A hot drilling device

Abstract

The present invention relates to the field of mechanical processing technology, and in particular to a hot-drilling device comprising: a frame; a hot-drilling module; a testing module; a data analysis module; a determination module for determining whether a hot-drilling process meets a preset standard based on a ratio of the number of fallen decorative diamonds to the total number of decorative diamonds on the fabric before testing; and an adjustment module. In the present invention, the determination module determines whether the hot-drilling process meets the preset standard based on the ratio, and, if it is determined that the hot-drilling process does not meet the preset standard, performs a secondary determination of whether the hot-drilling process meets the preset standard based on a relative density calculated by the data analysis module, or determines the reason why the hot-drilling process does not meet the preset standard based on the ratio. This improves the accuracy of hot-drilling process analysis and the qualification rate of hot-drilling processes, thereby ensuring the qualification rate of hot-drilling processes and improving work efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of mechanical processing, in particular to a hot drilling device. Background Art

[0002] Hot-drilling technology involves setting diamonds onto materials such as leather and fabric. Existing techniques improve the efficiency of diamond placement by employing a rack, a rocking baseplate, a left-right rocking assembly, and a tilt adjustment assembly. However, due to inefficient analysis of the reasons for failed hot-drilling products, the pass rate of fabrics produced after hot-drilling is low, leading to low work efficiency.

[0003] Chinese patent application number CN202211117616.8 discloses a screening machine and hot-drilling equipment. The application provides a screening machine and hot-drilling equipment. The screening machine includes a rocking mechanism comprising a frame, a rocking base, a left-right rocking assembly, and a tilt adjustment assembly. The rocking base is mounted on the frame; the left-right rocking assembly is mounted on the rocking base, and a removable sieve plate is mounted on the rocking base, which rocks left and right under the drive of the left-right rocking assembly. The tilt adjustment assembly is mounted on the frame to adjust the tilt angle of the rocking base. The screening machine and hot-drilling equipment disclosed in this application address the problems of prior art screening machines, which are not only difficult to adapt to different types of drill material layouts but also have relatively low drill material layout efficiency. Consequently, the screening machine and hot-drilling equipment suffer from the following problems: The low efficiency of analyzing the reasons for the failure of hot-drilling finished products leads to a low pass rate for hot-drilled fabrics and low work efficiency. Summary of the Invention

[0004] To this end, the present invention provides a hot-drilling device to overcome the problems in the prior art of low qualification rate of hot-drilled fabrics and low working efficiency due to low efficiency in analyzing the reasons for unqualified hot-drilled finished products.

[0005] To achieve the above-mentioned purpose, the present invention provides a hot-drilling device, comprising:

[0006] frame;

[0007] The hot diamond module includes a suction robot arm provided on the upper part of the frame for placing the decorative diamonds and a heating unit provided in the middle part of the frame for heating the glue on the decorative diamonds;

[0008] a testing module connected to the hot-drilling module, comprising a vibration unit for performing a vibration test on the hot-drilled fabric and a torsion unit for cooperating with the vibration unit to perform a torsion test on the fabric;

[0009] a collection module connected to the testing module and configured to collect corresponding information from the hot-drilling pattern, comprising a counting unit disposed on a platform below the frame to count the number of fallen decorative diamonds, a collection unit disposed above the testing module to collect the locations of fallen decorative diamonds in corresponding areas of the hot-drilling pattern on the fabric after testing, and a comparison unit to determine the similarity between the hot-drilling pattern after hot-drilling and the preset pattern; the similarity being the ratio of the number of decorative diamonds on the fabric after hot-drilling that overlap with the preset decorative diamond locations to the total number of preset decorative diamond locations;

[0010] A data analysis module connected to the test module is used to calculate the relative density and average distribution density of the interior decoration diamond shedding points in each area based on the collected points of interior decoration diamond shedding in each area;

[0011] a determination module, connected to the testing module and the data analysis module, respectively, for determining an operating status of the hot-drilling processing process of the hot-drilling module based on a ratio of the number of the decorative diamonds dropped from the fabric after the test to the total number of decorative diamonds on the fabric before the test;

[0012] an adjustment module, connected to the determination module, the hot-drilling module, and the testing module, respectively, for determining, based on the operating status of the hot-drilling process determined by the determination module, operating parameters of corresponding components in the hot-drilling module during the re-drilling process, as well as parameters of the components retested by the testing module, wherein the operating parameters include an operating current of the suction robot arm, a twisting frequency of the twisting unit, a temperature of the heating unit, a glue thickness of the hot-drilling paper, a vibration frequency of the vibration unit, a twisting frequency of the twisting unit, and an extension distance of the suction robot arm during operation.

[0013] Furthermore, the determination module determines whether the installation process of the decorative diamonds meets the preset standards based on the similarity, and when the determination module determines that the installation process of the decorative diamonds does not meet the preset standards, controls the adjustment module to determine the operating current of the adsorption robot arm in the hot-drilling module for the next batch of fabric hot-drilling processing according to the similarity.

[0014] Furthermore, when the determination module secondarily determines that the use of the test device does not meet the preset standard, the adjustment module determines the twisting frequency of the twisting unit based on the relative density of the interior diamond shedding points in each area, or determines the reason why the hot diamond processing process does not meet the preset standard based on the average distribution density.

[0015] Furthermore, the determination module determines, based on the average distribution density, that the hot-stitching process does not meet the preset standard because the reason includes: the heating process of the glue on the decorative diamond by the heating unit does not meet the preset standard, or the installation process of the decorative diamond by the suction robot arm does not meet the preset standard. If the installation process of the decorative diamond does not meet the preset standard, the determination module determines, based on the average distribution density, the glue thickness of the hot-stitching paper in the hot-stitching module for the next hot-stitching process.

[0016] Furthermore, the determination module determines, based on the ratio, that the hot-drilling process of the hot-drilling module does not meet the preset standard because the reasons include: the use of the vibration unit during the testing of the fabric after the hot-drilling by the testing module does not meet the preset standard; the heating process of the glue on the decorative diamonds by the heating unit does not meet the preset standard; and the installation process of the decorative diamonds by the adsorption mechanism does not meet the preset standard.

[0017] The regulating module determines the glue thickness of the hot-drilling paper in the hot-drilling processing of the next batch of fabrics based on the ratio when the judging module determines that the installation process of the decorative diamonds does not meet the preset standard.

[0018] Furthermore, the regulating module is provided with a plurality of temperature regulating modes for the heating unit based on the ratio, and each regulating mode has a different regulating range for the temperature of the heating unit.

[0019] Furthermore, the adjustment module is provided with a plurality of adjustment modes for the operating current of the adsorption robot arm during the hot-drilling processing of the next batch of the hot-drilling modules based on the similarity, and each adjustment mode has a different adjustment range for the operating current of the adsorption robot arm.

[0020] Furthermore, when the determination module determines that the hot-stitching process of the rhinestone module does not meet the preset standard because the heating process of the glue on the decorative rhinestones by the heating unit does not meet the preset standard, the adjustment module provides, based on the ratio, a plurality of frequency adjustment modes for the vibration unit for testing a next batch of fabrics that have undergone hot-stitching, and each adjustment mode has a different adjustment amplitude for the frequency of the vibration unit.

[0021] Furthermore, when the determination module secondarily determines that the hot-stitching process of the rhinestone module meets the preset standard, the determination module determines whether the installation process of the decorative diamond by the adsorption robot arm meets the preset standard based on the similarity between the pattern after the hot-stitching process measured by the comparison unit and the preset pattern. Moreover, when the determination module determines that the installation process of the decorative diamond by the adsorption robot arm does not meet the preset standard, the adjustment module determines the extension distance of the adsorption robot arm during operation based on the similarity.

[0022] Compared with the prior art, the present invention has the beneficial effect that the determination module determines whether the hot-drilling process meets the preset standard based on the ratio of the number of fallen decorative diamonds counted by the statistical unit to the total number of decorative diamonds on the fabric before testing. If it is determined that the hot-drilling process does not meet the preset standard, a secondary determination of whether the hot-drilling process meets the preset standard is performed based on the relative density calculated by the data analysis module, or the reason why the hot-drilling process does not meet the preset standard is determined based on the ratio. This improves the accuracy of the hot-drilling process analysis and the qualified rate of the hot-drilling process, thereby improving work efficiency while ensuring the qualified rate of the hot-drilling process.

[0023] Furthermore, when the determination module of the present invention determines that the hot-stamping process does not meet the preset standard, it performs a secondary determination on whether the hot-stamping process meets the preset standard based on the relative density calculated by the data analysis module, or determines the reason why the hot-stamping process does not meet the preset standard based on the ratio. This further improves the accuracy of the hot-stamping process analysis and the qualified rate of hot-stamping process, thereby further improving work efficiency while ensuring the qualified rate of hot-stamping process.

[0024] Furthermore, in the present invention, when the determination module determines that the hot-stitching rhinestone processing process meets the preset standard, the determination module determines whether the decorative diamond installation process meets the preset standard based on the similarity, thereby further improving the accuracy of the analysis of the hot-stitching rhinestone processing process. When the determination module determines that the decorative diamond installation process does not meet the preset standard, the adjustment module adjusts the operating current of the suction robot arm to a corresponding value during the hot-stitching rhinestone processing of the next batch of fabrics based on the similarity, thereby improving the control accuracy of the suction robot arm and further improving the qualification rate of the hot-stitching rhinestone processing.

[0025] Furthermore, when the determination module secondarily determines that the use of the test device does not meet the preset standard, the adjustment module selects the torsion adjustment coefficient n to adjust the torsion frequency of the torsion unit to a corresponding value, thereby improving the control accuracy of the torsion frequency of the torsion unit. Alternatively, the reason why the hot-stamping process does not meet the preset standard is determined based on the average distribution density, thereby further improving the control accuracy of the hot-stamping process.

[0026] Furthermore, the determination module determines the reason why the hot-stamping diamond processing process does not meet the preset standard based on the average distribution density, thereby further improving the accuracy of analyzing the hot-stamping diamond processing process and further improving the qualified rate of the hot-stamping diamond processing. While ensuring the qualified rate of the hot-stamping diamond processing, the work efficiency is further improved.

[0027] Furthermore, the determination module of the present invention determines the reason why the hot-drilling process does not meet the preset standard based on the ratio. When the determination module determines that the decorative diamond installation process does not meet the preset standard, the adjustment module selects the second thickness adjustment coefficient h2 to adjust the glue thickness of the hot-drilling paper in the hot-drilling process of the next batch of fabrics to a corresponding value, thereby further improving the control accuracy of the hot-drilling paper and further improving the qualified rate of the hot-drilling process.

[0028] Furthermore, when the determination module determines that the heating process does not meet the preset standard, the adjustment module of the present invention selects a corresponding adjustment coefficient to adjust the temperature of the heating unit to a corresponding value, thereby improving the control accuracy of the heating unit and the qualified rate of the hot-drilling process. While ensuring the qualified rate of the hot-drilling process, work efficiency is further improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic structural diagram of the hot drilling equipment of the present invention;

[0030] Figure 2 This is a structural block diagram of the hot drilling equipment of the present invention;

[0031] Figure 3 Whether the hot-drilling process of the present invention complies with the preset standard diagram;

[0032] Figure 4 Whether the installation process of the decorative diamond described in the present invention complies with the preset standard diagram. DETAILED DESCRIPTION

[0033] In order to make the objects and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with embodiments; it should be understood that the specific embodiments described herein are merely used to explain the present invention and are not intended to limit the present invention.

[0034] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.

[0035] It should be noted that, in the description of the present invention, terms such as "up", "down", "left", "right", "inside", and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. This is only for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0036] Furthermore, it should be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0037] See also Figure 1-Figure 2 As shown, Figure 1 This is a schematic structural diagram of the hot drilling equipment of the present invention. Figure 2 FIG. 4 is a structural block diagram of the hot drilling equipment of the present invention.

[0038] The hot drilling device in the embodiment of the present invention includes:

[0039] Rack 1;

[0040] The hot diamond module 2 includes a suction robot arm 3 provided on the upper part of the frame for placing the decorative diamonds, and a heating unit 4 provided in the middle part of the frame for heating the glue on the decorative diamonds;

[0041] a testing module 5 connected to the hot-drilling module 2, comprising a vibration unit 6 for performing a vibration test on the hot-drilled fabric and a torsion unit 7 cooperating with the vibration unit 6 to perform a torsion test on the fabric;

[0042] a collection module connected to the testing module and configured to collect corresponding information from the hot-drilling pattern, comprising a counting unit disposed on a platform below the frame to count the number of fallen decorative diamonds, a collection unit disposed above the testing module to collect the locations of fallen decorative diamonds in corresponding areas of the hot-drilling pattern on the fabric after testing, and a comparison unit to determine the similarity between the hot-drilling pattern after hot-drilling and the preset pattern; the similarity being the ratio of the number of decorative diamonds on the fabric after hot-drilling that overlap with the preset decorative diamond locations to the total number of preset decorative diamond locations;

[0043] A data analysis module connected to the test module is used to calculate the relative density and average distribution density of the interior decoration diamond shedding points in each area based on the collected points of interior decoration diamond shedding in each area;

[0044] a determination module, connected to the testing module and the data analysis module, respectively, for determining an operating status of the hot-drilling processing process of the hot-drilling module based on a ratio of the number of the decorative diamonds dropped from the fabric after the test to the total number of decorative diamonds on the fabric before the test;

[0045] an adjustment module, connected to the determination module, the hot-drilling module, and the testing module, respectively, for determining, based on the operating status of the hot-drilling process determined by the determination module, operating parameters of corresponding components in the hot-drilling module during the re-drilling process, as well as parameters of the components retested by the testing module, wherein the operating parameters include an operating current of the suction robot arm, a twisting frequency of the twisting unit, a temperature of the heating unit, a glue thickness of the hot-drilling paper, a vibration frequency of the vibration unit, a twisting frequency of the twisting unit, and an extension distance of the suction robot arm during operation.

[0046] The statistical unit, acquisition unit, comparison unit, data analysis module, determination module and adjustment module in the present invention are not drawn in the figure. The specific structure of the statistical unit, acquisition unit, comparison unit, data analysis module, determination module and adjustment module is not limited in the embodiment of the present invention. They can be composed of logical components, and the logical components include field programmable components, computers and microprocessors in the computers.

[0047] See also Figure 3 As shown, it is a diagram for determining whether the hot drilling process according to the present invention meets the preset standard.

[0048] Specifically, the determination module records the ratio of the number of fallen diamonds counted by the statistical unit to the total number of diamonds on the fabric before the test as a primary ratio, and determines a determination method for determining whether the hot-drilling process meets the preset standard based on the primary ratio, wherein:

[0049] The first determination method is that the determination module determines that the hot-drilling process of the hot-drilling module meets the preset standard, and determines whether the installation process of the decorative diamond by the suction robot arm meets the preset standard based on the similarity measured by the comparison unit; the first determination method satisfies that the first-level ratio is less than or equal to a first preset first-level ratio;

[0050] The second determination method is that the determination module determines whether the hot-stitching process of the hot-stitching module meets the preset standard based on the relative density calculated by the data analysis module. The second determination method satisfies that the first-level ratio is greater than the first preset first-level ratio and less than or equal to the second preset first-level ratio.

[0051] The third determination method is that the determination module determines that the hot-drilling process of the hot-drilling module does not meet the preset standard, and determines the reason why the hot-drilling process of the carbon diamond module does not meet the preset standard based on the first-level ratio; the third determination method is satisfied when the first-level ratio is greater than the second preset first-level ratio.

[0052] In the embodiment of the present invention, the first preset ratio is 0.08, and the second preset ratio is 0.12.

[0053] See also Figure 4 As shown, it is a diagram for determining whether the installation process of the decorative diamonds described in the present invention complies with the preset standard.

[0054] Specifically, the determination module determines whether the installation process of the decorative diamond by the adsorption robot arm meets the preset standard according to the similarity under the first determination mode, wherein:

[0055] The first determination method is that the determination module determines that the installation process of the decorative diamond by the adsorption robot arm meets the preset standard; the first determination method satisfies that the similarity is greater than or equal to the preset similarity;

[0056] The second determination method is that the determination module determines that the installation process of the decorative diamonds by the suction robot arm does not meet the preset standard, and the adjustment module adjusts the operating current of the suction robot arm during the hot-drilling process of the hot-drilling module for the next batch to a corresponding value based on the similarity; the second determination method satisfies that the similarity is less than the preset similarity.

[0057] In the embodiment of the present invention, the preset similarity is 0.95.

[0058] Specifically, the determination module determines whether the hot-stitching process of the hot-stitching module meets the preset standard according to the relative density in the second determination mode, wherein:

[0059] The first secondary determination method is that the determination module determines that the use of the twisting unit during the fabric testing process does not meet the preset standard, and the adjustment module selects the twisting adjustment coefficient n to adjust the twisting frequency of the twisting unit to a corresponding value; the first secondary determination method satisfies that the relative density is greater than or equal to the first preset relative density;

[0060] The second secondary determination method is that the determination module determines that the hot-stitching process of the hot-stitching module does not meet the preset standard, and determines the reason why the hot-stitching process of the hot-stitching module does not meet the preset standard based on the average distribution density; the second secondary determination method satisfies that the relative density is less than the first preset relative density and greater than or equal to the second preset relative density;

[0061] The third secondary determination method is as follows: the determination module determines that the hot-stitching process of the hot-stitching module meets the preset standard, and determines whether the installation process of the decorative diamonds by the suction robot arm meets the preset standard based on the similarity between the pattern after the hot-stitching and the preset pattern measured by the comparison unit; the third secondary determination method satisfies the requirement that the relative density is less than the second preset relative density.

[0062] In the embodiment of the present invention, the torsion adjustment coefficient n is 0.95, and the first preset relative density is greater than the second preset relative density.

[0063] Specifically, the determination module determines the reason why the hot-stitching process of the hot-stitching module does not meet the preset standard according to the average distribution density in the second secondary determination mode, wherein:

[0064] The first cause determination method is that the determination module determines that the reason why the hot-drilling process of the hot-drilling module does not meet the preset standard is that the heating process of the glue on the decorative diamonds by the heating unit does not meet the preset standard, and adjusts the operating temperature of the heating unit to a corresponding value according to the first-level ratio; the first cause determination method satisfies that the average distribution density is greater than or equal to the preset average distribution density;

[0065] The second cause determination method is that the determination module determines that the installation process of the decorative diamond by the adsorption robot arm does not meet the preset standard, and the adjustment module selects the first thickness adjustment coefficient h1 to adjust the glue thickness of the hot-drilling paper in the hot-drilling module to a corresponding value for the next hot-drilling process; the second cause determination method is satisfied that the average distribution density is less than the preset average distribution density.

[0066] In the embodiment of the present invention, the first thickness adjustment coefficient h1 is 1.15.

[0067] Specifically, the determination module records the difference between the first-level ratio and the second preset first-level ratio as a first-level difference in the third determination mode, and determines the reason why the hot-stitching process of the hot-stitching module does not meet the preset standard based on the first-level difference, wherein:

[0068] The first cause determination method is that the determination module determines that the reason why the hot-stitching process of the hot-stitching module does not meet the preset standard is that the use of the vibration unit during the test does not meet the preset standard, and the adjustment module adjusts the vibration frequency of the vibration unit for testing the next batch of fabrics after hot-stitching to a corresponding value based on the first-level difference. The first cause determination method satisfies that the first-level difference is greater than or equal to a first preset first-level difference.

[0069] The second cause determination method is as follows: the determination module determines that the hot-drilling process of the hot-drilling module does not meet the preset standard because the heating process of the glue on the decorative diamonds by the heating unit does not meet the preset standard, and the adjustment module adjusts the temperature of the heating unit during operation to a corresponding value according to the first-level ratio; the second cause determination method satisfies that the first-level difference is less than the first preset first-level difference and greater than or equal to the second preset first-level difference;

[0070] A third cause determination method is that the determination module determines that the reason why the hot-stitching rhinestone processing of the rhinestone module does not meet the preset standard is that the installation process of the decorative rhinestones by the adsorption robot arm does not meet the preset standard, and the adjustment module selects the second thickness adjustment coefficient h2 to adjust the glue thickness of the rhinestone paper used in the hot-stitching rhinestone processing of the next batch of fabrics by the hot-stitching module to a corresponding value; the third cause determination method satisfies that the first-level difference is less than the second preset first-level difference.

[0071] In the embodiment of the present invention, the second thickness adjustment coefficient h2 is 1.13, and the first preset first-level difference is greater than the second preset first-level difference.

[0072] Specifically, the adjustment module records the ratio of the first-level ratio to the second-preset first-level ratio as a second-level ratio under the first preset condition, and determines the heating adjustment mode for the operation of the heating unit according to the second-level ratio, wherein:

[0073] The first heating adjustment mode is that the adjustment module selects the first heating adjustment coefficient α1 to adjust the operating temperature of the heating unit to a corresponding value; the first heating adjustment mode satisfies that the secondary ratio is greater than or equal to a preset secondary ratio;

[0074] The second heating adjustment mode is that the adjustment module selects the second heating adjustment coefficient α2 to adjust the operating temperature of the heating unit to a corresponding value; the first heating adjustment mode satisfies that the secondary ratio is less than the preset secondary ratio;

[0075] The first preset condition is that the determination module determines that the heating process does not meet the preset standard.

[0076] In the embodiment of the present invention, the first heating adjustment coefficient α1 is 1.12, and the second heating adjustment coefficient α2 is 1.21.

[0077] Specifically, the adjustment module records the ratio of the similarity to the preset similarity as a third-level ratio under the second determination method, and determines, based on the third-level ratio, an operating current adjustment method for the suction robot arm in the hot-stitching module during the hot-stitching processing of the next batch of fabrics, wherein:

[0078] The first operating current adjustment mode is that the adjustment module selects the first current adjustment coefficient β1 to adjust the operating current of the suction robot arm to a corresponding value during the hot drilling processing of the next batch of fabrics; the first operating current adjustment mode satisfies that the three-level ratio is less than or equal to the preset three-level ratio;

[0079] The second operating current adjustment method is that the adjustment module selects the second current adjustment coefficient β2 to adjust the operating current of the adsorption robot arm to a corresponding value during the hot drilling processing of the next batch of fabrics; the second operating current adjustment method satisfies that the three-level ratio is greater than the preset three-level ratio.

[0080] In the embodiment of the present invention, the first current regulation coefficient β1 is smaller than the second current regulation coefficient β2. The first current regulation coefficient β1 is 1.13, and the second current regulation coefficient β2 is 1.23.

[0081] Specifically, the adjustment module records the difference between the first-level difference and the first preset first-level difference as a second-level difference under the first-level cause determination method, and determines the frequency adjustment method of the vibration unit for the next batch of fabric testing according to the second-level difference, wherein:

[0082] The first frequency adjustment mode is that the adjustment module selects the first frequency adjustment coefficient γ1 to adjust the frequency of the vibration unit to a corresponding value during the next batch of fabric testing; the first frequency adjustment mode satisfies that the secondary difference is greater than or equal to the preset secondary difference;

[0083] The second frequency adjustment method is that the adjustment module selects the second frequency adjustment coefficient γ2 to adjust the frequency of the vibration unit to a corresponding value during the next batch of fabric testing; the second frequency adjustment method satisfies that the secondary difference is less than the preset secondary difference.

[0084] In the embodiment of the present invention, the first frequency adjustment coefficient γ1 is 1.21, and the second frequency adjustment coefficient γ2 is 1.32.

[0085] Specifically, the determination module determines whether the installation process of the decorative diamond by the adsorption robot arm meets the preset standard according to the measured similarity in the third secondary determination mode, wherein:

[0086] The first installation determination method is that the determination module determines that the installation process of the decorative diamond by the adsorption robot arm meets the preset standard; the first installation determination method satisfies that the similarity is greater than or equal to the preset similarity;

[0087] The second installation determination method is that the judgment module determines that the installation process of the decorative diamond by the adsorption robot arm does not meet the preset standard, and the adjustment module selects the distance adjustment coefficient s to adjust the extension distance of the adsorption robot arm during operation to the corresponding value; the second installation determination method satisfies that the similarity is less than the preset similarity.

[0088] Thus far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the scope of protection of the present invention is obviously not limited to these specific embodiments. Without departing from the principles of the present invention, those skilled in the art may make equivalent changes or substitutions to the relevant technical features, and the technical solutions after such changes or substitutions will fall within the scope of protection of the present invention.

[0089] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.

Claims

1. A hot drilling device, characterized in that: include: frame; The hot diamond module includes a suction robot arm provided on the upper part of the frame for placing the decorative diamonds and a heating unit provided in the middle part of the frame for heating the glue on the decorative diamonds; a testing module connected to the hot-drilling module, comprising a vibration unit for performing a vibration test on the hot-drilled fabric and a torsion unit for cooperating with the vibration unit to perform a torsion test on the fabric; a collection module connected to the testing module and configured to collect corresponding information from the hot-drilling pattern, comprising a counting unit disposed on a platform below the frame to count the number of fallen decorative diamonds, a collection unit disposed above the testing module to collect the locations of fallen decorative diamonds in corresponding areas of the hot-drilling pattern on the fabric after testing, and a comparison unit to determine the similarity between the hot-drilling pattern after hot-drilling and the preset pattern; the similarity being the ratio of the number of decorative diamonds on the fabric after hot-drilling that overlap with the preset decorative diamond locations to the total number of preset decorative diamond locations; A data analysis module connected to the test module is used to calculate the relative density and average distribution density of the interior decoration diamond shedding points in each area based on the collected points of interior decoration diamond shedding in each area; a determination module, connected to the testing module and the data analysis module, respectively, for determining an operating status of the hot-drilling processing process of the hot-drilling module based on a ratio of the number of the decorative diamonds dropped from the fabric after the test to the total number of decorative diamonds on the fabric before the test; a regulating module, connected to the determination module, the hot-stitching module, and the testing module, respectively, for determining, based on the operating status of the hot-stitching process determined by the determination module, operating parameters of corresponding components in the hot-stitching module during the re-hot-stitching process, as well as parameters of the components retested by the testing module, wherein the operating parameters include the operating current of the adsorption robot arm, the twisting frequency of the twisting unit, the temperature of the heating unit, the glue thickness of the hot-stitching paper, the vibration frequency of the vibration unit, and the extension distance of the adsorption robot arm during operation.

2. The hot drilling device according to claim 1, characterized in that: The determination module determines whether the hot-drilling process of the hot-drilling module meets the preset standard based on the ratio of the number of dropped diamonds counted by the statistical unit to the total number of diamonds on the fabric before the test. If it is determined that the hot-drilling process does not meet the preset standard, the determination module performs a secondary determination on whether the hot-drilling process of the hot-drilling module meets the preset standard based on the relative density calculated by the data analysis module. Alternatively, the determination module determines the reason why the hot-drilling process of the hot-drilling module does not meet the preset standard based on the ratio.

3. The hot drilling device according to claim 2, characterized in that: The determination module determines whether the installation process of the decorative diamond meets the preset standard based on the similarity, and, when the determination module determines that the installation process of the decorative diamond does not meet the preset standard, controls the adjustment module to determine, based on the similarity, the operating current of the suction robot arm in the hot-stitching module for the next batch of fabric hot-stitching processing.

4. The hot drilling device according to claim 3, characterized in that: The adjustment module determines the twisting frequency of the twisting unit based on the relative density of the interior diamond shedding points in each area when the determination module secondarily determines that the use of the test device does not meet the preset standard, or determines the reason why the hot-drilling process does not meet the preset standard based on the average distribution density.

5. The hot drilling device according to claim 4, characterized in that: The reason why the determination module determines, based on the average distribution density, that the hot-stamping diamond processing process does not meet the preset standard includes: a heating process of the glue on the decorative diamond by the heating unit does not meet the preset standard, or a process of installing the decorative diamond by the suction robot arm does not meet the preset standard. If the installation process of the decorative diamond does not meet the preset standard, the determination module determines, based on the average distribution density, a glue thickness of the hot-stamping diamond paper in the hot-stamping diamond module for the next hot-stamping diamond processing process.

6. The hot drilling device according to claim 5, characterized in that: The determination module determines, based on the ratio, that the hot-drilling process of the hot-drilling module does not meet the preset standard because the reasons include: the use of the vibration unit during the testing of the hot-drilled fabric by the testing module does not meet the preset standard; the heating process of the glue on the decorative diamonds by the heating unit does not meet the preset standard; and the installation process of the decorative diamonds by the adsorption machine does not meet the preset standard. The regulating module determines the glue thickness of the hot-drilling paper in the hot-drilling processing of the next batch of fabrics based on the ratio when the judging module determines that the installation process of the decorative diamonds does not meet the preset standard.

7. The hot drilling device according to claim 6, characterized in that: The regulating module is provided with a plurality of temperature regulating modes for the heating unit based on the ratio, and each regulating mode has a different regulating range for the temperature of the heating unit.

8. The hot-drilling device according to claim 7, characterized in that: The adjustment module is configured with several adjustment methods for the operating current of the adsorption robot arm during the hot drilling processing of the next batch of the hot drilling module based on the similarity, and each adjustment method has a different adjustment range for the operating current of the adsorption robot arm.

9. The hot-drilling device according to claim 8, characterized in that: When the determination module determines that the hot-stitching process of the rhinestone module does not meet the preset standard because the heating process of the glue on the decorative rhinestones by the heating unit does not meet the preset standard, the adjustment module provides, based on the ratio, a plurality of frequency adjustment modes for the vibration unit for testing a next batch of fabrics that have undergone hot-stitching, and each adjustment mode has a different adjustment amplitude for the frequency of the vibration unit.

10. The hot-drilling device according to claim 9, characterized in that: The determination module determines whether the installation process of the decorative diamond by the adsorption robot arm meets the preset standard based on the similarity between the pattern after the hot-drilling measured by the comparison unit and the preset pattern when the determination module secondarily determines that the hot-drilling process by the hot-drilling module meets the preset standard. Furthermore, the adjustment module determines the extension distance of the adsorption robot arm during operation based on the similarity when the determination module determines that the installation process of the decorative diamond by the adsorption robot arm does not meet the preset standard.

Images