A large diaphragm feeding and rectifying device and a method for using the same

Abstract

The application discloses a large-scale membrane loading deviation rectifying device and a using method thereof. The application comprises a film machine body, a rectifying assembly arranged at one end of the top of the film machine body and a guiding assembly arranged at the other end of the top of the film machine body. The rectifying assembly comprises a lower shell detachably connected to the surface of the film machine body, a wedge-shaped groove is formed in the inside of the lower shell, a upper shell is cooperatively connected to the top of the surface of the lower shell, a guide wheel is movably connected in the inside of the wedge-shaped groove, the wedge-shaped groove is in the shape of an inverted triangle, the membrane is entered from a larger inlet and guided out through a smaller side, so that the membrane is rectified and sequentially and regularly discharged. The base is connected through the upper shell, the membrane is pressed and guided through a pressing wheel, an integrated measure for rectifying the membrane is formed, the membrane machine has a rectifying measure for the membrane during the transmission process, so that the manufacturing failure is reduced, the overall loss is increased and the machine is damaged.

Description

Technical Field

[0001] This invention relates to the field of diaphragm feeding equipment technology, specifically to a large-scale diaphragm feeding and correction device and its usage method. Background Technology

[0002] For diaphragms in the machinery industry: These are circular, elastic, sensitive elements. When the two sides of the diaphragm are subjected to different pressures (or forces), the diaphragm strains and moves towards the side with lower pressure, causing a displacement at its center that is proportional to the pressure difference. Diaphragms mainly come in three forms: flat diaphragms, chain-type diaphragms, and corrugated diaphragms. Flat diaphragms can be further classified according to whether the periphery is fixed and supported, whether there is an opening in the center, and the stress distribution over the diaphragm area. The most common type is the flat diaphragm composed of a circular thin plate with a uniform cross-section fixed at the periphery. Chain-type diaphragms consist of a circular plate with grooves near the edge. Their elastic strain mainly occurs at the annular groove at the edge. This type of diaphragm is often used to compress strain gauges or columns to achieve pressure measurement. The hard center of the chain-type diaphragm moves almost horizontally under pressure, making it suitable for capacitive or piezoelectric sensors. Corrugated diaphragms have concentric annular corrugations. To increase the displacement at the center of the diaphragm, two diaphragms can be welded together to form a diaphragm box, or several diaphragm boxes can be connected in series to form a diaphragm box assembly.

[0003] Patent No. CN103395641A describes a membrane sheet separation and gripping device and method, belonging to the field of manufacturing technology equipment for electronic, electrical, and electromechanical products. It consists of a transmission box mounted on a pick-and-place machine, a membrane sheet trough, and a membrane sheet manipulator. In use, membrane sheets are first stacked sequentially in the trough. The pick-and-place machine is started via a touchscreen, and a stepper motor drives a ball screw to rotate, causing the nut flange to move upwards along the ball screw axis. This moves the support fingers, which in turn lift the slider, pushing the membrane sheet assembly upwards. When the assembly reaches a predetermined height, the membrane sheet manipulator begins to grip the membrane sheet. The membrane sheet is subjected to a triple action from an inner spring, a separating finger, and a friction-enhancing rubber, resulting in more thorough separation and a more reliable gripping process. This invention features an ingenious structure, ensuring stable and reliable membrane sheet separation and gripping through the triple action of the inner spring, separating finger, and friction-enhancing rubber. PLC control automates the membrane sheet separation and gripping process.

[0004] However, there are some problems in the current use of diaphragm feeding machines: 1. The diaphragm feeding machines on the market lack a correction measure during the transmission process, which easily leads to feeding deviation, resulting in manufacturing failure, increased overall losses and damage to the machine. 2. The diaphragm feeding machines on the market lack a guiding component before feeding, which increases the difficulty of feeding correction and reduces the overall operating efficiency. Summary of the Invention

[0005] The purpose of this invention is to provide a large-scale diaphragm feeding and correction device and its usage method to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: including a membrane machine body, a correction component disposed at one top end of the membrane machine body, and a guiding component disposed at the other top end of the membrane machine body;

[0007] The correction assembly includes a lower housing detachably connected to the surface of the film machine body. A wedge-shaped groove is formed inside the lower housing. An upper housing is fitted to the top of the lower housing surface. A base is detachably connected to the bottom of the upper housing. A vertical block is detachably connected to the surface of the base. A slot is formed at the top of the vertical block. A pressure roller is fitted inside the slot. A guide roller is movably connected inside the wedge-shaped groove. The pressure roller corrects the film inside the wedge-shaped groove.

[0008] A feed box is connected to one end of the membrane machine body;

[0009] The guiding assembly includes an upper guide plate detachably connected inside the feed box. The surface of the guide plate has multiple guide grooves. Fixing blocks are detachably connected to both sides inside the guide grooves. Telescopic rods are detachably connected to the surface of the fixing blocks. One end of the telescopic rod is connected to a limiting plate. The limiting plates on both sides restrict the displacement space of the diaphragm passing through the guide groove.

[0010] Preferably, the correction component further includes a first opening on the surface of the upper housing, wherein there are multiple first openings and they are arranged in an array at both ends of the upper housing.

[0011] Preferably, the lower housing surface has multiple second openings at both ends, the first and second openings are aligned internally, and bolts are fitted inside the first and second openings.

[0012] Preferably, the bottom ends of the guide plate are fixedly connected to connecting blocks, and a hydraulic pump is detachably connected to the surface of the connecting blocks.

[0013] Preferably, a base plate is connected to the top of the hydraulic pump, and the base plate is connected to the surface of the membrane machine body.

[0014] Preferably, a feeder is connected to the surface of the membrane machine body, and one end of the feeder is connected to the correction component.

[0015] Preferably, a plurality of crossbars are fixedly connected to the surface of the membrane machine body.

[0016] Preferably, guide rollers are connected between the crossbars, and there are multiple guide rollers that are distributed vertically in parallel.

[0017] Preferably, an adjuster is detachably connected to the surface of the membrane machine body, and a cabinet door is fitted to the outer surface of the membrane machine body.

[0018] A method for using a large diaphragm feeding and correction device includes the following steps:

[0019] Step 1: The diaphragm is fed through a feeder. After being fed, the diaphragm passes through a wedge-shaped groove on the surface of the lower housing. The wedge-shaped groove is inverted triangular. The diaphragm enters from the larger inlet and exits through the smaller side. It is connected to the base through the upper housing, and then connected to the vertical block through the base. The vertical block is connected to the pressure roller through a slot on its surface. The pressure roller presses and guides the diaphragm.

[0020] Step 2: The upper and lower housings are aligned and closed through the first and second openings on the surface. Bolts are then tightened in the first and second openings to connect the upper and lower housings.

[0021] Step 3: Before feeding, the diaphragm enters the feed box and then into the guide groove in the guide plate. The diaphragm is guided through the guide groove. The two sides of the guide groove are connected to the telescopic rod through the fixed blocks on both sides. The telescopic rod is connected to the limiting plate, and the space inside the guide groove is adjusted by the limiting plate.

[0022] Step 4: The bottom of the guide plate is connected to the hydraulic pump via a connecting block. The hydraulic pump is connected to the film machine body via a bottom plate that can be detachably connected at the bottom. The hydraulic pump extends and retracts to adjust the angle of the guide plate, allowing the film to tilt into the regulator and enter the feeder through the regulator.

[0023] Step 5: Connect multiple crossbars to one end of the film machine body, and fix multiple guide rollers between the crossbars. The film is discharged through the guide rollers.

[0024] Compared with the prior art, the beneficial effects of the present invention are:

[0025] 1. During operation, the diaphragm is fed through a feeder. The fed diaphragm then passes through a wedge-shaped groove on the surface of the lower housing. This wedge-shaped groove is inverted triangular, allowing the diaphragm to enter from the larger inlet and exit through the smaller end. This process corrects the diaphragm, ensuring it exits in a sequential and orderly manner. The upper housing connects to the base, which in turn connects to the vertical blocks. The vertical blocks are connected to the pressure rollers via slots on their surfaces. The pressure rollers press and guide the diaphragm. The upper and lower housings are then aligned and closed through first and second openings on their surfaces. Bolts are tightened in these openings, connecting the upper and lower housings and forming a unified system for correcting the diaphragm. This diaphragm machine features a corrective mechanism during transport, reducing the likelihood of feeding misalignment and minimizing manufacturing failures, overall losses, and machine damage.

[0026] 2. Before feeding, the diaphragm enters the feed box and then into the guide groove in the guide plate. The diaphragm is guided through the guide groove. The two sides of the guide groove are connected to the telescopic rod by fixed blocks, and the telescopic rod is connected to the limit plate. The limit plate adjusts the space inside the guide groove, and the telescopic rod can adjust the extension length of the limit plate to discharge the diaphragm. The bottom of the guide plate is connected to the hydraulic pump by a connecting block. The hydraulic pump is connected to the film machine body through a detachable bottom plate. The extension and retraction of the hydraulic pump adjusts the angle of the guide plate, allowing the diaphragm to tilt into the adjuster and enter the feeder. Each passing diaphragm is guided. Currently, film machines on the market have a guiding component before feeding, which reduces the trouble and effort of feeding correction and increases the overall operating efficiency. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the overall structure of a large diaphragm feeding and correction device and its usage method according to the present invention;

[0028] Figure 2 This is a schematic diagram of the structure of a large diaphragm feeding and correction device and its usage method according to the present invention.

[0029] Figure 3 This is a schematic diagram of the internal structure of the lower housing of a large diaphragm feeding and correction device and its usage method according to the present invention.

[0030] Figure 4 This is a schematic diagram of the upper shell structure of a large diaphragm feeding and correction device and its usage method according to the present invention;

[0031] Figure 5This is a schematic diagram of the guide groove structure of a large diaphragm feeding and correction device and its usage method according to the present invention.

[0032] Figure 6 This is a schematic diagram of the hydraulic pump structure of a large diaphragm feeding and correction device and its usage method according to the present invention.

[0033] In the diagram: 1. Film machine body; 2. Feeder; 3. Crossbar; 4. Guide roller; 5. Adjuster; 6. Cabinet door; 7. Feed box; 801. Lower housing; 802. Wedge groove; 803. Upper housing; 804. First opening; 805. Base; 806. Vertical block; 807. Slot; 808. Pressure roller; 809. Second opening; 810. Bolt; 901. Guide plate; 902. Guide groove; 903. Fixing block; 904. Telescopic rod; 905. Limiting plate; 906. Connecting block; 907. Hydraulic pump; 908. Base plate. Detailed Implementation

[0034] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0035] Please see Figure 1-6 As shown, a schematic diagram of the overall structure of a large membrane feeding and correction device and its usage method includes a membrane machine body 1, a correction component disposed at one top end of the membrane machine body 1, and a guide component disposed at the other top end of the membrane machine body 1. The correction component includes a lower housing 801 detachably connected to the surface of the membrane machine body 1. A wedge-shaped groove 802 is formed inside the lower housing 801. An upper housing 803 is fitted to the top surface of the lower housing 801. A base 805 is detachably connected to the bottom of the upper housing 803. A vertical block 806 is detachably connected to the surface of the base 805. A slot 807 is formed at the top of the vertical block 806. The slot 807 is fitted to a vertical block 806. A pressure roller 808 is connected to the membrane, and a guide roller is movably connected inside the wedge groove 802. The pressure roller 808 corrects the membrane inside the wedge groove 802. One end of the membrane machine body 1 is connected to a feed box 7. The guiding component includes an upper guide plate 901 detachably connected inside the feed box 7. Multiple guide grooves 902 are opened on the surface of the guide plate 901. Fixing blocks 903 are detachably connected to both sides inside the guide grooves 902. Telescopic rods 904 are detachably connected to the surface of the fixing blocks 903. One end of the telescopic rod 904 is connected to a limiting plate 905. The limiting plates 905 on both sides restrict the displacement space of the membrane passing through the guide grooves 902.

[0036] Specifically, the correction component also includes a first opening 804 formed on the surface of the upper housing 803, and there are multiple first openings 804 arranged in an array at both ends of the upper housing 803.

[0037] Specifically, multiple second openings 809 are provided at both ends of the surface of the lower housing 801. The first opening 804 and the second opening 809 are aligned internally, and bolts 810 are fitted inside the first opening 804 and the second opening 809.

[0038] Specifically, connecting blocks 906 are fixedly connected to both ends of the bottom of the guide plate 901, and a hydraulic pump 907 is detachably connected to the surface of the connecting blocks 906.

[0039] Specifically, the hydraulic pump 907 is connected to a base plate 908 on its top, and the base plate 908 is connected to the surface of the membrane machine body 1.

[0040] Specifically, a feeder 2 is connected to the surface of the film machine body 1, and one end of the feeder 2 is connected to the correction component.

[0041] Specifically, the surface of the membrane machine body 1 is fixedly connected with crossbars 3, and there are multiple crossbars 3.

[0042] Specifically, guide rollers 4 are connected between the crossbars 3, and there are multiple guide rollers 4 distributed in parallel vertically.

[0043] Specifically, an adjuster 5 is detachably connected to the surface of the membrane machine body 1, and a cabinet door 6 is connected to the outer surface of the membrane machine body 1.

[0044] A method for using a large diaphragm feeding and correction device includes the following steps:

[0045] Step 1: The diaphragm is fed through the feeder 2, and then passes through the wedge-shaped groove 802 on the surface of the lower housing 801. The wedge-shaped groove 802 is inverted triangular. The diaphragm enters from the larger inlet and exits through the smaller side. It is connected to the base 805 through the upper housing 803, and then connected to the vertical block 806 through the base 805. The vertical block 806 is connected to the pressure roller 808 through the slot 807 on its surface. The pressure roller 808 presses and guides the diaphragm.

[0046] Step 2: The upper housing 803 and the lower housing 801 are aligned and closed through the first opening 804 and the second opening 809 on the surface. The bolts 810 are screwed into the first opening 804 and the second opening 809 to connect the upper housing 803 and the lower housing 801.

[0047] Step 3: Before feeding, the diaphragm enters the feed box 7 and then into the guide groove 902 opened in the guide plate 901. The diaphragm is guided through the guide groove 902. The two sides of the guide groove 902 are connected to the telescopic rod 904 through the fixing blocks 903 fixedly connected on both sides. The telescopic rod 904 is connected to the limiting plate 905, and the space inside the guide groove 902 is adjusted by the limiting plate 905.

[0048] Step 4: The bottom of the guide plate 901 is connected to the hydraulic pump 907 via the connecting block 906. The hydraulic pump 907 is connected to the film machine body 1 via the bottom plate 908 which is detachably connected to the bottom. The hydraulic pump 907 extends and retracts to adjust the angle of the guide plate 901, so that the film is tilted into the regulator 5 and enters the feeder 2 through the regulator 5.

[0049] Step 5: Connect multiple crossbars 3 to one end of the film machine body 1, and fix multiple guide rollers 4 between the crossbars 3. The film sheet is discharged through the guide rollers 4.

[0050] During use, the diaphragm is fed by the feeder 2, and then passes through the wedge-shaped groove 802 on the surface of the lower housing 801. The wedge-shaped groove 802 is inverted triangular, and the diaphragm enters from the larger inlet and exits through the smaller side, thus correcting the diaphragm and ensuring that it is discharged in a sequential and regular manner. The upper housing 803 connects to the base 805, and the base 805 connects to the vertical block 806. The vertical block 806, in turn, connects to the pressure roller 808 through the slot 807 on its surface. The connection is achieved by pressing and guiding the diaphragm using pressure roller 808. The upper housing 803 and lower housing 801 are aligned and closed through the first opening 804 and the second opening 809 on their surfaces. Bolts 810 are then tightened into the first opening 804 and the second opening 809, thus connecting the upper housing 803 and the lower housing 801 to form a unified whole. This mechanism corrects the diaphragm, preventing feeding deviation during operation. In order to reduce manufacturing failures and increase overall losses and damage to the machine, before feeding, the diaphragm enters the feed box 7 and then into the guide groove 902 opened in the guide plate 901. The diaphragm is guided through the guide groove 902. The two sides of the guide groove 902 are connected to the telescopic rod 904 through the fixed blocks 903 fixedly connected on both sides. The telescopic rod 904 is connected to the limiting plate 905. The limiting plate 905 adjusts the space inside the guide groove 902, and the telescopic rod 904 can adjust the extension length of the limiting plate 905, thereby adjusting the diaphragm's position. The diaphragm is discharged, and its guide plate 901 is connected to the hydraulic pump 907 at the bottom via the connecting block 906. The hydraulic pump 907 is connected to the diaphragm machine body 1 via the bottom detachably connected base plate 908. The hydraulic pump 907 extends and retracts to adjust the angle of the guide plate 901, allowing the diaphragm to tilt into the regulator 5. Through the regulator 5, it enters the feeder 2, so that each passing diaphragm is guided. Currently, diaphragm machines on the market have a guiding component before feeding, which reduces the trouble and effort of feeding correction and increases the overall operating efficiency.

[0051] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.

Claims

1. A large-scale diaphragm feeding and correction device, characterized in that: It includes a membrane machine body (1), a correction component disposed at one end of the top of the membrane machine body (1), and a guide component disposed at the other end of the top of the membrane machine body (1); The correction assembly includes a lower housing (801) detachably connected to the surface of the membrane machine body (1). A wedge-shaped groove (802) is provided inside the lower housing (801). An upper housing (803) is fitted to the top of the surface of the lower housing (801). A base (805) is detachably connected to the bottom of the upper housing (803). A vertical block (806) is detachably connected to the surface of the base (805). A slot (807) is provided at the top of the vertical block (806). A pressure roller (808) is fitted inside the slot (807). A guide roller is movably connected inside the wedge-shaped groove (802). The pressure roller (808) corrects the membrane inside the wedge-shaped groove (802). The membrane machine body (1) is connected to a feed box (7) at one end; The guiding component includes an upper guide plate (901) detachably connected inside the feed box (7). The surface of the guide plate (901) is provided with multiple guide grooves (902). Fixing blocks (903) are detachably connected to both sides inside the guide grooves (902). Telescopic rods (904) are detachably connected to the surface of the fixing blocks (903). One end of the telescopic rods (904) is connected to a limiting plate (905). The limiting plates (905) on both sides restrict the displacement space of the diaphragm passing through the guide grooves (902). The correction component further includes a first opening (804) formed on the surface of the upper housing (803), wherein there are multiple first openings (804) and they are arranged in an array at both ends of the upper housing (803); The lower housing (801) has multiple second openings (809) at both ends of its surface. The first opening (804) and the second opening (809) are aligned internally, and bolts (810) are fitted inside the first opening (804) and the second opening (809). The bottom ends of the guide plate (901) are fixedly connected to connecting blocks (906), and the surface of the connecting blocks (906) is detachably connected to a hydraulic pump (907). The hydraulic pump (907) is connected to a base plate (908) at the top, and the base plate (908) is connected to the surface of the membrane machine body (1). The surface of the membrane machine body (1) is fitted with a feeder (2), one end of which is connected to the correction component.

2. The large-scale diaphragm feeding and correction device according to claim 1, characterized in that: The membrane machine body (1) has a crossbar (3) fixedly connected to its surface, and there are multiple crossbars (3).

3. The large-scale diaphragm feeding and correction device according to claim 2, characterized in that: The crossbars (3) are connected by guide rollers (4), and there are multiple guide rollers (4) that are distributed in parallel vertically.

4. The large-scale diaphragm feeding and correction device according to claim 3, characterized in that: The membrane machine body (1) is detachably connected to an adjuster (5), and the outer surface of the membrane machine body (1) is fitted with a cabinet door (6).

5. The method of using a large diaphragm feeding and correction device according to claim 4, characterized in that: Includes the following steps: Step 1: The diaphragm is fed through the feeder (2), and the fed diaphragm passes through the wedge-shaped groove (802) on the surface of the lower housing (801). The wedge-shaped groove (802) is inverted triangular. The diaphragm enters from the larger inlet and exits through the smaller side. It is connected to the base (805) through the upper housing (803), and then connected to the vertical block (806) through the base (805). The vertical block (806) is connected to the pressure roller (808) through the slot (807) on its surface. The pressure roller (808) presses and guides the diaphragm. Step 2: The upper housing (803) and the lower housing (801) are aligned and closed through the first opening (804) and the second opening (809) on the surface. Bolts (810) are screwed into the first opening (804) and the second opening (809) to connect the upper housing (803) and the lower housing (801). Step 3: Before feeding, the diaphragm enters the feed box (7) and then into the guide groove (902) opened in the guide plate (901). The diaphragm is guided through the guide groove (902). The two sides of the guide groove (902) are connected to the telescopic rod (904) through the fixed blocks (903) fixedly connected on both sides. The telescopic rod (904) is connected to the limiting plate (905). The space inside the guide groove (902) is adjusted by the limiting plate (905). Step 4: The bottom of the guide plate (901) is connected to the hydraulic pump (907) through the connecting block (906). The hydraulic pump (907) is connected to the film machine body (1) through the bottom plate (908) which can be detachably connected at the bottom. The hydraulic pump (907) extends and retracts to adjust the angle of the guide plate (901) so that the film is tilted into the regulator (5) and enters the feeder (2) through the regulator (5). Step 5: Connect multiple crossbars (3) to one end of the membrane machine body (1) and fix multiple guide rollers (4) between the crossbars (3). The membrane sheet is discharged through the guide rollers (4).

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