A multi-comb jacquard 3D jacquard mesh fabric and its manufacturing method
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-07
- Publication Date
- 2026-08-14
AI Technical Summary
通常,网布面上的花纹图案采用贾卡提花制作,具有花样多变的优点,但是,由于该结构本身是以贾卡梳栉编织而成,网布面的线密度大,质地厚实,透气性差,层次感弱,性能和美观度仍需进一步提升
[0019]本申请运用当前配备的双针床高速经编机编织的经编三明治网布,通过合理的工艺设计贾卡提花区域,充分利用功能性纱线的独特性质与双针床高速经编机独特优势,结合梳栉空穿穿纱变化,以及精密设计花型设计和化纤纱的配合使用,生产出高性能、外观纹理独特、3D立体效果佳的三明治网布。
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Figure CN117403376B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of warp knitting mesh technology, and in particular to a multi-comb jacquard 3D jacquard mesh and its manufacturing method. Background Technology
[0002] Sandwich mesh is a double-needle-bed warp-knitted mesh fabric, consisting of a mesh surface, connecting monofilaments, and a flat fabric base. Its three-dimensional structure resembles a Western sandwich, hence the name. Typically, the patterns on the mesh surface are made using jacquard weaving, offering a wide variety of designs. However, because the structure itself is woven with jacquard combs, the mesh surface has a high linear density, is thick, has poor breathability, and lacks depth; its performance and aesthetics still need further improvement.
[0003] In addition, most sandwich mesh fabrics on the market are mainly flat, single-color or two-color fabric patterns. They use the conventional three-needle loop principle of warp knitting jacquard to weave general fabric structures. Their specific disadvantages are: they are mainly flat, and can only reflect product characteristics through changes in the size, shape, thickness and structure of the fabric mesh, lacking the presentation of a 3D three-dimensional appearance. Summary of the Invention
[0004] Other features and advantages of this application will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the application. The objectives and other advantages of this application may be realized and obtained by means of the structures particularly pointed out in the description and other accompanying drawings.
[0005] The purpose of this application is to overcome the above-mentioned shortcomings and provide a multi-comb jacquard 3D jacquard mesh fabric and its manufacturing method. This application utilizes the high shrinkage rate of high-elastic yarn and the low shrinkage rate of low-elastic yarn, using two different jacquard combs to padded yarns and follow the basic jacquard weave, thereby creating a 3D jacquard pattern. This greatly enhances the 3D effect of the mesh fabric, making it more delicate and thicker, and providing strong structural stability.
[0006] To achieve the above objectives, the technical solution of this application is: a multi-comb jacquard 3D jacquard mesh fabric, comprising a mesh body integrally woven by a warp knitting machine, the mesh body comprising a face layer, a bottom layer woven below the face layer, and a connecting layer woven between the face layer and the bottom layer; the face layer is woven with a first warp-knitted basic structure, the bottom layer is woven with a second warp-knitted basic structure, and the connecting layer is used to connect the face layer and the bottom layer; wherein, the face layer and / or the bottom layer are woven with a 3D jacquard pattern, the 3D jacquard pattern comprising a jacquard outline and jacquard protrusions, the jacquard outline being woven by jacquard combs through the first jacquard basic structure, and the jacquard protrusions being woven by jacquard combs through the second jacquard basic structure.
[0007] This application utilizes two different jacquard combs and pads to create a jacquard basic weave, along with colored and functional yarns, to weave a 3D jacquard pattern. This greatly enhances the 3D effect of the mesh fabric, making it more delicate, thicker, and structurally more stable.
[0008] In some embodiments, the jacquard outline is made of high-elasticity yarn, and the jacquard protrusions are made of low-elasticity yarn. This application utilizes the characteristics of high shrinkage rate of high-elasticity yarn and low shrinkage rate of low-elasticity yarn, weaving the jacquard protrusions with low-elasticity yarn and the jacquard outline with high-elasticity yarn. Under the action of high shrinkage rate of high-elasticity yarn, the jacquard outline shrinks while squeezing the jacquard protrusions outward, making the three-dimensional protrusions of the jacquard protrusions stronger, thereby enhancing the 3D three-dimensional effect of the mesh fabric.
[0009] In some embodiments, the jacquard protrusions are woven with mesh. This application incorporates a plurality of meshes within the jacquard protrusions, significantly improving the breathability of the fabric.
[0010] In some embodiments, the jacquard protrusions are woven with mesh, the jacquard outline is made of high-elasticity yarn, and the jacquard protrusions are made of low-elasticity yarn. This application utilizes the high shrinkage rate of high-elasticity yarn and the low shrinkage rate of low-elasticity yarn, weaving the jacquard protrusions with low-elasticity yarn and the jacquard outline with high-elasticity yarn. Under the influence of the high shrinkage rate of the high-elasticity yarn, the jacquard outline shrinks while simultaneously squeezing the jacquard protrusions outward, making the three-dimensional protrusions more pronounced and thus enhancing the 3D effect of the mesh fabric. Furthermore, the presence of several mesh openings within the jacquard protrusions significantly improves the breathability of the mesh fabric.
[0011] In some embodiments, the bottom layer is woven with ventilation holes. This application has only a few ventilation holes in the bottom layer, greatly enhancing the breathability of the mesh fabric.
[0012] In some implementations, the first Jacquard basic structure is 1-0 / 1-0 / 1-2 / 1-2 / / .
[0013] In some implementations, the first Jacquard basic structure is 1-0 / 1-0 / 1-2 / 1-2 / / .
[0014] In addition, this application also provides a method for manufacturing a multi-comb jacquard 3D three-dimensional jacquard mesh fabric, including using a double needle bed high-speed warp knitting machine to weave the mesh fabric, which includes a surface layer, a bottom layer woven below the surface layer, and a connecting layer woven between the surface layer and the bottom layer. The top layer is woven with at least one ground comb, which is padded on the front needle bed and follows the first warp knitting basic structure; the bottom layer is woven with at least one ground comb, which is padded on the back needle bed and follows the second warp knitting basic structure; the connecting layer is woven with at least one jacquard comb, which is padded on both the front and back needle beds; wherein, the top layer and / or the bottom layer are woven with a 3D jacquard pattern, the 3D jacquard pattern including a jacquard outline and jacquard protrusions, the jacquard outline is woven with at least one jacquard comb, which is padded on the front needle bed and / or the back needle bed and follows the first jacquard basic structure; the jacquard protrusions are woven with at least one jacquard comb, which is padded on the front needle bed and / or the back needle bed and follows the second jacquard basic structure.
[0015] This application utilizes a warp-knitted sandwich mesh fabric woven on a currently equipped double-needle bed high-speed warp knitting machine. Through reasonable process design of the jacquard area, it fully leverages the unique shrinkage ratio of elastic yarns and low-elasticity or non-elastic yarns, along with the unique advantages of the double-needle bed high-speed warp knitting machine. Combined with the variation of the comb-bar interlacing, as well as the precise design of the pattern and the use of chemical fiber yarns, it produces a high-performance sandwich mesh fabric with a unique appearance and texture and excellent 3D three-dimensional effect.
[0016] In some implementations, the first Jacquard basic structure is 1-0 / 1-0 / 1-2 / 1-2 / / .
[0017] In some implementations, the second Jacquard basic structure is 1-0 / 1-1 / 1-2 / 1-1 / / or 1-1 / 1-2 / 1-1 / 1-0 / / .
[0018] By adopting the above technical solution, the beneficial effects of this application are:
[0019] This application utilizes a warp-knitted sandwich mesh fabric woven with a currently equipped double-needle bed high-speed warp knitting machine. Through reasonable process design of the jacquard area, it fully utilizes the unique properties of functional yarns and the unique advantages of the double-needle bed high-speed warp knitting machine. Combined with the changes in the guide bar open-thread yarn, as well as the precise design of the pattern and the use of chemical fiber yarns, it produces a high-performance sandwich mesh fabric with a unique appearance and texture and excellent 3D three-dimensional effect.
[0020] The sandwich mesh fabric of this application is a mesh fabric body woven integrally by a warp knitting machine. The mesh fabric body includes a surface layer, a connecting layer, and a bottom layer. A 3D jacquard pattern is woven on the surface layer and / or the bottom layer. The 3D jacquard pattern includes a jacquard outline and jacquard protrusions, and several meshes are woven within the jacquard protrusions. It has beneficial effects such as good breathability, wrinkle resistance, shape retention, strong delicacy, and strong 3D three-dimensional effect. The unique jacquard effect design of the mesh fabric is more exquisite and the texture is light and thin, highlighting the layered beauty of the jacquard pattern. This makes the overall three-dimensional spatial layer of the mesh fabric more distinct. The functional effect of the special yarn further highlights the sense of layering, three-dimensionality, and technology, breaking through the current market limitations of mesh fabrics.
[0021] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and are not intended to limit this disclosure.
[0022] Undoubtedly, such and other objectives of this application will become more apparent after the following detailed description of the preferred embodiments, which are illustrated in various accompanying drawings and figures.
[0023] To make the above and other objects, features and advantages of this application more apparent and understandable, one or more preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description
[0024] The accompanying drawings are provided to further understand this application and form part of the specification. They are used in conjunction with the embodiments of this application to explain this application and do not constitute a limitation thereof.
[0025] In the accompanying drawings, the same parts use the same reference numerals, and the drawings are schematic and not necessarily drawn to actual scale.
[0026] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one or more embodiments of this application. For those skilled in the art, other drawings can be obtained based on such drawings without creative effort.
[0027] Figure 1 This is a schematic diagram of the structure of a multi-comb jacquard 3D jacquard mesh fabric according to some embodiments of this application;
[0028] Figure 2 A cross-sectional view of a multi-comb jacquard 3D jacquard mesh fabric according to some embodiments of this application;
[0029] Figure 3 This is a cross-sectional view of a multi-comb jacquard 3D jacquard mesh fabric according to some embodiments of this application.
[0030] Explanation of key figure labels:
[0031] 1. Surface layer;
[0032] 2. Bottom layer; 21. Ventilation holes;
[0033] 3. Connecting layer;
[0034] 4. 3D jacquard pattern; 41. Jacquard outline; 42. Jacquard relief; 421. Mesh. Detailed Implementation
[0035] The following will describe in detail the implementation methods of this application with reference to the accompanying drawings and embodiments, so as to fully understand how this application uses technical means to solve technical problems and achieve technical effects, and to implement it accordingly. It should be noted that, as long as there is no conflict, the various embodiments and features in each embodiment of this application can be combined with each other, and the resulting technical solutions are all within the protection scope of this application.
[0036] Furthermore, numerous specific details are set forth in the following description for illustrative purposes to provide a thorough understanding of the embodiments of this application. However, it will be apparent to those skilled in the art that this application may be implemented without the specific details herein or the particular methods described.
[0037] Reference Figure 1 , Figure 1 This is a schematic diagram of the structure of a multi-comb jacquard 3D jacquard mesh fabric according to some embodiments of this application.
[0038] According to some embodiments of this application, this application provides a multi-comb jacquard 3D jacquard mesh fabric, including a mesh fabric body integrally woven by a warp knitting machine. The mesh fabric body includes a surface layer 1, a bottom layer 2 woven below the surface layer 1, and a connecting layer 3 woven between the surface layer 1 and the bottom layer 2; the surface layer 1 is woven with a first warp-knitted basic structure, the bottom layer 2 is woven with a second warp-knitted basic structure, and the connecting layer 3 is used to connect the surface layer 1 and the bottom layer 2; wherein, the surface layer 1 and / or the bottom layer 2 are woven with a 3D jacquard pattern 4, the 3D jacquard pattern 4 including a jacquard outline 41 and jacquard protrusions 42, the jacquard outline 41 being woven by jacquard combs through the first jacquard basic structure, and the jacquard protrusions 42 being woven by jacquard combs through the second jacquard basic structure.
[0039] This application utilizes two different jacquard combs and pads to follow the basic jacquard weave, along with colored yarns and functional yarns, to create a 3D jacquard pattern, which greatly enhances the 3D effect of the mesh fabric and makes the mesh fabric more delicate and thick, with strong structural stability.
[0040] Reference Figure 2 , Figure 2 This is a cross-sectional view of a multi-comb jacquard 3D jacquard mesh fabric according to some embodiments of this application.
[0041] Optionally, according to some embodiments of this application, the surface layer 1 is woven with a 3D jacquard pattern 4. The 3D jacquard pattern 4 includes a jacquard outline 41 and jacquard protrusions 42. The jacquard outline 41 is woven from jacquard combs using a first jacquard basic structure, and the jacquard protrusions 42 are woven from jacquard combs using a second jacquard basic structure. By weaving a 3D jacquard pattern 4 with jacquard protrusions 42 and jacquard outline 41 onto the surface layer 1, this application greatly increases the three-dimensional visual effect of the mesh fabric surface, and significantly improves its aesthetics.
[0042] Optionally, according to some embodiments of this application, the bottom layer 2 is woven with a 3D jacquard pattern 4. The 3D jacquard pattern 4 includes a jacquard outline 41 and jacquard protrusions 42. The jacquard outline 41 is woven from jacquard combs using a first jacquard basic structure, and the jacquard protrusions 42 are woven from jacquard combs using a second jacquard basic structure. By weaving a 3D jacquard pattern 4 with jacquard protrusions 42 and jacquard outline 41 on the bottom layer 2, this application creates 3D protrusions on the inner surface of the mesh fabric. When the mesh fabric contacts the skin, it can provide a massage effect. Moreover, since the inner surface of the mesh fabric only partially contacts the skin, it can prevent friction or adhesion that would occur if the mesh fabric were in complete contact with the skin.
[0043] Reference Figure 3 , Figure 3 This is a cross-sectional view of a multi-comb jacquard 3D jacquard mesh fabric according to some embodiments of this application.
[0044] Optionally, according to some embodiments of this application, both the top layer 1 and the bottom layer 2 are woven with a 3D jacquard pattern 4. The 3D jacquard pattern 4 includes a jacquard outline 41 and jacquard protrusions 42. The jacquard outline 41 is woven from jacquard combs using a first jacquard basic weave, and the jacquard protrusions 42 are woven from jacquard combs using a second jacquard basic weave. This application achieves a textured surface on both sides of the mesh fabric by weaving a 3D jacquard pattern 4 onto the surfaces of the top layer 1 and the bottom layer 2, thereby realizing multiple functions.
[0045] According to some embodiments of this application, optionally, the jacquard outline 41 is made of high-elasticity yarn, and the jacquard protrusion 42 is made of low-elasticity yarn. This application utilizes the characteristics of high shrinkage rate of high-elasticity yarn and low shrinkage rate of low-elasticity yarn, weaving the jacquard protrusion 42 with low-elasticity yarn and the jacquard outline 41 with high-elasticity yarn. Under the action of high shrinkage rate of high-elasticity yarn, the jacquard outline 41 shrinks while squeezing the jacquard protrusion 42 outward, making the three-dimensional protrusion of the jacquard protrusion 42 stronger, thereby enhancing the 3D three-dimensional effect of the mesh fabric.
[0046] Both high-elasticity yarn and low-elasticity yarn belong to the category of elastic yarn. Elastic yarn is a type of bulky yarn, consisting of filament yarn or staple fiber yarn with high elastic elongation and rapid recovery. It can be classified into high-elasticity yarn and low-elasticity yarn based on the degree of elastic elongation. High-elasticity yarn has an elastic elongation of approximately 30% to 50%, including filament textured yarn made from thermoplastic filaments through heat setting and false twisting or edge curling, filament yarn made by combining spandex elastic filaments with other filaments, and spandex core-spun yarn or spandex-covered yarn used in the warp knitting industry, as well as modified spring-like physical elastic yarns. Low-elasticity yarn has an elastic elongation of approximately 20% to 30%, including filament yarn obtained by a second heat setting treatment of high-elasticity yarn, core-spun yarn made with spandex elastic filaments as the core yarn, and blended staple fiber yarns containing elastic fibers.
[0047] Reference Figure 1 , Figure 1 This is a schematic diagram of the structure of a multi-comb jacquard 3D jacquard mesh fabric according to some embodiments of this application.
[0048] Optionally, according to some embodiments of this application, the jacquard protrusion 42 may have a mesh 421 woven inside. This application incorporates a plurality of meshes 421 within the jacquard protrusion 42, significantly improving the breathability of the fabric.
[0049] According to some embodiments of this application, optionally, the jacquard protrusion 42 is woven with mesh 421, the jacquard outline 41 is made of high-elasticity yarn, and the jacquard protrusion 42 is made of low-elasticity yarn. This application utilizes the high shrinkage rate of high-elasticity yarn and the low shrinkage rate of low-elasticity yarn, weaving the jacquard protrusion 42 with low-elasticity yarn and the jacquard outline 41 with high-elasticity yarn. Under the action of the high shrinkage rate of the high-elasticity yarn, the jacquard outline 41 shrinks while simultaneously squeezing the jacquard protrusion 42 outwards, making the three-dimensional protrusion of the jacquard protrusion 42 more pronounced, thereby enhancing the 3D effect of the mesh fabric. Furthermore, the presence of several meshes 421 within the jacquard protrusion 42 greatly improves the breathability of the mesh fabric.
[0050] Optionally, according to some embodiments of this application, the bottom layer 2 is woven with ventilation holes 21. In this application, the bottom layer 2 has only a few ventilation holes 21, which greatly enhances the breathability of the mesh fabric.
[0051] According to some embodiments of this application, optionally, the first Jacquard basic organization is 1-0 / 1-0 / 1-2 / 1-2 / / .
[0052] According to some embodiments of this application, the second Jacquard basic organization may optionally be 1-0 / 1-1 / 1-2 / 1-1 / / or 1-1 / 1-2 / 1-1 / 1-0 / / .
[0053] According to some embodiments of this application, this application provides a method for manufacturing a multi-comb jacquard 3D three-dimensional jacquard mesh fabric, including using a double needle bed high-speed warp knitting machine to weave the mesh fabric. The mesh fabric includes a surface layer 1, a bottom layer 2 woven below the surface layer 1, and a connecting layer 3 woven between the surface layer 1 and the bottom layer 2. The top layer 1 is woven with at least one ground comb, which is padded with yarn on the front needle bed and follows the first warp knitting basic structure; the bottom layer 2 is woven with at least one ground comb, which is padded with yarn on the back needle bed and follows the second warp knitting basic structure; the connecting layer 3 is woven with at least one jacquard comb, which is padded with yarn on both the front and back needle beds; wherein, the top layer 1 and / or the bottom layer 2 are woven with a 3D jacquard pattern 4, which includes a jacquard outline 41 and jacquard protrusions 42. The jacquard outline 41 is woven with at least one jacquard comb, which is padded with yarn on the front needle bed and / or the back needle bed and follows the first jacquard basic structure; the jacquard protrusions 42 are woven with at least one jacquard comb, which is padded with yarn on the front needle bed and / or the back needle bed and follows the second jacquard basic structure.
[0054] This application utilizes a warp-knitted sandwich mesh fabric woven with a currently equipped double-needle bed high-speed warp knitting machine. Through reasonable process design of the jacquard area, it fully utilizes the unique properties of functional yarns and the unique advantages of the double-needle bed high-speed warp knitting machine. Combined with the changes in the guide bar open-thread yarn, as well as the precise design of the pattern and the use of chemical fiber yarns, it produces a high-performance sandwich mesh fabric with a unique appearance and texture and excellent 3D three-dimensional effect.
[0055] Optionally, according to some embodiments of this application, the surface layer 1 is woven with a 3D jacquard pattern 4. The 3D jacquard pattern 4 includes a jacquard outline 41 and jacquard protrusions 42. The jacquard outline 41 is woven using at least one jacquard comb, which is placed on the front needle bed and follows a first jacquard basic structure. The jacquard protrusions 42 are woven using at least one jacquard comb, which is placed on the front needle bed and follows a second jacquard basic structure. By weaving a 3D jacquard pattern 4 with jacquard protrusions 42 and jacquard outline 41 onto the surface layer 1, this application greatly increases the three-dimensional visual effect of the mesh fabric surface and significantly improves its aesthetics.
[0056] Optionally, according to some embodiments of this application, the bottom layer 2 is woven with a 3D jacquard pattern 4. The 3D jacquard pattern 4 includes a jacquard outline 41 and jacquard protrusions 42. The jacquard outline 41 is woven with at least one jacquard comb, which is placed on the back needle bed and follows a first jacquard basic structure. The jacquard protrusions 42 are woven with at least one jacquard comb, which is placed on the back needle bed and follows a second jacquard basic structure. By weaving a 3D jacquard pattern 4 with jacquard protrusions 42 and jacquard outline 41 on the bottom layer 2, this application creates 3D protrusions on the inner surface of the mesh fabric. When the mesh fabric comes into contact with the skin, it can provide a massage effect. Moreover, since the inner surface of the mesh fabric only partially contacts the skin, it can prevent friction or adhesion from occurring after the mesh fabric comes into complete contact with the skin.
[0057] Optionally, according to some embodiments of this application, the surface layer 1 and the bottom layer 2 are woven with a 3D jacquard pattern 4. The 3D jacquard pattern 4 includes a jacquard outline 41 and jacquard protrusions 42. The jacquard outline 41 is woven with at least one jacquard guide bar, which padded the front and back needle beds and follows a first jacquard basic structure. The jacquard protrusions 42 are woven with at least one jacquard guide bar, which padded the front and back needle beds and follows a second jacquard basic structure. By weaving a 3D jacquard pattern 4 on the surfaces of the surface layer 1 and the bottom layer 2, this application achieves a textured feel on both sides of the mesh fabric, thereby realizing multiple functions.
[0058] According to some embodiments of this application, optionally, the jacquard outline 41 is made of high-elasticity yarn, and the jacquard protrusion 42 is made of low-elasticity yarn. This application utilizes the characteristics of high shrinkage rate of high-elasticity yarn and low shrinkage rate of low-elasticity yarn, weaving the jacquard protrusion 42 with low-elasticity yarn and the jacquard outline 41 with high-elasticity yarn. Under the action of high shrinkage rate of high-elasticity yarn, the jacquard outline 41 shrinks while squeezing the jacquard protrusion 42 outward, making the three-dimensional protrusion of the jacquard protrusion 42 stronger, thereby enhancing the 3D three-dimensional effect of the mesh fabric.
[0059] Both high-elasticity yarn and low-elasticity yarn belong to the category of elastic yarn. Elastic yarn is a type of bulky yarn, consisting of filament yarn or staple fiber yarn with high elastic elongation and rapid recovery. It can be classified into high-elasticity yarn and low-elasticity yarn based on its elastic elongation. High-elasticity yarn has an elastic elongation of approximately 30% to 50%, and includes filament textured yarn made from thermoplastic filaments through heat setting and false twisting or edge curling, as well as filament yarn made by combining spandex elastic filaments with other filaments. Low-elasticity yarn has an elastic elongation of approximately 20% to 30%, and includes filament yarn obtained by a second heat setting treatment of high-elasticity yarn, core-spun yarn made with spandex elastic filaments as the core yarn, and blended staple fiber yarn containing elastic fibers.
[0060] Optionally, according to some embodiments of this application, the jacquard protrusion 42 may have a mesh 421 woven inside. This application incorporates a plurality of meshes 421 within the jacquard protrusion 42, significantly improving the breathability of the fabric.
[0061] According to some embodiments of this application, optionally, the jacquard protrusion 42 is woven with mesh 421, the jacquard outline 41 is made of high-elasticity yarn, and the jacquard protrusion 42 is made of low-elasticity yarn. This application utilizes the high shrinkage rate of high-elasticity yarn and the low shrinkage rate of low-elasticity yarn, weaving the jacquard protrusion 42 with low-elasticity yarn and the jacquard outline 41 with high-elasticity yarn. Under the action of the high shrinkage rate of the high-elasticity yarn, the jacquard outline 41 shrinks while simultaneously squeezing the jacquard protrusion 42 outwards, making the three-dimensional protrusion of the jacquard protrusion 42 more pronounced, thereby enhancing the 3D effect of the mesh fabric. Furthermore, the presence of several meshes 421 within the jacquard protrusion 42 greatly improves the breathability of the mesh fabric.
[0062] Optionally, according to some embodiments of this application, the bottom layer 2 is woven with ventilation holes 21. In this application, the bottom layer 2 has only a few ventilation holes 21, which greatly enhances the breathability of the mesh fabric.
[0063] According to some embodiments of this application, optionally, the first Jacquard basic organization is 1-0 / 1-0 / 1-2 / 1-2 / / .
[0064] According to some embodiments of this application, the second Jacquard basic organization may optionally be 1-0 / 1-1 / 1-2 / 1-1 / / or 1-1 / 1-2 / 1-1 / 1-0 / / .
[0065] Please refer to this again. Figure 1-2 , Figure 1 This is a schematic diagram of the structure of a multi-comb jacquard 3D jacquard mesh fabric according to some embodiments of this application; Figure 2 This is a cross-sectional view of a multi-comb jacquard 3D jacquard mesh fabric according to some embodiments of this application.
[0066] According to some embodiments of this application, this application provides a multi-comb jacquard 3D three-dimensional jacquard mesh fabric, including a mesh fabric body integrally woven by a warp knitting machine. The mesh fabric body includes a surface layer 1, a bottom layer 2 woven below the surface layer 1, and a connecting layer 3 woven between the surface layer 1 and the bottom layer 2. The surface layer 1 is woven with a first warp-knitted basic structure, the bottom layer 2 is woven with a second warp-knitted basic structure, and the connecting layer 3 is used to connect the surface layer 1 and the bottom layer 2. The surface layer 1 is woven with a 3D jacquard pattern 4, which includes a jacquard outline 41 and jacquard protrusions 42. The jacquard outline 41 is woven with high-elastic yarn by a jacquard comb through a first jacquard basic structure 1-0 / 1-0 / 1-2 / 1-2 / / . The jacquard protrusions 42 are woven with low-elastic yarn by a jacquard comb through a second jacquard basic structure 1-0 / 1-1 / 1-2 / 1-1 / / or 1-1 / 1-2 / 1-1 / 1-0 / / .
[0067] According to some embodiments of this application, this application provides a method for manufacturing a multi-comb jacquard 3D three-dimensional jacquard mesh fabric, including using a double needle bed high-speed warp knitting machine to weave the mesh fabric. The mesh fabric includes a surface layer 1, a bottom layer 2 woven below the surface layer 1, and a connecting layer 3 woven between the surface layer 1 and the bottom layer 2. The top layer 1 is woven with at least one ground comb, which is padded with yarn on the front needle bed and follows the first warp knitting basic structure; the bottom layer 2 is woven with at least one ground comb, which is padded with yarn on the back needle bed and follows the second warp knitting basic structure; the connecting layer 3 is woven with at least one jacquard comb, which is padded with yarn on both the front and back needle beds; wherein, the top layer 1 and / or the bottom layer 2 are woven with a 3D jacquard pattern 4, which includes a jacquard outline 41 and jacquard protrusions 42. The jacquard outline 41 is woven with at least one jacquard comb, which is padded with yarn on the front needle bed and / or the back needle bed and follows the first jacquard basic structure; the jacquard protrusions 42 are woven with at least one jacquard comb, which is padded with yarn on the front needle bed and / or the back needle bed and follows the second jacquard basic structure.
[0068] Example 1
[0069] This embodiment provides a multi-comb jacquard 3D jacquard mesh fabric, including a mesh body integrally woven by a warp knitting machine. The mesh body includes a surface layer 1, a bottom layer 2 woven below the surface layer 1, and a connecting layer 3 woven between the surface layer 1 and the bottom layer 2. The surface layer 1 is woven with a first warp-knitted basic structure, the bottom layer 2 is woven with a second warp-knitted basic structure, and the connecting layer 3 is used to connect the surface layer 1 and the bottom layer 2. The surface layer 1 is woven with a 3D jacquard pattern 4, which includes a jacquard outline 41 and jacquard protrusions 42. The jacquard outline 41 is woven with high-elastic yarn using jacquard combs through a first jacquard basic structure 1-0 / 1-0 / 1-2 / 1-2 / / , and the jacquard protrusions 42 are woven with low-elastic yarn using jacquard combs through a second jacquard basic structure 1-0 / 1-1 / 1-2 / 1-1 / / or 1-1 / 1-2 / 1-1 / 1-0 / / .
[0070] Example 2
[0071] This embodiment provides a multi-comb jacquard 3D jacquard mesh fabric, including a mesh body integrally woven by a warp knitting machine. The mesh body includes a surface layer 1, a bottom layer 2 woven below the surface layer 1, and a connecting layer 3 woven between the surface layer 1 and the bottom layer 2. The surface layer 1 is woven with a first warp-knitted basic structure, the bottom layer 2 is woven with a second warp-knitted basic structure, and the connecting layer 3 is used to connect the surface layer 1 and the bottom layer 2. The bottom layer 2 is woven with a 3D jacquard pattern 4, which includes a jacquard outline 41 and jacquard protrusions 42. The jacquard outline 41 is woven with high-elastic yarn using jacquard combs through a first jacquard basic structure 1-0 / 1-0 / 1-2 / 1-2 / / , and the jacquard protrusions 42 are woven with low-elastic yarn using jacquard combs through a second jacquard basic structure 1-0 / 1-1 / 1-2 / 1-1 / / or 1-1 / 1-2 / 1-1 / 1-0 / / .
[0072] Example 3
[0073] This embodiment provides a multi-comb jacquard 3D three-dimensional jacquard mesh fabric, including a mesh fabric body integrally woven by a warp knitting machine. The mesh fabric body includes a surface layer 1, a bottom layer 2 woven below the surface layer 1, and a connecting layer 3 woven between the surface layer 1 and the bottom layer 2. The surface layer 1 is woven with a first warp-knitted basic structure, the bottom layer 2 is woven with a second warp-knitted basic structure, and the connecting layer 3 is used to connect the surface layer 1 and the bottom layer 2. The surface layer 1 and the bottom layer 2 are woven with a 3D jacquard pattern 4. The 3D jacquard pattern 4 includes a jacquard outline 41 and jacquard protrusions 42. The jacquard outline 41 is woven with high-elastic yarn by Jacquard combs through a first Jacquard basic structure 1-0 / 1-0 / 1-2 / 1-2 / / . The jacquard protrusions 42 are woven with low-elastic yarn by Jacquard combs through a second Jacquard basic structure 1-0 / 1-1 / 1-2 / 1-1 / / or 1-1 / 1-2 / 1-1 / 1-0 / / .
[0074] Example 4
[0075] This embodiment provides a method for manufacturing a multi-comb jacquard 3D jacquard mesh fabric, including:
[0076] S1. Comb Setup Steps
[0077] The knitting is performed using a double-needle bed high-speed double Jacquard machine. The double-needle bed high-speed double Jacquard machine has at least 8 guide bars. The 8 guide bars are arranged sequentially from the front needle bed to the back needle bed as follows: ground guide bar GB1, ground guide bar GB2, Jacquard guide bar JK1.1, Jacquard guide bar JK1.2, Jacquard guide bar JK2.1, Jacquard guide bar JK2.2, ground guide bar GB7, and ground guide bar GB8.
[0078] S2. Warping Steps
[0079] The ground comb bar (GB1) uses P-DTY 75D / 36F semi-dull environmentally friendly low-elasticity lightweight recycle yarn, with 6 coils, each coil containing 512 yarns. The P-DTY 75D / 36F semi-dull environmentally friendly low-elasticity lightweight recycle content is 10.299%.
[0080] The ground comb bar GB2 warping P-DT30D / 1F environmentally friendly monofilament semi-dull yarn has 6 heads, each head containing 512 yarns, and the P-DT30D / 1F environmentally friendly monofilament semi-dull yarn content is 10.4731%.
[0081] Jacquard comb JK1.1 warping P-DTY150D / 48F semi-dull environmentally friendly low-elasticity lightweight recycle yarn has 6 coils, each coil containing 256 yarns, and the P-DTY150D / 48F semi-dull environmentally friendly low-elasticity lightweight recycle content is 15.605%.
[0082] Jacquard comb JK1.2 warping P-DTY150D / 48F semi-dull environmentally friendly low-elasticity lightweight recycle yarn has 6 coils, each coil has 256 yarns, and the P-DTY150D / 48F semi-dull environmentally friendly low-elasticity lightweight recycle content is 15.605%;
[0083] Jacquard comb JK2.1 warping SCY-70D / 70D / 24F nylon white high-elastic spandex core-spun yarn has 6 coils, with 256 yarns per coil. The SCY-70D / 70D / 24F nylon white high-elastic spandex core-spun yarn content is 10.333%.
[0084] Jacquard comb JK2.2 warping SCY-70D / 70D / 24F nylon white high-elastic spandex core-spun yarn has 6 coils, with 256 yarns per coil. The SCY-70D / 70D / 24F nylon white high-elastic spandex core-spun yarn content is 10.333%.
[0085] The ground comb bar uses GB7 warping P-DTY75D / 36F semi-dull environmentally friendly low-elasticity lightweight recycle yarn, with 6 coils, each coil containing 512 yarns. The P-DTY75D / 36F semi-dull environmentally friendly low-elasticity lightweight recycle content is 10.611%.
[0086] The ground comb bar GB8 warping P-DTY75D / 36F semi-dull environmentally friendly low-elasticity lightweight recycle yarn has 6 coils, each coil has 512 yarns, and the P-DTY75D / 36F semi-dull environmentally friendly low-elasticity lightweight recycle content accounts for 12.481%.
[0087] S3. Yarn-threading steps
[0088] Both ground comb bars GB1 and GB2 are threaded in a full-thread manner on a double-needle bed high-speed double Jacquard machine. Jacquard comb bars JK1.1, JK1.2, JK2.1, and JK2.2 are threaded in a 1-thread-1-open manner on a double-needle bed high-speed double Jacquard machine. Both ground comb bars GB7 and GB8 are threaded in a full-thread manner on a double-needle bed high-speed double Jacquard machine.
[0089] The gear feed rate for GB1 ground comb is 1650mm / lactage; for GB2 ground comb, it is 5900mm / lactage; for JK1.1 Jacquard comb, it is 2500mm / lactage; for JK1.2 Jacquard comb, it is 2500mm / lactage; for JK2.1 Jacquard comb, it is 2670mm / lactage; for JK2.2 Jacquard comb, it is 2670mm / lactage; for GB7 ground comb, it is 1700mm / lactage; and for GB8 ground comb, it is 2000mm / lactage.
[0090] S4. Knitting Steps
[0091] The ground comb GB1 has the front needle mattress yarn and runs the basic warp knitting structure 1-0 / 0-0 / 0-1 / 1-1 / / , and the ground comb GB2 has the front needle mattress yarn and runs the basic warp knitting structure 1-0 / 0-1 / 1-0 / 0-1 / / , forming the surface layer 1;
[0092] Jacquard combs JK1.1 and JK1.2 are both on the front needle mattress yarn and follow the basic Jacquard weave 1-0 / 1-1 / 1-2 / 1-1 / / , forming jacquard raised 42;
[0093] Jacquard combs JK2.1 and JK2.2 both have yarns on the front and back needle beds and follow the basic Jacquard weave 1-0 / 1-0 / 1-2 / 1-2 / / , forming a jacquard outline 41;
[0094] The ground comb GB7 is on the back needle mattress yarn and runs on the basic warp knitting structure 1-1 / 0-1 / 1-1 / 2-1 / / , and the ground comb GB8 is on the back needle mattress yarn and runs on the basic warp knitting structure 2-2 / 3-2 / 1-1 / 0-1 / / , forming the bottom layer 2.
[0095] Example 5
[0096] This embodiment provides a method for manufacturing a multi-comb jacquard 3D jacquard mesh fabric, including:
[0097] S1. Comb Setup Steps
[0098] The knitting is performed using a double-needle bed high-speed double Jacquard machine. The double-needle bed high-speed double Jacquard machine has at least 8 guide bars. The 8 guide bars are arranged sequentially from the front needle bed to the back needle bed as follows: ground guide bar GB1, ground guide bar GB2, Jacquard guide bar JK1.1, Jacquard guide bar JK1.2, Jacquard guide bar JK2.1, Jacquard guide bar JK2.2, ground guide bar GB7, and ground guide bar GB8.
[0099] S2. Warping Steps
[0100] The ground comb bar GB1 warping P-DTY75D / 36F semi-dull environmentally friendly low-elasticity lightweight recycle yarn has 6 coils, each coil containing 512 yarns, and the P-DTY75D / 36F semi-dull environmentally friendly low-elasticity lightweight recycle content accounts for 8.913%;
[0101] The ground comb bar GB2 warping P-DT30D / 1FCD environmentally friendly monofilament semi-dull yarn has 6 heads, each head containing 512 yarns, and the P-DT30D / 1F environmentally friendly monofilament semi-dull yarn content is 12.583%.
[0102] Jacquard comb JK1.1 warping P-DTY150D / 48F semi-dull environmentally friendly low-elasticity lightweight recycle yarn has 6 coils, each coil has 256 yarns, and the P-DTY150D / 48F semi-dull environmentally friendly low-elasticity lightweight recycle content is 13.632%;
[0103] Jacquard comb JK1.2 warping P-DTY150D / 48F semi-dull environmentally friendly low-elasticity lightweight recycle yarn has 6 coils, each coil has 256 yarns, and the P-DTY150D / 48F semi-dull environmentally friendly low-elasticity lightweight recycle content is 13.632%;
[0104] Jacquard comb JK2.1 warping SCY-70D / 75D / 36FCD high-elastic spandex core-spun yarn has 6 coils, each coil containing 256 yarns. The SCY-70D / 70D / 24F CD high-elastic spandex core-spun yarn content is 8.842%.
[0105] Jacquard comb JK2.2 warping SCY-70D / 70D / 24F nylon white high-elastic spandex core-spun yarn has 6 coils, with 256 yarns per coil. The SCY-70D / 70D / 24F nylon white high-elastic spandex core-spun yarn content is 10.333%.
[0106] The ground comb bar uses GB7 warping P-DTY200D / 96F semi-dull environmentally friendly low-elasticity lightweight recycle yarn, with 6 coils, each coil containing 256 yarns. The P-DTY200D / 96F semi-dull environmentally friendly low-elasticity lightweight recycle content accounts for 16.778%.
[0107] The ground comb bar GB8 warping P-DTY200D / 96F CD semi-dull environmentally friendly low-elasticity lightweight recycle yarn has 6 coils, each coil has 256 yarns, and the P-DTY200D / 96F semi-dull CD environmentally friendly low-elasticity lightweight recycle content accounts for 16.778%.
[0108] S3. Yarn-threading steps
[0109] Both ground comb bars GB1 and GB2 are threaded in a full-thread manner on a double-needle bed high-speed double Jacquard machine. Jacquard comb bars JK1.1, JK1.2, JK2.1, and JK2.2 are threaded in a 1-thread-1-empty manner on a double-needle bed high-speed double Jacquard machine. Both ground comb bars GB7 and GB8 are threaded in a 2-thread-2-empty manner on a double-needle bed high-speed double Jacquard machine.
[0110] The gear feed rate for GB1 ground comb is 1700mm / lactage; for GB2 ground comb, it is 6000mm / lactage; for JK1.1 Jacquard comb, it is 2600mm / lactage; for JK1.2 Jacquard comb, it is 2600mm / lactage; for JK2.1 Jacquard comb, it is 2720mm / lactage; for JK2.2 Jacquard comb, it is 2720mm / lactage; for GB7 and GB8 ground comb, it is 2400mm / lactage.
[0111] S4. Knitting Steps
[0112] The ground comb GB1 has the front needle mattress yarn and runs the basic warp knitting structure 1-0 / 0-0 / 0-1 / 1-1 / / , and the ground comb GB2 has the front needle mattress yarn and runs the basic warp knitting structure 1-0 / 0-1 / 1-0 / 0-1 / / , forming the surface layer 1;
[0113] Jacquard combs JK1.1 and JK1.2 are both on the front needle mattress yarn and follow the basic Jacquard weave 1-0 / 1-1 / 1-2 / 1-1 / / , forming jacquard raised 42;
[0114] Jacquard combs JK2.1 and JK2.2 both have yarns on the front and back needle beds and follow the basic Jacquard weave 1-0 / 1-0 / 1-2 / 1-2 / / , forming a jacquard outline 41;
[0115] The ground comb GB7 has the back needle mattress yarn and runs the basic warp knitting structure 1-1 / 1-0 / 1-1 / 2-3 / 2-2 / 1-0 / 2-2 / 4-5 / 4-4 / 3-2 / 3-3 / 4-5 / / , and the ground comb GB8 has the back needle mattress yarn and runs the basic warp knitting structure 2-2 / 4-5 / 4-4 / 3-2 / 3-3 / 4-5 / 3-3 / 1-0 / 1-1 / 2-3 / 2-2 / 1-0 / / , forming the bottom layer 2.
[0116] Example 6
[0117] This embodiment provides a method for manufacturing a multi-comb jacquard 3D jacquard mesh fabric, including:
[0118] S1. Comb Setup Steps
[0119] The knitting is performed using a double-needle bed high-speed three-jac card machine. The double-needle bed high-speed three-jac card machine has at least 9 guide bars. The 9 guide bars are arranged in the following order from the front needle bed to the back needle bed: ground guide bar GB1, ground guide bar GB2, jacquard guide bar JK1.1, jacquard guide bar JK1.2, jacquard guide bar JK2.1, jacquard guide bar JK2.2, jacquard guide bar JK3.1, jacquard guide bar JK3.2, and ground guide bar GB9.
[0120] S2. Warping Steps
[0121] The ground comb bar GB1 warping P-DTY100D / 48F semi-dull environmentally friendly low-elasticity lightweight recycle yarn has 6 heads, each head containing 512 yarns, and the P-DTY100D / 48F semi-dull environmentally friendly low-elasticity lightweight recycle yarn content accounts for 9.493%;
[0122] The ground comb bar GB2 warping P-DT30D / 1F environmentally friendly monofilament semi-dull yarn has 6 heads, each head containing 512 yarns, and the P-DT30D / 1F environmentally friendly monofilament semi-dull yarn content is 13.577%.
[0123] Jacquard comb JK1.1 warping P-DTY150D / 48F semi-dull environmentally friendly low-elasticity lightweight recycle yarn has 6 coils, each coil containing 256 yarns, with P-DTY150D / 48F semi-dull environmentally friendly low-elasticity lightweight recycle yarn accounting for 14.383%;
[0124] Jacquard comb JK1.2 warping P-DTY150D / 48F semi-dull environmentally friendly low-elasticity lightweight recycle yarn has 6 coils, each coil containing 256 yarns, with P-DTY150D / 48F semi-dull environmentally friendly low-elasticity lightweight recycle yarn accounting for 14.383%;
[0125] Jacquard comb JK2.1 warping SCY-70D / 75D / 36F nylon white high-elastic spandex core-spun yarn has 6 coils, each coil containing 256 yarns. The SCY-70D / 70D / 24F nylon white high-elastic spandex core-spun yarn content is 9.524%.
[0126] Jacquard comb JK2.2 warping SCY-70D / 70D / 24F nylon white high-elastic spandex core-spun yarn has 6 coils, with 256 yarns per coil. The SCY-70D / 70D / 24F nylon white high-elastic spandex core-spun yarn content is 9.524%.
[0127] Jacquard comb JK3.1 warping P-FDY150D / 36F semi-dull (biodegradable) yarn has 6 coils, each coil has 256 yarns, and the P-FDY150D / 36F semi-dull (biodegradable) content is 7.847%;
[0128] Jacquard comb JK3.2 warping P-FDY150D / 36F semi-dull (biodegradable) yarn has 6 coils, each coil has 256 yarns, and the P-FDY150D / 36F semi-dull (biodegradable) content is 7.847%;
[0129] The ground comb bar GB9 warping P-DTY100D / 48F semi-dull environmentally friendly low-elasticity lightweight recycle yarn has 6 heads, each head has 512 yarns, and the P-DTY100D / 48F semi-dull environmentally friendly low-elasticity lightweight recycle yarn content accounts for 13.424%.
[0130] S3. Yarn-threading steps
[0131] Both ground comb bars GB1 and GB2 are threaded in a full-thread manner on a double-needle bed high-speed double Jacquard machine. Jacquard comb bars JK1.1, JK1.2, JK2.1, JK2.2, JK3.1, and JK3.2 are threaded in a 1-thread-1-open manner on a double-needle bed high-speed double Jacquard machine. Ground comb bar GB9 is threaded in a full-thread manner on a double-needle bed high-speed double Jacquard machine.
[0132] The gear feed rate for GB1 ground comb is 1720mm / lacquer; for GB2 ground comb, it is 5900mm / lacquer; for JK1.1 Jacquard comb, it is 2500mm / lacquer; for JK1.2 Jacquard comb, it is 2500mm / lacquer; for JK2.1 Jacquard comb, it is 2670mm / lacquer; for JK2.2 Jacquard comb, it is 2670mm / lacquer; for JK3.1 Jacquard comb, it is 2200mm / lacquer; for JK3.2 Jacquard comb, it is 2200mm / lacquer; and for GB9 ground comb, it is 1750mm / lacquer.
[0133] S4. Knitting Steps
[0134] The ground comb GB1 has the front needle mattress yarn and runs the basic warp knitting structure 1-0 / 0-0 / 0-1 / 1-1 / / , and the ground comb GB2 has the front needle mattress yarn and runs the basic warp knitting structure 1-0 / 0-1 / 1-0 / 0-1 / / , forming the surface layer 1;
[0135] Jacquard combs JK1.1 and JK1.2 are both on the front needle mattress yarn and follow the basic Jacquard weave 1-0 / 1-1 / 1-2 / 1-1 / / , forming jacquard raised 42;
[0136] Jacquard combs JK2.1 and JK2.2 both have yarns on the front and back needle beds and follow the basic Jacquard weave 1-0 / 1-0 / 1-2 / 1-2 / / , forming a jacquard outline 41;
[0137] Jacquard combs JK3.1 and JK3.2 are both on the back needle mattress yarn and follow the basic Jacquard weave 1-1 / 1-2 / 1-1 / 1-0 / / , forming jacquard raised 42;
[0138] The ground comb GB9 is placed on the back needle mattress yarn and follows the basic warp knitting structure 1-1 / 1-0 / 0-0 / 0-1 / / , forming the bottom layer 2.
[0139] Example 7
[0140] This embodiment provides a method for manufacturing a multi-comb jacquard 3D jacquard mesh fabric, including:
[0141] S1. Comb Setup Steps
[0142] The knitting is performed using a double-needle bed high-speed double Jacquard machine. The double-needle bed high-speed double Jacquard machine has at least 8 guide bars. The 8 guide bars are arranged sequentially from the front needle bed to the back needle bed as follows: ground guide bar GB1, ground guide bar GB2, Jacquard guide bar JK1.1, Jacquard guide bar JK1.2, Jacquard guide bar JK2.1, Jacquard guide bar JK2.2, ground guide bar GB7, and ground guide bar GB8.
[0143] S2. Warping Steps
[0144] The ground comb bar GB1 warping P-DTY100D / 48F semi-dull low-elasticity lightweight recycle yarn has 6 coils, each coil containing 512 yarns, and the P-DTY100D / 48F semi-dull low-elasticity lightweight recycle content accounts for 13.053%.
[0145] The ground comb bar GB2 warping P-DT30D / 1FCD monofilament semi-dull yarn has 6 heads, each head containing 512 yarns, and the P-DT30D / 1F monofilament semi-dull yarn content is 13.970%.
[0146] Jacquard comb JK1.1 warping P-DTY150D / 48F semi-dull low-elasticity lightweight mesh dyed yarn (UV blue / fluorescent yellow / lightning red / lemon green) yarn frame yarn, 1536 yarns, P-DTY150D / 48F semi-dull low-elasticity lightweight mesh dyed yarn (UV blue / fluorescent yellow / lightning red / lemon green) yarn frame yarn content accounts for 14.658%;
[0147] Jacquard comb JK1.2 warping P-DTY150D / 48F semi-dull low-elasticity lightweight half-dye yarn (UV blue / fluorescent yellow / lightning red / lemon green) yarn, 1536 yarns, P-DTY150D / 48F semi-dull low-elasticity lightweight half-dye yarn (UV blue / fluorescent yellow / lightning red / lemon green) yarn content accounts for 14.658%;
[0148] Jacquard comb JK2.1 warping SCY-70D / 100D / 48F iridescent high-elastic spandex-covered yarn, 1536 yarns, SCY-70D / 100D / 48F iridescent high-elastic spandex core-spun yarn content is 10.631%;
[0149] Jacquard comb JK2.2 warping SCY-70D / 100D / 48F iridescent white high-elastic spandex-covered yarn, 1536 yarns, SCY-70D / 100D / 48F iridescent high-elastic spandex-covered yarn content is 10.631%;
[0150] The ground comb bar GB7 warping TPEE-DT0.10 / 1F transparent bright monofilament (100D / 1F) yarn has 6 coils, each coil containing 387 yarns, and the TPEE-DT0.10 / 1F transparent bright monofilament (100D / 1F) content is 11.199%.
[0151] The ground comb bar GB8 warping TPEE-DT0.10 / 1F transparent bright monofilament (100D / 1F) yarn has 6 coils, each coil has 387 yarns, and the TPEE-DT0.10 / 1F transparent bright monofilament (100D / 1F) content accounts for 11.199%.
[0152] S3. Yarn-threading steps
[0153] Both ground comb bars GB1 and GB2 are threaded in a full-thread manner on a double-needle bed high-speed double Jacquard machine. Jacquard comb bars JK1.1, JK1.2, JK2.1, and JK2.2 are threaded in a 1-thread-1-gap manner on a double-needle bed high-speed double Jacquard machine. Both ground comb bars GB7 and GB8 are threaded in a 3-thread-1-gap manner on a double-needle bed high-speed double Jacquard machine.
[0154] The gear feed rate for GB1 ground comb is 1850mm / lactage; for GB2 ground comb, it is 6600mm / lactage; for JK1.1 Jacquard comb, it is 2770mm / lactage; for JK1.2 Jacquard comb, it is 2770mm / lactage; for JK2.1 Jacquard comb, it is 2450mm / lactage; for JK2.2 Jacquard comb, it is 2450mm / lactage; for GB7 and GB8 ground comb, it is 2100mm / lactage.
[0155] S4. Knitting Steps
[0156] The ground comb GB1 has the front needle mattress yarn and runs the basic warp knitting structure 1-0 / 0-0 / 0-1 / 1-1 / / , and the ground comb GB2 has the front needle mattress yarn and runs the basic warp knitting structure 1-0 / 0-1 / 1-0 / 0-1 / / , forming the surface layer 1;
[0157] Jacquard combs JK1.1 and JK1.2 are both on the front needle mattress yarn and follow the basic Jacquard structure 1-0 / 2-2 / 1-2 / 1-1 / / , forming jacquard protrusions 42;
[0158] Jacquard combs JK2.1 and JK2.2 both have yarns on the front and back needle beds and follow the basic Jacquard weave 1-0 / 1-0 / 1-2 / 1-2 / / , forming a jacquard outline 41;
[0159] The ground comb GB7 has the back needle mattress yarn and follows the basic warp knitting structure (1-1 / 1-0 / 1-1 / 1-2)*2 / (2-2 / 3-4 / 3-3 / 3-2)*2 / / , and the ground comb GB8 has the back needle mattress yarn and follows the basic warp knitting structure (3-3 / 3-4 / 3-3 / 3-2)*2 / (1-1 / 1-0 / 1-1 / 1-2)*2 / / , forming the bottom layer 2.
[0160] It should be understood that the embodiments disclosed in this application are not limited to the specific processing steps or materials disclosed herein, but should be extended to equivalent substitutions of such features as understood by those skilled in the art. It should also be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.
[0161] The term "embodiment" as used in this specification means that a specific feature or characteristic described in connection with an embodiment is included in at least one embodiment of this application. Therefore, phrases or "embodiments" appearing in various places throughout the specification do not necessarily refer to the same embodiment.
[0162] It should be noted that many specific details have been set forth in the above description in order to provide a full understanding of this application. However, this application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of this application is not limited to the specific embodiments disclosed above.
Claims
1. A multi-comb jacquard 3D three-dimensional jacquard mesh fabric, characterized in that, Includes a mesh fabric body woven integrally by a warp knitting machine, the mesh fabric body comprising: The surface layer is woven with the first warp knitting basic structure; The bottom layer is woven with a second warp knitting basic structure; A connecting layer, which is woven between the top layer and the bottom layer and serves to connect the top layer and the bottom layer; The surface layer and / or the bottom layer are woven with a 3D jacquard pattern, which includes a jacquard outline and jacquard protrusions. The jacquard outline is woven by a jacquard comb through a first jacquard basic structure, and the jacquard protrusions are woven by a jacquard comb through a second jacquard basic structure. The jacquard outline is made of high-elasticity yarn, and the jacquard protrusions are made of low-elasticity yarn; The first Jacques basic organization is 1-0 / 1-0 / 1-2 / 1-2 / / , and the second Jacques basic organization is 1-0 / 1-1 / 1-2 / 1-1 / / or 1-1 / 1-2 / 1-1 / 1-0 / / .
2. The multi-comb jacquard 3D three-dimensional jacquard mesh fabric according to claim 1, characterized in that, The jacquard raised section has a mesh woven inside.
3. The multi-comb jacquard 3D jacquard mesh fabric according to any one of claims 1-2, characterized in that, The bottom layer is woven with ventilation holes.
4. A method for manufacturing a multi-comb jacquard 3D three-dimensional jacquard mesh fabric, characterized in that, This includes using a double-needle-bed high-speed warp knitting machine for weaving mesh fabric, which includes: The surface layer is woven from at least one ground comb bar, which is padded with yarn on the front needle bed and follows the first warp knitting basic structure; The bottom layer is woven from at least one ground comb bar, which is padded with yarn on the back needle bed and follows the second warp knitting basic structure; The connecting layer is woven from at least one Jacquard comb, which has yarn padding on the front and back needle beds; The surface layer and / or the bottom layer are woven with a 3D jacquard pattern, which includes a jacquard outline and jacquard protrusions. The jacquard outline is woven with at least one jacquard comb, which is padded on the front needle bed and / or the back needle bed and follows a first jacquard basic structure. The jacquard protrusions are woven with at least one jacquard comb, which is padded on the front needle bed and / or the back needle bed and follows a second jacquard basic structure. The jacquard outline is made of high-elasticity yarn, and the jacquard protrusions are made of low-elasticity yarn; The first Jacques basic organization is 1-0 / 1-0 / 1-2 / 1-2 / / , and the second Jacques basic organization is 1-0 / 1-1 / 1-2 / 1-1 / / or 1-1 / 1-2 / 1-1 / 1-0 / / .
Citation Information
Patent Citations
Multi-bar jacquard 3D (three-dimensional) jacquard process screen cloth
CN218580218U