Dosing device and packaging line
By combining the feeding and unloading mechanisms, and utilizing the storage slide, feeding structure, and limiting structure, the problems of unstable material distribution and low efficiency are solved, achieving efficient and automated material distribution and unloading, and ensuring the quality of the workpiece.
Patent Information
- Application Number
- CN202311384577.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-24
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2043-10-24
AI Technical Summary
Materials are usually stacked before being sorted, requiring manual removal of each piece. This is labor-intensive and inefficient, and the sorting of thin materials is unstable, making it difficult to guarantee the quality of sorting.
The system employs a combination of a feeding mechanism and a picking mechanism, including a storage chute, a feeding structure, and a limiting structure. The limiting structure controls the opening and closing of the discharge port, and together with the feeding and picking structures, it achieves stable separation and transfer of materials.
It achieves efficient material separation and feeding, improves the level of automated material distribution, ensures that the shape of the workpiece meets production standards, and provides flexible and diverse material distribution methods.
Smart Images

Figure CN117303005B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of material distribution, in particular, to a material distribution device and a packaging production line. BACKGROUND
[0002] Before distribution, materials (such as material boxes with special disc-shaped structures) are usually stacked into piles and placed. When distribution or further processing is performed, they need to be taken out one by one by manual labor. Such repeated work has high labor intensity and low production efficiency.
[0003] Since the thickness of the materials is thin, it is difficult to achieve stable and high-quality distribution and unloading. SUMMARY
[0004] The present application aims to provide a material distribution device and a packaging production line to solve the problem of material distribution, ensure that the distributed materials meet the production qualification standards, and achieve efficient and high-quality distribution and unloading.
[0005] To achieve the above-mentioned purpose, the present application provides a material distribution device, which comprises a feeding mechanism and a material taking mechanism.
[0006] The feeding mechanism comprises a storage chute, a material pushing structure, and a plurality of limiting structures. The plurality of limiting structures are pre-set at the end of the storage chute and form a discharge port adapted to the shape of the workpiece. The plurality of limiting structures can cooperate to open and close the discharge port. The material pushing structure is configured with a plurality of material distribution groups on the side of the discharge port.
[0007] The material taking mechanism comprises a movable material taking structure, which moves towards and away from the discharge port in the movement stroke. The material taking structure and / or the material distribution group can move the workpiece in the unloading direction and drive the limiting structure to open the discharge port.
[0008] In an optional embodiment, each limiting structure can rotate to open the discharge port under the action of external force and reset to block the discharge port when the external force disappears.
[0009] In an optional embodiment, each limiting structure comprises a first limiting part and a second limiting part, the second limiting part is rotatably and resetably connected to the first limiting part, and a plurality of first limiting parts are distributed corresponding to the shape of the workpiece.
[0010] In an optional embodiment, the material pushing structure is further configured with a plurality of feeding groups near the discharge port of the storage chute, and a distribution interval is reserved between the feeding groups and the material distribution groups.
[0011] In an optional embodiment, the feeding mechanism further comprises a blowing structure, a blowing end of the blowing structure being configured to contact the stripping side of the workpiece.
[0012] In an optional embodiment, the taking mechanism further comprises a taking driving member, a mounting seat, and a swing arm assembly, the mounting seat being disposed close to the discharging port; the mounting end of the swing arm assembly is disposed on the mounting seat and is drivingly connected with the taking driving member; the taking structure is disposed on the moving end of the swing arm assembly; the moving end of the swing arm assembly is close to and away from the discharging port at two ends of its moving stroke.
[0013] In an optional embodiment, a guide groove is disposed on the side wall of the mounting seat, and the swing arm assembly is slidingly connected with the guide groove; the guide groove is adapted to the moving path of the moving end.
[0014] In an optional embodiment, the taking structure comprises a suction seat and a suction member disposed on the suction seat, and the suction seat is detachably disposed on the moving end.
[0015] In an optional embodiment, the application further comprises:
[0016] a sorting mechanism disposed corresponding to the output end of the taking mechanism, the sorting mechanism comprising a detection member and a pushing member, the detection member and the pushing member being cooperatively used for the conveying path of the workpiece.
[0017] In a second aspect, the application provides a sorting production line, the sorting production line comprising a conveying device and the aforementioned sorting device, the conveying device being provided with a plurality of discharging positions, the discharging positions being close to the discharging end of the sorting device.
[0018] Compared with the prior art, the application has the following advantages:
[0019] Firstly, the application realizes efficient sorting and discharging of materials through the cooperation of the feeding mechanism and the taking mechanism, improves the level of automatic sorting, ensures the success rate of separating materials into single workpieces, and ensures that the shape of the workpiece meets the production standard requirements after successful sorting;
[0020] Secondly, in the feeding mechanism, the storage chute is used to store stacked materials (i.e. materials to be sorted), the limiting structure forms the discharging port, and the poking structure is disposed on the side of the discharging port, so as to poke out the materials from the discharging port, realizing the separation of single workpieces;
[0021] Finally, in the material taking mechanism, the workpiece taking structure of the application can move to move the workpiece from the material taking port to a position away from the material outlet, realize the position transfer of the workpiece, and thus perform the discharging. At the same time, the workpiece taking structure can cooperate with the material separating group to separate the material, or the workpiece taking structure separately applies a separating force to the material, or the material separating group separately applies a separating force to the material, so as to provide various separating forms to complete the specific separating action, realize the diversification of the separating mode, and be more flexible in application. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some of the embodiments of the application, and therefore should not be regarded as a limitation to the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.
[0023] Figure 1 A structural schematic diagram of the material taking mechanism is shown.
[0024] Figure 2 Another structural schematic diagram of the material taking mechanism is shown.
[0025] Figure 3 A structural exploded schematic diagram of the material taking mechanism is shown.
[0026] Figure 4 A structural schematic diagram of the material taking mechanism (omitting some elements) is shown.
[0027] Figure 5 A movement state of the material taking mechanism is shown. Figure 1
[0028] Figure 6 A movement state of the material taking mechanism is shown. Figure 2
[0029] Figure 7 A movement state of the material taking mechanism is shown. Figure 3
[0030] Figure 8 A connection schematic diagram of the material separating device and the conveying device is shown.
[0031] Main element symbol explanation:
[0032] 100 - Feeding mechanism; 110 - Storage chute; 101 - First storage chute; 102 - Second storage chute; 111 - First guide rod; 112 - First mounting plate; 113 - Second mounting plate; 114 - Second guide rod; 120 - Material feeding structure; 121 - Feeding group; 1211 - First ratchet; 122 - Material separating group; 1221 - Second ratchet; 1222 - Discharge side; 1223 - Peeling side; 123 - Drive mechanism; 130 - Limiting structure; 131 - First limiting part; 132 - Second limiting part; 133 - Elastic element; 140 - Air blowing structure; 141 - Universal nozzle;
[0033] 200 - Material handling mechanism; 210 - Part handling structure; 211 - Adsorption seat; 2111 - Insert rod; 212 - Adsorption component; 213 - Material handling drive component; 214 - Mounting seat; 2141 - Guide groove; 215 - Swing arm assembly; 2151 - Crank; 2152 - Rocker arm; 2153 - Connecting rod; 2154 - Rotating sleeve;
[0034] 300 - Sorting mechanism; 310 - Pushing component; 320 - Material bin;
[0035] 20-Conveying device; 30-Material; 31-Workpiece. Detailed Implementation
[0036] The embodiments of this application are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.
[0037] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0038] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0039] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0040] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0041] Example 1
[0042] Please see Figure 1 Each workpiece 31 is provided with an open receiving cavity, and multiple workpieces 31 are stacked sequentially through the opening of the receiving cavity to form material 30 to be separated. In the embodiments of this application, the material 30 is defined as having a first end and a second end, specifically the end of the material 30 that exposes the aforementioned opening is designated as the first end, and the other end away from the opening is designated as the second end.
[0043] For ease of description and understanding, the first workpiece 31 located at the second end is set as the workpiece 31 to be divided, and the second workpiece 31 adjacent to it is set as the next workpiece 31. When the first workpiece 31 is successfully divided, the original next workpiece 31 is transformed into the first workpiece 31.
[0044] It is understood that, based on the features and structure of products circulating in the market, the workpiece 31 separated in this application embodiment usually has a protrusion formed on the edge of the opening end. The extension direction of the protrusion can be perpendicular to the opening direction of the first end; or the protrusion can be set as multiple discontinuous ones, or as a continuous annular closed structure.
[0045] For ease of description and understanding, this embodiment uses the aforementioned material box with an irregular disc-like structure as workpiece 31. Specifically, the material box is a roughly disc-shaped plastic shell, and the open end of the material box is provided with an annular protrusion. During material distribution, the annular protrusion serves as the force point for material distribution; in actual use, the cover is provided with a groove that matches the annular protrusion. Through the engagement of the groove and the annular protrusion, the material box and the cover are closed to each other, thereby assembling a complete box.
[0046] As can be seen from the background technology, during the specific material dispensing process, due to the thinness and low hardness of the material box, it is prone to deformation and twisting under stress, resulting in unsuccessful dispensing or the shape of the material box not conforming to production standards after successful dispensing. For ease of understanding, this embodiment will be described using a medical material dispensing tray, but this is not intended to limit the application field of the material tray in this application.
[0047] Please see Figure 1 and Figure 3 In order to solve the above-mentioned technical problems, this application provides a material distribution device, which includes a feeding mechanism 100 and a material picking mechanism 200.
[0048] First, please refer to further information. Figure 1 The feeding mechanism 100 includes a storage slide 110, a feeding structure 120 and multiple limiting structures 130. In this embodiment, the feeding mechanism 100 is used to process the material 30.
[0049] The storage chute 110 is not limited in shape. For example, the storage chute 110 can be set as a closed chute or an open chute. This embodiment is illustrated by an example of an open chute.
[0050] Specifically, the storage chute 110 is formed by multiple first guide rods 111. When the material 30 is placed into the storage chute 110, the multiple first guide rods 111 are evenly distributed around the material 30. Therefore, each interval is connected to the outside, and the storage chute 110 is in an open state.
[0051] In some other embodiments, the storage chute 110 further includes a first mounting plate 112 and a second mounting plate 113. The aforementioned plurality of first guide rods 111 are disposed on the side of the first mounting plate 112 away from the second mounting plate 113, and a plurality of second guide rods 114 are disposed between the first mounting plate 112 and the second mounting plate 113.
[0052] For ease of description and understanding, this embodiment defines the space defined by multiple first guide rods 111 as the first storage chute 101, and the space defined by multiple second guide rods 114 as the second storage chute 102. The first storage chute 101 and the second storage chute 102 together form the aforementioned storage chute 110. Based on this, the first mounting plate 112 and the second mounting plate 113 provide a foundation for mounting and supporting the first guide rods 111 and the second guide rods 114. The first mounting plate 112 and the second mounting plate 113 are provided with connecting holes corresponding to the first storage chute 101 and the second storage chute 102, allowing material 30 to pass through.
[0053] Therefore, material 30 moves from the first storage chute 101 to the second storage chute 102. The specific moving principle is further explained in this embodiment as follows:
[0054] First, in order to improve the automation level of the embodiments of this application and ensure the material distribution efficiency of the material 30, the first storage slide 101 is set to an inclined downward posture, that is, the material 30 is put into the upper end of the first storage slide 101 and automatically slides down to the lower end of the first storage slide 101 under the action of gravity.
[0055] Secondly, the feeding structure 120 also has multiple feeding groups 121 arranged near the discharge end of the storage chute 110. Specifically, the feeding group 121 is located on the second storage chute 102. When the material 30 enters the second storage chute 102 from the first storage chute 101, the feeding group 121 directly contacts each workpiece 31 and controls whether each workpiece 31 needs to move, or whether multiple workpieces 31 need to move continuously, thereby controlling the specific progress of the feeding action. Therefore, the feeding group 121 has the function of controlling the feeding speed and the feeding process.
[0056] Multiple limiting structures 130 are pre-installed at the ends of the storage slide 110, forming a discharge port adapted to the shell shape of the medical material box. That is, the limiting structures 130 are located on the side of the second mounting plate 113 away from the first mounting plate 112. In this embodiment, when the material 30 is placed into the storage slide 110, the limiting structures 130 can also act on the annular protrusion of the medical material box to ensure the stability of the medical material box when it is not dispensed.
[0057] Specifically, multiple limiting structures 130 can cooperate to open and close the discharge port. Each limiting structure 130 can rotate to open the discharge port under external force and reset to stop the discharge port when the external force disappears. When the discharge port is open, the annular protrusion disengages from the limiting structure 130, and the medical material box is released from the storage slide 110 to achieve material distribution. When the discharge port resets, the annular protrusion of the next medical material box forms an abutment relationship with the limiting structure 130. Therefore, with each opening and closing of the limiting structure 130, the embodiment of this application realizes the material distribution of one medical material box.
[0058] Since the limiting structure 130 is preset at the discharge end of the storage slide 110, and the first guide rod 111 that defines the storage slide 110 is evenly distributed around the material 30, the design scheme of the limiting structure 130 and the first guide rod 111 can stably maintain the placement state of the material 30 and improve the reliability of the material distribution device.
[0059] Each limiting structure 130 includes a first limiting part 131 and a second limiting part 132. The second limiting part 132 is rotatably and reset to be connected to the first limiting part 131. The multiple first limiting parts 131 are distributed according to the shape of the medical cassette. In this embodiment, the first limiting part 131 is designed as a rod-shaped structure. The rotational reset connection between the second limiting part 132 and the first limiting part 131 is achieved by an elastic member 133.
[0060] Specifically, the first limiting part 131 and the second guide rod 114 are designed to be staggered, that is, the projections of the first limiting part 131 and the second guide rod 114 do not overlap on the projection surface of the second mounting plate 113. The staggered design has at least the following two advantages:
[0061] Firstly, during manufacturing, the second guide rod 114 and the first limiting part 131 are fixedly connected to the second mounting plate 113. Whether by welding or plugging, the staggered arrangement of the second guide rod 114 and the first limiting part 131 can effectively avoid stress concentration and ensure the stability of the second guide rod 114 and the first limiting part 131.
[0062] Secondly, during use, the material 30 is continuously stacked in the second guide rod 114 and the first limiting part 131. The second guide rod 114 and the first limiting part 131 are staggered, which helps to support the material 30 from all directions, maintain the placement posture of the material 30, and facilitate subsequent material distribution.
[0063] The material feeding structure 120 has at least a plurality of material distribution groups 122 arranged around the discharge port, and the material feeding structure 120 also has a plurality of feeding groups 121 arranged near the discharge port in the material storage chute 110. The design of the feeding group 121 and the material distribution group 122 in cooperation is a preferred embodiment of this application. It is understood that if the material feeding structure 120 does not have feeding groups 121, it can still meet the purpose of distributing materials one by one, but the distributing effect is not good.
[0064] Specifically, the material distribution group 122 is located between adjacent first limiting parts 131, while the feeding group 121 is located between adjacent second guide rods 114. Therefore, in this embodiment, the material distribution group 122 and the feeding group 121 are spaced apart along the extension direction of the storage slide 110, and a material distribution gap is reserved between the material distribution group 122 and the feeding group 121. The materials 30 within the material distribution gap are still in a stacked state and are distributed one by one by the material distribution group 122.
[0065] Please refer to further information. Figure 2 In some embodiments of this application, the feeding group 121 consists of two oppositely arranged first ratchet wheels 1211, and the dispensing group 122 consists of two oppositely arranged second ratchet wheels 1221. The first ratchet wheels 1211 and the second ratchet wheels 1221 are moved toward the discharge port, so that the material 30 is transferred toward the discharge port and dispensed. In the embodiments of this application, the first ratchet wheels 1211 and the second ratchet wheels 1221 are set to dispense the amount of material 30 each time as one medical material box.
[0066] It is understood that, based on actual production needs, the tooth pitch of the first ratchet 1211 and the second ratchet 1221 can be adjusted in this embodiment to meet different production requirements. For example, it may be necessary to move two, three, or more pieces of material 30 each time. Of course, the number of pieces of material 30 moved by the first ratchet 1211 and the second ratchet 1221 each time can be the same or different, and this is not limited here.
[0067] The first ratchet 1211 and the second ratchet 1221 rotate under the action of the drive mechanism 123, thereby realizing the movement of the material 30. The drive mechanism 123 can be a motor or a cylinder, etc. When the first ratchet 1211 and the second ratchet 1221 move the same amount of material 30 each time, all the first ratchet 1211 and the second ratchet 1221 can be driven by the same drive mechanism 123, or they can be driven by multiple corresponding drive mechanisms 123. When the first ratchet 1211 and the second ratchet 1221 move different amounts of material 30 each time, the first ratchet 1211 and the second ratchet 1221 are driven by multiple corresponding drive mechanisms 123.
[0068] Regarding the first ratchet 1211, by controlling the rotation speed of the first ratchet 1211, the flow rate of the medical material box can be controlled, preventing too many medical material boxes between the feeding group 121 and the dispensing group 122. On the one hand, this reduces the pressure of other medical material boxes on the first medical material box, and on the other hand, it provides space for the first medical material box to dispense materials.
[0069] Regarding a single second ratchet 1221, the second ratchet 1221 has two sides when peeling off the medical material box, which are defined as the discharge side 1222 and the peeling side 1223 respectively. The first medical material box is located on the discharge side 1222, and the second medical material box is located on the peeling side 1223.
[0070] To improve material dispensing efficiency and quality, the feeding mechanism 100 in this embodiment further includes an air blowing structure 140. The air blowing end of the air blowing structure 140 faces the peeling side 1223 of the medical material box in contact with the dispensing group 122. The air blowing structure 140 includes universal nozzles 141. The number of universal nozzles 141 is the same as the number of second ratchet 1221 and corresponds one-to-one. The air blowing end of the universal nozzles 141 blows plasma air towards the peeling side 1223. The position near the universal nozzles 141 is high-pressure gas. The high-pressure gas diffuses to the low-pressure position, forcing a gap of 2 to 5 mm to be formed between the first medical material box and the second medical material box, so as to achieve the effect of plasma air eliminating electrostatic adsorption between the medical material boxes.
[0071] Understandably, the plasma wind possesses a certain kinetic energy. To prevent the medical material container from being ejected by force, the limiting structure 130 should be configured to resist the blowing action of the plasma wind. Furthermore, since the first ratchet 1211 controls the flow rate of the medical material container, there are relatively few medical material containers between the feeding group 121 and the dispensing group 122. Consequently, under the action of the high-pressure gas from the universal nozzle 141, the second medical material container can move away from the first medical material container, facilitating the separation of the first and second medical material containers to form a gap.
[0072] Secondly, please refer to the following: Figure 2 and Figure 3 The material handling mechanism 200 is used to transfer the position of the medical material box. In this embodiment, the material 30 is mainly processed by the material feeding mechanism.
[0073] Based on the above embodiments, the material handling mechanism 200 used in this application includes a movable material handling structure 210, which moves closer to and further away from the discharge port during its travel. The material handling structure 210 and / or the material distribution group 122 can move the medical material box along the discharge direction and drive the limiting structure 130 to open the discharge port. Therefore, the force applied by the material handling structure 210 and / or the material distribution group 122 is the aforementioned external force. When the material handling structure 210 and / or the material distribution group 122 stops applying the force, the external force disappears.
[0074] Furthermore, the following three explanations are given regarding the application of force:
[0075] The first method involves the material distribution group 122 pushing the medical material box and forcing the limiting structure 130 to rotate and open the discharge port, while the part removal structure 210 simply removes the medical material box.
[0076] The second method is that the material distribution group 122 pushes the medical material box to move, but it is not enough to make the limiting structure 130 rotate and open the outlet. Therefore, the picking structure 210 needs to pick up the medical material box and cooperate with the material distribution group 122 to force the limiting structure 130 to rotate and open the outlet.
[0077] The third type is where the material distribution group 122 only drives the medical material box to move, but does not cause the limiting structure 130 to rotate. It relies entirely on the removal structure 210 to remove the medical material box and force the limiting structure 130 to open the discharge port.
[0078] The picking structure 210 includes an adsorption seat 211 and an adsorption element 212 disposed on the adsorption seat 211. The adsorption seat 211 is detachably disposed on the moving end and can move so that the adsorption element 212 approaches and moves away from the discharge port. When the adsorption element 212 approaches the discharge port, the adsorption element 212 picks up the first medical material box. When it moves away from the discharge port, the adsorption element 212 carries the first medical material box and transfers it.
[0079] Furthermore, the material handling mechanism 200 also includes a material handling drive 213, a mounting base 214, and a swing arm assembly 215. The mounting base 214 is located near the discharge port. The mounting end of the swing arm assembly 215 is located on the mounting base 214 and is connected to the material handling drive 213. The material handling structure 210 is located at the moving end of the swing arm assembly 215. The moving end of the swing arm assembly 215 is close to and away from the discharge port at both ends of its travel stroke. Specifically, the moving end of the swing arm assembly 215 is connected to the adsorption seat 211.
[0080] The material handling drive component 213 is a motor. When the motor rotates forward, it drives the swing arm assembly 215 to move toward the discharge port. When the motor rotates in reverse, it drives the swing arm assembly 215 to move away from the discharge port.
[0081] Please refer to the following: Figure 3 and Figure 4 A guide groove 2141 is provided on the side wall of the mounting base 214, and the swing arm assembly 215 is slidably connected to the guide groove 2141; the guide groove 2141 is adapted to the moving path of the moving end, and in this embodiment, the guide groove 2141 can be set to be arc-shaped.
[0082] The swing arm assembly 215 includes a crank 2151, a rocker arm 2152, a connecting rod 2153, and a rotating sleeve 2154. The crank 2151 is connected to the material picking drive 213. The rocker arm 2152 is rotatably connected to the crank 2151 and the connecting rod 2153 respectively. The rotation shafts of the rocker arm 2152 and the connecting rod 2153 slide in the guide groove 2141. The connecting rod 2153 is rotatably connected to the adsorption seat 211. The adsorption seat 211 is provided with an insertion rod 2111. The insertion rod 2111 is movably inserted into the rotating sleeve 2154. The rotating sleeve 2154 is rotatably connected to the mounting base 214.
[0083] Please see Figures 5 to 7 The material-taking drive 213 rotates forward to drive the crank 2151 to move, thereby driving the rocker arm 2152, connecting rod 2153 and adsorption seat 211 to move. The insertion rod 2111 slides along the rotating sleeve 2154 under the restriction of the rotating sleeve 2154. The rotating sleeve 2154 rotates adaptively relative to the mounting seat 214, so that the adsorption element 212 rotates upward while approaching the discharge port, and the adsorption element 212 performs adsorption.
[0084] Similarly, the material picking drive 213 reverses, causing the adsorption member 212 to rotate downwards while moving away from the discharge port, and the adsorption member 212 releases adsorption. Therefore, the embodiments of this application can not only realize the translation of the medical material box, but also the angle conversion, and have three-dimensional position movement.
[0085] Compared to the design using three-dimensional motion modules in related technologies, the structure of this embodiment is simpler and has a cost advantage.
[0086] Please see Figure 8 The material distribution device also includes a sorting mechanism 300, which is set at the output end of the material handling mechanism 200. Specifically, the sorting mechanism 300 includes a detection element and a pusher 310. The detection element and the pusher 310 cooperate to act on the conveying path of the medical material box. When the detection value of the medical material box by the detection element is not equal to the preset value, it can be determined that the material distribution of the medical material box is unqualified, and the pusher 310 pushes and removes the unqualified medical material box.
[0087] The detection component is a sensor that determines whether the material is qualified by emitting and receiving the magnitude of reflected light. If a single-layer medical material box is used as the qualified standard, when detecting a double-layer medical material box, the light will be reflected from the second layer of the medical material box after passing through the first layer and then sent to the sensor. The sensor will then receive the reflected light from both layers of medical material boxes. Compared with a single-layer medical material box, the reflected light from a double-layer medical material box is greater than that from a single-layer medical material box, thus enabling the detection of double-layer or even multi-layer medical material boxes (i.e., unqualified medical material boxes). The unqualified medical material box is then pushed to another position by the pusher 310 for further processing.
[0088] Similarly, if a certain number of layers of medical material boxes is used as the standard for acceptance, the preset value of the test piece needs to be changed to change the judgment of non-conforming products and push the non-conforming products to other positions. Other positions can be set as a platform or a material bin 320 as storage positions.
[0089] The pusher 310 includes a cylinder and a pusher plate. The pusher plate is fixedly connected to the piston rod of the cylinder. During normal operation, the piston rod of the cylinder is in an extended state, and the pusher plate is located opposite the hopper 320. The material handling mechanism 200 moves the medical material box from the feeding mechanism 100 to between the pusher plate and the hopper 320. When a defective product is detected, the piston rod retracts, and the pusher plate pushes the defective product into the hopper 320 for storage.
[0090] Please refer to the following: Figure 2 , Figure 7 and Figure 8 In conjunction with the specific content of the above embodiments, the operating principle of the material distribution device will be further explained below:
[0091] S100. After the material 30 slides into the first storage chute 101, it continues to slide towards the second storage chute 102 under its own gravity.
[0092] S200. After material 30 enters the second storage chute 102, it is conveyed to the first limiting part 131 at a preset flow rate under the action of two first ratchet wheels 1211.
[0093] S300. With the cooperation of two second ratchet wheels 1221 and universal nozzle 141, the material 30 is distributed into single-layer medical material boxes one by one;
[0094] S400. The material picking drive 213 rotates forward and drives the swing arm assembly 215 to swing, thereby causing the adsorption component 212 to move to the discharge port and adsorb the medical material box. Then the adsorption component 212 transfers the medical material box to the preset position and releases it.
[0095] S500. The material picking drive 213 reverses and drives the swing arm assembly 215 to swing in the opposite direction, so that the adsorption component 212 moves back to the outlet for the next adsorption after releasing the medical material box.
[0096] S600. The sorting mechanism 300 removes non-conforming products.
[0097] Please refer to further information. Figure 8 This application embodiment also provides a subcontracting production line, which includes a conveying device 20 and the above-mentioned material distribution device. The conveying device 20 is provided with a plurality of discharge positions, which are close to the discharge end of the material distribution device.
[0098] In practical applications, the conveying device 20 includes a conveyor belt and / or drive rollers. The feeding mechanism 100 is located at one end of the conveying device 20, and the picking mechanism 200 is located on one side of the conveying device 20. The picking mechanism 200 picks up the material from the feeding mechanism 100 and places it on the conveying device 20, and then the conveying device 20 conveys it.
[0099] The sorting mechanism 300 and the picking mechanism 200 are arranged at intervals along the conveying direction of the conveying device 20. Specifically, the sorting mechanism 300 is far away from the feeding mechanism 100 relative to the picking mechanism 200, and the conveyor belt is located between the push plate and the hopper 320. When the medical boxes are conveyed in the conveying device 20, the sorting mechanism 300 checks whether the medical boxes are qualified, thereby rejecting unqualified products and keeping qualified products on the conveyor belt for continued conveying.
[0100] The subcontracting production line provided in this application embodiment has the functions of automatic material sorting, unloading, and feeding, with a high level of automation and saving labor costs.
[0101] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0102] Although embodiments of this application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting this application. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of this application.
Claims
1. A material dispensing device, characterized in that, include: The feeding mechanism (100) includes a storage slide (110), a feeding structure (120), and multiple limiting structures (130). The multiple limiting structures (130) are preset at the ends of the storage slide (110) and surround to form a discharge port adapted to the shape of the workpiece (31). The multiple limiting structures (130) can cooperate to open and close the discharge port. Each limiting structure (130) can rotate to open the discharge port under the action of external force and reset to stop the discharge port when the external force disappears. The feeding structure (120) has at least a plurality of distribution groups (122) arranged around the discharge port. The feeding structure (120) also has a plurality of feeding groups (121) arranged near the discharge port of the storage slide (110). A distribution gap is reserved between the feeding group (121) and the distribution group (122). The material handling mechanism (200) includes a movable part-handling structure (210) that moves closer to and further away from the discharge port during its travel; the material distribution group (122) is capable of moving the workpiece (31) along the discharge direction and driving the limiting structure (130) to open the discharge port.
2. The material dispensing device as described in claim 1, characterized in that, Each of the limiting structures (130) includes a first limiting part (131) and a second limiting part (132), the second limiting part (132) being rotatably and resettingly connected to the first limiting part (131), and a plurality of the first limiting parts (131) being distributed in accordance with the shape of the workpiece (31).
3. The material dispensing device as described in claim 1 or 2, characterized in that, The feeding mechanism (100) also includes an air blowing structure (140), the air blowing end of which is directed toward the stripping side (1223) of the workpiece (31) of the material distribution group (122).
4. The material dispensing device as described in claim 1 or 2, characterized in that, The material handling mechanism (200) further includes a material handling drive (213), a mounting base (214), and a swing arm assembly (215). The mounting base (214) is located near the discharge port. The mounting end of the swing arm assembly (215) is located on the mounting base (214) and is connected to the material handling drive (213) in a transmission manner. The material handling structure (210) is located at the moving end of the swing arm assembly (215). The moving end of the swing arm assembly (215) is close to and away from the discharge port at both ends of its travel stroke.
5. The material dispensing device as described in claim 4, characterized in that, The mounting base (214) has a guide groove (2141) on its side wall, and the swing arm assembly (215) is slidably connected to the guide groove (2141); the guide groove (2141) is adapted to the movement path of the mobile end.
6. The material dispensing device as described in claim 5, characterized in that, The component removal structure (210) includes an adsorption seat (211) and an adsorption component (212) disposed on the adsorption seat (211), wherein the adsorption seat (211) is detachably disposed on the mobile end.
7. The material dispensing device as described in claim 1 or 2, characterized in that, Also includes: The sorting mechanism (300) is provided corresponding to the output end of the material handling mechanism (200). The sorting mechanism (300) includes a detection component and a pusher component (310). The detection component and the pusher component (310) cooperate to act on the conveying path of the workpiece (31).
8. A subcontracting production line, characterized in that, The device includes a conveying device (20) and a material distribution device according to any one of claims 1 to 7, wherein the conveying device (20) is provided with a plurality of discharge positions near the discharge end of the material distribution device.
Citation Information
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