and then notify the workers to debug the overall polishing efficiency, rotation speed, clamping force, and pulling adjustment to deal with the raw materials 11 that do not meet the expected effect. After the adjustment is completed, the waste raw materials 11 in the first discharge barrel 46 are taken out for disposal or recycling, and the overall device is controlled to resume working as it is, so as to achieve the detection effect.

[0030] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, internal communication between two elements, or an interaction relationship between two elements. For ordinary technicians in this field, the meanings of the above terms in this application can be understood according to specific circumstances.

[0031] The above is a detailed introduction to a grinding, elongating and detection device for welding wire manufacturing provided in an embodiment of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of ​​the present application; ordinary technicians in this field should understand that: they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A grinding, elongating and testing device for welding wire manufacturing, comprising a base (1), characterized in that: A side plate (2) is fixedly installed on the top of the base (1), an isolation plate (3) is fixedly installed on the outer side of the side plate (2), a first cylinder (4) is fixedly installed on the outer side of the isolation plate (3), a belt rotation mechanism (5) is fixedly installed on the gas rod end of the first cylinder (4), a latch (6) is slidably connected to the inner side of the belt rotation mechanism (5), a winding wheel (7) is arranged on the inner side of the latch (6), the belt rotation mechanism (5) and the winding wheel (7) are snap-connected to each other, a baffle (8) is fixedly installed on the top of the base (1), a center push plate (9) is slidably connected to the inner side of the baffle (8), a first through hole (10) is arranged on the inner side of the baffle (8), a raw material (11) is penetrated through the inner side of the first through hole (10), and a ), a first support frame (13) is fixedly installed above the base (1), an inlet tube (12) is arranged on the left side of the first support frame (13), a second cylinder (14) is arranged above the first support frame (13), a first upper slider (17) is arranged at the gas rod end of the second cylinder (14), a first upper gear (20) is arranged on the rear side of the first upper slider (17), a first upper pressure wheel (15) is arranged on the front side of the first upper slider (17), the first upper gear (20) and the first upper pressure wheel (15) are connected to each other, a first lower support block (18) is arranged below the first support frame (13), a first lower gear (19) is arranged on the rear side of the first lower support block (18), the first A first lower pressure wheel (16) is arranged on the front side of the lower support block (18), and the first lower gear (19) is connected to the first lower pressure wheel (16). A second support frame (30) is fixedly installed above the base (1), and a third cylinder (33) is arranged above the second support frame (30). A second upper gear (34) is arranged at the gas rod end of the third cylinder (33), and a second upper pressure wheel (31) is arranged on the front side of the second upper gear (34). A second lower gear (35) is arranged below the second support frame (30), and a second lower pressure wheel (32) is arranged on the front side of the second lower gear (35). A transfer plate (22) is arranged above the base (1), and a transfer plate (22) is arranged on the front side of the transfer plate (22). A power sprocket (21) is provided, and a transmission chain (23) is meshed on the outer side of the power sprocket (21), and the transmission chain (23) is meshed with the first lower gear (19) and the second lower gear (35) respectively. A first grinding mechanism (24) is arranged above the base (1), and a third support frame (25) is fixedly installed above the base (1). A polishing cylinder (27) is connected to the inner bearing of the third support frame (25), and a dust removal port (26) is arranged on the outer side of the polishing cylinder (27). A power mechanism (28) is arranged on the inner side of the third support frame (25), and the power mechanism (28) is connected to the polishing cylinder (27), and a first outlet cylinder (29) is arranged on the outer side of the polishing cylinder (27).A first grinding mechanism (24) is arranged above the base (1); a third support frame (25) is fixedly installed above the base (1); a polishing cylinder (27) is connected to the inner bearing of the third support frame (25); a dust removal port (26) is arranged on the outer side of the polishing cylinder (27); a power mechanism (28) is arranged on the inner side of the third support frame (25); the power mechanism (28) and the polishing cylinder (27) are connected to each other; a first outlet cylinder (29) is arranged on the outer side of the polishing cylinder (27); an extension plate (36) is fixedly installed on the right side of the second support frame (30); a fourth cylinder (40) is connected to the sliding bearing below the extension plate (36); a push rod (39) is fixedly installed on the gas rod end of the fourth cylinder (40); the push rod (39) The lower bearing of the base (1) is connected to an upper processing plate (41), a lower processing plate (37) is fixedly installed above the base (1), an upper power rubber wheel (42) is arranged on the outer side of the upper processing plate (41), a lower rubber wheel (38) is arranged on the outer side of the lower processing plate (37), a detection mechanism (43) is arranged on the outer side of the lower processing plate (37), the raw material (11) passes through the detection mechanism (43), a rotating wheel (44) is arranged on the outer side of the lower processing plate (37), a bracket (45) is fixedly installed on the right side of the rotating wheel (44), a first discharge barrel (46) is fixedly installed above the bracket (45), a cutting knife (48) is arranged on the left side of the first discharge barrel (46), and a second discharge barrel (47) is fixedly installed below the bracket (45).

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